Online size measuring device for metal bar

Abstract

The invention discloses an online size measuring device for a metal bar, and belongs to the technical field of measuring devices, and the online size measuring device comprises a device main body which is used for assembling and fixing device parts; the stock bin is mounted on one side of the device main body through bolts and is used for storing metal bars to be measured; the feeding mechanism is mounted on one side of the bottom of the stock bin and used for discharging the metal bars in the stock bin; the feeding device has the beneficial effects that the first air cylinder is used for driving the connecting block and the lifting plate to do reciprocating motion, the tedious operation of manual one-by-one placement is avoided, and the feeding efficiency is improved; when the metal bar moves, the metal bar is in sliding contact with the surface of the ball, the bent and arched side can push the telescopic block, then the telescopic block pushes the sliding rod to touch the pressure sensor, the detection principle based on mechanical contact and pressure sensing is not influenced by light conditions, the accuracy and stability of detection are ensured, and the detection efficiency is improved. Even in an environment with relatively dark light or relatively strong reflection, stable measurement can be carried out.

Description

Technical Field

[0001] The present application relates to the technical field of measuring devices, and in particular to an online measuring device for the size of a metal bar. Background Art

[0002] The production of metal bars is a crucial step in the metalworking industry. During the production process, metal bars can develop surface defects such as curvature due to various factors, such as raw material inhomogeneity, processing fluctuations, and equipment wear. These curvature defects not only affect the appearance of the metal bar but can also cause a series of problems during subsequent processing and use, such as reduced machining accuracy, assembly difficulties, and decreased structural strength, thereby affecting the overall performance and service life of the product.

[0003] Currently, traditional methods for detecting surface bending in metal bars rely primarily on visual inspection and simple manual measurement tools. Visual inspection is inefficient and susceptible to subjective factors, making it difficult to accurately determine the degree of bending. While manual measurement tools can provide certain measurement data, they are cumbersome, slow, and difficult to achieve continuous, real-time detection, making them unsuitable for large-scale and automated production.

[0004] With the development of industrial automation technology, some devices for measuring the size of metal bars have appeared on the market. However, most of these devices focus on measuring the basic dimensional parameters of metal bars, such as diameter and length, and are relatively weak in detecting defects such as surface bending. Although some devices can detect certain bending conditions, they have problems such as low detection accuracy, poor adaptability, complex structure, and high cost, making them difficult to be widely used in actual production. For example, some measuring devices based on optical principles can achieve non-contact measurement, but when measuring metal bars with a small degree of bending, they are easily affected by factors such as light interference and reflection, resulting in inaccurate measurement results.

[0005] Therefore, this application aims to provide an online size measurement device for metal bars. Through innovative design and structural optimization, it effectively solves the problems existing in the existing technology of metal bar surface bending detection, realizes fast, accurate and online measurement of the surface bending of metal bars, and provides a reliable technical means for quality control in the metal processing industry. Summary of the Invention

[0006] One of the purposes of this application is to provide an online size measurement device for metal bars to solve the problems in the prior art where manual inspection is inefficient, poorly accurate and difficult to automate, and where automated inspection devices are easily affected by factors such as light interference and reflection.

[0007] To achieve the above objectives, the technical solution adopted in this application is: an online size measurement device for metal bars, comprising:

[0008] The device body is used for assembling and fixing device parts;

[0009] The silo is bolted to one side of the device body and is used to store the metal bars to be measured;

[0010] A feeding mechanism is installed on one side of the bottom of the silo and is used to discharge the metal bars inside the silo;

[0011] A conveying mechanism, connected to the feeding mechanism, for cooperating with the feeding mechanism to convey the metal bars;

[0012] A pushing mechanism, installed on one side of the conveying mechanism, is used to push and discharge the metal bars after inspection;

[0013] A controller, installed on one side of the conveying mechanism, used for overall control of the equipment;

[0014] The detection mechanism is installed on one side of the pushing mechanism and is used to cooperate with the pushing mechanism to complete the measurement of the outer wall of the metal bar.

