Full-automatic unpacking equipment for solid ammonium nitrate for civil explosive products

Through the collection, screening and segmentation mechanism of fully automatic unpacking equipment, the efficient and safe handling of double-layer packaging ammonium nitrate is solved, and automated operation and environmentally friendly production are achieved.

CN120440424AInactive Publication Date: 2025-08-08ZHEJIANG YONGLIAN CIVIL EXPLOSIVE MATERIALS
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Patent Information

Application Number
CN202510634167.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-16
Publication Date
2025-08-08
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The prior art cannot efficiently and safely process the solid ammonium nitrate in double-layer packaging, and there are problems of low unpacking efficiency, poor safety, and incomplete operation, especially the labor intensity of manual unpacking and easy to cause explosion risks.

Method used

A fully automatic unpacking equipment is designed, including a collection mechanism, a screening mechanism and a division mechanism. The packaging bag is punctured by a needle puncture assembly, the inner and outer bags are separated by the negative pressure assembly, residual ammonium nitrate is wet-cleaned, and the agglomerated ammonium nitrate is processed through the screening mechanism to achieve automated operation and classification collection.

Benefits of technology

It improves production efficiency, reduces explosion risk, achieves safe and efficient ammonium nitrate packaging bag treatment, reduces environmental pollution, and conforms to the concept of green production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides full-automatic solid ammonium nitrate unpacking equipment for civil explosive products, which comprises a collecting mechanism, an unpacking mechanism and an unpacking mechanism, the collecting mechanism comprises a needling assembly arranged in the machine body and used for pulling an ammonium nitrate packaging bag, a negative pressure assembly arranged in the machine body and used for separating an outer ammonium nitrate bag and an inner ammonium nitrate bag, and a sweeping assembly arranged in the machine body and used for collecting residual ammonium nitrate on the inner ammonium nitrate bag through wet sweeping. The collecting assembly is used for respectively collecting the ammonium nitrate outer bag and the interior; according to the full-automatic unpacking equipment, aiming at ammonium nitrate double-layer packages, the cutting mechanism cuts packaging bags into specific structures, ammonium nitrate falls off by means of gravity and passes through an inclined screen to avoid impact, the collecting mechanism separates inner and outer bags, collects residual ammonium nitrate and collects and packages the residual ammonium nitrate in a classified mode by means of needling, negative pressure, wet-type cleaning and the like, the explosion risk is avoided, and the production efficiency is improved. And the screen pressing mechanism can crush caked ammonium nitrate, so that the production efficiency and the safety are integrally improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of bag unpacking, and in particular to fully automatic unpacking equipment for solid ammonium nitrate used in civil explosive products. Background Art

[0002] In the production process of civil explosives, solid ammonium nitrate is the core raw material. In order to ensure its transportation and storage safety, a double-layer packaging structure is often adopted. The outer layer is usually a high-strength woven bag to resist external physical impact, and the inner layer is a moisture-proof plastic film bag to prevent the ammonium nitrate from getting damp and deteriorating. Ammonium nitrate is flammable and explosive, so even a slight friction or static electricity may cause serious safety accidents. Therefore, violent impact should be avoided when unpacking. Since ammonium nitrate dust may cause explosions and other dangers, dry sweeping should be avoided when cleaning.

[0003] Chinese patent CN118164038B discloses an automatic unpacking device for bags of solid ammonium nitrate material for industrial explosives, which includes a roller conveyor line, a workbench, an active roller, a driven roller and a material receiving bin. The workbench is arranged at the unloading end of the roller conveyor line; the active roller is arranged between the workbench and the roller conveyor line, and the circumference of the active roller is connected to two active sprockets, and the circumference of the driven roller is connected to two driven sprockets. Chains are wound between the two pairs of active sprockets and the driven sprockets, and the end of the active roller is provided with a first driving member for driving the active roller to rotate; the surfaces of the two chains close to each other are connected with multiple spikes; the side of the workbench close to the driven roller is provided with an installation opening, and a cutting blade is provided in the installation opening, and the cutting blade partially extends out of the top surface of the workbench, and a second driving member for driving the cutting blade to rotate is installed on the bottom surface of the workbench; the material receiving bin is arranged below the two chains. This application has the effect of improving the unpacking efficiency of the unpacking device.

[0004] However, in actual use, it was found that the existing technology can only unpack ammonium nitrate in single-layer packaging, and some ammonium nitrate remains inside the packaging bag, which requires manual processing, which is time-consuming and labor-intensive. Currently, the unpacking of double-layered ammonium nitrate mainly relies on manual unpacking or semi-automatic equipment to assist in unpacking. Manual unpacking is labor-intensive and inefficient, and it is very easy to cut the inner bag during operation, causing material leakage. At the same time, manual contact is prone to explosion accidents due to friction and static electricity. Semi-automatic equipment is not designed for double-layer packaging, and there are problems such as difficult to control the cutting depth and incomplete separation of packaging and materials. It is also unable to classify and recycle the inner and outer layers of packaging. Summary of the Invention

[0005] The purpose of the present invention is to address the shortcomings of the existing technology and provide a fully automatic unpacking equipment for solid ammonium nitrate for civil explosive products. In view of the double-layer structure of the ammonium nitrate packaging bag, the ammonium nitrate packaging bag is cut into a specific structure by a splitting mechanism to facilitate subsequent operations; the collecting mechanism realizes the functions of puncturing the packaging bag, separating the inner and outer bags, wet-cleaning the residual ammonium nitrate and classifying and collecting the packaging; the pressing and screening mechanism crushes the agglomerated ammonium nitrate and screens it, thereby solving the problems of low unpacking efficiency, unsafety, and incomplete processing in the existing technology, and improving the safety, efficiency and automation of production.

