Wireless anti-overwinding device for material lifting
By setting up protective components, buffer components and disassembly components in mine lifting equipment, the problems of easy wear of cylinders, no buffering of the aggregate box, and difficulty in replacing the cleaning boards, improving the safety and service life of the equipment.
Patent Information
- Application Number
- CN202510797090.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-16
- Publication Date
- 2025-08-08
AI Technical Summary
The cylinders of existing mine lifting equipment are easily worn when exposed to the outside, the aggregate box lacks buffering function, and the curved cleaning board is easily damaged and difficult to replace, which affects the safety and service life of the equipment.
Design protective components to protect the telescopic end of the cylinder, set up buffer components to buffer the aggregate box, and disassembly and assemble the components to facilitate replacement of arc-shaped cleaning boards, including protective components composed of rubber telescopic tubes, plugs, clamping blocks, clamping rods, clamping sliders, clamping springs, etc., buffer components composed of buffer seats, buffer rods, damping sliders, buffer springs, etc., disassembly and assemble components composed of assembly seats, connecting blocks, plugs, fixing rods, fixed sliders, etc.
It realizes effective protection of the telescopic end of the cylinder, impact force buffering of the aggregate box, and convenient replacement of arc-shaped cleaning boards, which improves the safety and service life of the equipment.
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Figure CN120440786A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of mining equipment, and in particular relates to a wireless anti-overwinding device for material lifting. Background Art
[0002] Overwinding refers to the phenomenon that the lifting height of the lifting material bin exceeds the normal lifting height of the mine entrance due to operational errors. This type of accident often has very serious consequences, such as pulling down the derrick, or breaking the wire rope, causing the lifting material bin to fall to the bottom of the mine and causing a safety accident. Existing mine hoisting equipment will be equipped with an anti-overwinding device to perform safety braking and protect the lifting system.
[0003] Chinese patent application number 202110952710.4 discloses a wireless overwinding prevention device for material hoisting, comprising a mine, a limit assembly, a second cylinder, a first spring, a second motor, a driven wheel, and a cleaning assembly. A gantry is fixed above the mine, and a controller is provided on the upper surface of the gantry. A wire rope take-up roller is fixed to the surface of the rotating shaft. The limit assembly for limiting the wire rope take-up roller is arranged on the outside of a fixed block. The second cylinder is fixed to both ends of the upper portion of the gantry. The first spring is provided at the bottom of a U-shaped frame. The second motor is fixed to the lower outside of the gantry. The wireless overwinding prevention device for material hoisting includes a limit plate and a first cylinder. The limit plate is driven by the first cylinder to rotate, so that a limit block at the bottom end of the limit plate can be engaged with a limit groove on the surface of the wire rope take-up roller. This allows the wire rope take-up roller and the wire rope to be locked in position after the material bin is lifted, improving safety during use.
[0004] The above-mentioned disclosed patent has the following characteristics: 1. When in use, the connecting rod is driven to move by the cylinder, thereby driving the U-shaped frame to move, and its height is adjusted to adjust the range of overwinding prevention. However, when it is in use, the cylinder is exposed to the outside. Due to the large amount of dust at the mine construction site, dust is easily attached to the telescopic end of the cylinder, causing wear during use; 2. When in use, the aggregate box can receive the material bin when the wire rope breaks accidentally and the material bin accidentally falls, but when it is in use, the aggregate box does not have a buffering effect and is not practical enough; 3. When in use, the wire rope is cleaned by the arc cleaning plate. Due to long-term wear, the arc cleaning plate is severely damaged, and it is inconvenient to replace the arc cleaning plate. Summary of the Invention
[0005] In order to solve the problems raised in the above background technology, the present invention provides a wireless anti-overwinding device for material lifting, which is convenient for protecting the telescopic end of the cylinder, and the collection box can buffer the impact force received, and is convenient for replacing the arc cleaning plate when it is damaged after long-term use.
