Detection assembly line and detection method of high-voltage mutual inductor

Through the detection components and driving components in the high-voltage transformer detection assembly line, efficient transformer transmission, detection and classification are achieved, solving the problems of low and confusing detection efficiency in the prior art, and improving the overall efficiency and accuracy of the detection assembly line.

CN120446853APending Publication Date: 2025-08-08STATE GRID JIANGSU ELECTRIC POWER CO LTD MARKETING SERVICE CENT +1

Patent Information

Application Number
CN202510694611.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-28
Publication Date
2025-08-08

AI Technical Summary

Technical Problem

In the prior art, the detection efficiency of single branch lines of high-voltage transformers is low, while the detection of multiple branch lines at the same time is likely to cause confusion, and qualified and defective transformers cannot be classified, which is relatively inconvenient.

Method used

A high-voltage transformer detection assembly line including detection components, feeding stations, feeding stations and driving components is adopted. Through the coordination of clamping components, steering components and guidance components, the transport, detection and classification of transformers are realized, and the position switching and delivery of transformers are achieved using turntables and motor drives to ensure the accuracy and efficiency of the detection results.

Benefits of technology

It improves the detection efficiency of high-voltage transformers, avoids confusion in the detection process, can effectively distinguish qualified and unqualified transformers, and improves the overall efficiency and accuracy of the detection assembly line.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides a detection assembly line and a detection method of a high-voltage mutual inductor, and relates to the technical field of mutual inductor detection.The detection assembly line comprises a top frame, a detection table is fixed to the bottom of the top frame, feeding tables are arranged on the left side and the right side of the detection table, and discharging tables are arranged on the front side and the rear side of the detection table. The two feeding tables and the two discharging tables correspond to the two sides of the detection table, mutual inductors on the feeding tables on the two sides can be pulled into the rotary disc together with the clamping assemblies through the steering assemblies, the detection devices on the top frame can be used for detection of the same type or detection of different items, simultaneous detection of the mutual inductors fed by the two different feeding tables can be achieved, and the detection efficiency is improved. The mutual inductors can be sent out through different sending-out tables, the orientation of the mutual inductors on the sending-out tables is kept the same when the mutual inductors are sent out, the mutual inductors with problems are sent out through the sending-out tables, qualified mutual inductors and unqualified mutual inductors can be screened and distinguished conveniently, and meanwhile the detection efficiency is improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of transformer detection, and in particular to a detection pipeline and a detection method for a high-voltage transformer. Background Art

[0002] High-voltage instrument transformers (HVTs) are used in 1kV to 220kV power systems to convert high voltages into low voltages or high currents into low currents for measurement, protection, and operation. They are primarily used in AC circuits to monitor the operation of electrical equipment and control systems. Their primary winding is typically called the primary winding, while their secondary winding is called the secondary winding. These windings supply power to the voltage and current coils of measuring instruments and relays, respectively, ensuring accurate monitoring of normal operation and fault conditions. The accuracy of measuring instruments and the reliability of protective relays are largely dependent on the performance of HVTs. Therefore, familiarity with their key characteristics is crucial for proper selection and use.

[0003] At present, in terms of testing the performance and errors of high-voltage transformers, the detection efficiency can be effectively improved by using an assembly line detection method, which uses a conveyor table to send the transformers one by one to the detection station and then take them out after the detection is completed. However, this method is prone to problems. The detection efficiency of a single branch line is low. Although simultaneous detection of multiple branches can improve efficiency, it is also easy to cause confusion. It is difficult to classify qualified and defective transformers, which is relatively inconvenient. Summary of the Invention

[0004] In order to address the deficiencies in the prior art, the present invention provides a high-voltage transformer detection pipeline and detection method to solve the technical problems in the prior art that the detection efficiency of a single branch line is low, multiple branches easily cause confusion, and qualified and defective transformers cannot be classified, which is relatively inconvenient.

[0005] The present invention adopts the following technical solutions.

[0006] A first aspect of the present invention provides a high-voltage transformer detection line, comprising: a detection component and a delivery platform, and further comprising: a drive component and a delivery platform;

[0007] A detection platform is provided at the bottom of the detection component;

[0008] The said feeding platform and the delivering platform are both used for conveying and storing the transformer body;

[0009] The driving assembly is used to drive the transformer body to move between the feeding platform, the detection assembly and the feeding platform to detect and classify the transformer body. The driving assembly includes a clamping assembly, a steering assembly and a guide assembly. The feeding platform surface is equipped with a clamping assembly, the clamping assembly is used to fix the transformer body, the detection platform surface is provided with a steering assembly, the steering assembly is used to drive the clamping assembly to rotate at a set angle, the guide assembly is provided on the steering assembly, and the guide assembly is used to drive the clamping assembly to move.