[0006] To achieve the above object, the present invention provides the following technical solutions: A fully automatic unpacking device for solid ammonium nitrate for civil explosive products, comprising: a collecting mechanism, the collecting mechanism comprising: A needle-piercing assembly disposed inside the body and used to pull the ammonium nitrate packaging bag, a negative pressure assembly disposed inside the body and used to separate the ammonium nitrate outer bag and inner bag, a cleaning assembly disposed inside the body and used to collect the ammonium nitrate remaining on the ammonium nitrate inner bag by wet cleaning, and a collecting assembly used to separately collect the ammonium nitrate outer bag and the inner part; When the ammonium nitrate in the packaging bag is poured out, the puncture component rotates and punctures the ammonium nitrate packaging bag, pulling the packaging bag into the negative pressure component, and separating the inner bag and the outer bag of the packaging bag by negative pressure. Since cleaning ammonium nitrate in a dry state is likely to produce dust and cause explosion, the cleaning component uses a wet cleaning method to collect the ammonium nitrate remaining on the inner bag, and the collecting component collects the outer bag and the inner bag separately.

[0007] Preferably, the acupuncture assembly comprises: a fourth motor, the fourth motor being arranged on the machine body; a driving rod, the driving rod being drivingly connected to the output shaft of the fourth motor; A needling disk, the needling disk is arranged on the driving rod; A guide rail is provided on the machine body and is used to separate the ammonium nitrate packaging bag from the acupuncture disk and move it to the negative pressure assembly along a specific trajectory; A rotating connecting ring is rotatably arranged on the driving rod and is connected to the guide rail to provide support for the guide rail.

[0008] Preferably, the negative pressure component includes: a fifth motor, the fifth motor being arranged on the machine body; a perforated pressure roller, the perforated pressure roller being in driving connection with the output shaft of the fifth motor, and the interior of the perforated pressure roller being hollow; A driven roller, wherein the driven roller is rotatably mounted on the machine body; An air pump, the air pump is arranged on the machine body, and the air inlet pipe thereof is inserted into the interior of the perforated pressure roller; A separation guide rail is arranged inside the machine body and is used to separate the outer bag and the inner bag of the ammonium nitrate packaging bag.

[0009] Preferably, the cleaning assembly comprises: a sixth motor, the sixth motor being arranged on the machine body; a brush roller, the brush roller being drivingly connected to the output shaft of the sixth motor, and the interior of the brush roller being hollow; A spray head, wherein a plurality of spray heads are provided on the brush roller; a water pump, wherein the water outlet pipe of the water pump is inserted into the interior of the brush roller; A water tank is provided on the machine body, and a water inlet pipe of the water pump extends to the bottom of the water tank; A collecting box is inserted into the interior of the machine body and is used to collect the swept ammonium nitrate.

[0010] Preferably, the collecting assembly comprises: a seventh motor, the seventh motor being arranged on the machine body; driving rollers, wherein two groups of driving rollers are provided, and one group is drivingly connected to the output shaft of the seventh motor; Auxiliary rollers, two groups of which are rotatably arranged on the machine body; a pulley disposed at one end of the driving roller; A belt, the belt being used to connect the pulley to perform power transmission; A guide plate is provided inside the body and is used to guide the direction of the outer bag of the packaging bag; An outer bag collecting chamber, the outer bag collecting chamber being arranged inside the body; The inner bag collecting chamber is arranged inside the body.

[0011] Preferably, it also includes: The conveying mechanism comprises a conveying belt and a centering guide plate symmetrically arranged on the conveying belt.

[0012] Preferably, the method further comprises: a segmentation mechanism, wherein the segmentation mechanism comprises: a bag pushing assembly, the bag pushing assembly being arranged on the machine body and being used for driving the ammonium nitrate packaging bag to move; The cutting knife assembly is arranged on the machine body and cuts along the longitudinal center line of the packaging bag through the tool. The cutting depth penetrates the two layers of the packaging bag material. The cutting length is controlled to leave a certain distance of uncut area at the tail of the bag body, thereby obtaining a rectangular plane structure that can be fully expanded and has no damaged gaps.

[0013] Preferably, the bag pushing assembly comprises: A driving member and a push plate rotatably arranged on the driving member, wherein the rotation angle of the push plate is limited within a certain range.

[0014] Preferably, the cutting knife assembly comprises: A second motor and a cutting knife connected to the second motor in a transmission manner; the back of the cutting knife is provided with a rounded corner to prevent the packaging bag from being scratched after the cutting knife is rotated.

