A heat treatment device for strengthening and toughening large wind turbine flange forgings
Through the improved heat treatment device structure, all-round rapid heating and local heating of large wind turbine flange forgings are achieved, solving the problems of high energy consumption and poor applicability of traditional devices, and improving energy conservation, environmental protection and applicability.
Patent Information
- Application Number
- CN202510955377.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-11
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2045-07-11
AI Technical Summary
Traditional heat treatment equipment has problems such as severe energy loss, inability to heat quickly and comprehensively, and poor applicability when heating large wind turbine flange forgings.
The structural design includes a first limiting bearing plate, a deformable processing mechanism, a heating component and a thermal spray gun. Through the mutual cooperation of multiple structures, all-round rapid heating and local heating of the flange can be achieved, energy consumption is reduced, and it is suitable for flanges of different models.
It realizes all-round rapid heating of flanges under the premise of energy saving and environmental protection, reduces the energy consumption of heat treatment equipment, expands the scope of application, and improves the applicability to different types of flanges.
Smart Images

Figure CN120442912B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of flange forging heat treatment, and in particular relates to a large-scale wind power flange forging strengthening and toughening heat treatment device. Background Art
[0002] Flanges are parts that connect shafts to each other and are used to connect pipe ends. Flanges are also used on equipment inlets and outlets to connect two devices, such as reducer flanges. Corresponding heat treatment devices are used when performing toughening heat treatment on large wind turbine flange forgings.
[0003] The conventional heat treatment device includes a support base, a fixed arm, a control column, a control slot, a switching arm, a status rod, a driven arm, a synchronization rod, a bending rack, a positioning rod, an adjustment rod and a heat treatment spray gun. The advantage of the heat treatment device is that the position of the heat treatment spray gun can be adjusted.
[0004] However, when using traditional heat treatment devices, the open settings of the heat treatment spray gun and flange will not only cause a large amount of energy loss, but also make it impossible for users to quickly heat the flange in all directions through the heat treatment device, resulting in high energy consumption and poor applicability of the heat treatment device, which is in urgent need of improvement. Summary of the Invention
[0005] The object of the present invention is to provide a large-scale wind power flange forging strengthening and toughening heat treatment device to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a large-scale wind power flange forging strengthening and toughening heat treatment device, comprising a first limit bearing plate, the upper surface of the first limit bearing plate is provided with a deformable processing mechanism, a third limit bearing plate is provided above the first limit bearing plate, and one end of the upper surface of the first limit bearing plate is provided with a second limit bearing plate for supporting and fixing the third limit bearing plate, the deformable processing mechanism comprises an installation metal tube, the installation metal tube is fixedly connected to the first limit bearing plate, and a number of warning and anti-scalding parts for heat preservation and heat insulation protection are provided around the installation metal tube, and a number of information display parts for warning are provided on the side bottom of the warning and anti-scalding parts, and a heating component for driving the workpiece to rotate, and supporting, heating and height-adjusting the workpiece is provided inside the installation metal tube.
[0007] As a further solution of the present invention: the heating assembly includes a first supporting metal plate, a heater is provided on the upper surface of the first supporting metal plate, mounting holes corresponding to the heater are opened on the first supporting metal plate, a metal mesh plate is provided above the heater, and a plurality of third driving members for adjusting the height of the heater are provided at both ends of the lower surface of the first supporting metal plate, a second supporting metal plate is provided below the first supporting metal plate, a power output member is fixedly connected to the upper surface of the second supporting metal plate, and a metal rod for driving the metal mesh plate to rotate is fixedly connected to the output end of the power output member.
[0008] As a further solution of the present invention: several second driving members are arranged under the heater to fix the second supporting metal plate, the top of the second driving member is fixedly connected to the first supporting metal plate, the bottom of the second driving member is fixedly connected to the second supporting metal plate, the top of the third driving member is fixedly connected to the first supporting metal plate, and the bottom of the third driving member is fixedly connected to the first limiting supporting plate.
[0009] As a further solution of the present invention: the heater includes a liquid storage metal tube, which is arranged to pass through the first bearing metal plate through an installation hole, and the liquid storage metal tube is fixedly connected to the first bearing metal plate. Liquid infusion lifting tubes are arranged around the liquid storage metal tube, and the liquid infusion lifting tubes are arranged at the bottom of the side of the liquid storage metal tube. The liquid infusion lifting tubes pass through the side wall of the liquid storage metal tube, and a hot spray gun is arranged above the infusion lifting tube. A transmission iron pipe for supporting and adjusting the position of the hot spray gun is slidably connected to the infusion lifting tube.