[0010] Preferably, the detection component includes: a top frame and a detection contact end, the detection contact end is arranged on the top frame, the detection contact end is used to contact the detection end of the transformer body to detect it, a detection platform is fixed at the bottom of the top frame, and a feeding platform and a sending platform are arranged around the detection platform.

[0011] Preferably, the clamping assembly comprises: a base and a clamping frame, the clamping frame is slidably mounted on the base, and the clamping frame can be clamped on both sides of the bottom of the transformer body, and the directions of the transformer bodies of the two groups on the surface of the feeding platform are opposite.

[0012] Preferably, the clamping assembly also includes: a bidirectional screw and a slide bar. A movable groove is opened on the surface of the base, and a bidirectional screw is rotatably installed inside the movable groove through a bearing. The bottoms of the two clamping frames are respectively threadedly connected to the two sides of the middle part of the bidirectional screw, and slide bars are fixed on both sides of the bottom of the base.

[0013] Preferably, a belt is provided on the feeding platform, which is used to transport the clamping assembly. A plurality of first slide rails cooperating with the slide bar are fixed on the surface of the belt, and the slide bar can be slidably inserted inside the first slide rail. Second slide rails cooperating with the slide bar are provided on both sides of the feeding platform.

[0014] Preferably, the steering assembly includes: a turntable and an insertion frame, the turntable is rotatably installed on the surface of the detection platform, an insertion plate is fixed to the middle bottom of the base, two groups of insertion frames cooperating with the insertion plate are symmetrically fixed on both sides of the top of the turntable, the opening directions of the two groups of insertion frames are opposite, and the positions of the two groups of feeding platforms corresponding to the insertion frame openings are provided with inlets and outlets, and two groups of detection contact ends are installed at the positions of the top of the top frame corresponding to the two insertion frames.

[0015] Preferably, the detection platform is fixed with guide rails at the positions corresponding to the two inlets and outlets, and the guide rails cooperate with the slide bars. Two third rails cooperating with the slide bars are fixed on the surface of the turntable. The detection platform is also provided with guide rails cooperating with the second and third slide rails, and the slide bars cooperate with the guide rails.

[0016] Preferably, the guide assembly includes: a second motor, a rotating column, a telescopic plate, a shaft rod and a connecting frame, the second motor is fixed at the center of the top circle of the turntable, and the rotating column is fixed to the output end of the second motor, the two sides of the rotating column are rotatably connected to the telescopic plate through a rotating shaft, and the extended end of the telescopic plate is rotatably installed with a shaft rod, and the bottom of the shaft rod is installed with a connecting frame, and a sliding rod is provided on the side where the two clamping frames are close to each other, one of the sliding rods is fixedly connected to the clamping frame on one side, and the clamping frame on the other side of the clamping assembly is slidably sleeved on the sliding rod, and a socket is provided on the surface of the sliding rod passing through the clamping frame, and a third electric push rod is fixed at the position corresponding to the socket on the connecting frame, and the extended end of the third electric push rod can be slidably inserted into the socket of the sliding rod.

[0017] Preferably, a second electric push rod is fixed on the top of the storage end of the telescopic plate, and the extended end of the second electric push rod is fixedly connected to the extended end of the telescopic plate for controlling the extension and retraction of the telescopic plate. A slider is fixed on the bottom of the connecting frame, and the slider can slide along the inside of the third slide rail.

[0018] A second aspect of the present invention provides a method for detecting a high-voltage transformer, based on a detection pipeline for a high-voltage transformer provided in the first aspect of the present invention, comprising the following steps:

[0019] Place the transformer body on the delivery platform, which transports the transformer body;

[0020] The driving component drives the transformer body on the feeding platform to the vicinity of the detection component;

[0021] The detection component detects the transformer body and obtains the detection result;

[0022] The transformer body that passes the test is driven by the driving component to be sent back to the input platform, and the transformer body that fails the test is driven by the driving component to be sent out of the output platform.

[0023] Preferably, the transformer body is clamped and fixed by two clamping frames of the clamping assembly, and then the clamping assembly is placed on the feeding table, and the slide bar is inserted into the first slide rail.