[0015] Preferably, it further comprises: a screen pressing mechanism, the screen pressing mechanism comprising: a first sieve plate, wherein the first sieve plate is rotatably mounted on the machine body; a second sieve plate, the second sieve plate being rotatably connected to the first sieve plate; a connecting plate, the connecting plate being arranged on the second sieve plate; a third motor, the third motor being arranged on the machine body; a crankshaft, the crankshaft being drivingly connected to an output shaft of the third motor; a collar, the collar being sleeved on the curved rod and connected to the connecting plate, and being used to drive the first sieve plate and the second sieve plate to squeeze each other to crush the agglomerated ammonium nitrate; An output chamber is arranged inside the body and is used to output ammonium nitrate.

[0016] The beneficial effects of the present invention are: (1) The present invention is directed to the double-layer structure of the ammonium nitrate packaging bag, and the packaging bag is cut into a rectangular plane structure that can be fully unfolded and has no damaged gaps. The ammonium nitrate in the bag naturally falls due to gravity and passes through the inclined screen to avoid strong impact. The long strip of flat structure packaging bag is separated by negative pressure, and the ammonium nitrate remaining on the inner bag is collected by wet cleaning. Finally, the outer bag and the inner bag of the packaging bag are collected separately, eliminating the trouble of manual cleaning and classification. The entire process is automated, which improves production efficiency.

[0017] (2) The present invention sets up a collecting mechanism, pierces the bottom of the packaging bag through the needle assembly, pulls the packaging bag to move along a specific trajectory, and sends it to the negative pressure assembly. The negative pressure assembly sucks up the outer bag through negative pressure, so that the outer bag and the inner bag are separated and move along different trajectories respectively. The ammonium nitrate remaining on the inner bag is sprayed with water mist to suppress the generation of ammonium nitrate powder during cleaning, thereby avoiding the risk of ammonium nitrate explosion. Finally, the outer bag and the inner bag are collected separately by the collecting assembly, which saves subsequent manual operations and improves production efficiency.

[0018] (3) The present invention provides a screen pressing mechanism, so that the unagglomerated ammonium nitrate can pass directly through the sieve plate, while the agglomerated ammonium nitrate can be broken up and passed through the sieve under the slow and repeated squeezing of the first and second sieve plates, thereby achieving a good crushing operation. Moreover, due to the inclined sieve plates and slow squeezing, the ammonium nitrate is prevented from receiving a large impact.

[0019] In summary, the present invention has the advantages of high efficiency, safety and environmental protection. It realizes a fully automatic unpacking process through the coordinated operation of various mechanisms, greatly improving production efficiency; it uses wet cleaning and avoidance of strong impact designs to reduce the risk of ammonium nitrate explosion and ensure production safety; it classifies and collects inner and outer bags and processes residual ammonium nitrate to reduce environmental pollution, which is in line with the concept of green production. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 This is a schematic diagram of the outer bag collection cavity structure of the present invention; Figure 3 This is a schematic diagram of the water pump structure of the present invention; Figure 4 This is a schematic diagram of the cross-sectional structure of the machine body of the present invention; Figure 5 This is a schematic structural diagram of the bag pushing assembly of the present invention; Figure 6 This is a schematic structural diagram of the cutter assembly of the present invention; Figure 7 This is a schematic structural diagram of the screen pressing mechanism of the present invention; Figure 8 This is a schematic diagram of the structure of the acupuncture assembly of the present invention; Figure 9 This is a schematic structural diagram of the negative pressure assembly of the present invention; Figure 10 This is a schematic structural diagram of the cleaning component of the present invention; Figure 11 This is a schematic diagram of the structure of the collection component of the present invention.

[0021] In the picture: 100, machine body; 200, conveyor roller; 300, material pouring ramp; 1. Conveying mechanism; 101. Conveyor belt; 102. Centering guide plate; 2. Splitting mechanism; 21. Bag pushing assembly; 211. First motor; 212. Screw; 213. Sliding rod; 214. Sliding block; 215. Push plate; 22. Cutting knife assembly; 221. Second motor; 222. Cutting knife; 3. Screen pressing mechanism; 301. First screen plate; 302. Second screen plate; 303. Connecting plate; 304. Third motor; 305. Bending rod; 306. Collar; 307. Output chamber; 4. Collection mechanism; 41. Acupuncture assembly; 411. Fourth motor; 412. Drive rod; 413. Acupuncture disk; 414. Guide rail; 415. Rotating connecting ring; 42. Negative pressure assembly; 421. Fifth motor; 422. Pressing roller with holes; 423. Driven roller; 424. Air pump; 425. Separation guide rail; 43. Cleaning assembly; 431. Sixth motor; 432. Brush roller; 433. Spray head; 434. Water pump; 435. Water tank; 436. Collection box; 44. Collection assembly; 441. Seventh motor; 442. Drive roller; 443. Auxiliary roller; 444. Pulley; 445. Belt; 446. Guide plate; 447. Outer bag collection chamber; 448. Inner bag collection chamber. DETAILED DESCRIPTION

[0022] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.

[0023] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like to indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, "multiple" means two or more, unless otherwise clearly and specifically defined.