[0010] As a further solution of the present invention: a leak-proof metal tube is provided in the middle of the liquid storage metal tube, the leak-proof metal tube passes through the liquid storage metal tube, the leak-proof metal tube is fixedly connected to the liquid storage metal tube, the leak-proof metal tube is rotatably connected to the metal rod, and the liquid storage metal tube is fixedly connected to the infusion lifting tube.
[0011] As a further solution of the present invention: a transmission block for driving the transmission iron pipe to move is provided inside the infusion lifting tube, the transmission block is sealingly and slidingly connected to the infusion lifting tube, and the transmission iron pipe is fixedly connected to the thermal spray gun.
[0012] As a further solution of the present invention: the bottom of the liquid storage metal tube is fixedly connected to a metal box, the liquid storage metal tube is arranged through the top wall of the metal box, the liquid storage metal tube is fixedly connected to the metal box, the interior of the metal box is filled with transmission fluid for adjusting the position of the transmission block, and several pressure-regulating metal tubes are arranged on the side of the metal box, the pressure-regulating metal tubes are arranged through the side wall of the metal box, the pressure-regulating metal tubes are fixedly connected to the metal box, and the interior of the pressure-regulating metal tube is provided with a pressure-regulating plate for cooperating with the transmission fluid to drive the transmission block to move.
[0013] As a further solution of the present invention: the pressure regulating plate is sealed and slidably connected to the pressure regulating metal tube, the end of the pressure regulating metal tube away from the metal box is fixedly connected to a limiting metal plate, and the side of the limiting metal plate facing the pressure regulating plate is fixedly connected to a fourth driving member for driving the pressure regulating plate to move along the length direction of the pressure regulating metal tube.
[0014] As a further solution of the present invention: a sealing metal plate for sealing the top open end of the installed metal tube is arranged under the third limiting bearing plate, and a plurality of first driving parts for adjusting the height of the sealing metal plate are arranged on the lower surface of the third limiting bearing plate, and a plurality of exhaust holes for relieving pressure are provided on the upper surface of the sealing metal plate.
[0015] As a further solution of the present invention: a number of brake plates are arranged under the deformable processing mechanism to prevent slipping and reinforce the first limit bearing plate, and a number of brake plates are arranged at intervals at both ends of the lower surface of the first limit bearing plate. The first limit bearing plate is fixedly connected to the brake plate, and a lighting plate is arranged on the top of the side of the second limit bearing plate for lighting and for reinforcing the third limit bearing plate.
[0016] Compared with the prior art, the beneficial effects of the present invention are: the present invention has a simple structure and is easy to use. When in use, through the mutual cooperation of multiple structures, the user can use the heat treatment device to quickly heat the flange in all directions under the premise of energy saving and environmental protection, effectively reducing the energy consumption of the heat treatment device. Secondly, the present invention can locally heat the flange according to actual processing requirements, making the application scope of the heat treatment device wider. In addition, the present invention can be applied to flanges of different models, further improving the applicability of the heat treatment device. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the structure of a large-scale wind power flange forging toughening heat treatment device;
[0018] Figure 2 This is a schematic diagram of the structure of a deformable treatment mechanism in a large wind power flange forging toughening heat treatment device;
[0019] Figure 3 This is a schematic diagram of the structure of a heating component in a large wind power flange forging toughening heat treatment device;
[0020] Figure 4 This is an exploded view of the structure of a heating component in a large wind power flange forging toughening heat treatment device;
[0021] Figure 5 This is an exploded diagram of the structure of a heater in a large wind power flange forging toughening heat treatment device;
[0022] In the figure: 1-brake plate, 2-first limit bearing plate, 3-deformable processing mechanism, 4-second limit bearing plate, 5-blocking metal plate, 6-illumination plate, 7-third limit bearing plate, 8-first driving member, 9-exhaust hole, 30-information display member, 31-warning anti-scalding member, 32-installation metal pipe, 33-heating component, 330-second driving member, 331-third driving member, 332-first bearing metal plate, 34-heater, 33 3-metal mesh plate, 334-mounting hole, 335-metal rod, 336-power output member, 337-second load-bearing metal plate, 340-limiting metal plate, 341-fourth driving member, 342-pressure regulating metal pipe, 343-metal box, 344-thermal spray gun, 345-liquid storage metal pipe, 346-transmission iron pipe, 347-infusion lifting pipe, 348-leakage-proof metal pipe, 349-transmission fluid, 350-transmission block, 351-pressure regulating plate. DETAILED DESCRIPTION
[0023] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0024] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected" and "set" should be understood in a broad sense. For example, it can be fixedly connected or set, or detachably connected or set, or integrally connected or set.
