Matching method and system for inclined vehicle clamping force, electronic equipment and readable storage medium

Abstract

The invention relates to a matching method and system for inclined vehicle clamping force, electronic equipment and a readable storage medium. The method specifically comprises the steps that S1, a plate roller is placed on any inclined vehicle and clamped; s2, a plurality of machining numerical values are input into the control unit, and clamping force values corresponding to the machining numerical values are obtained; s3, a matching equation is established according to the machining numerical value and the clamping force value; s4, the plate rollers are placed on other inclined vehicles in sequence, and matching equations corresponding to the inclined vehicles are obtained in sequence; s5, taking any one of the plurality of matching equations as a reference equation, and comparing other matching equations with the reference equation to obtain corresponding weights; and S6, the control unit stores the weights of the inclined lathes and calls the corresponding weights when the corresponding inclined lathes are used, so that when the different inclined lathes are used for clamping the plate roller, and the same machining numerical value is input, the generated clamping force values are the same. And when the same machining numerical value is input, the corresponding clamping force in different inclined turning is the same, and management is convenient.

Description

Technical Field

[0001] The present invention relates to the technical field of plate roller inclined car clamping, and in particular to a method, system, electronic equipment and readable storage medium for matching the clamping force of an inclined car. Background Art

[0002] Due to the characteristics of different inclined cars when clamping the plate roller, when the same processing value is input into the control system, the output clamping force of the inclined car is inconsistent. If the inclined car is to be switched, the required clamping force may not be obtained by inputting the corresponding processing value. At the same time, if there are too many inclined cars, too many corresponding relationships between the processing values and the clamping force need to be memorized, which is inconvenient to operate.

[0003] The invention patent with publication number CN113042765A discloses an all-in-one machine for roughing and finishing the outer circle of a plate roller, comprising a workbench, a headboard, a tailstock, a tool holder, a first drive mechanism and a second drive mechanism. The workbench is provided with a first plane and a second plane perpendicular to the headboard; the tailstock moves along a first guide rail in the first plane under the drive of the first drive mechanism; the tool holder comprises a base plate, a tool holder and a tool head, the tool holder is connected to the second drive mechanism, the base plate moves along a second guide rail in the second plane under the drive of the second drive mechanism, and the tool holder moves on the base plate along a third guide rail under the drive of the second drive mechanism; an automatic tool setting instrument is installed on the headboard; the first drive mechanism comprises a servo motor, and the third guide rail is a C1-grade ball screw guide rail; this patent cannot realize the input of the same processing value for multiple inclined machines to keep the output clamping force consistent.

[0004] Therefore, providing a matching method for different inclined workshops to keep the output clamping force consistent is an issue that is urgently needed to be solved. Summary of the Invention

[0005] The purpose of the present invention is to overcome the defects of the above-mentioned prior art and to provide a method, system, electronic device and readable storage medium for matching the clamping force of an inclined car.

[0006] The purpose of the present invention can be achieved by the following technical solutions:

[0007] According to a first aspect of the present invention, a method for matching the clamping force of an inclined car is provided, wherein the method is used to control a plate roller, a control unit, and multiple inclined cars, wherein the plate roller is mounted on the inclined car, the inclined car is used to clamp the plate roller, and the control unit and the multiple inclined cars are all in communication connection. The method specifically comprises:

[0008] S1. Place the plate roller on any inclined car and clamp it;

[0009] S2. Input multiple processing values into the control unit and obtain clamping force values corresponding to the processing values;

[0010] S3. Establish a matching equation based on the processing value and the clamping force value;

[0011] S4, placing the plate roller on other inclined cars in turn, and obtaining the matching equations of the corresponding inclined cars in turn;

[0012] S5. Taking any one of the multiple matching equations as a benchmark equation, and comparing the other matching equations with the benchmark equation to obtain corresponding weights;

[0013] S6. The control unit saves the weight of the inclined car and calls the corresponding weight when using the corresponding inclined car, so that when different inclined cars are used to clamp the plate roller, the clamping force value generated is the same when the same processing value is input.