[0024] Example 1 like Figure 4 and Figures 8 to 11 As shown, this embodiment provides a fully automatic unpacking device for solid ammonium nitrate for civil explosive products, including: a collecting mechanism 4, the collecting mechanism 4 includes: A needle assembly 41 disposed inside the body 100 and used to pull the ammonium nitrate packaging bag, a negative pressure assembly 42 disposed inside the body 100 and used to separate the ammonium nitrate outer bag and inner bag, a cleaning assembly 43 disposed inside the body 100 and used to collect the ammonium nitrate remaining on the ammonium nitrate inner bag by wet cleaning, and a collection assembly 44 used to separately collect the ammonium nitrate outer bag and the inner bag; When the ammonium nitrate in the packaging bag is poured out, the puncture component 41 rotates and punctures the ammonium nitrate packaging bag, pulling the packaging bag into the negative pressure component 42, and separating the inner bag and the outer bag of the packaging bag by negative pressure. Since cleaning ammonium nitrate in a dry state is likely to produce dust and cause explosion, the cleaning component 43 uses a wet cleaning method to collect the ammonium nitrate remaining on the inner bag, and the collecting component 44 collects the outer bag and the inner bag separately.

[0025] Further, if Figure 8 As shown, the acupuncture assembly 41 includes: a fourth motor 411 , the fourth motor 411 being disposed on the machine body 100 ; a driving rod 412 , the driving rod 412 being drivingly connected to the output shaft of the fourth motor 411 ; Acupuncture disk 413, the acupuncture disk 413 is arranged on the driving rod 412; A guide rail 414 is provided on the body 100 and is used to separate the ammonium nitrate packaging bag from the acupuncture disk 413 and move it to the negative pressure assembly 42 along a specific trajectory; The rotating connecting ring 415 is rotatably disposed on the driving rod 412 and is connected to the guide rail 414 to provide support for the guide rail 414 .

[0026] In this embodiment, by providing a puncture assembly 41, the function of rotating and puncturing the ammonium nitrate packaging bag is achieved, thereby achieving a traction effect on the packaging bag, and through the guide rail 414 and the rotating connecting ring 415, the ammonium nitrate packaging bag is separated from the puncture disk 413 and guided to move to the negative pressure assembly 42 along a specific trajectory, thereby achieving the effect of ensuring that the packaging bag enters the next processing link in an orderly manner.

[0027] In detail, the fourth motor 411 is fixedly arranged on the body 100, and its output shaft is connected to the driving rod 412. When the fourth motor 411 is powered on, the output shaft rotates to drive the driving rod 412, and the driving rod 412 rotates to drive the acupuncture disk 413 arranged thereon to rotate. The acupuncture disk 413 contacts the ammonium nitrate packaging bag during the rotation process, and the acupuncture structure on the acupuncture disk 413 punctures the packaging bag, which is convenient for subsequent traction operations. The fourth motor 411 provides power for the rotation of the acupuncture disk 413, ensuring the puncture of the packaging bag. Stable operation; the guide rail 414 is set on the body 100, and the rotating connecting ring 415 is rotatably set on the driving rod 412 and connected to the guide rail 414. When the packaging bag on the acupuncture disk 413 needs to be detached, the structure of the guide rail 414 enables the packaging bag to be smoothly detached from the acupuncture disk 413, and the rotating connecting ring 415 provides support for the guide rail 414 to ensure that the position of the guide rail 414 is stable, so that the packaging bag can move to the negative pressure component 42 according to the specific trajectory defined by the guide rail 414, thereby avoiding the random movement of the packaging bag and affecting subsequent processing.

[0028] Further, if Figure 9 As shown, the negative pressure component 42 includes: a fifth motor 421 , the fifth motor 421 being disposed on the machine body 100 ; a perforated pressure roller 422 , the perforated pressure roller 422 being in driving connection with the output shaft of the fifth motor 421 , and having a hollow interior; A driven roller 423, the driven roller 423 is rotatably mounted on the body 100; An air pump 424 is provided on the machine body 100 , and an air inlet pipe thereof is inserted into the interior of the perforated pressing roller 422 ; The separation guide rail 425 is provided inside the body 100 and is used to separate the outer bag and the inner bag of the ammonium nitrate packaging bag.

[0029] In this embodiment, by providing a negative pressure component 42, the function of squeezing and conveying the ammonium nitrate packaging bag is achieved, thereby achieving the effect of allowing the packaging bag to smoothly pass through the negative pressure area; by using the air pump 424 and the perforated pressure roller 422, the function of generating negative pressure adsorption is achieved, thereby achieving the effect of separating the outer bag and the inner bag of the ammonium nitrate packaging bag; by using the separation guide rail 425, the function of further guiding and separating the outer bag and the inner bag is achieved, thereby achieving the purpose of improving the separation effect of the outer bag and the inner bag.