[0024] The beneficial effect of the present invention is that, compared with the prior art,

[0025] When the second motor is in the forward direction, the second electric push rod drives the telescopic plate to extend, and the slider of the connecting frame slides along the third slide rail and enters the interior of the feeding platform from the guide slide rail and the inlet and outlet. When the clamping assembly and the transformer body on the feeding platform reach this position, the extended end of the third electric push rod is extended and inserted into the insertion hole of the slide rod. Then, the second motor is reversed and the telescopic plate drives the slider to move along the guide slide rail and the third slide rail to the initial position. At this time, due to the insertion of the third electric push rod and the slide rod, the clamping assembly and the transformer body pass through the inlet and outlet and enter the turntable together. In this process, the slide bar of the clamping assembly slides along the first slide rail, the guide slide rail and the third slide rail respectively until the plug-in plate is inserted into the plug-in frame, and the detection end of the transformer body corresponds to the detection contact end. The detection contact end on the top frame can be used to detect one type.

[0026] 2. The present invention drives the turntable to rotate by the first motor, and all objects on the turntable rotate synchronously. The positions of the two mutual inductor bodies are swapped and the detection is continued. The mutual inductor bodies can also be pushed onto the delivery platform and sent out. After the two sets of mutual inductors are swapped, they can be sent to different delivery platforms.

[0027] 3. The present invention has two ways of sending out the qualified transformer bodies. One is that the turntable does not rotate and the positions of the two groups of transformer bodies are not swapped, and they are sent back to the original feeding table surface along the same path. The other is that after two testing methods are performed, the direction of the transformer body is opposite to the direction of the transformer on the original feeding table, so it is sent to another group of feeding tables through the turntable to keep the direction of the transformer bodies on each group of feeding tables the same.

[0028] 4. The present invention rotates the bidirectional screw, and the two clamping frames slide along the movable groove and are clamped and fixed on both sides of the bottom of the transformer body. The base is connected to the inside of the first slide rail through a sliding bar. Therefore, it can move with the belt on the surface of the feeding table to continuously transport and detect the transformer. Through the cooperation of the first slide rail, the second slide rail, the third slide rail, the guide slide rail and the guide slide rail, the transformer body and the clamping assembly can be conveniently moved to any table surface, including the process of feeding in, sending out or testing, thereby improving the overall efficiency and avoiding confusion.

[0029] 5. Compared with the prior art, the present invention has two groups of feeding platforms and two groups of sending-out platforms corresponding to the two sides of the testing platform. The transformers on the feeding platforms on both sides can be pulled onto the turntable together with the clamping components through the steering assembly. The detection device on the top frame can be for the same type of detection or for detection of different items. The transformers fed in by two different feeding platforms are detected simultaneously and can be sent out through different sending-out platforms. The direction of the transformer bodies on each group of feeding platforms is kept the same during sending. The transformer bodies with problems are sent out by the sending-out platform, which is convenient for screening and distinguishing qualified and unqualified transformer bodies, while improving the detection efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Figure 1 This is a schematic diagram of the overall structure of a detection line for a high-voltage mutual inductor according to the present invention;

[0031] Figure 2 This is a schematic diagram of the internal structure of a top frame of a high-voltage transformer detection line according to the present invention;

[0032] Figure 3 This is a schematic diagram of the positional relationship between a testing platform, a feeding platform, and a delivering platform of a testing line for a high-voltage mutual inductor according to the present invention;

[0033] Figure 4 This is a structural schematic diagram of a feeding station and a feeding station of a high-voltage transformer detection line according to the present invention;

[0034] Figure 5 This is a schematic diagram of the connection between the steering assembly and the turntable of a high-voltage transformer detection line of the present invention;

[0035] Figure 6 This is a schematic structural diagram of a steering assembly of a high-voltage transformer detection line according to the present invention;

[0036] Figure 7 This is a schematic diagram of the connection between the steering assembly structure and the clamping assembly of a high-voltage transformer detection line of the present invention;

[0037] Figure 8 The present invention is a schematic diagram of the structure of a clamping assembly of a high-voltage transformer detection line.

