Steel rail welding seam electric normalizing equipment

Abstract

The invention relates to the technical field of induction normalizing devices, in particular to steel rail welding seam electric normalizing equipment which comprises a transformer and a normalizing coil assembly connected with the transformer, and a support used for erecting and supporting the transformer on a steel rail is arranged on the transformer; the normalizing coil assembly comprises a first normalizing coil transition bar, a first coil side edge, a second coil side edge and a second normalizing coil transition bar, the first normalizing coil transition bar and the second normalizing coil transition bar are oppositely arranged, and an insulating material is arranged between the first normalizing coil transition bar and the second normalizing coil transition bar; when the normalizing coil assembly is used, the normalizing coil assembly of a detachable structure is matched with a transformer on the support, the normalizing coil assembly is simple in structure, convenient to operate by workers, free of shielding, convenient to observe the normalizing position, capable of guaranteeing the normalizing area of a steel rail, high in normalizing efficiency and high in normalizing efficiency. And the normalizing treatment effect of the steel rail is improved.

Description

Technical Field

[0001] The invention relates to the technical field of induction normalizing devices, in particular to a rail weld electric normalizing device. Background Art

[0002] Post-weld normalizing of rail joints is another key measure to ensure welding quality. Post-weld normalizing of rail joints is a metal heat treatment process that involves secondary heating of the rails, heating the joints, holding them at this temperature for a period of time, and then cooling them in air. Its purpose is to refine the grains and even out the distribution of carbides. Existing normalizing mechanisms are installed on flash welders. Because the flash welder obscures the welded interface, deviations in the normalizing mechanism occur during processing, resulting in substandard joint processing temperatures, affecting the internal structure of the joint and, consequently, the quality of the joint during subsequent use. In severe cases, cracking of the joint may occur, reducing the safety of the rails during use. Summary of the Invention

[0003] The technical problem to be solved by the present invention is: in order to solve the problem that when the existing normalizing mechanism is installed on the flash welder, the flash welder will block the welding interface, resulting in deviations in the normalizing mechanism during processing, causing the joint processing temperature to fail to meet the standard, affecting the internal structure of the joint, and thus affecting the quality of the joint during later use. In severe cases, the joint may crack, etc., which reduces the safety of the rail during use. Now, a rail weld electric normalizing device is provided.

[0004] The technical solution adopted by the present invention to solve the technical problem is: a rail weld electric normalizing device, comprising a transformer and a normalizing coil assembly connected to the transformer, wherein the transformer is provided with a bracket for mounting and supporting the transformer on the rail;

[0005] The normalizing coil assembly includes a first normalizing coil transition row, a first coil side, a second coil side, and a second normalizing coil transition row. The first normalizing coil transition row and the second normalizing coil transition row are arranged opposite to each other, and an insulating material is arranged between the first normalizing coil transition row and the second normalizing coil transition row. One end of the first coil side can be detachably mounted on the first normalizing coil transition row, the other end of the first coil side can be detachably mounted on one end of the second coil side, and the other end of the second coil side can be detachably mounted on the second normalizing coil transition row. A normalizing zone for normalizing the rail is formed between the first normalizing coil transition row, the first coil side, the second coil side, and the second normalizing coil transition row. Compared to the prior art, this solution uses a normalizing coil assembly with a detachable structure and cooperates with a transformer on a bracket. Its structure is simple, easy for staff to operate, and there is no obstruction, making it easy to observe the normalizing position, ensuring the normalizing zone of the rail and improving the normalizing effect of the rail.

[0006] In order to achieve detachable installation of the first coil side and the first normalizing coil transition row, in some preferred embodiments, a first connecting block is provided on one end of the first coil side, and the first connecting block is detachably installed on the first normalizing coil transition row by screws.

[0007] In order to achieve detachable installation of one end of the first coil side and one end of the second coil side, some preferred embodiments are: a second connecting block is provided on one end of the first coil side, a third connecting block is provided on one end of the second coil side, the second connecting block is provided on the third connecting block, and the second connecting block is detachably mounted on the third connecting block by screws.

[0008] In order to achieve detachable installation of the other end of the second coil side and the second normalizing coil transition row, in some preferred embodiments, a fourth connecting block is provided on the other end of the second coil side, and the fourth connecting block is detachably installed on the second normalizing coil transition row by screws.

[0009] In some preferred embodiments, a first card block is provided at one end of the first normalizing coil transition row, a second card block is provided at one end of each of the second normalizing coil transition rows, the first card block and the second card block are arranged side by side to form a third card block, a third card slot is provided on the transformer, and the third card block is clamped in the third card slot.

[0010] In some preferred embodiments, a groove with a downward opening matching the rail is provided at the bottom of the bracket, and the transformer is fixed on the top of the bracket.

[0011] In order to facilitate observation of temperature changes in the normalizing zone, preferably in some embodiments, a temperature sensor is provided on the bracket.

[0012] In order to facilitate installation of the temperature sensor on the temperature sensor, preferably in some embodiments, a temperature measuring rack is installed on the bracket, and the temperature sensor is installed on the temperature measuring rack.

