Sampling detection device for textile production
By designing a sampling and testing device for textile production, the sample fabric is divided and multiple inspections are realized, and the problems of single inspection and multiple sampling in existing devices are solved, thereby improving the detection efficiency.
Patent Information
- Application Number
- CN202510661086.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-22
- Publication Date
- 2025-08-08
AI Technical Summary
The existing textile inspection devices can only perform a single inspection, require multiple sampling and are cumbersome to hold and fix, resulting in inefficient detection efficiency.
A sampling and detection device for textile production is designed, the sample fabric is divided through the contact mechanism, and multiple inspections are performed using a tensile mechanism and a detection cylinder to simplify the sampling and fixing operation.
The sample fabric segmentation and multiple inspections are realized, the detection efficiency is improved, and the sampling and fixation process is simplified.
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Figure CN120445822A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of textile production detection, in particular to a sampling detection device for textile production. Background Art
[0002] Materials science is the foundation of textile innovation, especially when combined with new materials. The types and properties of new materials determine the functionality, durability, and comfort of textiles. The development of materials science has transformed textiles from traditional single-functional products to high-performance products with multiple functions. For example: high-performance fiber materials such as carbon fiber, aramid, and ultra-high molecular weight polyethylene provide greater strength and durability, enabling textiles in areas such as protective clothing, sportswear, and aerospace materials to have higher safety and performance. Environmentally friendly materials: The development of green textile materials, such as biodegradable fibers and bio-based materials, helps promote the sustainable development of the textile industry. For the production and processing of textiles, testing of textiles is an important link to ensure that the quality of textiles meets the standards. It usually includes physical property testing, which includes tensile strength and elongation at break, abrasion resistance, tear strength, etc.; existing testing devices can generally only perform a single test. In one sampling, the sample material is tested once. For other testing methods, additional sampling is required. After each sampling, clamping and fixing operations are required, resulting in relatively low testing efficiency and cumbersome processes; based on this, the present invention proposes a testing device that implements a segmentation operation after sampling, thereby completing multiple tests and simplifying the sampling and fixing operations. Summary of the Invention
[0003] In response to the above technical problems, the present invention implements a segmentation operation after sample collection, thereby completing multiple tests and simplifying the sampling and fixing operations.
[0004] The usage scheme of the present invention is: a sampling and detection device for textile production, including a mounting frame, a traction roller is provided on the mounting frame, a clamping mechanism is provided at the bottom end of the mounting frame, and a sampling and detection mechanism is provided at the top end of the mounting frame; the sampling and detection mechanism includes a movable frame, two groups of stretching mechanisms are provided on the movable frame, a contact mechanism is provided between the two groups of stretching mechanisms, the contact mechanism divides the sample fabric, and the two groups of stretching mechanisms respectively clamp and stretch a piece of sample fabric, the contact mechanism includes a detection electric cylinder, an extrusion part is provided on the telescopic rod at one end of the detection electric cylinder, and a friction part is provided on the telescopic rod at the other end; the stretching mechanism includes a turntable rotatably mounted on the movable frame, and a clamping member is provided on the turntable.
[0005] Furthermore, the clamping mechanism includes an electric cylinder 2 arranged on the mounting frame, a splint 2 is provided on the telescopic rod of the electric cylinder 2, an electric cylinder 3 is provided on the splint 2, and a splint 3 is provided on the telescopic rod of the electric cylinder 3; splint 2 and splint 3 are used to transfer the sample fabric.
[0006] Furthermore, the clamping mechanism also includes a support platform arranged on the mounting frame, a dividing mechanism is provided at the bottom of the support platform, an electric cylinder 1 is provided at both ends of the support platform, and a clamping plate 1 is provided on the telescopic rod of the electric cylinder 1.
[0007] Furthermore, the splitting mechanism includes a motor and a screw rod arranged on the support platform. The motor is used to drive the screw rod. A slide is slidably installed on the support platform. The slide and the screw rod form a spiral pair. A cutting electric cylinder is arranged on the slide, and seven cutting parts are arranged on the telescopic rod of the cutting electric cylinder.