[0038] In the figure: 1. top frame; 11. first electric push rod; 12. detection contact end; 13. detection table; 14. guide slide; 2. feeding table; 21. inlet and outlet; 22. first slide; 3. feeding table; 31. second slide; 4. transformer body; 5. steering assembly; 51. first motor; 52. turntable; 53. third slide; 54. insert frame; 55. rotating column; 56. second motor; 57. telescopic plate; 58. second electric push rod; 59. slider; 510. connecting frame; 511. shaft; 512. slide; 513. third electric push rod; 6. clamping assembly; 61. base; 62. clamping frame; 63. moving groove; 64. bidirectional screw; 65. insert plate; 66. slide. DETAILED DESCRIPTION

[0039] To make the objectives, technical solutions, and advantages of the present invention more clear, the technical solutions of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. The embodiments described in this application are only part of the embodiments of the present invention, not all of them. Based on the spirit of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0040] See also Figures 1 to 8 , Embodiment 1 of the present invention provides a high-voltage transformer detection pipeline, comprising: a detection component, a feeding platform 2, a driving component and a feeding platform 3;

[0041] The feeding platform 2 and the discharging platform 3 are both used for conveying and storing the transformer body 4;

[0042] The driving assembly is used to drive the transformer body 4 to move between the feeding platform 2, the detection assembly and the feeding platform 3, so as to detect and classify the transformer body 4.

[0043] Preferably but not restrictively, the detection assembly includes: a top frame 1, a first electric push rod 11 and a detection contact end 12; multiple groups of first electric push rods 11 are fixed to the top of the top frame 1, and the extended ends of the first electric push rods 11 are fixedly connected to the detection contact ends 12, and the detection contact ends 12 are driven by the first electric push rods 11 to contact the detection end of the transformer body 4. This detection method can refer to the technical method in CN112051477A.

[0044] Preferably but not limitatively, a detection platform 13 is fixed to the bottom of the top frame 1 , a feeding platform 2 is provided on the left and right sides of the detection platform 13 , and a feeding platform 3 is provided on the front and rear sides of the detection platform 13 .

[0045] Preferably, but not restrictively, the driving assembly includes a clamping assembly 6, a steering assembly 5 and a guide assembly. The clamping assembly 6 is equidistantly installed on the surface of the feeding platform 2, and the clamping assembly 6 is used to fix the transformer body 4. The surface of the detection platform 13 is provided with a steering assembly 5, and the steering assembly is used to drive the clamping assembly 6 to rotate at a set angle. The guide assembly is arranged on the steering assembly 5, and the guide assembly is used to drive the clamping assembly 6 to move, thereby driving the transformer body 4 to move.

[0046] Preferably but not restrictively, the clamping assembly 6 includes: a base 61 and a clamping frame 62, two clamping frames 62 are slidably mounted on the base 61, and the clamping frames 62 can be clamped on both sides of the bottom of the transformer body 4, and the directions of the transformer bodies 4 on the surface of the two groups of the feeding platform 2 are opposite.

[0047] Preferably but not restrictively, the clamping assembly 6 also includes: a bidirectional screw 64 and a slide bar 66. A movable groove 63 is provided on the surface of the base 61, and a bidirectional screw 64 is rotatably installed inside the movable groove 63 through a bearing. The bottoms of the two clamping frames 62 are respectively threadedly connected to both sides of the middle of the bidirectional screw 64. Slide bars 66 are fixed on both sides of the bottom of the base 61. An insert plate 65 is fixed to the middle bottom of the base 61, and the insert plate 65 can be slidably inserted into the insert frame 54.

[0048] When the transformer body 4 is installed on the base 61 , the bidirectional screw 64 is rotated, and the two clamping frames 62 slide along the movable groove 63 and are clamped and fixed on both sides of the bottom of the transformer body 4 .

[0049] Preferably, but not restrictively, a belt is provided on the feeding table 2, and the belt is used to transport the clamping assembly 6. A plurality of first slide rails 22 cooperating with the slide bar 66 are fixed at equal intervals on the surface of the belt, and the slide bar 66 can be slidably inserted inside the first slide rail 22. The first slide rail 22 is horizontally arranged on the surface of the feeding table 2, and second slide rails 31 cooperating with the slide bar 66 are provided on both sides of the delivery table 3, and the second slide rails 31 are longitudinally arranged on the surface of the delivery table 3.

