Detection device for windscreen wiper motor

Abstract

The invention discloses a detection device for a windscreen wiper motor, and relates to the technical field of motor detection, and the detection device comprises a processing assembly used for restoring the real working environment of the motor, the processing assembly carries out the recovery processing of a faulted motor, and avoids the safety accidents of the motor, and the processing assembly is provided with a plurality of groups of clamping assemblies. The clamping assembly clamps and fixes the motor, the stability of the motor in the detection process is guaranteed, when the motor breaks down, the clamping assembly can rapidly place the motor in the processing assembly, and the safety of the motor detection device in the motor detection process is improved, the processing assembly is provided with the detection assembly for detecting the motor, and the detection efficiency is improved. Meanwhile, when the motor breaks down, the detection assembly rapidly separates the motor from the clamping assembly, multiple sets of motors can be detected at the same time, and the detection performance and safety of the motor are improved.

Description

Technical Field

[0001] The present invention relates to the technical field of motor detection, and in particular to a detection device for a wiper motor. Background Art

[0002] A car's windshield wiper system is an important guarantee for driving safety. Its core function is to ensure a clear view for the driver by quickly clearing away rain, snow, mud and other impurities from the windshield. Especially in bad weather, wipers can effectively reduce visual interference caused by light refraction or water film coverage, helping the driver to accurately judge road conditions, identify traffic signs and pedestrian movements. At the same time, wipers can also keep the surface clean when dust flies or insects hit the glass, preventing long-term accumulation of stains and damage to the glass. Some models are equipped with smart sensor wipers that can automatically adjust the frequency according to the amount of rain, further reducing the risk of distraction during manual operation. Testing of wiper motors can ensure their reliability and safety in all weather conditions. By verifying key motor performance such as voltage, current, torque, and speed, it can prevent wiper failure due to motor malfunction, ensure drivers have clear vision in rainy and snowy weather, and reduce the risk of traffic accidents. At the same time, testing can identify potential problems (such as brush wear and insulation aging), extend the service life of the motor, reduce maintenance costs, and ensure that the product meets the quality and safety standards of the automotive industry, thereby improving the stability of the entire vehicle system and user trust.

[0003] Testing by varying motor loads comprehensively evaluates a motor's dynamic performance under different operating conditions, such as verifying its starting torque, overload capacity, and stability. This helps identify design flaws and ensures reliable operation under extreme loads. Simulating actual usage scenarios also optimizes the motor's energy efficiency and durability, preventing failures caused by sudden load changes. This improves product safety and service life, ensures compliance with industry standards, and reduces after-sales repair costs and safety risks.

[0004] A Chinese invention patent with announcement number CN111413615B discloses a tool for testing the performance of wiper motors. This device can quickly remove the wiper motor from the tool through the motor output shaft positioning seat and connector, enabling rapid replacement of the motor, improving testing efficiency, and eliminating the phenomenon of torque consumption. However, this device cannot change the load of the motor and cannot accurately detect the motor performance. At the same time, when the motor fails during the testing process, this device cannot quickly recycle the motor, reducing the motor testing efficiency and increasing the risk. Summary of the Invention

[0005] In order to solve the above technical problems, the present invention discloses a detection device for a wiper motor.

[0006] The technical solution adopted by the present invention to solve the above-mentioned technical problems is: a detection device for a wiper motor, including a processing component, the processing component including a processing box, the processing box is provided with an adjustment frame 1 and multiple groups of clamping components, the adjustment frame 1 is slidably provided with an adjustment frame 2, the adjustment frame 2 is provided with a detection component, the clamping component includes a placement plate, the placement plate is provided with a stabilizing mechanism, the stabilizing mechanism clamps the motor, the motor is provided with a power socket, the detection component includes a mounting frame installed on the adjustment frame 2, the lower end of the mounting frame is slidably provided with a power interface, the power interface is plugged into the power socket to power the motor, a multimeter is provided on the power interface, the lower end of the mounting frame is rotatably provided with a detection head, the detection head is plugged into the motor, a magnetic powder brake is provided in the detection head, the detection head changes the load force of the motor, and a trigger mechanism is also provided on the mounting frame.