[0013] In order to facilitate operation by staff, in some preferred embodiments, a handle is provided on the bracket.

[0014] In order to facilitate the operation of the staff, in some preferred embodiments, there are two handles and they are arranged on both sides of the transformer opposite to each other.

[0015] The beneficial effects of the present invention are as follows: when the electric normalizing equipment for rail welds of the present invention is used, the normalizing coil assembly of the detachable structure is used in conjunction with the transformer on the bracket. The structure is simple, which is convenient for the staff to operate, and there is no obstruction, which makes it convenient to observe the normalizing position, ensure the normalizing area of the rail, and improve the normalizing treatment effect of the rail. At the same time, compared with traditional flame normalizing, electric normalizing avoids the need to carry and store a large number of flammable and explosive items such as oxygen acetylene cylinders on site. It is convenient and safe to use, and safe and controllable. Flame normalizing is heated from the outside to the inside, which will cause coarse grains in the triangular area of the individual welds and no normal penetration. Due to the working principle of the induction normalizing machine, it is gradually heated from the inside to the outside (high frequency to low frequency), which can better refine the welds. The rail weld grains can achieve better toughness, more uniform and reliable normalizing, achieve quality controllability, simplify operation, avoid the cumbersome and dangerous handling of oxygen and acetylene cylinders, and the normalizing equipment is integrated with the rail welding unit. The main responsibility is the welding machine operator, and the construction personnel can also control it after they are familiar with the operation. At the same time, it reduces the manpower in the handling process of oxygen and acetylene cylinders, and avoids the existing normalizing mechanism being installed on the flash welder. Since the flash welder will block the welding interface, the normalizing mechanism will deviate during processing, resulting in the joint processing temperature not meeting the standard, affecting the internal structure of the joint, and also affecting the quality of the joint during later use. In severe cases, the joint will crack, etc., reducing the safety of the rail during use. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The present invention will be further described below with reference to the accompanying drawings and examples.

[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;

[0018] Figure 2 It is a front view of the present invention;

[0019] Figure 3 is a top view of the present invention;

[0020] Figure 4 It is a right side view of the present invention;

[0021] Figure 5 is a state diagram of the present invention when in use;

[0022] Figure 6 This is a front view of the normalizing coil assembly of the present invention;

[0023] Figure 7 It is a left side view of the normalizing coil assembly of the present invention.

[0024] In the figure: 1. Transformer, 2. Normalizing coil assembly, 3. Bracket, 4. First normalizing coil transition row, 5. First coil side, 6. Second coil side, 7. Second normalizing coil transition row, 8. First connecting block, 9. Second connecting block, 10. Third connecting block, 11. Fourth connecting block, 12. Third clamping block, 13. Groove, 14. Temperature measuring rack, 15. Handle. DETAILED DESCRIPTION

[0025] The present invention is further described in detail below in conjunction with the embodiments:

[0026] The present invention is not limited to the following specific embodiments. Based on the disclosure of the present invention, a person skilled in the art may adopt a variety of other specific embodiments to implement the present invention. Any simple changes or modifications made to the design structure and concept of the present invention fall within the scope of protection of the present invention. It should be noted that the embodiments and features of the embodiments of the present invention may be combined with each other unless they conflict.

[0027] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.

[0028] In the description of the present invention, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed connections, detachable connections, or integral connections; mechanical connections or electrical connections; direct connections or indirect connections through an intermediate medium; and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on specific circumstances.

[0029] like Figure 1-7 As shown, a rail weld electric normalizing device includes a transformer 1 and a normalizing coil assembly 2. The transformer 1 and the normalizing coil assembly 2 are connected to each other. A bracket 3 is provided on the transformer 1, and the bracket 3 is used to set up and support the transformer above the rail.

[0030] The normalizing coil assembly 2 includes a first normalizing coil transition row 4, a first coil side 5, a second coil side 6 and a second normalizing coil transition row 7. The first normalizing coil transition row 4 and the second normalizing coil transition row 7 have the same structure. The first normalizing coil transition row 4 and the second normalizing coil transition row 7 are arranged side by side and opposite to each other. An insulating material is arranged between the first normalizing coil transition row 4 and the second normalizing coil transition row 7. The insulating material in this embodiment is polytetrafluoroethylene. One end of the first coil side 5 can be removably mounted on the first normalizing coil transition row 4, and the other end of the first coil side 5 can be removably mounted on one end of the second coil side 6. The other end of the second coil side 6 can be removably mounted on the second normalizing coil transition row 7. A normalizing zone is formed between the first normalizing coil transition row 4, the first coil side 5, the second coil side 6 and the second normalizing coil transition row 7. The shape of the normalizing zone is similar to the cross-sectional shape of the rail, which also allows the rail to be displaced into the normalizing zone and can be normalized.

[0031] A first connecting block 8 is provided on one end of the first coil side 5, and a first threaded hole is provided on the connecting block. A second threaded hole corresponding to the first threaded hole is provided on the first normalizing coil transition row 4. The first connecting block 8 is provided on the first normalizing coil transition row 4 and is threadedly connected to the first threaded hole and the second threaded hole by screws, so that the first connecting block 8 can be disassembled and installed on the first normalizing coil transition row 4 by screws.