[0006] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a wireless anti-overwinding device for material lifting, comprising a mine, a gantry is arranged above the mine, an anti-overwinding component is arranged above the interior of the gantry, an adjusting component is arranged above the anti-overwinding component, one end of the cylinder of the adjusting component is sleeved with a protective component, the cylinder of the adjusting component and the movable seat are fixedly connected by bolts, a buffer component is arranged below the interior of the gantry, a rotating component is arranged below the buffer component, a material collection box is arranged inside the buffer component, a winding component is arranged above the gantry, a cleaning component is arranged on the surface of the wire rope of the winding component, and a disassembly and assembly component is arranged at the connection between the cleaning component and the arc-shaped cleaning plate.
[0007] Preferably, the protective component includes a rubber telescopic tube, an insert block, a clamping block, a clamping rod, a clamping slider and a clamping spring, wherein the surface of one end of the cylinder is provided with a rubber telescopic tube, one side of both ends of the rubber telescopic tube is provided with an insert block, one side of the insert block is provided with a clamping block, one end of the clamping block is provided with a clamping rod, one side of the clamping rod is provided with a clamping slider, and one side of the clamping slider is provided with a clamping spring.
[0008] Preferably, a clamping hole matching the clamping block is provided on one side of the inserting block, and a guide sliding opening is provided on one end of the clamping block.
[0009] Preferably, the buffer assembly includes a buffer seat, a buffer rod, a damping slider, a buffer spring 1, a movable connecting rod, a buffer slider and a buffer spring 2, wherein a buffer seat is provided above the rotating plate of the rotating assembly, a buffer rod is provided inside the buffer seat, a damping slider is symmetrically provided on the surface of the buffer rod, a buffer spring 1 is provided on one side of the damping slider, and the buffer spring 1 is also sleeved on the surface of the buffer rod, both sides of the damping slider are rotatably connected with a movable connecting rod, one end of the movable connecting rod away from the damping slider is rotatably connected to the aggregate box, buffer sliders are provided on both sides of the aggregate box, and a buffer spring 2 is provided at one end of the buffer slider.
[0010] Preferably, slide bars are provided on both sides of the interior of the buffer seat, and a slide groove cooperating with the slide bars is provided below the aggregate box.
[0011] Preferably, one end of the buffer spring 1 is fixedly connected to the damping slider, and the other end of the buffer spring 1 is fixedly connected to the support plates at both ends of the buffer rod.
[0012] Preferably, the disassembly and assembly component includes a disassembly and assembly seat, a connecting block, an insertion rod, a fixed rod, a fixed slider and a fixed spring, wherein one end of the elastic rod of the cleaning component is fixedly connected to the disassembly and assembly seat, a connecting block is provided on one side of the disassembly and assembly seat, an insertion rod is provided below the connecting block, a fixed rod is provided on one side of the connecting block, a fixed slider is provided on one side of the fixed rod, and a fixed spring is provided at one end of the fixed slider.
[0013] Preferably, a limit rod is provided above the elastic rod, a limit slider is provided on one side of the limit rod, and a roller is provided at one end of the limit rod.
[0014] Compared with the prior art, the present invention has the following beneficial effects:
[0015] 1. The present invention realizes the effect of protecting the telescopic end of the cylinder by providing a protective component, and facilitates the protection of the cylinder of the adjustment component by providing a rubber telescopic tube. The rubber telescopic tube is conveniently provided with an insert block, a clamping block, a clamping rod, a clamping slider, and a clamping spring, and facilitates the disassembly and assembly of the rubber telescopic tube.
[0016] 2. The present invention achieves the effect of buffering the impact force received by the aggregate box by setting a buffer component. By setting a buffer seat, a buffer rod, a damping slider, a buffer spring 1, a slide rod, a movable connecting rod, a buffer slider and a buffer spring 2, it is convenient for the aggregate box to buffer the impact force received.
[0017] 3. The present invention provides a disassembly and assembly component, so that the arc cleaning plate can be easily replaced when it is damaged after long-term use. The arc cleaning plate can be easily replaced by providing a disassembly and assembly seat, a connecting block, an insertion rod, a fixing rod, a fixing slider, a fixing spring, a limiting rod, a roller and a limiting slider. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic structural diagram of the present invention as a whole;
[0019] Figure 2 It is a schematic structural diagram of the present invention in a front view cutaway view;
[0020] Figure 3 It is a structural schematic diagram of the protection component of the present invention;
[0021] Figure 4 It is a structural schematic diagram of the buffer assembly of the present invention;
[0022] Figure 5 It is a structural schematic diagram of the disassembly and assembly components of the present invention.