[0014] As a preferred technical solution, the matching equation is established by selecting representative data.

[0015] As a preferred technical solution, the weight is the ratio between the clamping force value of the matching equation and the clamping force value of the reference equation under the same processing value.

[0016] As a preferred technical solution, the processing accuracy of the plate roller is divided into rough processing and fine processing.

[0017] As a preferred technical solution, the clamping force values required for the rough machining and the fine machining are different.

[0018] As a preferred technical solution, the modification of the processing value includes manual modification and automatic modification.

[0019] As a preferred technical solution, the method further includes a control bit, and manual or automatic modification of the processing value is achieved by modifying the control bit.

[0020] According to a second aspect of the present invention, a system for clamping a tilt car is provided, wherein the system adopts any of the above methods.

[0021] According to a third aspect of the present invention, an electronic device is provided, comprising a memory and a processor, wherein a computer program is stored in the memory, and the processor implements any one of the above methods when executing the program.

[0022] According to a fourth aspect of the present invention, there is provided a computer-readable storage medium having a computer program stored thereon, wherein the program implements any of the above methods when executed by a processor.

[0023] Compared with the prior art, the present invention has the following beneficial effects:

[0024] 1. The present invention establishes matching equations, selects one of the matching equations as a reference equation, and has a proportional relationship with the remaining matching equations and the reference equation, thereby forming a weight. This allows the same input processing value to have the same corresponding clamping force in different inclined vehicles, making management easier.

[0025] 2. The adjustment methods of the processing values of the present invention are divided into manual adjustment and automatic adjustment, which can be selected according to actual needs.

[0026] 3. The present invention sets a control bit, and realizes manual adjustment or automatic adjustment by changing the value of the control bit. The adjustment method is convenient and the degree of automation is high. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a schematic diagram of the process of the present invention. DETAILED DESCRIPTION

[0028] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts should fall within the scope of protection of the present invention.

[0029] Example 1

[0030] like Figure 1 As shown, a method for matching the clamping force of an inclined car is provided. The method is used to control a plate roller, a control unit, and multiple inclined cars. The plate roller is mounted on the inclined car, and the inclined car is used to clamp the plate roller. The control unit and the multiple inclined cars are all in communication connection. The method specifically includes:

[0031] S1. Place the plate roller on any inclined car and clamp it;

[0032] S2. Input multiple processing values into the control unit and obtain clamping force values corresponding to the processing values;

[0033] S3. Establish a matching equation based on the processing value and the clamping force value;

[0034] S4, placing the plate roller on other inclined cars in turn, and obtaining the matching equations of the corresponding inclined cars in turn;

[0035] S5. Taking any one of the multiple matching equations as a benchmark equation, and comparing the other matching equations with the benchmark equation to obtain corresponding weights;

[0036] S6. The control unit saves the weight of the inclined car and calls the corresponding weight when using the corresponding inclined car, so that when different inclined cars are used to clamp the plate roller, the clamping force value generated is the same when the same processing value is input.

[0037] In this embodiment, step 1, placing the plate roller on any inclined car and clamping it, such as placing the plate roller on inclined car 1 and clamping it;

[0038] Step 2: Enter multiple processing values in the control unit and obtain the clamping force values corresponding to the processing values. For example, enter processing value 1 as 10, processing value 2 as 20, and processing value 3 as 30 in the control unit, and obtain the corresponding clamping force value 1 as 100N, clamping force value 2 as 200N, and clamping force value 3 as 300N;

[0039] Step 3: Establish a matching equation based on the processing value and the clamping force value. The matching equation is established by selecting representative data to improve the accuracy of the matching equation. For example, based on the above data, establish the matching equation y=10x, where y represents the clamping force value and x represents the processing value;

[0040] Step 4: Place the plate roller on other inclined vehicles in sequence, such as inclined vehicle 2 and inclined vehicle 3, and obtain the matching equations of the corresponding inclined vehicles in sequence. For example, for inclined vehicle 2, obtain the matching equation y=11x; for inclined vehicle 3, obtain the matching equation y=9x;