[0008] Furthermore, the sampling and detection mechanism includes a mobile electric cylinder 1 arranged on the mounting frame, the mobile electric cylinder 1 is used to control the movement of the mobile frame, the mobile electric cylinder 2 is arranged on the mobile frame, and the contact mechanism is arranged on the telescopic rod of the mobile electric cylinder 2; a push seat is telescopically arranged on the mobile frame, a spring is connected between the push seat and the mobile frame, a connecting rod is rotatably installed on the push seat, one end of the connecting rod is rotatably connected to a rack, the rack is slidably installed on the mobile frame, and the rack is used to drive the stretching mechanism to rotate.
[0009] Furthermore, the stretching mechanism includes a connecting gear connected to the turntable, the connecting gear is engaged with the rack, the clamping part includes a stretching electric cylinder 1 arranged on the turntable, a stretching electric cylinder 2 is arranged on the telescopic rods at both ends of the stretching electric cylinder 1, and a stretching plate is arranged on the telescopic rods at both ends of the stretching electric cylinder 2.
[0010] Furthermore, the contact mechanism includes a mounting tube arranged on the second telescopic rod of the mobile electric cylinder, and a push rod is provided on the mounting tube for pushing the push seat; a tensioning tube is provided below the mounting tube for contacting and tensioning the sample fabric, and a through slot is provided on the tensioning tube, and a splitting electric cylinder is provided on the mounting tube, and a splitting part is provided on the telescopic rod of the splitting electric cylinder, and a cutting part is provided on the splitting part, and the cutting part moves in the through slot on the tensioning tube to split the sample fabric.
[0011] Furthermore, the contact mechanism also includes a driving motor arranged on the mounting tube, a driving gear is provided on the output shaft of the driving motor, which is rotatably installed on the rotating seat inside the mounting tube, the rotating seat is engaged with the driving gear, and a control electric cylinder is provided on the end face of the rotating seat, the control electric cylinder is used to control the movement of the detection electric cylinder, and the detection electric cylinder is slidingly arranged on the rotating seat.
[0012] Compared with the prior art, the present invention has the following advantages: (1) between the stretching plates, the stretching electric cylinder 2 controls the stretching plate to fix it, the moving electric cylinder 2 controls the installation cylinder to move, and the tensioning cylinder performs contact tensioning on the middle area of the textile, that is, the textile is in a tensioned state, and the dividing part is controlled to move by the dividing electric cylinder to divide the middle area of the textile, and the textile is divided from one piece into two pieces, and the two samples are fixed by two stretching mechanisms respectively; (2) the textile is flipped from a horizontal state to a vertical state and is located at both ends of the detection electric cylinder; for the inspection of the textile, the stretching electric cylinder 1 can be used to control the stretching plate to stretch it to detect its tensile strength, the detection electric cylinder can be used to control the extrusion part to push the textile to detect its local strength, and the detection electric cylinder can be used to control the friction part to detect its friction strength; (3) the friction part contacts the textile to form moving friction; or the driving motor works, the rotating seat rotates, and the friction part contacts the textile to form rotating friction. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0014] Figure 2 This is a schematic diagram of the support platform installation structure of the present invention.
[0015] Figure 3 This is a schematic diagram of the installation structure of the clamping mechanism of the present invention.
[0016] Figure 4 This is a schematic diagram of the installation structure of the sampling and detection mechanism of the present invention.
[0017] Figure 5 It is a structural schematic diagram of the stretching mechanism of the present invention.
[0018] Figure 6 This is a schematic diagram of the back structure of the mobile rack of the present invention.
[0019] Figure 7 This is a schematic diagram of the contact mechanism installation structure of the present invention.
[0020] Figure 8 This is a schematic diagram of the partial installation structure of the contact mechanism of the present invention.
