Enameled wire producing and processing device

The driving mechanism drives the enameled wire to rotate, and combines the brush cleaning and dust blowing mechanism to solve the problem of uneven distribution of paint liquid, improving the overall quality and cleaning effect of the enameled wire.

CN120452947AActive Publication Date: 2025-08-08ZHEJIANG YIZHENG ELECTRICAL TECH CO LTD
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Patent Information

Application Number
CN202510901145.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-07-01
Publication Date
2025-08-08
Estimated Expiration
2045-07-01

AI Technical Summary

Technical Problem

In the prior art, the paint liquid is unevenly distributed during the blowing treatment process, which affects the overall quality of the enameled wire.

Method used

The driving mechanism is used to drive the unwinding and winding mechanism to rotate simultaneously, so that the enameled wire rotates automatically, and combined with the brush cleaning, dust blowing and blowing mechanism to ensure the uniform distribution of the paint liquid and the cleaning effect.

Benefits of technology

Effectively avoid paint liquid dripping, improve the overall quality of the enameled wire, ensure that the cleaning effect is not affected, and improve the mechanical properties and surface quality of the enameled wire.

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Abstract

The invention relates to the field of varnished wire production, in particular to a varnished wire production and processing device which comprises a workbench, an unwinding mechanism, a winding mechanism, a paint spraying box and a drying box, the workbench is fixedly connected to a first supporting plate and a second supporting plate, and a first rotating shaft connected with the unwinding mechanism is rotationally installed on the first supporting plate; a second rotating shaft connected with the winding mechanism is rotationally installed on the second supporting plate, the axis of the first rotating shaft is the same as that of the second rotating shaft, and a driving mechanism used for driving the first rotating shaft and the second rotating shaft to rotate synchronously is installed on the workbench. The problem that the overall quality of the enameled wire is affected is solved.
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Description

Technical Field

[0001] The invention relates to the field of enameled wire production, in particular to an enameled wire production and processing device. Background Art

[0002] Enameled wire is a major type of winding wire, consisting of a conductor and an insulating layer. The bare wire is annealed and softened, then painted multiple times and baked. The quality characteristics of various enameled wires vary, but all have four major properties: mechanical properties, chemical properties, electrical properties, and thermal properties.

[0003] In the related art, the enameled wire production and processing device includes a workbench, a unwinding mechanism is installed on one side of the workbench, and a winding mechanism is installed on the other side of the workbench. The unwinding mechanism includes an unwinding frame, an unwinding motor and an unwinding roller. The unwinding frame is fixedly connected to the workbench, the unwinding motor is fixedly connected to the unwinding frame, the unwinding roller is rotatably installed on the unwinding frame, the output shaft of the unwinding motor is fixedly connected to the unwinding roller, the winding mechanism includes a winding frame, a winding motor and a winding roller, the winding frame is fixedly connected to the workbench, and the winding motor is fixedly connected to the winding roller. On the winding rack, the winding roller is rotatably installed on the winding rack, the output shaft of the winding motor is fixedly connected to the winding roller, and the workbench is fixedly connected to the paint spray box and the drying box. There are multiple paint spray heads in the paint spray box, which can spray paint the enameled wire. There are multiple drying sheets in the drying box, which can dry the enameled wire. A hair dryer mechanism is provided between the paint spray box and the drying box. The hair dryer mechanism is located below the enameled wire. The hair dryer mechanism includes an air pump and a blowing nozzle. The blowing nozzle blows air to the enameled wire, thereby reducing the occurrence of paint dripping on the enameled wire.

[0004] Regarding the above-mentioned related technologies, when using a hair dryer to blow air onto the enameled wire, the airflow can blow back the paint liquid on the surface of the enameled wire to prevent it from dripping. However, at the same time, the paint liquid will be unevenly distributed due to external forces, thereby affecting the overall quality of the enameled wire. Summary of the Invention

[0005] In order to solve the problem affecting the overall quality of enameled wire, the present invention provides an enameled wire production and processing device.