[0007] Furthermore, a group of noise detection heads are slidably provided on both sides of the adjustment frame, and a clamping plate and a cooling head are provided at the lower end of the processing box.

[0008] Furthermore, spray racks are slidably provided on both sides of the processing box.

[0009] Furthermore, the stabilizing mechanism includes a clamping plate 1 and a clamping plate 2 slidably mounted on the placement plate, and the clamping plate 1 and the clamping plate 2 clamp the motor.

[0010] Furthermore, a flap 1 and a flap 2 are rotatably provided on the placement plate, a connecting column is provided on the flap 1, the flap 2 is slidably connected to the connecting column, a limiting plate is provided on the flap 2, a limiting block 1 is slidably provided on the placement plate, the limiting block 1 is inserted into the limiting plate, a limiting column is rotatably provided on the placement plate, and the limiting column is fitted with the limiting block 1.

[0011] Furthermore, two groups of limit blocks 2 are slidingly arranged in the placement plate, a spring 1 is arranged between the limit block 2 and the placement plate, the limit block 2 fixes the flip plate 1, and torsion springs are arranged at the rotating axis of the flip plate 1, the flip plate 2 and the placement plate, and an inclined surface is arranged on the placement plate.

[0012] Furthermore, the trigger mechanism includes an adjusting block 2 and an adjusting block 1 respectively slidably installed on both sides of the mounting frame, and a push plate 1 and a push plate 2 are also slidably provided on both sides of the mounting frame. The adjusting block 1, the adjusting block 2, the push plate 1 and the push plate 2 are all provided with inclined surfaces, and the adjusting block 2 pushes the push plate 1 to move, and the adjusting block 1 pushes the push plate 2 to move.

[0013] Furthermore, a support frame is provided on the mounting frame, a top column is slidably provided in the support frame, the top column pushes the limiting block 2 to move, a pressing plate is provided on the top column, and the pressing plate is fitted with the limiting column.

[0014] Furthermore, a pushing column is slidingly provided at the lower end of the mounting frame, a spring three is provided between the pushing column and the mounting frame, a limiting ring is rotatably provided at the lower end of the mounting frame, the limiting ring is inserted on the pushing column, a limiting block three is provided on the side of the limiting ring, a pressing column is provided on the side of the second adjustment block, and the pressing column is fitted with the limiting block three.

[0015] The beneficial effects of the present invention compared with the prior art are: the present invention detects multiple groups of motors at the same time and restores the real working environment of the motors. At the same time, when detecting the motors, the load of the motors during operation can be changed in real time, thereby improving the detection accuracy and efficiency of the motors. When a motor fails during the detection process, the motors are quickly recovered and processed to avoid danger caused by a larger failure of the motors, and the motors are cooled after being recovered. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a front view of the overall structure of the present invention.

[0017] Figure 2 It is a schematic diagram of the overall structure of the present invention.

[0018] Figure 3 This is a front view of the processing component structure of the present invention.

[0019] Figure 4 Schematic diagram of the processing component structure of the present invention.

[0020] Figure 5 It is a schematic diagram of the structure of the clamping assembly of the present invention.

[0021] Figure 6 This is a top view of the clamping assembly structure of the present invention.

[0022] Figure 7 It is a schematic diagram of the partial structure of the clamping assembly of the present invention.

[0023] Figure 8 This is a schematic diagram of the installation positions of the detection component and the processing component of the present invention.

[0024] Figure 9 It is a schematic diagram of the local structure of the detection component of the present invention.

[0025] Figure 10 This is a cross-sectional view of the local structure of the detection component of the present invention.

[0026] Figure 11 This is a schematic diagram of the mounting position of the mounting bracket and the motor of the present invention.

[0027] Figure 12 Schematic diagram of the limiting ring structure of the present invention.