[0025] For those skilled in the art, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0026] See also Figure 1 This embodiment provides a large wind power flange forging strengthening and toughening heat treatment device, including a first limiting bearing plate 2, the upper surface of the first limiting bearing plate 2 is provided with a deformable processing mechanism 3, a third limiting bearing plate 7 is provided above the first limiting bearing plate 2, and one end of the upper surface of the first limiting bearing plate 2 is provided with a second limiting bearing plate 4 for supporting and fixing the third limiting bearing plate 7.
[0027] See also Figure 1 and Figure 2In one embodiment, in order to make the use of the deformable processing mechanism 3 more reliable, in this embodiment, preferably, the deformable processing mechanism 3 includes a mounting metal tube 32, the mounting metal tube 32 is fixedly connected to the first limit bearing plate 2, and a plurality of warning anti-scalding parts 31 for heat preservation and heat insulation protection are arranged around the mounting metal tube 32. The warning anti-scalding parts 31 are ceramic plates, and a plurality of information display parts 30 for warning are arranged on the side and bottom of the warning anti-scalding parts 31. The information display parts 30 are fluorescent plates. When in use, warning slogans are displayed through the information display parts 30 to serve as a warning. A heating component 33 for driving the workpiece to rotate, supporting, heating and adjusting the height of the workpiece is arranged inside the mounting metal tube 32;
[0028] See also Figure 2 、 Figure 3 and Figure 4 In one embodiment, in order to make the use of the heating component 33 more reliable, in this embodiment, preferably, the heating component 33 includes a first supporting metal plate 332, a heater 34 is provided on the upper surface of the first supporting metal plate 332, a mounting hole 334 corresponding to the heater 34 is opened on the first supporting metal plate 332, a metal mesh plate 333 is provided above the heater 34, and a plurality of third driving members 331 for adjusting the height of the heater 34 are provided at both ends of the lower surface of the first supporting metal plate 332. The third driving member 331 is a hydraulic cylinder. The top of the third driving member 331 is fixedly connected to the first supporting metal plate 332, and the bottom of the third driving member 331 is fixedly connected to the first limiting supporting plate 2. A second supporting metal plate 337 is provided below the first supporting metal plate 332, and a power output member 336 is fixedly connected to the upper surface of the second supporting metal plate 337. The power output member 336 is a servo motor, and the output end of the power output member 336 is fixedly connected to a metal rod 335 for driving the metal mesh plate 333 to rotate.
[0029] See also Figure 3 、 Figure 4 and Figure 5 In one embodiment, in order to enrich the functions of the heating assembly 33, in this embodiment, preferably, a plurality of second driving members 330 for fixing the second supporting metal plate 337 are provided below the heater 34. The second driving member 330 is a hydraulic cylinder. The top of the second driving member 330 is fixedly connected to the first supporting metal plate 332, and the bottom of the second driving member 330 is fixedly connected to the second supporting metal plate 337.