[0030] In detail, the fifth motor 421 is arranged on the body 100, and its output shaft is connected to the perforated pressure roller 422. When the fifth motor 421 is powered on, the output shaft rotates to drive the perforated pressure roller 422 to rotate. The perforated pressure roller 422 cooperates with the driven roller 423. When the ammonium nitrate packaging bag enters between the perforated pressure roller 422 and the driven roller 423, the rotation of the two squeezes and conveys the packaging bag, ensuring that the packaging bag can smoothly pass through the negative pressure area. The fifth motor 421 provides power for the rotation of the perforated pressure roller 422, ensuring the stability of the packaging bag transportation; the air pump 424 is arranged on the body 100, and its air inlet pipe is inserted into the perforated pressure roller Inside 422, when the air pump 424 is working, the air inside the perforated pressure roller 422 is extracted through the air inlet pipe, so that negative pressure is generated on the surface of the perforated pressure roller 422. When the packaging bag passes through the surface of the perforated pressure roller 422, the negative pressure will adsorb the outer bag or the inner bag, thereby realizing the preliminary separation of the outer bag and the inner bag. The negative pressure generated by the cooperation of the air pump 424 and the perforated pressure roller 422 is the key to separating the outer bag and the inner bag; the separation guide rail 425 is arranged inside the body 100. When the outer bag and the inner bag that have been initially separated continue to move, the structure of the separation guide rail 425 will produce different guiding effects on the outer bag and the inner bag, further separating the two and improving the separation effect.

[0031] Further, if Figure 10 As shown, the cleaning component 43 includes: a sixth motor 431 , the sixth motor 431 being disposed on the machine body 100 ; a brush roller 432 , the brush roller 432 being drivingly connected to the output shaft of the sixth motor 431 , and the interior of the brush roller 432 being hollow; A spray head 433, wherein the spray head 433 is provided in multiple groups on the brush roller 432; a water pump 434 , wherein a water outlet pipe of the water pump 434 is inserted into the interior of the brush roller 432 ; A water tank 435 is provided on the housing 100 , and a water inlet pipe of the water pump 434 extends to the bottom of the water tank 435 ; The collecting box 436 is inserted into the interior of the machine body 100 and is used to collect the swept ammonium nitrate.

[0032] In this embodiment, by providing a cleaning component 43, the function of cleaning the inner bag of ammonium nitrate is realized, thereby achieving the effect of removing the residual ammonium nitrate on the inner bag; by using a water pump 434, a water storage tank 435 and a spray head 433, the function of spraying water on the cleaning area of the brush roller 432 is achieved, thereby achieving the effect of using wet cleaning to avoid dust explosions; by using a collecting box 436, the function of collecting the swept ammonium nitrate is achieved, thereby achieving the effect of centralized treatment of residual ammonium nitrate.

[0033] In detail, the sixth motor 431 is arranged on the machine body 100, and its output shaft is connected to the brush roller 432. When the sixth motor 431 is powered on, the output shaft rotates to drive the brush roller 432 to rotate. The brush roller 432 contacts the ammonium nitrate inner bag during rotation and sweeps off the ammonium nitrate remaining on the inner bag. The sixth motor 431 provides power for the rotation of the brush roller 432, ensuring the effective implementation of the cleaning operation; the water inlet pipe of the water pump 434 extends to the bottom of the water tank 435, and the water outlet pipe is inserted into the inside of the brush roller 432. When the water pump 434 is working, the water tank 435 is The water in the bag is extracted and transported to the inside of the brush roller 432, and the water is sprayed out through multiple groups of spray heads 433 provided on the brush roller 432, so that the cleaning area of the brush roller 432 is in a wet state. The use of wet cleaning avoids the dust generated by cleaning ammonium nitrate in a dry state and causing an explosion. The water pump 434 and the spray head 433 cooperate to achieve a safe cleaning method; the collection box 436 is inserted into the interior of the machine body 100, and when the brush roller 432 sweeps off the residual ammonium nitrate on the ammonium nitrate inner bag, the swept ammonium nitrate will fall into the collection box 436, which is convenient for centralized treatment of the residual ammonium nitrate.

[0034] Further, if Figure 11 As shown, the collecting assembly 44 includes: a seventh motor 441 , the seventh motor 441 being disposed on the machine body 100 ; Driving rollers 442 , wherein two groups of driving rollers 442 are provided, and one group is drivingly connected to the output shaft of the seventh motor 441 ; Auxiliary rollers 443, two groups of auxiliary rollers 443 are rotatably provided on the machine body 100; a pulley 444 , the pulley 444 being disposed at one end of the driving roller 442 ; A belt 445 is used to connect the pulley 444 to transmit power; A guide plate 446 is provided inside the housing 100 and is used to guide the outer bag of the packaging bag; An outer bag collecting chamber 447 , the outer bag collecting chamber 447 being disposed inside the body 100 ; The inner bag collecting chamber 448 is disposed inside the body 100 .

[0035] In this embodiment, by setting up a collection component 44, the function of driving the outer bag and the inner bag of the packaging bag to move is realized, thereby achieving the effect of transporting them to the collection chamber separately; through the guide plate 446, the function of guiding the outer bag of the packaging bag into the outer bag collection chamber 447 is achieved, thereby achieving the effect of accurately collecting the outer bag; through the outer bag collection chamber 447 and the inner bag collection chamber 448, the function of storing the outer bag and the inner bag of the packaging bag separately is achieved, thereby achieving the effect of classifying and recycling packaging materials.