[0015] Preferably, the feeding mechanism includes a lifting plate, a plurality of the lifting plates are provided, and a fixed plate is provided between adjacent lifting plates, the fixed plate is connected to the device body by bolts, the bottom of the lifting plate is connected to the connecting block by bolts, the connecting block is sleeved on the outside of the telescopic end of the top of the first cylinder, and the first cylinder is connected to the device body by screws;

[0016] By setting up multiple lifting plates, setting fixed plates between adjacent lifting plates, and connecting the bottom of the lifting plates with the connecting block, the connecting block is mounted on the outside of the telescopic end of the top of the first cylinder, and the metal bars are automatically conveyed one by one. This structural design enables the metal bars in the silo to be lifted one by one and conveyed to the subsequent conveying mechanism according to the set order and rhythm, avoiding the tedious operation of manual placement one by one, improving the feeding efficiency and degree of automation, ensuring the stability of the metal bars during the conveying process, and providing a basic guarantee for subsequent accurate measurement.

[0017] Preferably, sliders are provided at both ends of the connecting block, and the sliders at both ends of the connecting block are in sliding contact with the limit rod through the hole groove, and the two ends of the limit rod are connected to the device body, and the top side of the fixed plate and the lifting plate are both sloped structures, and the lifting plate and the fixed plate are distributed in a stepped shape, and the lifting plate and the fixed plate are in sliding contact with each other;

[0018] By arranging sliders at both ends of the connecting block and making the sliders slide in contact with the limit rods through the holes, a stable guiding effect is provided for the movement of the connecting block, ensuring that it can smoothly and accurately perform up and down reciprocating motion under the drive of the first cylinder, avoiding deviation and shaking during movement, thereby improving the stability of metal bar transportation. At the same time, the fixed plate and the top side of the lifting plate are designed as a slope structure, and both are distributed in a stepped manner, so that the metal bar can smoothly slide from one step to the next during the lifting process of the lifting plate, until it finally slides onto the conveyor belt of the conveying mechanism. This design of slope and stepped structure not only realizes the step-by-step lifting and stable transition of the metal bar, but also effectively prevents the metal bar from getting stuck or accumulating during the transportation process, further improving the working efficiency and reliability of the feeding mechanism, and providing a strong guarantee for the continuous and stable transportation of metal bars.

[0019] Preferably, the conveying mechanism includes a conveying assembly and a discharging assembly, wherein the conveying assembly is used to complete the horizontal conveying of the metal bars, and the discharging assembly is used to cooperate with the conveying assembly to intermittently discharge the metal bars;

[0020] The conveying assembly includes a drive motor, which is mounted on the surface of the device body by bolts. A transmission wheel is mounted on the output end of the drive motor, and the transmission wheel is connected to the conveyor belt. The conveyor belt is located on the top side of the fixed plate.

[0021] The transmission wheel mounted on the outside of the output end of the driving motor is connected to the conveyor belt, so that the conveyor belt can smoothly perform horizontal transportation under the drive of the driving motor. This transmission method can not only ensure the stability and continuity of the metal bars during the transportation process, but also control the conveying speed of the conveyor belt by adjusting the speed of the driving motor according to actual production needs, thereby adapting to the transportation requirements of metal bars of different specifications and production rhythms. At the same time, the setting of the discharging component can cooperate with the conveying component to realize intermittent discharging of metal bars, ensuring that the metal bars can enter the subsequent detection link one by one according to the set intervals and quantities, thereby improving the working efficiency and automation level of the entire measuring device.

[0022] Preferably, the discharging assembly includes a support frame, one side of the bottom of the support frame is connected to the device body by bolts, a second motor is provided at one end of the top of the support frame, the second motor is connected to the support frame by bolts, a feeding wheel is sleeved on the outside of the output end of the second motor, the axis of the feeding wheel is aligned with the conveying direction of the conveyor belt, the outer wall of the feeding wheel is provided with grooves, and the grooves on the outer wall of the feeding wheel are distributed in a circular shape with equal spacing;

[0023] By setting up a discharging assembly, including a support frame, a second motor and a feed wheel, the intermittent discharging function of the metal bars is realized. The axis of the feed wheel is aligned with the conveying direction of the conveyor belt, ensuring a smooth transition of the metal bars from the conveyor belt to the feed wheel. In addition, the annular equidistant grooves arranged on the outer wall of the feed wheel can accurately move the metal bars on the conveyor belt one by one to achieve intermittent discharging. This design not only improves the accuracy and stability of the metal bar conveying, but also ensures that the metal bars can enter the subsequent detection link one by one according to the set intervals and quantities, thereby improving the working efficiency and automation level of the entire measuring device.