[0006] The present invention provides an enameled wire production and processing device that adopts the following technical solutions:

[0007] A device for producing and processing enameled wire comprises a workbench, an unwinding mechanism, a rewinding mechanism, a paint spraying box and a drying box. The workbench is fixedly connected to a first support plate and a second support plate. A first rotating shaft connected to the unwinding mechanism is rotatably mounted on the first support plate. A second rotating shaft connected to the rewinding mechanism is rotatably mounted on the second support plate. The axes of the first rotating shaft and the second rotating shaft are the same. A driving mechanism for driving the first rotating shaft and the second rotating shaft to rotate synchronously is installed on the workbench.

[0008] Preferably, the driving mechanism includes a driving motor fixedly connected to the first support plate, the output shaft of the driving motor is fixedly connected to the first rotating shaft, a driving shaft is rotatably installed between the first support plate and the second support plate, and the first rotating shaft and the second rotating shaft are respectively provided with a first conveyor belt on the driving shaft.

[0009] Preferably, two groups of cleaning mechanisms are installed on the workbench, and two mounting plates corresponding to the cleaning mechanisms are fixedly connected to the workbench. The two groups of cleaning mechanisms are symmetrically arranged on both sides of the enameled wire. The cleaning mechanism includes a cleaning shaft rotatably mounted on the mounting plate, a cleaning plate fixedly connected to the cleaning shaft, and a brush in contact with the enameled wire fixedly connected to the cleaning plate. When the brushes in one group of the cleaning mechanisms come into contact with the enameled wire, the brushes in the other group of the cleaning mechanisms are separated from the enameled wire. A rotating part is provided on the workbench, and the rotating part can drive the two cleaning shafts to rotate respectively. Dust removal parts for cleaning the brushes are installed on both mounting plates.

[0010] Preferably, the rotating member includes two rotating shafts rotatably mounted on the first support plate, the two rotating shafts are respectively arranged corresponding to the cleaning shaft, a second conveyor belt is sleeved on the rotating shaft and the cleaning shaft, a semicircular gear is fixedly connected to the first rotating shaft, and both of the rotating shafts are fixedly connected to a rotating gear that meshes with the semicircular gear.

[0011] Preferably, the dust removal component includes a collecting box fixedly connected to the mounting plate, the collecting box is located below the cleaning shaft, a reciprocating screw is rotatably installed in the collecting box, a dust removal guide rod is fixedly connected to the mounting plate, a dust removal rod is sleeved on the reciprocating screw and the dust removal guide rod, the reciprocating screw is threadedly connected to the dust removal rod, the dust removal rod can contact the brush, and a third conveyor belt is sleeved on the reciprocating screw and the cleaning shaft.

[0012] Preferably, both mounting plates are equipped with dust-blowing mechanisms corresponding to the cleaning mechanisms, and the dust-blowing mechanisms include dust-blowing tubes fixedly connected to the mounting plates, and the dust-blowing tubes are provided with a plurality of dust-blowing nozzles arranged toward the enameled wires. A dust-blowing pump is fixedly connected to the workbench, and the dust-blowing pump is connected to the dust-blowing tube through a connecting tube, and a sealing member for sealing the connecting tube is installed in the dust-blowing tube.

[0013] Preferably, the sealing member includes a sealing shaft rotatably installed in the dust blowing pipe, the sealing valve is fixedly connected to the sealing shaft, the sealing shaft extends to the outside of the dust blowing pipe, a connecting shaft is rotatably installed on the mounting plate, the connecting shaft and the sealing shaft are connected by a bevel gear set, the connecting shaft is fixedly connected to the connecting gear, a rack meshing with the connecting gear is slidably installed on the mounting plate, a baffle is fixedly connected to the rack, a first spring is fixedly connected between the baffle and the mounting plate, a push plate is fixedly connected to the cleaning shaft, the push plate is in contact with the baffle, and an arc surface is formed on the end face of the push plate facing the baffle.