[0028] Figure 1: 1-processing assembly; 2-clamping assembly; 3-detection assembly; 101-processing box; 102-adjusting frame 1; 103-spraying frame; 104-adjusting frame 2; 105-noise detection head; 106-mounting plate; 107-clamping plate; 108-cooling head; 201-placement plate; 202-motor; 203-clamping plate 1; 204-power socket; 205-clamping plate 2; 206-limiting block 1; 207-limiting column; 208-flip plate 1; 209-limiting Position block two; 210-spring one; 211-flip plate two; 212-limiting plate; 213-connecting column; 301-mounting frame; 302-power interface; 303-support frame; 304-top column; 305-pressing plate; 306-adjusting block one; 307-adjusting block two; 308-push plate one; 309-push plate two; 310-spring two; 311-detection head; 312-push column; 313-limiting ring; 314-spring three; 315-pressing column; 316-limiting block three. DETAILED DESCRIPTION

[0029] refer to Figures 1 to 12 The detection device for a wiper motor shown includes a processing component 1 for restoring the true working environment of the motor 202. At the same time, the processing component 1 protects the motor 202 to avoid danger when the motor 202 fails. The processing component 1 is provided with multiple groups of clamping components 2, which clamp the motor 202. When the motor 202 fails, the clamping component 2 quickly transports the motor 202. The clamping component 2 places the faulty motor 202 in the processing component 1. The processing component 1 is also provided with multiple groups of detection components 3. The detection component 3 performs circuit detection on the motor 202, changes the torque on the output shaft of the motor 202, and improves the detection efficiency of the motor 202. The detection component 3 controls the clamping component 2 to increase the disengagement speed of the motor 202 on the clamping component 2.

[0030] The processing component 1 includes a processing box 101, an adjustment frame 102 is slidably provided in the processing box 101, an adjustment frame 2 104 is slidably provided on the adjustment frame 102, and noise detection heads 105 are slidably provided on both sides of the adjustment frame 2 104. The adjustment frame 102 is driven to slide on the processing box 101, and the adjustment frame 102 drives the adjustment frame 2 104 to move, and the position of the adjustment frame 2 104 is adjusted. The adjustment frame 2 104 is driven to slide on the adjustment frame 102, and the adjustment frame 2 104 drives the detection component 3 to approach or move away from the clamping component 2, and drives the noise detection head 105 to slide on the adjustment frame 2 104. The noise detection head 105 is close to the motor 202, and the noise detection head 105 is The noise of the motor 202 is detected when it is working, and two groups of spray racks 103 are slidingly set on the inner wall of the processing box 101. The spray racks 103 spray water to the motor 202 under detection, restore the real working environment of the motor 202, and improve the detection accuracy of the motor 202. The lower end of the processing box 101 is provided with multiple groups of mounting plates 106, and the mounting plates 106 are installed with a clamping assembly 2. A recycling box is provided at the bottom of the processing box 101, and two groups of clamping plates 107 are slidingly set in the recycling box. When the two groups of clamping plates 107 are close to each other, they clamp the motor 202. Cooling heads 108 are also provided on both sides of the recycling box. The cooling heads 108 cool the motor 202 to avoid the danger caused by excessive temperature of the motor 202.

[0031] The clamping assembly 2 includes a placement plate 201 mounted on the mounting plate 106, a clamping plate 1 203 and a clamping plate 2 205 are slidingly provided on the placement plate 201, and the clamping plate 1 203 and the clamping plate 2 205 are clamped to the motor 202 when they are close to each other, a slot is provided at the lower end of the placement plate 201, a power socket 204 is provided on the side of the motor 202, and a flap 1 208 and a flap 2 211 are also rotatably provided on the motor 202, a part of the motor 202 is placed on the flap 1 208, and the other part of the motor 202 is placed on the placement plate 20 The upper part of the slot is fixed by clamping the clamping plate 1 203 and the clamping plate 205. A connecting column 213 is provided on the flip plate 1 208. The flip plate 211 is slidably connected to the connecting column 213. A limit plate 212 is provided at one end of the flip plate 211 away from the connecting column 213. A torsion spring is provided at the position of the rotation axis of the flip plate 1 208 and the placement plate 201. A torsion spring is provided at the position of the rotation axis of the flip plate 211 and the placement plate 201. Openings are provided on both sides of the flip plate 1 208. Two sets of limit blocks 209 are slidably provided in the placement plate 201. The column 207 is provided with an inclined surface, and a spring 210 is provided between the limit block 209 and the placement plate 201. The limit block 209 is inserted into the opening of the flap 208 to limit the flap 208. When the limit block 209 is removed from the flap 208, the limit of the flap 208 is released. The flap 208 is reset by the torsion spring. The placement plate 201 is provided with a limit block 206 on the side of the sliding plate. The limit block 206 is inserted into the limit plate 212 to limit the limit plate 212. Two sets of rotations are provided on the placement plate 201. The limiting column 207 is fitted with the lower end of the limiting block 1 206. When the limiting column 207 rotates, it drives the limiting block 1 206 to slide on the placement plate 201, and the limiting block 1 206 is pulled out from the limiting plate 212. When the limiting block 1 206 is pulled out from the limiting plate 212, the limit on the limiting plate 212 is released, and the flip plate 211 is reset by the torsion spring. At this time, the flip plate 211 and the flip plate 1 208 rotate synchronously, releasing the support for the motor 202. At this time, the motor 202 falls from the placement plate 201 into the processing component 1.