[0021] 1-Mounting frame; 2-Pulling roller; 3-Support platform; 4-Electric cylinder one; 5-Clamping plate one; 6-Motor one; 7-Screw rod one; 8-Slide one; 9-Cutting electric cylinder; 10-Electric cylinder two; 11-Clamping plate two; 1101-Electric cylinder three; 12-Clamping plate three; 13-Moving electric cylinder one; 14-Moving frame; 15-Moving electric cylinder two; 16-Turntable; 17-Stretching electric cylinder one; 18-Stretching electric cylinder two; 19-Stretching plate; 20-Push seat; 21-Connecting rod; 22-Spring; 23-Connecting gear; 24-Rack; 25-Mounting cylinder; 26-Push rod; 27-Tensioning cylinder; 28-Split electric cylinder; 29-Split part; 30-Rotating seat; 31-Driving motor; 32-Driving gear; 33-Detection electric cylinder; 34-Control electric cylinder; 35-Extrusion part; 36-Friction part. DETAILED DESCRIPTION
[0022] Example: Figures 1 to 8 As shown, a sampling and detection device for textile production includes a mounting frame 1, on which a traction roller 2 is provided, a clamping mechanism is provided at the bottom end of the mounting frame 1, and a sampling and detection mechanism is provided at the top end of the mounting frame 1; the sampling and detection mechanism includes a movable frame 14, on which two sets of stretching mechanisms are provided, a contact mechanism is provided between the two sets of stretching mechanisms, the contact mechanism divides the sample fabric, and the two sets of stretching mechanisms respectively clamp and stretch a piece of sample fabric, the contact mechanism includes a detection electric cylinder 33, and a squeezing portion 35 is provided on the telescopic rod at one end of the detection electric cylinder 33, and a friction portion 36 is provided on the telescopic rod at the other end; the stretching mechanism includes a turntable 16 rotatably mounted on the movable frame 14, and a clamping member is provided on the turntable 16.
[0023] The clamping mechanism includes an electric cylinder 2 10 arranged on the mounting frame 1, a splint 2 11 is arranged on the telescopic rod of the electric cylinder 2 10, an electric cylinder 3 1101 is arranged on the splint 2 11, and a splint 3 12 is arranged on the telescopic rod of the electric cylinder 3 1101; the splint 2 11 and the splint 3 12 are used to transfer the sample fabric; the clamping mechanism also includes an electric cylinder 2 10 arranged on the mounting frame 1, a splitting mechanism is arranged at the bottom of the support table 3, electric cylinder 1 4 is respectively arranged at both ends of the support table 3, and a splint 1 5 is arranged on the telescopic rod of the electric cylinder 1 4; the splitting mechanism includes a motor 1 6 and a screw rod 1 7 arranged on the support table 3, the motor 1 6 is used to drive the screw rod 1 7, a slide 1 8 is slidably installed on the support table 3, the slide 1 8 and the screw rod 1 7 form a spiral pair, a cutting electric cylinder 9 is arranged on the slide 1 8, and seven cutting parts are arranged on the telescopic rod of the cutting electric cylinder 9.
[0024] The sampling and detection mechanism includes a mobile electric cylinder 13 arranged on the mounting frame 1, and the mobile electric cylinder 13 is used to control the movement of the mobile frame 14. The mobile electric cylinder 2 15 is arranged on the mobile frame 14, and the contact mechanism is arranged on the telescopic rod of the mobile electric cylinder 2 15; a push seat 20 is telescopically arranged on the mobile frame 14, and a spring 22 is connected between the push seat 20 and the mobile frame 14. A connecting rod 21 is rotatably installed on the push seat 20, and one end of the connecting rod 21 is rotatably connected to a rack 24, and the rack 24 is slidably installed on the mobile frame 14, and the rack 24 is used to drive the stretching mechanism to rotate; the stretching mechanism includes a connecting gear 23 connected to the turntable 16, and the connecting gear 23 is engaged with the rack 24. The clamping part includes a stretching electric cylinder 17 arranged on the turntable 16, and a stretching electric cylinder 2 18 is arranged on the telescopic rods at both ends of the stretching electric cylinder 17, and a stretching plate 19 is arranged on the telescopic rods at both ends of the stretching electric cylinder 2 18.