[0023] In the figure: 11. Mine; 1. Gantry; 2. Anti-overwinding assembly; 3. Adjustment assembly; 4. Protection assembly; 41. Rubber telescopic tube; 42. Insert block; 43. Clamping block; 44. Clamping rod; 45. Clamping slider; 46. Clamping spring; 5. Rotation assembly; 6. Buffer assembly; 61. Buffer seat; 62. Buffer rod; 63. Damping slider; 64. Buffer spring 1; 65. Movable connecting rod; 66. Buffer slider; 67. Buffer spring 2; 68. Slide rod; 7. Aggregate box; 8. Cleaning assembly; 9. Disassembly and assembly assembly; 91. Disassembly and assembly seat; 92. Connecting block; 93. Insert rod; 94. Fixed rod; 95. Fixed slider; 96. Fixed spring; 97. Limit rod; 98. Roller; 99. Limit slider; 10. Rewinding assembly. DETAILED DESCRIPTION
[0024] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0025] Example 1
[0026] See also Figure 1-5 The present invention provides the following technical solutions: a wireless anti-overwinding device for material lifting, comprising a mine 11, a gantry 1 is arranged above the mine 11, an anti-overwinding component 2 is arranged above the inside of the gantry 1, an adjusting component 3 is arranged above the anti-overwinding component 2, one end of the cylinder of the adjusting component 3 is sleeved with a protective component 4, the cylinder of the adjusting component 3 and the movable seat are fixedly connected by bolts, a buffer component 6 is arranged below the inside of the gantry 1, a rotating component 5 is arranged below the buffer component 6, a material collecting box 7 is arranged inside the buffer component 6, a winding component 10 is arranged above the gantry 1, a cleaning component 8 is arranged on the surface of the wire rope of the winding component 10, and a disassembly and assembly component 9 is provided at the connection between the cleaning component 8 and the arc-shaped cleaning plate.
[0027] Specifically, the protective component 4 includes a rubber telescopic tube 41, an insert block 42, a clamping block 43, a clamping rod 44, a clamping slider 45 and a clamping spring 46, wherein the surface of one end of the cylinder is provided with a rubber telescopic tube 41, one side of both ends of the rubber telescopic tube 41 is provided with an insert block 42, one side of the insert block 42 is provided with a clamping block 43, one end of the clamping block 43 is provided with a clamping rod 44, one side of the clamping rod 44 is provided with a clamping slider 45, and one side of the clamping slider 45 is provided with a clamping spring 46.
[0028] By adopting the above technical solution, when in use, the telescopic end of the cylinder of the protective component 4 is conveniently protected by the rubber telescopic tube 41. When the rubber telescopic tube 41 needs to be replaced, the clamping rod 44 is pulled, and the clamping rod 44 drives the clamping slider 45 to move the compressed clamping spring 46, so that the clamping block 43 is disengaged from the clamping hole, and then the insert block 42 can be pulled out, and then the bolt can be removed to separate the cylinder and the movable seat of the adjustment component 3, and then the rubber telescopic tube 41 can be removed, so that the device can be used to protect the telescopic end of the cylinder.
[0029] Specifically, a clamping hole that matches the clamping block 43 is opened on one side of the inserting block 42, and a guide sliding opening is opened on one end of the clamping block 43.
[0030] By adopting the above technical solution, the clamping hole facilitates the insertion of the clamping block 43 to fix the inserting block 42, and the guide slider facilitates the movement of the clamping block 43 when the inserting block 42 and the clamping block 43 abut against each other.