[0032] The detection component 3 includes a mounting frame 301 mounted on the adjustment frame 2 104, and a detection head 311 is rotatably provided at the lower end of the mounting frame 301. The detection head 311 is connected to the output shaft of the motor 202 through a spline shaft, and a magnetic powder brake is provided in the detection head 311. The load of the motor 202 when working is changed by the magnetic powder brake. A power interface 302 is slidingly provided at the lower end of the mounting frame 301. The power interface 302 is inserted into the power socket 204 to power the motor 202. At the same time, a multimeter is provided in the power interface 302 to perform real-time detection of the current, voltage, etc. of the motor 202. Adjustments are slidingly provided on both sides of the mounting frame 301. Section block 1 306, push plate 2 309, adjusting block 2 307 and push plate 1 308, a spring 2 310 is provided between push plate 2 309 and mounting frame 301, a spring 2 310 is provided between push plate 1 308 and mounting frame 301, adjusting block 1 306, adjusting block 2 307, push plate 1 308 and push plate 2 309 are all provided with inclined surfaces, and when adjusting block 1 306 and adjusting block 2 307 are lowered on mounting frame 301, they press push plate 2 309 and push plate 1 308 respectively, and push plate 2 309 and push plate 1 308 move away from each other, and when driving adjusting block 1 306 and adjusting block 2 307 to reset, push plate 1 308 and push plate 2 The second 309 is reset by the deformation restoring force of the spring second 310, and a support frame 303 is provided on the mounting frame 301, and a top column 304 is slidingly provided in the support frame 303, and a pressing plate 305 is provided on the top column 304, and an inclined surface is provided at the lower end of the top column 304, and the top column 304 is fitted with the limit block 209, and the pressing plate 305 is fitted with the limit column 207. A limit ring 313 is rotatably provided at the lower end of the mounting frame 301, and a plurality of groups of protrusions are provided on the limit ring 313. The protrusions of the limit ring 313 are inserted into the pushing column 312 to limit the pushing column 312, and the pushing column 312 is slidably installed at the lower end of the mounting frame 301, and the pushing column 312 is fitted with the mounting frame 301. A spring three 314 is provided between the mounting frame 301. When the limit ring 313 rotates, the protrusion on the limit ring 313 is driven to move to release the limit on the pushing column 312. The pushing column 312 moves through the deformation recovery force of the spring three 314 to hit the motor 202, thereby increasing the falling speed of the motor 202. A limit block three 316 is provided on the side of the limit ring 313. The limit block three 316 is provided with an inclined surface. A pressing column 315 is provided on the adjusting block two 307. The pressing column 315 is in contact with the limit block three 316. When the pressing column 315 moves downward, it presses the limit block three 316, and the limit block three 316 drives the limit ring 313 to rotate.