[0041] Step 5: Use any one of the multiple matching equations as a reference equation. For example, use the matching equation y = 10x for tilt car 1 as the reference equation. Compare the other matching equations with the reference equation to obtain corresponding weights. The weights are the ratios of the clamping force values of the matching equation to the clamping force values of the reference equation under the same processing values, effectively eliminating the differences between different tilt cars. For example, for tilt car 2, weight 2 = 11 / 10 = 1.1; for tilt car 3, weight 3 = 9 / 10 = 0.9;

[0042] Step 6: The control unit saves the weight of the inclined car and calls the corresponding weight when using the corresponding inclined car, so that when different inclined cars are used to clamp the plate roller, the clamping force value generated is the same when the same processing value is input.

[0043] The matching equation is established by selecting representative data.

[0044] The weight is the ratio between the clamping force value of the matching equation and the clamping force value of the reference equation under the same processing value.

[0045] The processing accuracy of the plate roller is divided into rough processing and fine processing. The clamping force values required for rough processing and fine processing are different. The modification of the processing value includes manual modification and automatic modification. The method also includes a control bit, and the manual modification or automatic modification of the processing value is achieved by modifying the control bit.

[0046] In this example, assuming the control bit code is K0010-0, setting the control bit data to 0 allows you to modify the processing value code D2004 (corresponding to the clamping force) to manually modify the pressure value for testing. Setting the control bit to 1 prevents manual modification and assigns the value by the program.

[0047] Assume that there are currently two inclined cars, and the matching equations are y1=k1x(1) and y2=k2x(2), respectively, where x is the processing value, k1 and k2 are constants obtained when establishing the equation, and y1 and y2 are clamping forces; if y1=k1x is used as the reference equation, and the ratio of y2 to y1 is b times, then the weight relationship is y2=k2x·b(3), where b is the weight, that is, in (1), if the processing value is 1000, the corresponding clamping force is 100 kg, and in (2), if the processing value is 1000, the corresponding clamping force is 200 kg, then b in (3) is 0.5, so that the corrected clamping force is 100 kg, ensuring that when the input processing value is the same, the clamping force remains consistent in different inclined cars.

[0048] A system for tilting the clamping force of a car is also provided, wherein the system adopts any of the above methods.

[0049] Example 2

[0050] An electronic device includes a memory and a processor, wherein the memory stores a computer program, and the processor implements any of the above methods when executing the program.

[0051] A computer-readable storage medium stores a computer program, wherein the program, when executed by a processor, implements any of the above methods.

[0052] Those skilled in the art can clearly understand that, for the convenience and brevity of description, the specific working process of the described module can refer to the corresponding process in the aforementioned method embodiment, and will not be repeated here.

[0053] The electronic device of the present invention includes a central processing unit (CPU), which can perform various appropriate actions and processes according to computer program instructions stored in a read-only memory (ROM) or loaded from a storage unit into a random access memory (RAM). In the RAM, various programs and data required for device operation can also be stored. The CPU, ROM, and RAM are connected to each other via a bus. An input / output (I / O) interface is also connected to the bus.

[0054] Multiple components in the device are connected to the I / O interface, including: input units, such as a keyboard, mouse, etc.; output units, such as various types of displays, speakers, etc.; storage units, such as magnetic disks, optical disks, etc.; and communication units, such as network cards, modems, wireless communication transceivers, etc. The communication unit allows the device to exchange information / data with other devices via computer networks such as the Internet and / or various telecommunications networks. The processing unit performs the various methods and processes described above, such as the method of the present invention. For example, in some embodiments, the method of the present invention can be implemented as a computer software program that is tangibly contained in a machine-readable medium, such as a storage unit. In some embodiments, part or all of the computer program can be loaded and / or installed onto the device via ROM and / or the communication unit. When the computer program is loaded into RAM and executed by the CPU, one or more steps of the method of the present invention described above can be performed. Alternatively, in other embodiments, the CPU can be configured to perform the method of the present invention by any other suitable means (e.g., by means of firmware).