[0030] See also Figure 3 、 Figure 4 and Figure 5In one embodiment, in order to make the use of the heater 34 more reliable, in this embodiment, preferably, the heater 34 includes a liquid storage metal tube 345, the liquid storage metal tube 345 is set through the first supporting metal plate 332 through the installation hole 334, the liquid storage metal tube 345 is fixedly connected to the first supporting metal plate 332, and the liquid storage metal tube 345 is surrounded by a liquid infusion lifting tube 347, the liquid infusion lifting tube 347 is a ceramic tube, the liquid infusion lifting tube 347 is set at the bottom of the side of the liquid storage metal tube 345, the liquid infusion lifting tube 347 is set through the side wall of the liquid storage metal tube 345, and the upper part of the liquid infusion lifting tube 347 is fixed to the upper part of the liquid storage metal tube 345. A thermal spray gun 344 is provided. The use of the thermal spray gun 344 is existing technology. When in use, the thermal spray gun 344 is fed through a feeding pipe (the use of the feeding pipe is existing technology, so it is not shown in the figure). A transmission iron pipe 346 for supporting and adjusting the position of the thermal spray gun 344 is slidably connected to the infusion lifting pipe 347. The transmission iron pipe 346 is fixedly connected to the thermal spray gun 344. A transmission block 350 for driving the transmission iron pipe 346 to move is provided inside the infusion lifting pipe 347. The transmission block 350 is a neodymium iron boron magnet or an electromagnet. The transmission block 350 is sealed and slidably connected to the infusion lifting pipe 347;
[0031] See also Figure 5 In one embodiment, in order to enrich the functions of the heater 34, in this embodiment, preferably, a leak-proof metal tube 348 is provided in the middle of the liquid storage metal tube 345, the leak-proof metal tube 348 is arranged through the liquid storage metal tube 345, the leak-proof metal tube 348 is fixedly connected to the liquid storage metal tube 345, the leak-proof metal tube 348 is rotatably connected to the metal rod 335, the liquid storage metal tube 345 is fixedly connected to the infusion lifting tube 347, the bottom of the liquid storage metal tube 345 is fixedly connected to the metal box 343, the liquid storage metal tube 345 is arranged through the top wall of the metal box 343, the liquid storage metal tube 345 is fixedly connected to the metal box 343, and the interior of the metal box 343 is filled with a transmission fluid 349 for adjusting the position of the transmission block 350, and the transmission fluid 349 is hydraulic oil;
[0032] See also Figure 5In one embodiment, in order to enrich the functions of the heater 34, in this embodiment, preferably, a plurality of pressure-regulating metal tubes 342 are provided on the side of the metal box 343. The pressure-regulating metal tubes 342 are arranged to penetrate the side wall of the metal box 343, and the pressure-regulating metal tubes 342 are fixedly connected to the metal box 343. A pressure-regulating plate 351 is provided inside the pressure-regulating metal tube 342 for cooperating with the transmission fluid 349 to drive the transmission block 350 to move. The pressure-regulating plate 351 is sealed and slidably connected to the pressure-regulating metal tube 342. The end of the pressure-regulating metal tube 342 away from the metal box 343 is fixedly connected to the limiting metal plate 340. The side of the limiting metal plate 340 facing the pressure-regulating plate 351 is fixedly connected to a fourth driving member 341 for driving the pressure-regulating plate 351 to move along the length direction of the pressure-regulating metal tube 342. The fourth driving member 341 is an electric telescopic rod.
[0033] In another embodiment, the deformable processing mechanism 3 includes a mounting metal tube 32, which is fixedly connected to the first limit bearing plate 2. A plurality of warning anti-scalding parts 31 for heat preservation and heat insulation protection are arranged around the mounting metal tube 32. The warning anti-scalding parts 31 are engineering plastic plates. A plurality of information display parts 30 for warning are arranged on the side and bottom of the warning anti-scalding parts 31. The information display parts 30 are reflective plates. When in use, warning slogans are displayed through the information display parts 30 to serve as a warning. A heating component 33 for driving the workpiece to rotate, supporting, heating and adjusting the height of the workpiece is arranged inside the mounting metal tube 32.