[0031] When this embodiment is in use: When in use, the telescopic end of the cylinder of the protective component 4 is conveniently protected by the rubber telescopic tube 41. When the rubber telescopic tube 41 needs to be replaced, the clamping rod 44 is pulled, and the clamping rod 44 drives the clamping slider 45 to move the compressed clamping spring 46, so that the clamping block 43 is disengaged from the clamping hole, and then the insert block 42 can be pulled out, and then the bolt can be removed to separate the cylinder and the movable seat of the adjustment component 3, and then the rubber telescopic tube 41 can be removed, so that the device can be used to protect the telescopic end of the cylinder.
[0032] Example 2
[0033] The difference between this embodiment and embodiment 1 is that: specifically, the buffer assembly 6 includes a buffer seat 61, a buffer rod 62, a damping slider 63, a buffer spring 1 64, a movable connecting rod 65, a buffer slider 66 and a buffer spring 2 67, wherein a buffer seat 61 is provided above the rotating plate of the rotating assembly 5, a buffer rod 62 is provided inside the buffer seat 61, a damping slider 63 is symmetrically provided on the surface of the buffer rod 62, a buffer spring 1 64 is provided on one side of the damping slider 63, and the buffer spring 1 64 is also sleeved on the surface of the buffer rod 62, and both sides of the damping slider 63 are rotatably connected with a movable connecting rod 65, and the end of the movable connecting rod 65 away from the damping slider 63 is rotatably connected to the aggregate box 7, and buffer sliders 66 are provided on both sides of the aggregate box 7, and one end of the buffer slider 66 is provided with a buffer spring 2 67.
[0034] By adopting the above-mentioned technical solution, when in use, the aggregate box 7 moves through the movable connecting rod 65 to drive the damping slider 63 to move the compressed buffer spring 1 64 on the buffer rod 62. At the same time, the aggregate box 7 will drive the buffer slider 66 to move the compressed buffer spring 2 67, thereby buffering the impact force received by the aggregate box 7, so that when the device is in use, it is convenient for the aggregate box 7 to buffer the impact force received.
[0035] Specifically, sliding rods 68 are provided on both sides of the buffer seat 61 , and a sliding groove matching the sliding rods 68 is provided below the collecting box 7 .
[0036] By adopting the above technical solution, the slide rod 68 facilitates the stable sliding of the aggregate box 7 .
[0037] Specifically, one end of the buffer spring 1 64 is fixedly connected to the damping slider 63 , and the other end of the buffer spring 1 64 is fixedly connected to the support plates at both ends of the buffer rod 62 .
[0038] By adopting the above technical solution, the buffer spring 1 64 is fixed between the support plate and the damping slider 63, so that the buffer spring 1 64 can be stably arranged.
[0039] When this embodiment is in use: When in use, the aggregate box 7 moves through the movable connecting rod 65 to drive the damping slider 63 to move the compressing buffer spring 1 64 on the buffer rod 62, and at the same time the aggregate box 7 will drive the buffer slider 66 to move the compressing buffer spring 2 67, thereby buffering the impact force received by the aggregate box 7, so that when the device is in use, it is convenient for the aggregate box 7 to buffer the impact force received.
[0040] Example 3
[0041] The difference between this embodiment and embodiment 1 is that the disassembly and assembly component 9 includes a disassembly and assembly seat 91, a connecting block 92, an insertion rod 93, a fixing rod 94, a fixing slider 95 and a fixing spring 96, wherein one end of the elastic rod of the cleaning component 8 is fixedly connected to the disassembly and assembly seat 91, a connecting block 92 is provided on one side of the disassembly and assembly seat 91, an insertion rod 93 is provided below the connecting block 92, a fixing rod 94 is provided on one side of the connecting block 92, a fixing slider 95 is provided on one side of the fixing rod 94, and a fixing spring 96 is provided at one end of the fixing slider 95.
[0042] By adopting the above technical solution, when the arc cleaning plate needs to be replaced, the elastic rod of the cleaning assembly 8 is pulled. When the elastic rod moves to the limiting hole and the limiting rod 97 coincides, the limiting rod 97 is inserted into the limiting hole to fix the elastic rod. Then the fixing rod 94 can be pulled. The fixing rod 94 drives the fixing slider 95 to move and compress the fixing spring 96, so that the fixing rod 94 is disengaged from the fixing hole. Then the arc cleaning plate can be removed and replaced, so that the arc cleaning plate can be easily replaced when the device is in use.