[0025] The contact mechanism includes a mounting tube 25 arranged on the telescopic rod of the mobile electric cylinder 215, and a push rod 26 is provided on the mounting tube 25 for pushing the push seat 20; a tensioning tube 27 is provided below the mounting tube 25 for contacting and tensioning the sample fabric, and a through slot is provided on the tensioning tube 27, and a splitting electric cylinder 28 is provided on the mounting tube 25, and a splitting part 29 is provided on the telescopic rod of the splitting electric cylinder 28, and a cutting part is provided on the splitting part 29, and the cutting part moves in the through slot on the tensioning tube 27 to split the sample fabric; the contact mechanism also includes a driving motor 31 arranged on the mounting tube 25, and a driving gear 32 is provided on the output shaft of the driving motor 31, which is rotatably mounted on the rotating seat 30 inside the mounting tube 25, and the rotating seat 30 is meshed with the driving gear 32, and a control electric cylinder 34 is provided on the end face of the rotating seat 30, and the control electric cylinder 34 is used to control the movement of the detection electric cylinder 33, and the detection electric cylinder 33 is slidingly arranged on the rotating seat 30.
[0026] Working principle: The traction roller 2 pulls the textile. On the support platform 3, the electric cylinder 3 1101 controls the splint 3 12 to clamp and fix the side of the textile, and the electric cylinder 1 4 controls the splint 1 5 to also clamp and fix the side of the textile. The motor 1 6 works, the screw 1 7 rotates, the slide 1 8 moves, and the cutting electric cylinder 9 controls the cutting part to cut the textile. The cut and separated textile is clamped by the splint 3 12 and the splint 2 11, and is transferred upward by the electric cylinder 2 10. The moving frame 14 is controlled to move by the moving electric cylinder 13 so that the textile is located between the stretching plates 19. The stretching electric cylinder 2 18 controls the stretching plate 19 to fix it. The moving electric cylinder 2 15 controls the installation cylinder 25 to move. The tensioning cylinder 27 performs contact tensioning on the middle area of the textile, that is, the textile is in a tensioned state. The splitting electric cylinder 28 controls the splitting part 29 to move to split the middle area of the textile. The textile is split from one piece into two pieces, and the two samples are fixed by two stretching mechanisms respectively.
[0027] By moving the electric cylinder 2 15 to control the installation cylinder 25 to continue to move downward, the push rod 26 pushes the push seat 20, and under the action of the connecting rod 21, the rack 24 moves, that is, the connecting gear 23 and the turntable 16 rotate, so that the textile is flipped from a horizontal state to a vertical state, and is located at both ends of the detection electric cylinder 33; for the inspection of the textile, the stretching plate 19 can be controlled by the stretching electric cylinder 17 to stretch it to detect its tensile strength, and the extrusion part 35 can be controlled by the detection electric cylinder 33 to push the textile to detect its local strength, and the textile can be inspected by the detection electric cylinder 3 3. The friction part 36 is controlled to perform friction strength testing. Specifically, there are two friction modes: first, the electric cylinder 34 is controlled to control the reciprocating movement of the testing electric cylinder 33, so that the friction part 36 contacts the textile, generating moving friction; second, the rotating base 30 is rotated by the driving motor 31, so that the friction part 36 contacts the textile, generating rotating friction. The textile sample is divided into two pieces, and multiple tests can be performed simultaneously. Subsequently, the textile on the support platform 3 is further pulled and transported. When sampling and testing are required, sampling and testing are performed according to the above process.
Claims
1. A sampling and detection device for textile production, comprising a mounting frame (1), a traction roller (2) being provided on the mounting frame (1), and characterized in that: The bottom end of the mounting frame (1) is provided with a clamping mechanism, and the top end of the mounting frame (1) is provided with a sampling detection mechanism; the sampling detection mechanism includes a moving frame (14), two sets of stretching mechanisms are provided on the moving frame (14), a contact mechanism is provided between the two sets of stretching mechanisms, the contact mechanism divides the sample cloth, and the two sets of stretching mechanisms respectively clamp and stretch a piece of sample cloth, the contact mechanism includes a detection electric cylinder (33), a squeezing portion (35) is provided on a telescopic rod at one end of the detection electric cylinder (33), and a friction portion (36) is provided on the telescopic rod at the other end; the stretching mechanism includes a turntable (16) rotatably mounted on the moving frame (14), and a clamping member is provided on the turntable (16).