[0036] In detail, the seventh motor 441 is arranged on the body 100, and its output shaft is connected to a group of driving rollers 442. When the seventh motor 441 is powered on, the output shaft rotates to drive the driving rollers 442 connected thereto. A pulley 444 is provided at one end of the driving roller 442, and a belt 445 is connected to each pulley 444. When the driving roller 442 rotates, the belt 445 is driven to rotate by the pulley 444, and the belt 445 drives the other driving rollers 442 to rotate synchronously, thereby driving the outer bag and the inner bag of the packaging bag placed on the driving roller 442 and the auxiliary roller 443 to move. The seventh motor 441 is the entire transmission The system provides power to ensure stable transportation of packaging bags; the guide plate 446 is arranged inside the body 100. When the outer bag moves driven by the driving roller 442, the guide plate 446 contacts the outer bag and uses its specific shape and position to guide the outer bag into the outer bag collection chamber 447 according to the set path, ensuring that the outer bag is accurately collected and avoiding random scattering of the outer bag; the outer bag collection chamber 447 and the inner bag collection chamber 448 are respectively arranged inside the body 100. When the outer bag and the inner bag are transported to the corresponding positions, they fall into the corresponding collection chambers respectively, realizing the classified storage of packaging materials, which is convenient for subsequent processing and recycling.

[0037] Further, if Figure 1 As shown, it also includes: The conveying mechanism 1 includes a conveying belt 101 and a centering guide plate 102 symmetrically arranged on the conveying belt 101.

[0038] In this embodiment, by setting up a conveying mechanism 1, the function of conveying ammonium nitrate packaging bags is realized, thereby transferring the packaging bags from the conveyor belt 101 to the conveying roller 200 on the machine body 100, and the pouring inclined plate 300 located below the conveying roller 200 can receive the fallen ammonium nitrate; through the centering guide plate 102, the function of keeping the ammonium nitrate packaging bags in the center position during the conveying process is achieved, thereby achieving the effect of ensuring the smooth progress of the subsequent processing process.

[0039] Further, if Figures 5 and 6 As shown, it also includes: a dividing mechanism 2, the dividing mechanism 2 includes: A bag pushing assembly 21 is provided on the body 100 and is used to drive the ammonium nitrate packaging bag to move; The cutting knife assembly 22 is arranged on the body 100 and cuts along the longitudinal center line of the packaging bag through a tool. The cutting depth penetrates the two layers of material of the packaging bag, and the cutting length is controlled to leave a certain distance of uncut area at the tail of the bag body, thereby obtaining a rectangular plane structure that can be fully unfolded and without damage or gaps.

[0040] In this embodiment, by providing a bag pushing assembly 21, the function of pushing the ammonium nitrate packaging bag to a suitable cutting position is achieved, thereby providing a stable cutting object for the cutter assembly 22; through the cutter assembly 22, the function of cutting the ammonium nitrate packaging bag along the longitudinal center line according to specific requirements is achieved, thereby achieving the effect of obtaining a packaging bag of a specific shape that is convenient for subsequent processing.

[0041] Further, if Figure 5 As shown, the bag pushing assembly 21 includes: The driving member and the push plate 215 rotatably disposed on the driving member, the rotation angle of the push plate 215 is limited to a certain range.

[0042] In this embodiment, by providing a bag pushing assembly 21, the function of pushing the ammonium nitrate packaging bag to move is achieved, thereby achieving the goal of accurately allowing the packaging bag to reach a designated position, making it easier for the cutter assembly 22 to split the ammonium nitrate packaging bag.

[0043] In detail, the first motor 211 serves as a power source, and the output shaft of the first motor 211 is connected to the screw rod 212, driving the screw rod 212 to rotate. The screw rod 212 is threadedly matched with the slider 214. When the screw rod 212 rotates, the slider 214 will move linearly along the axial direction on the screw rod 212. At the same time, the slide bar 213 plays a guiding role. The slider 214 is sleeved on the slide bar 213 to ensure that the slider 214 can only move along the direction of the slide bar 213 and will not rotate with the rotation of the screw rod 212, making the movement of the slider 214 more stable and precise. A push plate 215 is fixedly installed on the slider 214. When the slider 214 moves linearly along the slide bar 213, the push plate 215 also moves accordingly. During the movement, when the push plate 215 contacts the ammonium nitrate packaging bag, it will apply thrust to the packaging bag, causing the packaging bag to move on the body 100. Since the rotation angle of the push plate 215 is limited to a certain range, when the ammonium nitrate bag comes over, the push plate 215 flips over. When the ammonium nitrate bag passes over, the push plate 215 flips to a vertical position due to gravity and is stuck by the slider 214.

[0044] It should be noted that the driving component includes: a first motor 211 , a screw rod 212 , a sliding rod 213 and a slider 214 .

[0045] Further, if Figure 6 As shown, the cutting knife assembly 22 includes: The second motor 221 and the cutting knife 222 are transmission-connected to the second motor 221 . The back of the cutting knife 222 is provided with rounded corners to prevent the cutting knife 222 from scratching the packaging bag after rotating.

[0046] In this embodiment, by setting up a cutting knife assembly 22, the function of performing specific cutting on the ammonium nitrate packaging bag along the longitudinal center line is achieved, thereby achieving the effect of obtaining a rectangular planar structure packaging bag that can be fully unfolded and has no damage or gaps, which facilitates subsequent processing of the packaging bag.