[0043] Specifically, a limit rod 97 is provided above the elastic rod, a limit slider 99 is provided on one side of the limit rod 97 , and a roller 98 is provided at one end of the limit rod 97 .
[0044] By adopting the above technical solution, the limiting rod 97 is convenient for limiting the elastic rod to prevent it from rebounding, thereby facilitating the replacement of the arc cleaning plate. The limiting slider 99 is convenient for limiting the moving range of the limiting rod 97, and the roller 98 facilitates smooth movement between the limiting rod 97 and the elastic rod.
[0045] When this embodiment is in use: when the arc cleaning plate needs to be replaced, pull the elastic rod of the cleaning assembly 8. When the elastic rod moves to the limiting hole and the limiting rod 97 coincides, the limiting rod 97 is inserted into the limiting hole to fix the elastic rod. Then, the fixing rod 94 can be pulled. The fixing rod 94 drives the fixing slider 95 to move and compress the fixing spring 96, so that the fixing rod 94 is disengaged from the fixing hole. Then, the arc cleaning plate can be removed and replaced, so that the arc cleaning plate can be easily replaced when the device is in use.
[0046] The structure and usage principle of the anti-overwinding component 2, adjustment component 3, rotating component 5, cleaning component 8 and winding component 10 in the present invention have been disclosed in a wireless anti-overwinding device for material lifting disclosed in Chinese patent application number 202110952710.4. Its working principle is that when the wireless anti-overwinding device for material lifting is used, the first motor on the top of the gantry 1 drives the rotating shaft and the wire rope winding roller to rotate to reel the wire rope, so that the wire rope drives the material bin to lift upward from the inside of the mine 11. During the process of reeling in the wire rope, the surface of the wire rope can be cleaned by the collecting box on the top of the gantry 1 and the arc cleaning plate, avoiding the inconvenience caused by manual cleaning. When the material bin pushes the protective plate under the U-shaped frame and triggers the alarm, the controller will turn off the first motor to stop the rotation of the rotating shaft and the wire rope winding roller, thereby When the overwinding prevention height range needs to be adjusted, it is only necessary to open the second cylinders at both ends above the gantry 1 to cooperate with the connecting rod to drive the U-shaped frame on the inner wall of the gantry 1.
[0047] The working principle and use process of the present invention: When the present invention is used, the material bin is driven to be lifted upward from the mine 11 by the winding component 10. During the winding process, the overwinding prevention component 2 is used to prevent the wire rope from being overwound. During the winding process, the wire rope is cleaned by the cleaning component 8. After the winding is completed, the collection box 7 is driven to rotate to the bottom of the material bin by the rotating component 5. When in use, the height of the anti-overwinding component 2 can be adjusted by the adjusting component 3. When the adjusting component 3 is in use, the air of the adjusting component 3 can be adjusted by the protective component 4. The cylinder is protected, and the aggregate box 7 has a buffering effect when in use. When the arc-shaped cleaning plate of the cleaning component 8 needs to be replaced, it can be replaced by disassembling the component 9. When the protective component 4 is in use, the telescopic end of the cylinder of the protective component 4 is easily protected by the rubber telescopic tube 41. When the rubber telescopic tube 41 needs to be replaced, the clamping rod 44 is pulled, and the clamping rod 44 drives the clamping slider 45 to move the compressed clamping spring 46, so that the clamping block 43 is disengaged from the clamping hole, and then the plug 42 can be pulled out, and then the bolt can be removed. Under the action of the movable seat 62, the cylinder of the adjusting assembly 3 is separated from the movable seat, and then the rubber telescopic tube 41 can be removed, so that the device can be used to protect the telescopic end of the cylinder. When the buffer assembly 6 is in use, the collection box 7 moves through the movable connecting rod 65 to drive the damping slider 63 to move on the buffer rod 62 to compress the buffer spring 1 64. At the same time, the collection box 7 will drive the buffer slider 66 to move the compressed buffer spring 2 67, thereby buffering the impact force received by the collection box 7, so that the device can be used to easily adjust the collection box 7. It can buffer the impact force received. When the disassembly and assembly component 9 is in use and the arc cleaning plate needs to be replaced, the elastic rod of the cleaning component 8 is pulled. When the elastic rod moves to the limiting hole and the limiting rod 97 coincides, the limiting rod 97 is inserted into the limiting hole to fix the elastic rod. Then the fixing rod 94 can be pulled. The fixing rod 94 drives the fixing slider 95 to move and compress the fixing spring 96, so that the fixing rod 94 is disengaged from the fixing hole. Then the arc cleaning plate can be removed and replaced, so that the arc cleaning plate can be easily replaced when the device is in use.