[0033] Working principle: When working, the motor 202 is placed on the placement plate 201. In the initial state, the push plate 2 309 limits the flip plate 1 208, and the limit block 1 206 limits the limit plate 212. The clamping plate 1 203 and the clamping plate 2 205 are driven to approach each other to clamp the motor 202. The motor 202 is placed, and the adjustment frame 102 is driven to slide on the processing box 101. The adjusting frame 2 104 drives the detection component 3 to move and adjust the position of the detection component 3. When the mounting frame 301 and the detection head 311 are aligned with a group of motors 202 that need to be detected, the adjusting frame 2 104 is driven to slide on the adjusting frame 1 102. The adjusting frame 2 104 drives the mounting frame 301 to approach the motor 202. The output shaft of the motor 202 is inserted into the detection head 311 to complete the adjustment of the position of the detection component 3. The driving power interface 302 is slid on the mounting frame 301. The power interface 302 is inserted into the power socket 204, and the power interface 302 is started. The power interface 302 supplies power to the motor 202 and detects the motor 202 at the same time. 2. Whether the current and voltage in the motor 202 are standard, during the detection process, the load of the motor 202 is changed by controlling the magnetic powder brake, and the changes in the current and voltage of the motor 202 are observed synchronously to determine whether the motor 202 meets the standard. During the detection process of the motor 202, two sets of noise detection heads 105 are driven close to the motor 202. The noise detection heads 105 detect the noise generated when the motor 202 is working. At the same time, two sets of spray racks 103 are driven to slide on the processing box 101. After the spray racks 103 are aligned with the motor 202, the spray racks 103 are driven to work and spray water to the motor 202 to restore the real working environment of the motor 202.

[0034] When the detection head 311 is connected to the output shaft of the motor 202, the push plate 2 309 is fitted with the clamping plate 205, the push plate 1 308 is fitted with the clamping plate 1 203, the top column 304 is aligned with the limit block 209, and the pressing plate 305 is fitted with the limit column 207. When the motor 202 fails or overheats during the detection process, the power interface 302 is driven to move on the mounting bracket 301, the power interface 302 falls off from the power socket 204, and the power supply to the motor 202 is released. At the same time, the adjustment block 1 306 and the adjustment block 2 307 are driven to descend on the mounting bracket 301, the adjustment block 1 306 presses the detection component 30, and the adjustment block 2 307 presses the push plate 1 308, and the push plate 1 308 and the push plate 2 309 move away from each other. The push plate 2 309 and the push plate 1 308 respectively drive the clamping plate 2 205 and the clamping The holding plates 1 203 move away from each other, the clamping plates 1 203 and the clamping plates 205 release the clamping of the motor 202, and at the same time drive the top column 304 to slide in the support frame 303, the top column 304 presses the limit block 209, the limit block 209 slides in the placement plate 201, the limit block 209 releases the limit on the flip plate 1 208, the top column 304 drives the pressing plate 305 to move, the pressing plate 305 presses the limit column 207, the limit column 207 drives the limit block 1 206 to slide on the placement plate 201, the limit block 1 206 releases the fixation of the limit plate 212, the flip plate 1 208 and the flip plate 2 211 are both reset by the torsion spring, the connecting column 213 slides in the flip plate 211, and at this time the flip plate 1 208 releases the support for the bottom of the motor 202, and the motor 202 falls into the recycling box of the processing component 1 by gravity.

[0035] While the adjusting block 2 307 presses the push plate 1 308, the adjusting block 2 307 drives the pressing column 315 to move, and the pressing column 315 presses the limit block 316. The limit block 316 drives the limit ring 313 to rotate on the mounting frame 301. The limit ring 313 releases the limit on the pushing column 312. The pushing column 312 impacts the motor 202 through the deformation recovery force of the spring 314, thereby increasing the falling speed of the motor 202 and improving the processing efficiency of the motor 202.

[0036] When the motor 202 falls into the recycling box of the processing component 1, the two sets of clamping plates 107 are driven to approach each other. The clamping plates 107 clamp the motor 202 and push the motor 202 to the middle section of the recycling box to align with the cooling head 108, drive the cooling head 108, and the cooling head 108 cools the motor 202.