[0050] Preferably but not restrictively, the steering assembly 5 includes: a turntable 52 and an insertion frame 54, the turntable 52 is rotatably mounted on the surface of the detection table 13 through a bearing, the turntable 52 is flush with the surface of the detection table 13, and two insertion frames 54 that cooperate with the insertion plate 65 are symmetrically fixed on both sides of the top of the turntable 52. The opening directions of the two insertion frames 54 are opposite, and the two groups of the feeding platforms 2 corresponding to the positions of the insertion frames 54 openings are provided with inlets and outlets 21. Two groups of detection contact ends 12 are installed at the positions of the top of the top frame 1 corresponding to the two insertion frames 54, and the detection contact ends 12 can contact the detection ends of the transformer body 4 at the top of the insertion frame 54.

[0051] Preferably, but not limitatively, the steering assembly 5 further includes a first motor 51 . The first motor 51 is fixed to the bottom of the detection platform 13 , and an output end of the first motor 51 is fixedly connected to a turntable 52 for driving the turntable 52 to rotate.

[0052] Preferably but not restrictively, the inspection platform 13 is fixed with a guide rail 14 at the positions corresponding to the two entrances and exits 21, and the guide rail 14 cooperates with the slide bar 66. Two third slide rails 53 cooperating with the slide bar 66 are fixed on the surface of the turntable 52, and the two ends of the guide rail 14 correspond to the first slide rail 22 and the third slide rail 53 respectively. The inspection platform 13 is also provided with a guide rail cooperating with the second slide rail 31 and the third slide rail 53, and the slide bar 66 cooperates with the guide rail.

[0053] The base 61 is slidably engaged with the inside of the first slide rail 22 through the slide bar 66, so it can move with the belt on the surface of the feeding table 2 to continuously transport and detect the transformer body 4. Through the cooperation of the first slide rail 22, the second slide rail 31, the third slide rail 53 and the guide slide rail 14, the transformer body 4 and the clamping assembly 6 can be conveniently moved to any table surface, including the process of feeding in, sending out or testing, thereby improving the overall efficiency and avoiding confusion.

[0054] Preferably, but not restrictively, the guide assembly includes: a second motor 56, a rotating column 55, a telescopic plate 57, a shaft 511 and a connecting frame 510. The second motor 56 is fixed at the center of the top of the turntable 52, and the rotating column 55 is fixed to the output end of the second motor 56. The two sides of the rotating column 55 are rotatably connected to the telescopic plate 57 through the rotating shaft, and the extended end of the telescopic plate 57 is rotatably installed with the shaft 511. The bottom of the shaft 511 is installed with a connecting frame 510. The two clamping frames 62 are each provided with a sliding rod 512 on one side where they are close to each other, and the sliding rod on one side is fixed to the second motor 56. 512 is fixedly connected to the clamping frame 62 on one side, and the clamping frame 62 on the other side of the clamping assembly 6 is slidably sleeved on the slide rod 512. A socket is provided on the surface of the slide rod 512 passing through the clamping frame 62. A third electric push rod 513 is fixed at the position corresponding to the socket on the connecting frame 510, and the extended end of the third electric push rod 513 can be slidably inserted into the socket of the slide rod 512. A second electric push rod 58 is fixed to the top of the storage end of the telescopic plate 57, and the extended end of the second electric push rod 58 is fixedly connected to the extended end of the telescopic plate 57 for controlling the extension and retraction of the telescopic plate 57.

[0055] Preferably, but not limitatively, a slider 59 is fixed to the bottom of the connecting frame 510 , and the slider 59 can slide along the inside of the third slide rail 53 .

[0056] Preferably, but not limitatively, the bottoms of the detection platform 13, the feeding platform 2 and the feeding platform 3 are all fixed by support columns, and the surfaces of the detection platform 13, the feeding platform 2 and the feeding platform 3 are flush.

[0057] When using the device, the transformer body 4 is clamped and installed inside the clamping assembly 6, and the transformer body 4 is intermittently arranged through the feeding table 2. The two groups of transformer bodies 4 and the clamping assembly 6 on the feeding table 2 are pulled together onto the steering assembly 5 through the guiding assembly and enter the detection area. One or two tests can be carried out at the same time. After the test is completed, the steering assembly 5 and the guiding assembly cooperate to distinguish and send out qualified and unqualified high-voltage transformers according to the test results, so as to avoid confusion in screening and improve the overall detection efficiency.