[0024] Preferably, the pushing mechanism includes a second cylinder, which is fixed to the top of the base plate by bolts, and the telescopic end of the second cylinder is located at one end of a guide groove, one side of the guide groove is provided with a slope, and there are two guide grooves, which are located on both sides of the detection mechanism, and the other end of the guide groove is connected to the discharge chute, and the discharge chute has a sloped structure;

[0025] The design of the pushing mechanism realizes the precise pushing and stable transition of the metal bars from the conveying mechanism to the detection mechanism; specifically, the second cylinder is fixed to the top of the base plate by bolts, and its telescopic end is located at one end of the guide groove, which can accurately control the pushing action of the metal bar; the slope design on one side of the guide groove helps the metal bar to enter the guide groove smoothly and move smoothly under the push of the second cylinder; two guide grooves are set on both sides of the detection mechanism to ensure that the metal bar can accurately reach the detection position during the pushing process, thereby improving the accuracy and reliability of the detection; in addition, the other end of the guide groove is connected to the discharge chute, and the sloped structure of the discharge chute helps the metal bar to be discharged smoothly after the detection is completed. The entire pushing process is smooth and smooth, reducing the jamming and collision of the metal bar during the pushing process, protecting the surface quality of the metal bar, and also improving the working efficiency and automation level of the entire measuring device.

[0026] Preferably, the detection mechanism includes a detection component and an adjustment component, the detection component is used to detect the outer wall of the metal bar, and the adjustment component is used to adjust the detection component, and the detection component cooperates with the adjustment component to be suitable for bars of different diameters;

[0027] Through the cooperation of the detection component and the adjustment component, the detection mechanism can not only realize the precise detection of the outer wall of the metal bar, but also has good adaptability and can be flexibly adjusted according to the metal bars of different diameters. The detection component is specially used for detecting the outer wall of the metal bar, and can accurately measure the curvature of the metal bar surface, diameter change and other dimensional parameters to ensure high precision and reliability of the detection. The adjustment component allows the operator to quickly adjust the position of the detection component according to the diameter of the metal bar, thereby ensuring that the detection component and the metal bar always maintain the best detection distance and contact state.

[0028] Preferably, the detection component includes a fixing frame, which is fixed to the top of the base plate by bolts, and a telescopic block is provided inside the fixing frame, and four telescopic blocks are provided, and the four telescopic blocks are distributed in a ring shape with equal intervals, and the telescopic block has an arc-shaped structure, a groove is provided on one side of the telescopic block, and a ball is embedded in the groove, and an arc plate is provided on the outside of the ball, and the arc plate is connected to the telescopic block by screws, and the annular plate and the ball are in sliding contact with each other, the telescopic block is sleeved on one end of the slide rod, and the outer wall of the slide rod is provided with a strip-shaped protruding structure, and the outside of the slide rod is sleeved with a first spring, and one end of the slide rod is in contact with a pressure sensor, and the pressure sensor is connected to the controller signal;

[0029] The design of the detection component achieves high-precision and high-sensitivity detection of the outer wall of the metal bar, and ensures the stability and reliability of the detection process through the ingenious cooperation of mechanical structure and sensor. Specifically, the fixing frame is fixed to the top of the base plate by bolts, providing a stable support base for the entire detection component. The four telescopic blocks arranged in a circular shape with equal spacing inside have an arc-shaped structure that can fit tightly to the outer wall of the metal bar, ensuring the uniformity and comprehensiveness of the detection. The groove on one side of the telescopic block is embedded with a ball, which slides in contact with the arc plate. This design not only reduces the metal bar's movement during the movement, but also reduces the risk of the metal bar from sliding. The friction in the metal bar also improves the sensitivity of detection, so that even the slightest bending or dimensional change can be accurately sensed; the telescopic block is mounted on one end of the sliding rod, and the bar-shaped protruding structure on the outer wall of the sliding rod cooperates with the first spring, so that the telescopic block can flexibly expand and contract when subjected to the lateral force generated by the bending of the metal bar. At the same time, the first spring provides an appropriate restoring force to ensure the continuity and stability of the detection process; one end of the sliding rod is fitted with a pressure sensor, which can convert the pressure change caused by the bending of the metal bar into an electrical signal, and through the signal connection with the controller, it can realize real-time collection and processing of detection data. This design not only improves the accuracy and sensitivity of detection, but also ensures the automation and intelligence of the detection process, providing accurate and reliable data support for the quality control of metal bars.