[0048] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. A wireless anti-overwinding device for material hoisting, including a mine, characterized in that: A gantry is provided above the mine, an anti-overwinding component is provided above the interior of the gantry, an adjusting component is provided above the anti-overwinding component, one end of the cylinder of the adjusting component is provided with a protective component, a buffer component is provided below the interior of the gantry, a rotating component is provided below the buffer component, a material collection box is provided inside the buffer component, a winding component is provided above the gantry, a cleaning component is provided on the surface of the wire rope of the winding component, and a disassembly and assembly component is provided at the connection between the cleaning component and the arc-shaped cleaning plate.
2. The wireless anti-overwinding device for material lifting according to claim 1, characterized in that: The protective component includes a rubber telescopic tube, an insert block, a clamping block, a clamping rod, a clamping slider and a clamping spring, wherein the surface of one end of the cylinder is provided with a rubber telescopic tube, an insert block is provided on one side of both ends of the rubber telescopic tube, a clamping block is provided on one side of the insert block, a clamping rod is provided at one end of the clamping block, a clamping slider is provided on one side of the clamping rod, and a clamping spring is provided on one side of the clamping slider.
3. The wireless anti-overwinding device for material lifting according to claim 2, characterized in that: One side of the inserting block is provided with a clamping hole which matches the clamping block, and one end of the clamping block is provided with a guide sliding opening.
4. The wireless anti-overwinding device for material lifting according to claim 1, characterized in that: The buffer assembly includes a buffer seat, a buffer rod, a damping slider, a buffer spring 1, a movable connecting rod, a buffer slider and a buffer spring 2, wherein a buffer seat is arranged above the rotating plate of the rotating assembly, a buffer rod is arranged inside the buffer seat, a damping slider is symmetrically arranged on the surface of the buffer rod, a buffer spring 1 is arranged on one side of the damping slider, and the buffer spring 1 is also sleeved on the surface of the buffer rod, both sides of the damping slider are rotatably connected with a movable connecting rod, one end of the movable connecting rod away from the damping slider is rotatably connected to the aggregate box, buffer sliders are arranged on both sides of the aggregate box, and a buffer spring 2 is arranged at one end of the buffer slider.
5. The wireless anti-overwinding device for material lifting according to claim 4, characterized in that: Slide rods are arranged on both sides of the buffer seat, and a slide groove matching the slide rods is opened below the aggregate box.
6. The wireless anti-overwinding device for material lifting according to claim 4, characterized in that: One end of the buffer spring 1 is fixedly connected to the damping slider, and the other end of the buffer spring 1 is fixedly connected to the support plates at both ends of the buffer rod.
7. The wireless anti-overwinding device for material lifting according to claim 1, characterized in that: The disassembly and assembly component includes a disassembly and assembly seat, a connecting block, an insertion rod, a fixed rod, a fixed slider and a fixed spring, wherein one end of the elastic rod of the cleaning component is fixedly connected to the disassembly and assembly seat, a connecting block is provided on one side of the disassembly and assembly seat, an insertion rod is provided below the connecting block, a fixed rod is provided on one side of the connecting block, a fixed slider is provided on one side of the fixed rod, and a fixed spring is provided at one end of the fixed slider.
8. The wireless anti-overwinding device for material lifting according to claim 7, characterized in that: A limiting rod is arranged above the elastic rod, a limiting sliding block is arranged on one side of the limiting rod, and a roller is arranged at one end of the limiting rod.
Citation Information
Patent Citations
A wireless anti-overwinding device for material lifting
CN113697634B