[0032] A second connecting block 9 is provided on one end of the first coil side 5, a third connecting block 10 is provided on one end of the second coil side 6, the second connecting block 9 is provided on the third connecting block 10, and the second connecting block 9 is detachably mounted on the third connecting block 10 by screws, a fourth connecting block 11 is provided on the other end of the second coil side 6, and the fourth connecting block 11 is removably mounted on the second normalizing coil transition row 7 by screws, a first clamping block is provided at one end of the first normalizing coil transition row 4, and a second clamping block is provided at one end of each of the second normalizing coil transition rows 7, the first clamping block and the second clamping block are arranged side by side to form a third clamping block 12, a third clamping slot is provided on the transformer 1, and the third clamping block 12 is clamped in the third clamping slot.

[0033] The bottom of the bracket 3 is provided with a groove 13 with an opening facing downward and matching the rail. The transformer 1 is fixed on the top of the bracket 3. A temperature measuring frame 14 is installed on the bracket 3. The temperature sensor is installed on the temperature measuring frame 14. The bracket 3 is provided with a handle 15. There are two handles 15 and they are arranged on both sides of the transformer 1 opposite to each other.

[0034] When the above-mentioned rail weld electric normalizing equipment is in use, the staff first drives the bracket 3 through the handle 15, aligns the groove 13 of the bracket 3 with the rail, and places it above the rail. At the same time, one end of the first normalizing coil transition row 4 and the second normalizing coil transition row 7 of the transformer 1 on the bracket 3 are aligned with the center of the rail weld, and then one end of the first coil side 5 is installed on the first normalizing coil transition row 4 by screws, and one end of the second coil side 6 is installed on the first coil side 5 by screws. Finally, the other end of the second coil side 6 is fixed to the second normalizing coil transition row 7 by screws, and the normalizing coil assembly 2 is checked for any debris in contact with the rail, and the cooling water is checked. Then, the normalizing operation is started by powering on. When the normalizing is completed, the back of the normalizing device is first moved away from the high temperature area, the screws on the induction coil assembly are removed, the induction coil assembly is separated, and the normalizing operation device is removed.

[0035] The above description of the preferred embodiments of the present invention is intended to serve as a guide. Based on the above description, relevant personnel are fully capable of making various changes and modifications without departing from the technical scope of this invention. The technical scope of this invention is not limited to the contents of the specification and must be determined according to the scope of the claims.

Claims

1. A rail weld electric normalizing equipment, characterized by: It includes a transformer and a normalizing coil assembly connected to the transformer, wherein the transformer is provided with a bracket for erecting and supporting the transformer on a rail; The normalizing coil assembly includes a first normalizing coil transition row, a first coil side, a second coil side, and a second normalizing coil transition row. The first normalizing coil transition row and the second normalizing coil transition row are arranged opposite to each other, and insulating material is arranged between the first normalizing coil transition row and the second normalizing coil transition row. One end of the first coil side can be detachably mounted on the first normalizing coil transition row, the other end of the first coil side can be detachably mounted on one end of the second coil side, and the other end of the second coil side can be detachably mounted on the second normalizing coil transition row. A normalizing zone for normalizing the rail is formed between the first normalizing coil transition row, the first coil side, the second coil side, and the second normalizing coil transition row.

2. The rail weld electric normalizing equipment according to claim 1, characterized in that: A first connecting block is provided on one end of the side of the first coil. The first connecting block is detachably mounted on the first normalizing coil transition bar by screws.

3. The rail weld electric normalizing equipment according to claim 2, characterized in that: A second connecting block is provided on one end of the side of the first coil, a third connecting block is provided on one end of the side of the second coil, the second connecting block is provided on the third connecting block, and the second connecting block is detachably mounted on the third connecting block by screws.

4. The rail weld electric normalizing equipment according to claim 3, characterized in that: A fourth connecting block is provided on the other end of the side of the second coil, and the fourth connecting block is removably mounted on the second normalizing coil transition row by screws.

5. The rail weld electric normalizing equipment according to any one of claims 1 to 4, characterized in that: A first card block is provided at one end of the first normalizing coil transition row, and a second card block is provided at one end of each of the second normalizing coil transition rows. The first card block and the second card block are arranged side by side to form a third card block. A third card slot is provided on the transformer, and the third card block is clamped in the third card slot.

6. The rail weld electric normalizing equipment according to claim 1, characterized in that: The bottom of the bracket is provided with a groove with an opening facing downwards and matching the rail, and the transformer is fixed on the top of the bracket.

7. The rail weld electric normalizing equipment according to claim 1, characterized in that: A temperature sensor is provided on the bracket.

8. The rail weld electric normalizing equipment according to claim 7, characterized in that: A temperature measuring frame is installed on the bracket, and the temperature sensor is installed on the temperature measuring frame.

9. The rail weld electric normalizing equipment according to claim 1, characterized in that: The bracket is provided with a handle.

10. The rail weld electric normalizing equipment according to claim 9, characterized in that: There are two handles which are arranged opposite to each other on both sides of the transformer.

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