[0030] Preferably, the adjustment assembly includes a telescopic rod, a second spring is sleeved on the outside of the telescopic rod, and one end of the telescopic rod is welded to the fixing frame, a slot is provided at one end of the telescopic rod, and the slot contacts the adjustment block, the adjustment block is threadedly connected to the threaded rod, one end of the threaded rod is welded to the limit block, the limit block is rotatably connected to the fixing frame, the other end of the threaded rod is provided with a knob, a scale is provided on the surface of the adjustment block, a reading arrow is provided on one side of the scale, and the reading arrow is fixed to the surface of the fixing frame;

[0031] The design of the adjustment component enables precise adjustment of the detection component to accommodate metal bars of different diameters, ensuring the accuracy and reliability of detection. The second spring mounted on the outside of the telescopic rod provides elastic support, allowing the telescopic rod to flexibly extend and retract. The slot at one end of the telescopic rod contacts the adjustment block, which is threadedly connected to the threaded rod. This threaded adjustment method enables precise position adjustment. The limit block at one end of the threaded rod is rotatably connected to the fixed frame, ensuring the stable rotation of the threaded rod. The knob at the other end of the threaded rod facilitates manual adjustment by the operator. By turning the knob, the position of the adjustment block can be precisely controlled. The scale on the surface of the adjustment block and the reading arrow on the surface of the fixed frame provide the operator with intuitive position readings, making the adjustment process more accurate and convenient. This design not only improves the adaptability and flexibility of the device, but also ensures the stability and accuracy of the detection process, providing reliable technical support for the quality control of metal bars.

[0032] Compared with the prior art, the present invention has the following advantages:

[0033] (1) The metal bar size online measuring device of the present application effectively solves the problems of low efficiency, poor accuracy and difficulty in automation of traditional manual detection, as well as the problem that existing automated detection devices are easily affected by factors such as light interference and reflection, through innovative mechanical structure design and automated control technology. Specifically, the device uses a first cylinder to drive the connecting block and the lifting plate to move back and forth, thereby realizing the automatic one-by-one delivery of metal bars, avoiding the tedious operation of manual placement one by one, and improving the feeding efficiency. In the detection link, the metal bar slides in contact with the ball surface when moving. When bending occurs, the arched side of the bending pushes the telescopic block, and then the telescopic block pushes the slide rod to touch the pressure sensor. The pressure sensor feeds back the signal to the controller, thereby automatically measuring the bending condition of the metal bar surface. This detection principle based on mechanical contact and pressure sensing is not affected by light conditions, ensuring the accuracy and stability of the detection. Even in an environment with dim light or strong reflection, it can perform stable measurements, meeting the high requirements of large-scale production and automated production for metal bar quality detection.

[0034] (2) The device achieves high-precision and high-adaptability detection functions through the cooperation of the detection component and the adjustment component. The telescopic block, ball bearing, slide rod, pressure sensor and other components in the detection component can accurately measure the bending of the metal bar surface; the arc-shaped structure of the telescopic block and the rolling contact of the ball bearing ensure the smoothness of the metal bar during movement and reduce the influence of friction on the measurement results; at the same time, the pressure sensor can accurately sense the displacement change of the telescopic block, thereby accurately measuring the bending degree of the metal bar; the adjustment component realizes fine adjustment of the position of the pressure sensor through the telescopic rod, threaded rod, adjustment block and other components; by turning the knob, the threaded rod rotates, and then the adjustment block moves. The adjustment block adjusts the distance between the pressure sensor and one end of the slide rod through the telescopic rod, thereby adjusting the threshold of triggering the pressure sensor to adapt to metal bars of different diameters and bending degrees; this adjustable design enables the device to be widely used in the detection of metal bars of various specifications, improves the versatility and practicality of the device, reduces the equipment cost of the enterprise, and also ensures high-precision measurement. BRIEF DESCRIPTION OF THE DRAWINGS

[0035] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0036] Figure 2 It is a front view structural schematic diagram of the present invention.

[0037] Figure 3 It is a schematic structural diagram of the feeding mechanism of the present invention.

[0038] Figure 4 It is a schematic diagram of the lifting plate structure of the present invention.

[0039] Figure 5 It is a schematic diagram of the internal structure of the present invention.

[0040] Figure 6 It is a schematic structural diagram of the conveying mechanism of the present invention.

[0041] Figure 7 It is a structural schematic diagram of the detection mechanism of the present invention.

[0042] Figure 8 It is a schematic diagram of the back structure of the detection mechanism of the present invention.

[0043] Figure 9 This is a schematic diagram of the telescopic block structure of the present invention.