[0055] The functions described above herein may be performed, at least in part, by one or more hardware logic components. For example, and without limitation, exemplary types of hardware logic components that may be used include: field programmable gate arrays (FPGAs), application specific integrated circuits (ASICs), application specific standard products (ASSPs), systems on chip (SOCs), complex programmable logic devices (CPLDs), and the like.

[0056] The program code for implementing the method of the present invention can be written in any combination of one or more programming languages. Such program code can be provided to a processor or controller of a general-purpose computer, a special-purpose computer, or other programmable data processing device so that when the program code is executed by the processor or controller, the functions / operations specified in the flow chart and / or block diagram are implemented. The program code can be executed entirely on the machine, partially on the machine, as a stand-alone software package, partially on the machine and partially on a remote machine, or entirely on a remote machine or server.

[0057] In the context of the present invention, machine-readable medium can be a tangible medium that can contain or store a program for use with an instruction execution system, device or equipment or used in combination with an instruction execution system, device or equipment. Machine-readable medium can be a machine-readable signal medium or a machine-readable storage medium. Machine-readable medium can include, but is not limited to, electronic, magnetic, optical, electromagnetic, infrared or semiconductor systems, devices or equipment, or any suitable combination of the foregoing. More specific examples of machine-readable storage media can include electrical connections based on one or more lines, portable computer disks, hard disks, random access memories (RAM), read-only memories (ROM), erasable programmable read-only memories (EPROM or flash memory), optical fibers, portable compact disk read-only memories (CD-ROM), optical storage devices, magnetic storage devices, or any suitable combination of the foregoing.

[0058] The above description is merely a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any person skilled in the art can easily conceive of various equivalent modifications or substitutions within the technical scope disclosed in the present invention, and such modifications or substitutions are intended to be within the scope of protection of the present invention. Therefore, the scope of protection of the present invention shall be subject to the scope of protection of the claims.

Claims

1. A method for matching the clamping force of an inclined car, the method being used to control a plate roller, a control unit, and multiple inclined cars, the plate roller being mounted on the inclined car, the inclined car being used to clamp the plate roller, the control unit and the multiple inclined cars being in communication connection, characterized in that: The method specifically includes: S1. Place the plate roller on any inclined car and clamp it; S2. Input multiple processing values into the control unit and obtain clamping force values corresponding to the processing values; S3. Establish a matching equation based on the processing value and the clamping force value; S4, placing the plate roller on other inclined cars in turn, and obtaining the matching equations of the corresponding inclined cars in turn; S5. Taking any one of the multiple matching equations as a benchmark equation, and comparing the other matching equations with the benchmark equation to obtain corresponding weights; S6. The control unit saves the weight of the inclined car and calls the corresponding weight when using the corresponding inclined car, so that when different inclined cars are used to clamp the plate roller, the clamping force value generated is the same when the same processing value is input.

2. A method for matching the clamping force of an inclined car according to claim 1, characterized in that: The matching equation is established by selecting representative data.

3. A method for matching the clamping force of an inclined car according to claim 1, characterized in that: The weight is the ratio between the clamping force value of the matching equation and the clamping force value of the reference equation under the same processing value.

4. The method for matching the clamping force of an inclined car according to claim 1, characterized in that: The processing accuracy of the plate roller is divided into rough processing and fine processing.

5. A method for matching the clamping force of an inclined car according to claim 4, characterized in that: The clamping force values required for the roughing and finishing operations are different.

6. The method for matching the clamping force of an inclined car according to claim 1, characterized in that: The modification of the processing value includes manual modification and automatic modification.

7. A method for matching the clamping force of an inclined car according to claim 6, characterized in that: The method further includes a control bit, and the processing value can be manually or automatically modified by modifying the control bit.

8. A system for the clamping force of an inclined vehicle, characterized in that The system adopts the method according to any one of claims 1 to 7.

9. An electronic device comprising a memory and a processor, wherein a computer program is stored in the memory, wherein: When the processor executes the program, the method according to any one of claims 1 to 7 is implemented.

10. A computer-readable storage medium having a computer program stored thereon, characterized in that: When the program is executed by a processor, the method according to any one of claims 1 to 7 is implemented.

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