[0014] Preferably, an air blowing mechanism is installed between the paint spray box and the drying box, and the air blowing mechanism includes a sealing cylinder fixedly connected between the paint spray box and the drying box, an annular nozzle is rotatably installed in the sealing cylinder, and an air blowing pump is fixedly connected to the workbench, and the air blowing pump and the annular nozzle are connected through an air inlet pipe. A plurality of nozzles are evenly arranged on the inner circumference of the annular nozzle, and a transmission part is installed on the sealing cylinder, and the drive shaft can drive the annular nozzle to rotate through the transmission part.

[0015] Preferably, the transmission member includes a gear ring rotatably mounted in the sealing cylinder, the gear ring is fixedly connected to the annular nozzle, a transmission shaft is rotatably mounted on the sealing cylinder, a fourth conveyor belt is sleeved on the transmission shaft and the drive shaft, and a transmission gear meshing with the gear ring is fixedly connected to the transmission shaft.

[0016] Preferably, the unwinding mechanism includes an unwinding frame fixedly connected to the first rotating shaft, an unwinding motor is fixedly connected to the unwinding frame, an unwinding disk is rotatably installed in the unwinding frame, the output shaft of the unwinding motor is fixedly connected to the unwinding disk, and two unwinding guide rollers are rotatably installed in the unwinding frame, and the two unwinding guide rollers are respectively located on both sides of the enameled wire.

[0017] In summary, the present invention includes at least the following beneficial technical effects:

[0018] 1. When the enameled wire needs to be processed, the unwinding mechanism is first used to unwind the enameled wire, and the rewinding mechanism is used to rewind the enameled wire. The enameled wire passes through the paint spraying box and the drying box, and then the driving mechanism is started. The driving mechanism drives the first rotating shaft and the second rotating shaft to rotate synchronously. The first rotating shaft drives the unwinding mechanism to rotate, and the second rotating shaft drives the rewinding mechanism to rotate. After the painting is completed, the enameled wire can rotate on its own. The paint on the surface of the enameled wire flows along the enameled wire, avoiding the occurrence of paint dripping, and solving the problem of affecting the overall quality of the enameled wire.

[0019] 2. Before painting the enameled wire, the brush is in contact with the enameled wire. During the rotation of the enameled wire, the brush can sweep away the debris and dust on the enameled wire. Start the rotating part, which can drive the two cleaning shafts to rotate respectively. The cleaning shaft drives the cleaning plate to rotate, and the cleaning plate drives the brush to rotate. When one of the brushes is in contact with the enameled wire, the other brush is separated from the enameled wire. When the brush is separated from the enameled wire, the dust removal part can clean the brush to avoid the accumulation of too much dust on the brush, which affects the cleaning effect of the enameled wire.

[0020] 3. During the rotation of the enameled wire, start the dust blowing pump, which delivers gas to the dust blowing pipe and sprays it through the dust blowing nozzle to clean the dust on the enameled wire, making the enameled wire cleaner. When the brush on the same side contacts the enameled wire, the sealing piece blocks the dust blowing pipe on the same side and opens the dust blowing pipe on the other side to prevent the airflow from the dust blowing pipe from affecting the cleaning process of the brush. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the overall structure of the enameled wire production and processing device according to an embodiment of the present invention.

[0022] Figure 2 2 is a schematic structural diagram of a driving mechanism according to an embodiment of the present invention.

[0023] Figure 3 2 is a schematic structural diagram of an unwinding mechanism according to an embodiment of the present invention.

[0024] Figure 4 It is a structural schematic diagram of the winding mechanism of an embodiment of the present invention.

[0025] Figure 5 2 is a schematic structural diagram of a rotating member according to an embodiment of the present invention.

[0026] Figure 6 It is a structural schematic diagram of a cleaning mechanism according to an embodiment of the present invention.

[0027] Figure 7 It is a structural schematic diagram of a dust removal component according to an embodiment of the present invention.

[0028] Figure 8 Schematic diagram of the structure of the blocking member according to an embodiment of the present invention.