[0047] In detail, the second motor 221 generates power when working, driving the cutter 222 connected to it to move. When the cutter 222 is still a small distance away from the packaging bag, the second motor 221 controls the cutter 222 to flip. During this process, the blade of the cutter 222 contacts the ammonium nitrate packaging bag and cuts along the longitudinal center line. Since the cutter 222 flips in time, it avoids completely cutting through the packaging bag, so that a certain distance of uncut area is retained at the tail of the bag, and finally a complete long strip is formed. The back of the cutter 222 has rounded corners. During its movement, even if it has slight contact with other parts of the packaging bag except the cutting line, the rounded corners can prevent the packaging bag from being damaged, thereby ensuring the integrity of the packaging bag except the cutting line.

[0048] Example 2 like Figures 4 to 7 As shown, the components identical or corresponding to those in the first embodiment are designated by the corresponding reference numerals in the first embodiment. For simplicity, only the differences from the first embodiment are described below. The second embodiment differs from the first embodiment in that: It also includes: a screen pressing mechanism 3, the screen pressing mechanism 3 including: A first sieve plate 301 , the first sieve plate 301 is rotatably mounted on the machine body 100 ; A second sieve plate 302, which is rotatably connected to the first sieve plate 301; A connecting plate 303, the connecting plate 303 being arranged on the second sieve plate 302; A third motor 304 , the third motor 304 is disposed on the machine body 100 ; A crank rod 305 , the crank rod 305 being drivingly connected to an output shaft of the third motor 304 ; A collar 306 is sleeved on the curved rod 305 and connected to the connecting plate 303 to drive the first sieve plate 301 and the second sieve plate 302 to squeeze each other to crush the agglomerated ammonium nitrate; The output chamber 307 is provided inside the body 100 and is used for outputting ammonium nitrate.

[0049] In this embodiment, a screen pressing mechanism 3 is provided, in which the first sieve plate 301 and the second sieve plate 302 squeeze each other, thereby achieving the function of crushing the agglomerated ammonium nitrate, thereby achieving the effect of outputting the ammonium nitrate in a suitable granular state; through the first sieve plate 301, the second sieve plate 302 and the output chamber 307, the function of screening and outputting ammonium nitrate is achieved, thereby achieving the goal of transporting qualified ammonium nitrate.

[0050] In detail, the third motor 304 is provided on the body 100, and the rotation of its output shaft drives the rotation of the crank rod 305 connected thereto. A collar 306 is sleeved on the crank rod 305, and the rotation of the crank rod 305 causes the collar 306 to reciprocate. The collar 306 is connected to the connecting plate 303 provided on the second sieve plate 302. The reciprocating movement of the collar 306 drives the connecting plate 303 to move, thereby driving the second sieve plate 302 to move. Since the second sieve plate 302 is rotatably connected to the first sieve plate 301, the movement of the second sieve plate 302 causes the first sieve plate 301 and the second sieve plate 302 to squeeze each other; when the agglomerated ammonium nitrate enters between the first sieve plate 301 and the second sieve plate 302, it is crushed under the squeezing action of the two. The crushed ammonium nitrate is screened by the first sieve plate 301 and the second sieve plate 302, and the ammonium nitrate that meets the requirements passes through the sieve plates into the output chamber 307 provided inside the body 100 and is output from the output chamber 307.

[0051] Working steps During operation, the conveyor belt 101 of the conveying mechanism 1 conveys ammonium nitrate packaging bags, and the centering guide plate 102 centers the packaging bags. The first motor 211 of the bag pushing assembly 21 drives the screw 212 to rotate, driving the slider 214 and the push plate 215 to push the packaging bags to the cutting knife assembly 22. The second motor 221 drives the cutting knife 222 to cut the packaging bags. The fourth motor 411 of the acupuncture assembly 41 drives the acupuncture disk 413 to puncture the packaging bags and pull them to the negative pressure assembly 42. The fifth motor 421 drives the perforated pressure roller 422 to cooperate with the air pump 424 to separate the inner and outer bags. The cleaning assembly 43 uses the sixth motor 431 to drive the brush roller 432 in combination with the spray head 433 to wet-clean the residual ammonium nitrate in the inner bag. The seventh motor 441 of the collecting assembly 44 drives the drive roller 442 to convey the inner and outer bags to the corresponding collecting chamber. The pressing and screening mechanism 3 crushes and screens the ammonium nitrate and then outputs it from the output chamber 307.

[0052] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A fully automatic unpacking device for solid ammonium nitrate for civil explosive products, characterized in that: include: A collection mechanism, comprising: A needle-piercing assembly disposed inside the body and used to pull the ammonium nitrate packaging bag, a negative pressure assembly disposed inside the body and used to separate the ammonium nitrate outer bag and inner bag, a cleaning assembly disposed inside the body and used to collect the ammonium nitrate remaining on the ammonium nitrate inner bag by wet cleaning, and a collecting assembly used to separately collect the ammonium nitrate outer bag and the inner part; When the ammonium nitrate in the packaging bag is poured out, the puncture component rotates and punctures the ammonium nitrate packaging bag, pulling the packaging bag into the negative pressure component, and separating the inner bag and the outer bag of the packaging bag by negative pressure. Since cleaning ammonium nitrate in a dry state is likely to produce dust and cause explosion, the cleaning component uses a wet cleaning method to collect the ammonium nitrate remaining on the inner bag, and the collecting component collects the outer bag and the inner bag separately.