[0058] In this section, the transformer body 4 on the feeding platform 2 is pulled onto the turntable 52 by the guide assembly. The specific principle is that the initial position of the slider 59 is located on the third slide rail 53, the second motor 56 drives the rotating column 55 to rotate forward, and at the same time the second electric push rod 58 drives the telescopic plate 57 to extend, and the slider 59 of the connecting frame 510 slides along the third slide rail 53, passes through the guide slide rail 14 and the entrance 21, and enters the first slide rail 22 of the feeding platform 2;

[0059] When the clamping assembly 6 and the transformer body 4 on the feeding platform 2 reach this position, the extended end of the third electric push rod 513 extends out and is inserted into the socket of the slide bar 512. Then, through the reversal of the second motor 56, the telescopic plate 57 drives the slider 59 to move along the guide rail 14 and the third slide rail 53 to the initial position. At this time, due to the insertion of the third electric push rod 513 and the slide bar 512, the clamping assembly 6 and the transformer body 4 are fixed together, and the clamping assembly 6 and the transformer body 4 pass through the inlet and outlet 21 and enter the turntable 52. In this process, the slide bar 66 of the clamping assembly 6 slides along the first slide rail 22, the guide rail 14 and the third slide rail 53 respectively until the plug-in plate 65 is inserted into the plug-in frame 54. Then, the first electric push rod 11 drives the detection contact end 12 to contact the detection end of the transformer body 4, so that the detection end of the transformer body 4 corresponds to the detection contact end 12.

[0060] The detection contact end 12 on the top frame 1 can be used to detect one type, such as the error, size, etc. of the mutual inductor. Preferably, two different types of detection can also be performed, and different detection contact ends 12 can be selected. After completing one detection, the turntable 52 is driven by the first motor 51 to rotate 180 degrees, and all objects on the turntable 52 rotate synchronously, swapping the positions of the two mutual inductor bodies 4, and continuing the detection. After the two sets of mutual inductors are swapped, they can be sent to different feeding tables 2 through the guide assembly. In simple terms, because the two sets of feeding tables are initially 2, in order to avoid affecting subsequent work, there are two ways to send out the qualified transformer bodies 4. One is that the turntable 52 does not rotate and the positions of the two groups of transformer bodies 4 are not exchanged, and they are sent back to the original surface of the feeding platform 2 according to the path they came from. The other is that after the two detection methods are performed, the direction of the transformer bodies 4 is opposite to that of the transformer bodies 4 originally fed into the platform 2, so they are sent to another group of feeding platforms 2 through the turntable 52, and the directions of the transformer bodies 4 on each group of feeding platforms 2 are kept the same.

[0061] When an unqualified transformer body 4 is detected, the first motor 51 drives the turntable 52 to rotate ninety degrees, so that the second slide rail 31 is aligned with the guide slide rail and the third slide rail 53, and the clamping assembly 6 fixed with the unqualified transformer body 4 is pushed into the delivery platform 3 through the guiding assembly, so that the unqualified transformer body 4 is stored separately, realizing the screening and distinction of qualified and unqualified transformer bodies 4, avoiding confusion in screening, and improving the overall detection efficiency.

[0062] Embodiment 2 of the present invention provides a method for detecting a high-voltage transformer, based on the high-voltage transformer detection pipeline provided in embodiment 1, comprising the following steps:

[0063] Step 1: Place the transformer body 4 on the feeding platform 2, and the feeding platform 2 transports the transformer body 4;

[0064] Step 2: The driving component drives the transformer body 4 on the feeding platform 2 to the vicinity of the detection component;

[0065] Step 3: The detection component detects the transformer body 4 and obtains the detection result;

[0066] Step 4: The transformer body 4 that has passed the test is driven by the driving assembly back to the input stage 2, and the transformer body 4 that has failed the test is driven by the driving assembly to the output stage 3.

[0067] Preferably, but not limitatively, in step 1 , the transformer body 4 is clamped and fixed by the two clamping frames 62 of the clamping assembly 6 , and then the clamping assembly 6 is placed on the feeding platform 2 , and the slide bar 66 is inserted into the first slide rail 22 .

[0068] The beneficial effect of the present invention is that, compared with the prior art,

[0069] When the second motor is in the forward direction, the second electric push rod drives the telescopic plate to extend, and the slider of the connecting frame slides along the third slide rail and enters the interior of the feeding platform from the guide slide rail and the inlet and outlet. When the clamping assembly and the transformer body on the feeding platform reach this position, the extended end of the third electric push rod is extended and inserted into the insertion hole of the slide rod. Then, the second motor is reversed and the telescopic plate drives the slider to move along the guide slide rail and the third slide rail to the initial position. At this time, due to the insertion of the third electric push rod and the slide rod, the clamping assembly and the transformer body pass through the inlet and outlet and enter the turntable together. In this process, the slide bar of the clamping assembly slides along the first slide rail, the guide slide rail and the third slide rail respectively until the plug-in plate is inserted into the plug-in frame, and the detection end of the transformer body corresponds to the detection contact end. The detection contact end on the top frame can be used to detect one type.