[0044] Figure: 1. Device body; 2. Hopper; 3. Feeding mechanism; 301. Lifting plate; 302. Fixing plate; 303. Connecting block; 304. Slider; 305. First cylinder; 306. Limiting rod; 4. Conveying mechanism; 401. Driving motor; 402. Transmission wheel; 403. Conveyor belt; 404. Feeding wheel; 405. Support frame; 406. Second motor; 5. Pushing mechanism; 501. Second cylinder; 502 , bottom plate; 503, guide groove; 504, discharge chute; 6, controller; 7, detection mechanism; 701, fixing bracket; 702, telescopic block; 703, arc plate; 704, ball bearing; 705, first spring; 706, slide rod; 707, pressure sensor; 708, telescopic rod; 709, second spring; 710, limit block; 711, threaded rod; 712, knob; 713, adjustment block; 714, reading arrow. DETAILED DESCRIPTION

[0045] Below, the present application is further described in conjunction with specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.

[0046] In the description of this application, it should be noted that for directional words, such as the terms "center", "horizontal", "longitudinal", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and so on, the directions and positional relationships indicated are based on the directions or positional relationships shown in the accompanying drawings, which are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and cannot be understood as limiting the specific scope of protection of this application.

[0047] It should be noted that the terms "first", "second", etc. in the description and claims of this application are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence.

[0048] Example 1:

[0049] One of the preferred embodiments of this application is as follows: Figures 1 to 9As shown, an online size measuring device for metal bars comprises: a device body 1, which is used for assembling and fixing device parts; a silo 2, which is installed on one side of the device body 1 by bolts and is used to store metal bars to be measured; a feeding mechanism 3, which is installed on one side of the bottom of the silo 2 and is used to discharge the metal bars inside the silo 2; a conveying mechanism 4, which is connected to the feeding mechanism 3 and is used to cooperate with the feeding mechanism 3 to convey the metal bars; a pushing mechanism 5, which is installed on one side of the conveying mechanism 4 and is used to push and discharge the metal bars after inspection; a controller 6, which is installed on one side of the conveying mechanism 4 and is used for overall control of the equipment; a detection mechanism 7, which is installed on one side of the pushing mechanism 5 and is used to cooperate with the pushing mechanism 5 to complete the measurement of the outer wall of the metal bar; through the coordinated work of the device body 1, the silo 2, the feeding mechanism 3, the conveying mechanism 4, the pushing mechanism 5, the controller 6 and the detection mechanism 7, the automatic online measurement of the size of the metal bars is realized. It effectively solves the problems of low efficiency, poor accuracy and difficulty in automation of manual inspection, and also overcomes the shortcomings of existing automated inspection devices that are easily affected by factors such as light interference and reflection. Specifically, the silo 2 provides a stable storage and supply for the metal bars to be measured, ensuring the continuity of the measurement process. The feeding mechanism 3 can discharge the metal bars in the silo 2 one by one, providing an orderly input for subsequent transportation and measurement. The cooperation between the conveying mechanism 4 and the feeding mechanism 3 ensures the stability and stability of the metal bars during the transportation process, creating good conditions for accurate measurement. The pushing mechanism 5 is responsible for pushing and discharging the metal bars that have been inspected. The entire measurement process can be carried out efficiently and smoothly. The controller 6 centrally controls the entire equipment, realizes the coordinated operation between various mechanisms, and improves the automation and reliability of the measurement process. The detection mechanism 7 is installed on one side of the pushing mechanism 5, and can accurately complete the measurement of the outer wall of the metal bar, providing accurate data support for the quality control of the metal bar. The design of the entire device fully considers all aspects of the measurement process, and realizes the automation of the entire process from storage, transportation, detection to discharge of metal bars, which improves measurement efficiency and accuracy, reduces manual intervention, and provides an efficient and reliable solution for quality inspection in the metal processing industry.

[0050] Example 2:

[0051] One of the preferred embodiments of this application is as follows: Figures 1 to 9As shown, an online size measuring device for metal bars, the feeding mechanism 3 includes a lifting plate 301, a plurality of lifting plates 301 are provided, and a fixed plate 302 is provided between adjacent lifting plates 301, the fixed plate 302 is connected to the device body 1 by bolts, the bottom of the lifting plate 301 is connected to the connecting block 303 by bolts, the connecting block 303 is sleeved on the outside of the top telescopic end of the first cylinder 305, and the first cylinder 305 is connected to the device body 1 by screws; sliders 304 are provided at both ends of the connecting block 303, and the sliders 304 at both ends of the connecting block 303 are connected The through-hole groove is in sliding contact with the limit rod 306, and both ends of the limit rod 306 are connected to the device body 1. The top side of the fixed plate 302 and the lifting plate 301 are both sloped structures. The lifting plate 301 and the fixed plate 302 are both distributed in a stepped manner. The lifting plate 301 and the fixed plate 302 are in sliding contact with each other; the conveying mechanism 4 includes a conveying component and a discharging component. The conveying component is used to complete the horizontal conveying of the metal bar, and the discharging component is used to cooperate with the conveying component to intermittently discharge the metal bar; the conveying component includes a driving motor 401, and the driving motor 401 is driven by The output end of the driving motor 401 is externally provided with a transmission wheel 402, which is connected to the conveyor belt 403 by transmission, and the conveyor belt 403 is located on the top side of the fixed plate 302; the discharging assembly includes a support frame 405, the bottom side of the support frame 405 is connected to the device body 1 by bolts, and a second motor 406 is provided at one end of the top of the support frame 405, and the second motor 406 is connected to the support frame 405 by bolts, and a feeding wheel 404 is externally provided on the output end of the second motor 406, and the axis of the feeding wheel 404 is aligned with the axis of the feeding wheel 404. The conveying direction of the conveyor belt 403 is aligned, and the outer wall of the feeding wheel 404 is provided with grooves, and the grooves on the outer wall of the feeding wheel 404 are distributed in a circular shape with equal spacing; the pushing mechanism 5 includes a second cylinder 501, and the second cylinder 501 is fixed to the top of the bottom plate 502 by bolts. The telescopic end of the second cylinder 501 is located at one end of the guide groove 503, and a slope is provided on one side of the guide groove 503. There are two guide grooves 503, and the two guide grooves 503 are located on both sides of the detection mechanism 7. The other end of the guide groove 503 is connected to the discharge chute 504, and the discharge chute 504 has a sloped structure;When the device is in use, the metal bars to be tested are placed inside the silo 2, and then the first cylinder 305 drives the connecting block 303 and the lifting plate 301 to reciprocate upward. When the lifting plate 301 is at the bottom, the metal bars inside the silo 2 will roll to the top of the lifting plate 301, and then the lifting plate 301 drives the metal bars to lift upward. When the lifting plate 301 moves to the top, it will pass through the slope-like structure on the top to make the metal bars slide to the top of the fixed plate 302 on one side, and then the lifting plate 301 reciprocates up and down, so that the metal bars can be lifted upward in a step-like manner, and then the metal bars inside the silo 2 can be automatically conveyed one by one to the surface of the conveyor belt 403. The driving motor 401 drives the conveyor belt 403 to move through the transmission wheel 402, and then the conveyor belt 403 can drive the surface The metal bars on the surface are transported horizontally. When the metal bars are transported to one end of the conveyor belt 403, the second motor 406 drives the feed wheel 404 to rotate. The feed wheel 404 then uses the grooves on the outer wall to push the metal bars on the surface of the conveyor belt 403 to the side one by one, and the bars roll down the slope to the guide groove 503. The device drives the lifting plate 301 through the first cylinder 305 to automatically transport the metal bars one by one. The drive motor 401 and the feed wheel 404 achieve smooth transition and intermittent discharge of the metal bars, effectively improving feeding efficiency and stability. The entire conveying process is highly automated, reducing human interference, providing stable and reliable conveying guarantees for the precise measurement of metal bars, and solving the problems of low efficiency, poor accuracy and difficulty in automation of traditional manual inspection.

[0052] Example 3:

[0053] One of the preferred embodiments of this application is as follows: Figures 1 to 9As shown, an online size measuring device for metal bars, the detecting mechanism 7 includes a detecting component and an adjusting component, the detecting component is used to detect the outer wall of the metal bar, the adjusting component is used to adjust the detecting component, and the detecting component cooperates with the adjusting component to be suitable for bars of different diameters; the detecting component includes a fixing frame 701, the fixing frame 701 is fixed to the top of the bottom plate 502 by bolts, a telescopic block 702 is provided inside the fixing frame 701, four telescopic blocks 702 are provided, and the four telescopic blocks 702 are distributed in a circular shape with equal spacing, and the telescopic blocks 702 are in an arc-shaped structure, a groove is provided on one side of the telescopic block 702, and a ball 704 is embedded in the groove, an arc plate 703 is provided on the outside of the ball 704, the arc plate 703 is connected to the telescopic block 702 by screws, the annular plate and the ball 704 are in sliding contact with each other, and the telescopic block 702 is sleeved on the slide rod 70 6, a strip-shaped protruding structure is provided on the outer wall of the sliding rod 706, a first spring 705 is sheathed on the outside of the sliding rod 706, one end of the sliding rod 706 is fitted with a pressure sensor 707, and the pressure sensor 707 is connected to the controller 6 signal; the adjustment component includes a telescopic rod 708, a second spring 709 is sheathed on the outside of the telescopic rod 708, and one end of the telescopic rod 708 is welded to the fixed frame 701, a card slot is provided at one end of the telescopic rod 708, and the card slot is in contact with the adjustment block 713, the adjustment block 713 is threadedly connected to the threaded rod 711, one end of the threaded rod 711 is welded to the limit block 710, the limit block 710 is rotatably connected to the fixed frame 701, and a knob 712 is provided at the other end of the threaded rod 711, and a scale is provided on the surface of the adjustment block 713, and a reading arrow 714 is provided on one side of the scale, and the reading arrow 714 is fixed to the surface of the fixed frame 701;When the metal bar is located inside the guide groove 503, the telescopic end of the second cylinder 501 can push it between the four telescopic blocks 702, so that the metal bar can move and pass between the four telescopic blocks 702. When the metal bar moves, it will slide in contact with the surface of the ball 704. When the metal bar bends, the arched side of the metal bar will push the telescopic block 702 in contact with its side, and then the telescopic block 702 will push the slide rod 706 to slide inside the fixed frame 701. The other end of the slide rod 706 will touch the pressure sensor 707, and then the pressure sensor 707 will feed back the signal to the controller 6, so that the bending of the metal bar surface can be automatically measured. By turning the knob 712, the knob 712 can drive the threaded rod 711 to rotate, and the threaded rod 711 can drive the adjustment block 71 while rotating. 3 is moved, and thus one end of the adjustment block 713 can drive the position of one end of the telescopic rod 708 to adjust the position. The telescopic rod 708 can then adjust the position of the pressure sensor 707. By adjusting the distance between the pressure sensor 707 and one end of the slide bar 706, the position of the triggering pressure sensor 707 is adjusted, thereby adjusting the threshold for triggering the pressure sensor 707 according to the bending curvature of the metal bar to adapt to different measurement standards. As the adjustment block 713 moves, the scale on its surface and the reading arrow 714 can be used to precisely adjust its position, thereby improving the measurement accuracy of the device. Through the coordination of the mechanical structure and the sensor, the device automatically detects the bending condition of the metal bar surface and can precisely adjust the detection threshold to adapt to different standards through the adjustment component, thereby improving the measurement accuracy and adaptability.

[0054] The above describes the basic principles, main features, and advantages of the present application. Those skilled in the art should understand that the present application is not limited to the above-described embodiments. The above-described embodiments and the specification merely illustrate the principles of the present application. Various changes and improvements may be made to the present application without departing from the spirit and scope of the present application. These changes and improvements fall within the scope of the present application for which protection is sought. The scope of protection claimed by the present application is defined by the appended claims and their equivalents.

Claims

1. An online measuring device for the size of a metal bar, characterized in that: include: The device body (1) is used for assembling and fixing device parts; A silo (2) is mounted on one side of the device body (1) by means of bolts and is used to store metal bars to be measured; A feeding mechanism (3) is installed on one side of the bottom of the silo (2) and is used to discharge the metal bars inside the silo (2); A conveying mechanism (4) is connected to the feeding mechanism (3) and is used to cooperate with the feeding mechanism (3) to convey the metal bars; A pushing mechanism (5) is installed on one side of the conveying mechanism (4) and is used for pushing and discharging the metal bars after inspection; A controller (6) is installed on one side of the conveying mechanism (4) and is used for overall control of the equipment; The detection mechanism (7) is installed on one side of the pushing mechanism (5) and is used to cooperate with the pushing mechanism (5) to complete the measurement of the outer wall of the metal bar.

2. The online size measuring device for metal bars according to claim 1, characterized in that: The feeding mechanism (3) comprises a lifting plate (301), wherein a plurality of the lifting plates (301) are provided, and a fixing plate (302) is provided between adjacent lifting plates (301), wherein the fixing plate (302) is connected to the device body (1) via bolts, and the bottom of the lifting plate (301) is connected to a connecting block (303) via bolts, wherein the connecting block (303) is fitted onto the outside of the top telescopic end of the first cylinder (305), and the first cylinder (305) is connected to the device body (1) via screws.