[0029] Explanation of the accompanying symbols: 1. Workbench; 11. Paint spray box; 12. Drying box; 13. First support plate; 14. Second support plate; 15. First rotating shaft; 151. Semicircular gear; 16. Second rotating shaft; 17. Mounting plate; 2. Unwinding mechanism; 21. Unwinding rack; 22. Unwinding motor; 23. Unwinding reel; 24. Unwinding guide roller; 3. Rewinding mechanism; 31. Rewinding rack; 32. Rewinding motor; 33. Rewinding reel; 34. Rewinding guide roller; 4. Driving mechanism; 41. Driving motor; 42. Driving shaft; 43. First conveyor belt; 5. Cleaning mechanism; 51. Cleaning Shaft; 52, cleaning plate; 53, brush; 54, rotating shaft; 541, rotating gear; 55, second conveyor belt; 56, collecting box; 57, reciprocating screw; 58, dust removal rod; 59, third conveyor belt; 6, dust blowing mechanism; 61, dust blowing pipe; 62, blocking shaft; 63, blocking valve; 64, connecting shaft; 641, connecting gear; 65, rack; 66, baffle; 67, first spring; 68, push plate; 7, blowing mechanism; 71, sealing cylinder; 72, annular nozzle; 73, gear ring; 74, transmission shaft; 741, transmission gear; 75, fourth conveyor belt. DETAILED DESCRIPTION

[0030] The following is combined with Figure 1 -Attached Figure 8 The present invention is described in further detail.

[0031] The embodiment of the present invention discloses an enameled wire production and processing device. Figures 1 to 4 The enameled wire production and processing device includes a workbench 1, a reeling mechanism 2, a reeling mechanism 3, a paint spraying box 11 and a drying box 12. A paint spraying tube is fixedly connected to the paint spraying tube 11, and a plurality of nozzles are provided on the paint spraying tube. A drying sheet is provided in the drying box 12. The workbench 1 is fixedly connected to a first support plate 13 and a second support plate 14. A first rotating shaft 15 connected to the reeling mechanism 2 is rotatably installed on the first support plate 13. A second rotating shaft 16 connected to the reeling mechanism 3 is rotatably installed on the second support plate 14. The axes of the first rotating shaft 15 and the second rotating shaft 16 are the same. A device for driving the first rotating shaft 15 and the second rotating shaft 16 to rotate is installed on the workbench 1. The driving mechanism 4 rotates in a step-by-step manner; when the enameled wire needs to be processed, the unwinding mechanism 2 is first used to unwind the enameled wire, and the winding mechanism 3 is used to wind the enameled wire. The enameled wire passes through the paint spraying box 11 and the drying box 12, and then the driving mechanism 4 is started. The driving mechanism 4 drives the first rotating shaft 15 and the second rotating shaft 16 to rotate synchronously, the first rotating shaft 15 drives the unwinding mechanism 2 to rotate, and the second rotating shaft 16 drives the winding mechanism 3 to rotate, so that the enameled wire can rotate after the painting is completed, and the paint on the surface of the enameled wire flows along the enameled wire to avoid the occurrence of paint dripping, thereby solving the problem of affecting the overall quality of the enameled wire.

[0032] Reference Figure 3 and Figure 4 The driving mechanism 4 includes a driving motor 41 fixedly connected to the first support plate 13, the output shaft of the driving motor 41 is fixedly connected to the first rotating shaft 15, and a driving shaft 42 is rotatably installed between the first support plate 13 and the second support plate 14. The first rotating shaft 15 and the second rotating shaft 16 are respectively sleeved with a first conveyor belt 43 on the driving shaft 42; when the driving motor 41 is started, the driving motor 41 drives the first rotating shaft 15 to rotate, the first rotating shaft 15 drives the driving shaft 42 to rotate through the first conveyor belt 43, and the driving shaft 42 drives the second rotating shaft 16 to rotate through the first conveyor belt 43, so that the first rotating shaft 15 and the second rotating shaft 16 rotate synchronously.