2. A sampling and detection device for textile production according to claim 1, characterized in that: The clamping mechanism comprises an electric cylinder 2 (10) arranged on a mounting frame (1), a clamping plate 2 (11) being arranged on a telescopic rod of the electric cylinder 2 (10), an electric cylinder 3 (1101) being arranged on the clamping plate 2 (11), and a clamping plate 3 (12) being arranged on the telescopic rod of the electric cylinder 3 (1101); the clamping plate 2 (11) and the clamping plate 3 (12) are used to transfer the sample fabric.
3. A sampling and detection device for textile production according to claim 2, characterized in that: The clamping mechanism further comprises a support platform (3) arranged on the mounting frame (1), a splitting mechanism being arranged at the bottom of the support platform (3), electric cylinders (4) being arranged at both ends of the support platform (3), and a clamping plate (5) being arranged on the telescopic rod of the electric cylinder (4).
4. A sampling and detection device for textile production according to claim 3, characterized in that: The splitting mechanism includes a motor (6) and a screw (7) arranged on a support platform (3), wherein the motor (6) is used to drive the screw (7), a slide (8) is slidably mounted on the support platform (3), the slide (8) and the screw (7) form a spiral pair, a cutting electric cylinder (9) is arranged on the slide (8), and seven cutting parts are arranged on the telescopic rod of the cutting electric cylinder (9).
5. The sampling and detection device for textile production according to claim 1, characterized in that: The sampling detection mechanism comprises a mobile electric cylinder 1 (13) arranged on a mounting frame (1), the mobile electric cylinder 1 (13) being used to control the movement of a mobile frame (14), a mobile electric cylinder 2 (15) being arranged on the mobile frame (14), and a contact mechanism being arranged on a telescopic rod of the mobile electric cylinder 2 (15); a push seat (20) being telescopically arranged on the mobile frame (14), a spring (22) being connected between the push seat (20) and the mobile frame (14), a connecting rod (21) being rotatably mounted on the push seat (20), one end of the connecting rod (21) being rotatably connected to a rack (24), the rack (24) being slidably mounted on the mobile frame (14), and the rack (24) being used to drive the stretching mechanism to rotate.
6. A sampling and detection device for textile production according to claim 5, characterized in that: The stretching mechanism includes a connecting gear (23) connected to the turntable (16), the connecting gear (23) meshing with the rack (24), and the clamping member includes a stretching electric cylinder 1 (17) arranged on the turntable (16), a stretching electric cylinder 2 (18) arranged on the telescopic rods at both ends of the stretching electric cylinder 1 (17), and a stretching plate (19) arranged on the telescopic rods at both ends of the stretching electric cylinder 2 (18).
7. The sampling and detection device for textile production according to claim 1, characterized in that: The contact mechanism comprises a mounting cylinder (25) arranged on the telescopic rod of the second movable electric cylinder (15), a push rod (26) being arranged on the mounting cylinder (25) for pushing the push seat (20); a tensioning cylinder (27) being arranged below the mounting cylinder (25) for contacting and tensioning the sample fabric, a through slot being provided on the tensioning cylinder (27), a splitting electric cylinder (28) being arranged on the mounting cylinder (25), a splitting portion (29) being arranged on the telescopic rod of the splitting electric cylinder (28), a cutting portion being arranged on the splitting portion (29), and the cutting portion moving in the through slot on the tensioning cylinder (27) to split the sample fabric.
8. The sampling and testing device for textile production according to claim 7, characterized in that: The contact mechanism further comprises a driving motor (31) arranged on the mounting cylinder (25), a driving gear (32) being arranged on the output shaft of the driving motor (31) and being rotatably mounted on the rotating seat (30) inside the mounting cylinder (25), the rotating seat (30) being meshed with the driving gear (32), and a control electric cylinder (34) being arranged on the end face of the rotating seat (30), the control electric cylinder (34) being used to control the movement of the detection electric cylinder (33), and the detection electric cylinder (33) being slidably arranged on the rotating seat (30).
Citation Information
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