[0070] 2. The present invention drives the turntable to rotate by the first motor, and all objects on the turntable rotate synchronously. The positions of the two mutual inductor bodies are swapped and the detection is continued. The mutual inductor bodies can also be pushed onto the delivery platform and sent out. After the two sets of mutual inductors are swapped, they can be sent to different delivery platforms.

[0071] 3. The present invention has two ways of sending out the qualified transformer bodies. One is that the turntable does not rotate and the positions of the two groups of transformer bodies are not swapped, and they are sent back to the original feeding table surface along the same path. The other is that after two testing methods are performed, the direction of the transformer body is opposite to the direction of the transformer on the original feeding table, so it is sent to another group of feeding tables through the turntable to keep the direction of the transformer bodies on each group of feeding tables the same.

[0072] 4. The present invention rotates the bidirectional screw, and the two clamping frames slide along the movable groove and are clamped and fixed on both sides of the bottom of the transformer body. The base is connected to the inside of the first slide rail through a sliding bar. Therefore, it can move with the belt on the surface of the feeding table to continuously transport and detect the transformer. Through the cooperation of the first slide rail, the second slide rail, the third slide rail, the guide slide rail and the guide slide rail, the transformer body and the clamping assembly can be conveniently moved to any table surface, including the process of feeding in, sending out or testing, thereby improving the overall efficiency and avoiding confusion.

[0073] 5. Compared with the prior art, the present invention has two groups of feeding platforms and two groups of sending-out platforms corresponding to the two sides of the testing platform. The transformers on the feeding platforms on both sides can be pulled onto the turntable together with the clamping components through the steering assembly. The detection device on the top frame can be for the same type of detection or for detection of different items. The transformers fed in by two different feeding platforms are detected simultaneously and can be sent out through different sending-out platforms. The direction of the transformer bodies on each group of feeding platforms is kept the same during sending. The transformer bodies with problems are sent out by the sending-out platform, which is convenient for screening and distinguishing qualified and unqualified transformer bodies, while improving the detection efficiency.

[0074] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the above embodiments, ordinary technicians in the field should understand that the specific implementation methods of the present invention can still be modified or replaced by equivalents. Any modification or equivalent replacement that does not depart from the spirit and scope of the present invention should be covered by the scope of protection of the claims of the present invention.

Claims

1. A high voltage transformer detection line, comprising: The detection component and the delivery platform (2) are characterized by further comprising: a driving component and a delivery platform (3); A detection platform (13) is provided at the bottom of the detection component; The feeding platform (2) and the delivering platform (3) are both used for conveying and storing the mutual inductor body (4); The driving assembly is used to drive the transformer body (4) to move between the feeding platform (2), the detection assembly and the feeding platform (3) to detect and classify the transformer body (4). The driving assembly includes a clamping assembly (6), a steering assembly (5) and a guiding assembly. The feeding platform (2) is provided with a clamping assembly (6), and the clamping assembly (6) is used to fix the transformer body (4). The detection platform (13) is provided with a steering assembly (5), and the steering assembly (5) is used to drive the clamping assembly (6) to rotate at a set angle. The guiding assembly is provided on the steering assembly (5), and the guiding assembly is used to drive the clamping assembly (6) to move.

2. The high voltage transformer detection line according to claim 1, characterized in that: The detection assembly comprises: a top frame (1) and a detection contact end (12); the detection contact end (12) is arranged on the top frame (1); the detection contact end (12) is used to contact the detection end of the mutual inductor body (4) to detect it; a detection platform (13) is fixed at the bottom of the top frame (1); and a feeding platform (2) and a feeding platform (3) are arranged around the detection platform (13).

3. The high voltage transformer detection line according to claim 2, characterized in that: The clamping assembly (6) comprises a base (61) and a clamping frame (62). The clamping frame (62) is slidably mounted on the base (61), and the clamping frame (62) can be clamped on both sides of the bottom of the transformer body (4). The directions of the transformer bodies (4) on the surfaces of the two groups of the feeding platforms (2) are opposite.