[0034] In another embodiment, in order to make the use of the heating component 33 more reliable, in this embodiment, preferably, the heating component 33 includes a first supporting metal plate 332, a heater 34 is provided on the upper surface of the first supporting metal plate 332, a mounting hole 334 corresponding to the heater 34 is opened on the first supporting metal plate 332, a metal mesh plate 333 is provided above the heater 34, and a plurality of third driving members 331 for adjusting the height of the heater 34 are provided at both ends of the lower surface of the first supporting metal plate 332, the third driving member 331 is a cylinder, a second supporting metal plate 337 is provided below the first supporting metal plate 332, and the upper surface of the second supporting metal plate 337 is provided. The surface is fixedly connected with a power output member 336, which is a stepping motor. The output end of the power output member 336 is fixedly connected to a metal rod 335 for driving the metal mesh plate 333 to rotate. A plurality of second driving members 330 for fixing the second supporting metal plate 337 are provided below the heater 34. The second driving member 330 is a cylinder. The top of the second driving member 330 is fixedly connected to the first supporting metal plate 332, and the bottom of the second driving member 330 is fixedly connected to the second supporting metal plate 337. The top of the third driving member 331 is fixedly connected to the first supporting metal plate 332, and the bottom of the third driving member 331 is fixedly connected to the first limit supporting plate 2;
[0035] In another embodiment, in order to make the use of the heater 34 more reliable, in this embodiment, preferably, the heater 34 includes a liquid storage metal tube 345, the liquid storage metal tube 345 is set through the first supporting metal plate 332 through the installation hole 334, the liquid storage metal tube 345 is fixedly connected to the first supporting metal plate 332, the liquid storage metal tube 345 is provided with a thermal spray gun 344 for heating the workpiece around, the side of the liquid storage metal tube 345 is provided with a plurality of piston hydraulic cylinders for adjusting the position of the thermal spray gun 344, the middle of the liquid storage metal tube 345 is provided with a leak-proof metal tube 348, the leak-proof metal tube 348 is set through the liquid storage metal tube 345, the leak-proof metal tube 348 is fixedly connected to the liquid storage metal tube 345, the leak-proof metal tube 348 is rotatably connected to the metal rod 335, the liquid storage metal tube 345 is fixedly connected to the infusion lifting tube 347, the bottom of the liquid storage metal tube 345 is fixedly connected to the metal box 343, the liquid storage metal tube 345 The top wall of the metal box 343 is set, and the liquid storage metal tube 345 is fixedly connected to the metal box 343. The interior of the metal box 343 is filled with a transmission fluid 349 for adjusting the length of the piston hydraulic cylinder. The transmission fluid 349 is mineral oil. The side of the metal box 343 is provided with a plurality of pressure regulating metal tubes 342. The pressure regulating metal tubes 342 are set through the side wall of the metal box 343 and are fixedly connected to the metal box 343. The interior of the pressure regulating metal tube 342 is provided with a plurality of pressure regulating metal tubes 342. There is a pressure regulating plate 351 for cooperating with the transmission fluid 349 to drive the transmission block 350 to move. The pressure regulating plate 351 is sealed and slidably connected to the pressure regulating metal tube 342. The end of the pressure regulating metal tube 342 away from the metal box 343 is fixedly connected to the limiting metal plate 340. The side of the limiting metal plate 340 facing the pressure regulating plate 351 is fixedly connected to a fourth driving member 341 for driving the pressure regulating plate 351 to move along the length direction of the pressure regulating metal tube 342. The fourth driving member 341 is a cylinder.
[0036] See also Figure 1 In one embodiment, in order to enrich the functions of the heat treatment device, in this embodiment, preferably, a sealing metal plate 5 for sealing the top open end of the installation metal tube 32 is provided under the third limiting bearing plate 7, and a plurality of first driving members 8 for adjusting the height of the sealing metal plate 5 are provided on the lower surface of the third limiting bearing plate 7. The first driving member 8 is a hydraulic cylinder, and a plurality of exhaust holes 9 for relieving pressure are provided on the upper surface of the sealing metal plate 5. A plurality of brake plates 1 for preventing slipping and reinforcing the first limiting bearing plate 2 are provided under the deformable processing mechanism 3. The brake plate 1 is a rubber plate, and a plurality of brake plates 1 are spaced apart at both ends of the lower surface of the first limiting bearing plate 2. The first limiting bearing plate 2 is fixedly connected to the brake plate 1, and a lighting plate 6 for lighting and reinforcing the third limiting bearing plate 7 is provided on the top of the side of the second limiting bearing plate 4.
[0037] In another embodiment, in order to enrich the functions of the heat treatment device, in this embodiment, preferably, a sealing metal plate 5 for sealing the top open end of the installation metal tube 32 is provided under the third limiting bearing plate 7, and a plurality of first driving members 8 for adjusting the height of the sealing metal plate 5 are provided on the lower surface of the third limiting bearing plate 7. The first driving member 8 is a cylinder, and a plurality of exhaust holes 9 for relieving pressure are provided on the upper surface of the sealing metal plate 5. A plurality of brake plates 1 for preventing slipping and reinforcing the first limiting bearing plate 2 are provided under the deformable processing mechanism 3. The brake plate 1 is a silicone plate, and a plurality of brake plates 1 are spaced apart at both ends of the lower surface of the first limiting bearing plate 2. The first limiting bearing plate 2 is fixedly connected to the brake plate 1, and a lighting plate 6 for lighting and reinforcing the third limiting bearing plate 7 is provided on the top of the side of the second limiting bearing plate 4.