3. The online size measuring device for metal bars according to claim 2, characterized in that: Slide blocks (304) are provided at both ends of the connecting block (303), and the slide blocks (304) at both ends of the connecting block (303) are in sliding contact with the limiting rod (306) through the hole grooves. Both ends of the limiting rod (306) are connected to the device body (1). The top side of the fixed plate (302) and the lifting plate (301) are both sloped structures. The lifting plate (301) and the fixed plate (302) are both distributed in a stepped manner, and the lifting plate (301) and the fixed plate (302) are in sliding contact with each other.

4. The online size measuring device for metal bars according to claim 3, characterized in that: The conveying mechanism (4) comprises a conveying assembly and a discharging assembly, wherein the conveying assembly is used to complete the horizontal conveying of the metal bars, and the discharging assembly is used to cooperate with the conveying assembly to intermittently discharge the metal bars; The conveying assembly comprises a driving motor (401), the driving motor (401) being mounted on the surface of the device body (1) by means of bolts, a transmission wheel (402) being mounted on the outside of the output end of the driving motor (401), the transmission wheel (402) being in transmission connection with a conveying belt (403), and the conveying belt (403) being located on one side of the top of the fixing plate (302).

5. The online size measuring device for metal bars according to claim 4, characterized in that: The discharging assembly comprises a support frame (405), one side of the bottom of the support frame (405) is connected to the device body (1) by bolts, a second motor (406) is provided at one end of the top of the support frame (405), the second motor (406) is connected to the support frame (405) by bolts, a feeding wheel (404) is externally mounted on the output end of the second motor (406), the axis of the feeding wheel (404) is aligned with the conveying direction of the conveyor belt (403), the outer wall of the feeding wheel (404) is provided with grooves, and the grooves on the outer wall of the feeding wheel (404) are distributed in a circular shape with equal spacing.

6. The online size measuring device for metal bars according to claim 5, characterized in that: The pushing mechanism (5) comprises a second cylinder (501), the second cylinder (501) being fixed to the top of the bottom plate (502) by means of bolts, the telescopic end of the second cylinder (501) being located at one end of a guide groove (503), one side of the guide groove (503) being provided with a slope, two guide grooves (503) being provided, the two guide grooves (503) being located on both sides of the detection mechanism (7), the other end of the guide groove (503) being communicated with a discharge trough (504), and the discharge trough (504) being a sloped structure.

7. The online size measuring device for metal bars according to claim 6, characterized in that: The detection mechanism (7) comprises a detection component and an adjustment component, wherein the detection component is used to detect the outer wall of the metal bar, and the adjustment component is used to adjust the detection component, and the detection component cooperates with the adjustment component to be suitable for bars of different diameters.

8. The online size measuring device for metal bars according to claim 7, characterized in that: The detection component includes a fixing frame (701), the fixing frame (701) is fixed to the top of the bottom plate (502) by bolts, a telescopic block (702) is provided inside the fixing frame (701), four telescopic blocks (702) are provided, and the four telescopic blocks (702) are distributed in a circular shape with equal spacing. The telescopic block (702) has an arc-shaped structure, a groove is provided on one side of the telescopic block (702), and a ball (704) is embedded in the groove, and a ball (704) is provided on the outside of the ball (704). An arc-shaped plate (703) is connected to a telescopic block (702) by screws, the annular plate and the ball bearing (704) are in sliding contact with each other, the telescopic block (702) is mounted on one end of a slide rod (706), the outer wall of the slide rod (706) is provided with a strip-shaped protruding structure, a first spring (705) is mounted on the outside of the slide rod (706), one end of the slide rod (706) is in contact with a pressure sensor (707), and the pressure sensor (707) is connected to a controller (6) for signal connection.

9. The online size measuring device for metal bars according to claim 8, characterized in that: The adjustment assembly comprises a telescopic rod (708), a second spring (709) is sleeved on the outside of the telescopic rod (708), and one end of the telescopic rod (708) is welded to the fixed frame (701), one end of the telescopic rod (708) is provided with a slot, and the slot contacts the adjustment block (713), the adjustment block (713) is threadedly connected to the threaded rod (711), one end of the threaded rod (711) is welded to the limit block (710), the limit block (710) is rotatably connected to the fixed frame (701), the other end of the threaded rod (711) is provided with a knob (712), a scale is provided on the surface of the adjustment block (713), a reading arrow (714) is provided on one side of the scale, and the reading arrow (714) is fixed to the surface of the fixed frame (701).

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