4. The high voltage transformer detection line according to claim 3, characterized in that: The clamping assembly (6) further comprises: a bidirectional screw (64) and a slide bar (66); a movable groove (63) is provided on the surface of the base (61); and a bidirectional screw (64) is rotatably mounted inside the movable groove (63) via a bearing; the bottoms of the two clamping frames (62) are respectively threadedly sleeved on both sides of the middle of the bidirectional screw (64); and slide bars (66) are fixed on both sides of the bottom of the base (61).

5. The high voltage transformer detection line according to claim 4, characterized in that: A belt is provided on the feeding platform (2) for conveying the clamping assembly (6). A plurality of first slide rails (22) cooperating with the slide bar (66) are fixed on the surface of the belt. The slide bar (66) can be slidably inserted into the interior of the first slide rail (22). Second slide rails (31) cooperating with the slide bar (66) are provided on both sides of the feeding platform (3).

6. The high voltage transformer detection line according to claim 4, characterized in that: The steering assembly (5) comprises: a turntable (52) and an insert frame (54); the turntable (52) is rotatably mounted on the surface of the detection platform (13); an insert plate (65) is fixed to the middle bottom of the base (61); two groups of insert frames (54) cooperating with the insert plates (65) are symmetrically fixed on both sides of the top of the turntable (52); the opening directions of the two groups of insert frames (54) are opposite; the positions of the two groups of the feeding platforms (2) corresponding to the openings of the insert frames (54) are both provided with an inlet and outlet (21); and two groups of detection contact ends (12) are installed at the positions of the top of the top frame (1) corresponding to the two insert frames (54).

7. The high voltage transformer detection line according to claim 6, characterized in that: The detection platform (13) is fixed with guide rails (14) at positions corresponding to the two inlets and outlets (21), and the guide rails (14) cooperate with the slide bars (66). Two third slide rails (53) that cooperate with the slide bars (66) are fixed on the surface of the turntable (52). The detection platform (13) is also provided with guide rails that cooperate with the second slide rail (31) and the third slide rail (53), and the slide bars (66) cooperate with the guide rails.

8. The high voltage transformer detection line according to claim 7, characterized in that: The guide assembly comprises: a second motor (56), a rotating column (55), a telescopic plate (57), a shaft (511) and a connecting frame (510), wherein the second motor (56) is fixed at the center of the top of the turntable (52), and the rotating column (55) is fixed to the output end of the second motor (56), and the two sides of the rotating column (55) are rotatably connected to the telescopic plate (57) through a rotating shaft, and the extended end of the telescopic plate (57) is rotatably installed with the shaft (511), and the bottom of the shaft (511) is installed with the connecting frame (510), and the two A sliding rod (512) is provided on each side of the clamping frames (62) that are close to each other, wherein the sliding rod (512) on one side is fixedly connected to the clamping frame (62) on one side, and the clamping frame (62) on the other side of the clamping assembly (6) is slidably sleeved on the sliding rod (512), and a socket is provided on the surface of the sliding rod (512) passing through the clamping frame (62), and a third electric push rod (513) is fixed at a position corresponding to the socket on the connecting frame (510), and the extended end of the third electric push rod (513) can be slidably inserted into the socket of the sliding rod (512).

9. A high voltage transformer detection line according to claim 8, characterized in that: A second electric push rod (58) is fixed to the top of the storage end of the telescopic plate (57), and the extended end of the second electric push rod (58) is fixedly connected to the extended end of the telescopic plate (57) for controlling the extension and contraction of the telescopic plate (57). A slider (59) is fixed to the bottom of the connecting frame (510), and the slider (59) can slide along the inside of the third slide rail (53).

10. A method for detecting a high-voltage transformer, based on a detection line for a high-voltage transformer according to any one of claims 1 to 9, characterized in that: The following steps are involved: The transformer body (4) is placed on the feeding platform (2), and the feeding platform (2) transports the transformer body (4); The driving component drives the mutual inductor body (4) on the feeding platform (2) to the vicinity of the detection component; The detection component detects the mutual inductor body (4) to obtain a detection result; The transformer body (4) that passes the test is driven by the driving component to be sent back to the input platform (2), and the transformer body (4) that fails the test is driven by the driving component to be sent out of the platform (3).

Citation Information

Patent Citations

  • Full-automatic high-voltage mutual inductor error and excitation characteristic testing device

    CN112051477A

Cited By

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