[0038] The working principle and usage process of the present invention are as follows: When in use, the wind turbine flange to be processed (hereinafter referred to as the workpiece) is placed on the metal mesh plate 333, and the second driving member 330 is controlled to extend to move the metal mesh plate 333 downward, and vice versa, the metal mesh plate 333 is moved upward, thereby facilitating the user to adjust the distance between the workpiece and the thermal spray gun 344. When the position of the thermal spray gun 344 needs to be adjusted, the fourth driving member 341 is controlled to extend to cause the transmission block 350 to cooperate with the transmission iron pipe 346 to drive the thermal spray gun 344 to move away from the liquid storage metal pipe 345, and vice versa, the thermal spray gun 344 is moved toward the liquid storage metal pipe 345, thereby facilitating the user to quickly adjust the positions of multiple thermal spray guns 344.
[0039] When it is necessary to locally heat the workpiece, the workpiece is heated by the thermal spray gun 344. If the workpiece is driven to rotate by the power output member 336 at this time, annular heating of the workpiece can be achieved. If it is necessary to heat the workpiece in all directions, the third driving member 331 is controlled to contract so that the workpiece moves down into the mounting metal tube 32, and then the first driving member 8 is controlled to extend so that the blocking metal plate 5 is inserted into the top of the mounting metal tube 32, thereby creating a small-scale enclosed space for subsequent heating of the workpiece to increase the heating speed and reduce the heating energy consumption, and energy is stored in the enclosed space so that energy loss can be significantly reduced when multiple workpieces are processed continuously. Then, the workpiece is heated by the thermal spray gun 344. During the heating process, the workpiece is driven to rotate, and the reciprocating movement of the thermal spray gun 344 is coordinated to achieve all-round rapid heating of the workpiece, significantly increasing the heating speed of the workpiece and significantly reducing the energy consumption of the device.
[0040] Therefore, through the mutual cooperation of multiple structures, the user can use the heat treatment device to quickly heat the flange in all directions under the premise of energy saving and environmental protection, effectively reducing the energy consumption of the heat treatment device. Secondly, the present invention can locally heat the flange according to actual processing needs, making the application range of the heat treatment device wider. In addition, the present invention can be applied to flanges of different models, further improving the applicability of the heat treatment device, and the present invention has a simple structure and is easy to use.
[0041] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be included therein. Any reference sign in a claim should not be construed as limiting the claim to which it relates.
[0042] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.
Claims
1. A large-scale wind power flange forging strengthening and toughening heat treatment device, comprising a first limiting bearing plate (2), characterized in that: The upper surface of the first position-limiting bearing plate (2) is provided with a deformable processing mechanism (3), a third position-limiting bearing plate (7) is provided above the first position-limiting bearing plate (2), and a second position-limiting bearing plate (4) for supporting and fixing the third position-limiting bearing plate (7) is provided at one end of the upper surface of the first position-limiting bearing plate (2), the deformable processing mechanism (3) comprises a mounting metal tube (32), the mounting metal tube (32) is fixedly connected to the first position-limiting bearing plate (2), a plurality of warning anti-scalding parts (31) for heat preservation and heat insulation protection are provided around the mounting metal tube (32), a plurality of information display parts (30) for warning are provided at the bottom of the side of the warning anti-scalding part (31), and the mounting metal tube (32) is provided with a plurality of warning information display parts (30) for heat preservation and heat insulation protection. A heating assembly (33) for driving a workpiece to rotate and supporting, heating and adjusting the height of the workpiece is provided inside the workpiece, wherein the heating assembly (33) comprises a first bearing metal plate (332), a heater (34) is provided on the upper surface of the first bearing metal plate (332), a mounting hole (334) corresponding to the heater (34) is provided on the first bearing metal plate (332), a metal mesh plate (333) is provided above the heater (34), a plurality of third driving members (331) for adjusting the height of the heater (34) are provided at both ends of the lower surface of the first bearing metal plate (332), a second bearing metal plate (337) is provided below the first bearing metal plate (332), and the second bearing metal plate (338) is provided below the first bearing metal plate (332). The upper surface of the metal carrier plate (337) is fixedly connected to a power output member (336), and the output end of the power output member (336) is fixedly connected to a metal rod (335) for driving the metal mesh plate (333) to rotate. A plurality of second driving members (330) for fixing the second metal carrier plate (337) are provided below the heater (34). The top of the second driving member (330) is fixedly connected to the first metal carrier plate (332), and the bottom of the second driving member (330) is fixedly connected to the second metal carrier plate (337). The top of the third driving member (331) is fixedly connected to the first metal carrier plate (332), and the bottom of the third driving member (331) is fixedly connected to the first position-limiting carrier plate (2). The heater (34) includes a liquid storage metal tube (345), the liquid storage metal tube (345) is arranged through the first bearing metal plate (332) through the installation hole (334), the liquid storage metal tube (345) is fixedly connected to the first bearing metal plate (332), and a liquid infusion lifting tube (347) is arranged around the liquid storage metal tube (345), the liquid infusion lifting tube (347) is arranged at the bottom of the side of the liquid storage metal tube (345), and the liquid infusion lifting tube (347) is arranged through the side wall of the liquid storage metal tube (345), and a hot spray gun (344) is arranged above the liquid infusion lifting tube (347), and a transmission iron tube (346) for supporting and adjusting the position of the hot spray gun (344) is slidably connected to the liquid infusion lifting tube (347).A blocking metal plate (5) for blocking the top open end of the mounting metal tube (32) is provided below the third position-limiting bearing plate (7), and a plurality of first driving members (8) for adjusting the height of the blocking metal plate (5) are provided on the lower surface of the third position-limiting bearing plate (7).