Claims

1. A detection device for a wiper motor, comprising a processing assembly (1), wherein the processing assembly (1) comprises a processing box (101), characterized in that: The processing box (101) is provided with an adjustment frame 1 (102) and multiple groups of clamping components (2), the adjustment frame 1 (102) is slidably provided with an adjustment frame 2 (104), the adjustment frame 2 (104) is provided with a detection component (3), the clamping component (2) includes a placement plate (201), the placement plate (201) is provided with a stabilizing mechanism, the stabilizing mechanism clamps the motor (202), the motor (202) is provided with a power socket (204), the detection component (3) includes a mounting frame mounted on the adjustment frame 2 (104) (301), a power interface (302) is slidably provided at the lower end of the mounting frame (301), the power interface (302) is plugged into the power socket (204) to supply power to the motor (202), a multimeter is provided on the power interface (302), a detection head (311) is rotatably provided at the lower end of the mounting frame (301), the detection head (311) is plugged into the motor (202), a magnetic powder brake is provided in the detection head (311), the detection head (311) changes the load force of the motor (202), and a trigger mechanism is also provided on the mounting frame (301).

2. The wiper motor detection device according to claim 1, characterized in that: A set of noise detection heads (105) are slidably provided on both sides of the second adjustment frame (104), and a clamping plate (107) and a cooling head (108) are provided at the lower end of the processing box (101).

3. The wiper motor detection device according to claim 1, characterized in that: Spray racks (103) are slidably provided on both sides of the processing box (101).

4. The wiper motor detection device according to claim 1, characterized in that: The stabilizing mechanism comprises a clamping plate 1 (203) and a clamping plate 2 (205) slidably mounted on the placement plate (201), and the clamping plate 1 (203) and the clamping plate 2 (205) clamp the motor (202).

5. The wiper motor detection device according to claim 4, characterized in that: The placement plate (201) is rotatably provided with a flap 1 (208) and a flap 2 (211), the flap 1 (208) is provided with a connecting column (213), the flap 2 (211) is slidably connected to the connecting column (213), a limiting plate (212) is provided on the flap 2 (211), a limiting block 1 (206) is slidably provided on the placement plate (201), the limiting block 1 (206) is inserted into the limiting plate (212), and a limiting column (207) is rotatably provided on the placement plate (201), and the limiting column (207) is fitted with the limiting block 1 (206).

6. The wiper motor detection device according to claim 5, characterized in that: Two sets of limit blocks (209) are slidingly arranged in the placement plate (201), and a spring (210) is arranged between the limit block (209) and the placement plate (201). The limit block (209) fixes the flip plate (208), and a torsion spring is arranged at the rotation axis of the flip plate (208), the flip plate (211) and the placement plate (201). The placement plate (201) is provided with an inclined surface.

7. The wiper motor detection device according to claim 6, characterized in that: The trigger mechanism includes an adjusting block 2 (307) and an adjusting block 1 (306) respectively slidably mounted on both sides of the mounting frame (301), and a push plate 1 (308) and a push plate 2 (309) are also slidably arranged on both sides of the mounting frame (301). The adjusting block 1 (306), the adjusting block 2 (307), the push plate 1 (308) and the push plate 2 (309) are all provided with inclined surfaces. The adjusting block 2 (307) pushes the push plate 1 (308) to move, and the adjusting block 1 (306) pushes the push plate 2 (309) to move.

8. The wiper motor detection device according to claim 7, characterized in that: A support frame (303) is provided on the mounting frame (301), a top column (304) is slidably provided inside the support frame (303), the top column (304) pushes the second limiting block (209) to move, a pressing plate (305) is provided on the top column (304), and the pressing plate (305) is fitted with the limiting column (207).

9. The wiper motor detection device according to claim 8, characterized in that: The lower end of the mounting frame (301) is slidably provided with a push column (312), a spring three (314) is provided between the push column (312) and the mounting frame (301), the lower end of the mounting frame (301) is rotatably provided with a limit ring (313), the limit ring (313) is inserted on the push column (312), a limit block three (316) is provided on the side of the limit ring (313), a pressing column (315) is provided on the side of the adjusting block two (307), and the pressing column (315) is fitted with the limit block three (316).

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