2. The fully automatic unpacking equipment for solid ammonium nitrate for civil explosive products according to claim 1, characterized in that: The acupuncture assembly comprises: a fourth motor, the fourth motor being arranged on the machine body; a driving rod, the driving rod being drivingly connected to the output shaft of the fourth motor; A needling disk, the needling disk is arranged on the driving rod; A guide rail is provided on the machine body and is used to separate the ammonium nitrate packaging bag from the acupuncture disk and move it to the negative pressure assembly along a specific trajectory; A rotating connecting ring is rotatably arranged on the driving rod and is connected to the guide rail to provide support for the guide rail.

3. The fully automatic unpacking equipment for solid ammonium nitrate for civil explosive products according to claim 1, characterized in that: The negative pressure component includes: a fifth motor, the fifth motor being arranged on the machine body; a perforated pressure roller, the perforated pressure roller being in driving connection with the output shaft of the fifth motor, and the interior of the perforated pressure roller being hollow; A driven roller, wherein the driven roller is rotatably mounted on the machine body; An air pump, the air pump is arranged on the machine body, and the air inlet pipe thereof is inserted into the interior of the perforated pressure roller; A separation guide rail is arranged inside the machine body and is used to separate the outer bag and the inner bag of the ammonium nitrate packaging bag.

4. The fully automatic unpacking equipment for solid ammonium nitrate for civil explosive products according to claim 1, characterized in that: The cleaning assembly comprises: a sixth motor, the sixth motor being arranged on the machine body; a brush roller, the brush roller being drivingly connected to the output shaft of the sixth motor, and the interior of the brush roller being hollow; A spray head, wherein the spray head is provided in multiple groups on the brush roller; a water pump, wherein the water outlet pipe of the water pump is inserted into the interior of the brush roller; A water tank is provided on the machine body, and a water inlet pipe of the water pump extends to the bottom of the water tank; A collecting box is inserted into the interior of the machine body and is used to collect the swept ammonium nitrate.

5. The fully automatic unpacking equipment for solid ammonium nitrate for civil explosive products according to claim 1, characterized in that: The collection component includes: a seventh motor, the seventh motor being arranged on the machine body; driving rollers, wherein two groups of driving rollers are provided, and one group is drivingly connected to the output shaft of the seventh motor; Auxiliary rollers, two groups of which are rotatably arranged on the machine body; a pulley disposed at one end of the driving roller; A belt, the belt being used to connect the pulley to perform power transmission; A guide plate is provided inside the body and is used to guide the direction of the outer bag of the packaging bag; An outer bag collecting chamber, the outer bag collecting chamber being arranged inside the body; The inner bag collecting chamber is arranged inside the body.

6. The fully automatic unpacking equipment for solid ammonium nitrate for civil explosive products according to claim 1, characterized in that: Also includes: The conveying mechanism comprises a conveying belt and a centering guide plate symmetrically arranged on the conveying belt.

7. The fully automatic unpacking equipment for solid ammonium nitrate for civil explosive products according to claim 1, characterized in that: Also includes: A splitting mechanism, the splitting mechanism comprising: A bag pushing assembly, which is arranged on the machine body and is used to drive the ammonium nitrate packaging bag to move; The cutting knife assembly is arranged on the machine body and cuts along the longitudinal center line of the packaging bag through the tool. The cutting depth penetrates the two layers of the packaging bag material. The cutting length is controlled to leave a certain distance of uncut area at the tail of the bag body, thereby obtaining a rectangular plane structure that can be fully expanded and has no damaged gaps.

8. The fully automatic unpacking equipment for solid ammonium nitrate for civil explosive products according to claim 7, characterized in that: The bag pushing assembly comprises: A driving member and a push plate rotatably arranged on the driving member, wherein the rotation angle of the push plate is limited within a certain range.

9. The fully automatic unpacking equipment for solid ammonium nitrate for civil explosive products according to claim 7, characterized in that: The cutting knife assembly comprises: A second motor and a cutting knife connected to the second motor in a transmission manner; the back of the cutting knife is provided with a rounded corner to prevent the packaging bag from being scratched after the cutting knife is rotated.

10. The fully automatic unpacking equipment for solid ammonium nitrate for civil explosive products according to claim 1, characterized in that: Also includes: A screen pressing mechanism, comprising: a first sieve plate, wherein the first sieve plate is rotatably mounted on the machine body; a second sieve plate, the second sieve plate being rotatably connected to the first sieve plate; a connecting plate, the connecting plate being arranged on the second sieve plate; a third motor, the third motor being arranged on the machine body; a crankshaft, the crankshaft being drivingly connected to an output shaft of the third motor; a collar, the collar being sleeved on the curved rod and connected to the connecting plate, and being used to drive the first sieve plate and the second sieve plate to squeeze each other to crush the agglomerated ammonium nitrate; An output chamber is arranged inside the body and is used to output ammonium nitrate.

Citation Information

Patent Citations

  • An automatic unpacking device for industrial explosive solid ammonium nitrate material bags

    CN118164038B