2. The large-scale wind turbine flange forging strengthening and toughening heat treatment device according to claim 1 is characterized in that: A leak-proof metal tube (348) is provided in the middle of the liquid storage metal tube (345). The leak-proof metal tube (348) passes through the liquid storage metal tube (345). The leak-proof metal tube (348) is fixedly connected to the liquid storage metal tube (345). The leak-proof metal tube (348) is rotatably connected to the metal rod (335). The liquid storage metal tube (345) is fixedly connected to the infusion lifting tube (347).
3. The large-scale wind turbine flange forging toughening heat treatment device according to claim 2 is characterized in that: A transmission block (350) for driving the transmission iron pipe (346) to move is provided inside the infusion lifting pipe (347). The transmission block (350) is sealingly and slidingly connected to the infusion lifting pipe (347), and the transmission iron pipe (346) is fixedly connected to the thermal spray gun (344).
4. The large-scale wind turbine flange forging strengthening and toughening heat treatment device according to claim 3 is characterized in that: The bottom of the liquid storage metal tube (345) is fixedly connected to a metal box (343), the liquid storage metal tube (345) is arranged through the top wall of the metal box (343), the liquid storage metal tube (345) and the metal box (343) are fixedly connected, the interior of the metal box (343) is filled with a transmission fluid (349) for adjusting the position of the transmission block (350), a plurality of pressure regulating metal tubes (342) are arranged on the side of the metal box (343), the pressure regulating metal tubes (342) are arranged through the side wall of the metal box (343), the pressure regulating metal tubes (342) and the metal box (343) are fixedly connected, and a pressure regulating plate (351) is arranged inside the pressure regulating metal tube (342) for cooperating with the transmission fluid (349) to drive the transmission block (350) to move.
5. The large-scale wind turbine flange forging toughening heat treatment device according to claim 4 is characterized in that: The pressure regulating plate (351) is sealed and slidably connected to the pressure regulating metal tube (342); one end of the pressure regulating metal tube (342) away from the metal box (343) is fixedly connected to the limiting metal plate (340); and a fourth driving member (341) for driving the pressure regulating plate (351) to move along the length direction of the pressure regulating metal tube (342) is fixedly connected to the side of the limiting metal plate (340) facing the pressure regulating plate (351).
6. The large-scale wind turbine flange forging toughening heat treatment device according to claim 1, characterized in that: The upper surface of the blocking metal plate (5) is provided with a plurality of exhaust holes (9) for relieving pressure.
7. The large-scale wind turbine flange forging strengthening and toughening heat treatment device according to any one of claims 1 to 6, characterized in that: A plurality of brake plates (1) for preventing slipping and reinforcing the first position-limiting bearing plate (2) are provided below the deformable processing mechanism (3); the plurality of brake plates (1) are spaced apart at both ends of the lower surface of the first position-limiting bearing plate (2); the first position-limiting bearing plate (2) is fixedly connected to the brake plates (1); and a lighting plate (6) for lighting and reinforcing the third position-limiting bearing plate (7) is provided on the top of the side surface of the second position-limiting bearing plate (4).
Citation Information
Patent Citations
Environment-friendly bearing ring annealing device
CN219637290U
Flange heat treatment clamping tool
CN222205360U