[0033] Reference Figures 2 to 6 , two groups of cleaning mechanisms 5 are installed on the workbench 1, and two mounting plates 17 corresponding to the cleaning mechanisms 5 are fixedly connected to the workbench 1. The two groups of cleaning mechanisms 5 are symmetrically arranged on both sides of the enameled wire. The cleaning mechanism 5 includes a cleaning shaft 51 rotatably mounted on the mounting plate 17, and a cleaning plate 52 is fixedly connected to the cleaning shaft 51. A brush 53 in contact with the enameled wire is fixedly connected to the cleaning plate 52. When the brush 53 in one group of cleaning mechanisms 5 contacts the enameled wire, the brush 53 in the other group of cleaning mechanisms 5 is separated from the enameled wire. A rotating member is provided on the workbench 1, which can drive the two cleaning shafts 51 to rotate respectively. Both mounting plates 17 are equipped with A dust removal component for cleaning the brush 53; before spraying the enameled wire, the brush 53 is in contact with the enameled wire. During the rotation of the enameled wire, the brush 53 can sweep away the debris and dust on the enameled wire. The rotating component is started, and the rotating component can drive the two cleaning shafts 51 to rotate respectively. The cleaning shaft 51 drives the cleaning plate 52 to rotate, and the cleaning plate 52 drives the brush 53 to rotate. When one of the brushes 53 is in contact with the enameled wire, the other brush 53 is separated from the enameled wire. When the brush 53 is separated from the enameled wire, the dust removal component can clean the brush 53 to avoid the accumulation of too much dust on the brush 53, which affects the cleaning effect of the enameled wire.

[0034] Reference Figure 3 and Figure 5The rotating member includes two rotating shafts 54 rotatably mounted on the first supporting plate 13, and the two rotating shafts 54 are respectively arranged corresponding to the cleaning shaft 51. A second conveyor belt 55 is sleeved on the rotating shaft 54 and the cleaning shaft 51. A semicircular gear 151 is fixedly connected to the first rotating shaft 15, and a rotating gear 541 meshing with the semicircular gear 151 is fixedly connected to the two rotating shafts 54; in the process of self-rotation of the enameled wire, the first rotating shaft 15 drives the semicircular gear 151 to rotate. When the semicircular gear 151 meshes with one of the rotating gears 541, the semicircular gear 151 is separated from the other rotating gear 541, and the semicircular gear 151 drives the rotating gear 541, and the rotating gear 541 drives the rotating shaft 54 to rotate. The rotating shaft 54 drives the cleaning shaft 51 to rotate through the second conveyor belt 55, so that the brush 53 can be separated from the enameled wire.

[0035] Reference Figures 5 to 7 The dust removal part includes a collection box 56 fixedly connected to the mounting plate 17. The collection box 56 is located below the cleaning shaft 51. A reciprocating screw 57 is rotatably installed in the collection box 56. A dust removal guide rod is fixedly connected to the mounting plate 17. A dust removal rod 58 is sleeved on the reciprocating screw 57 and the dust removal guide rod. The reciprocating screw 57 is threadedly connected to the dust removal rod 58. The dust removal rod 58 can contact the brush 53. A third conveyor belt 59 is sleeved on the reciprocating screw 57 and the cleaning shaft 51. During the rotation of the enameled wire, the first rotating shaft 15 drives the cleaning shaft 51 to rotate, and the cleaning shaft 51 drives the reciprocating screw 57 to rotate through the third conveyor belt 59. The reciprocating screw 57 drives the dust removal rod 58 to reciprocate. When the brush 53 rotates to contact the dust removal rod 58, the dust removal rod 58 can move the brush 53, thereby cleaning the dust and debris on the brush 53.

[0036] Reference Figures 2 to 8 , both mounting plates 17 are equipped with dust blowing mechanisms 6 corresponding to the cleaning mechanisms 5, and the dust blowing mechanisms 6 include a dust blowing tube 61 fixedly connected to the mounting plate 17, and a plurality of dust blowing nozzles arranged toward the enameled wire are provided on the dust blowing tube 61. A dust blowing pump is fixedly connected to the workbench 1, and the dust blowing pump is communicated with the dust blowing tube 61 through a connecting tube, and a sealing member for sealing the connecting tube is installed in the dust blowing tube 61; during the rotation of the enameled wire, the dust blowing pump is started, and the dust blowing pump delivers gas to the dust blowing tube 61 and sprays it through the dust blowing nozzle to clean the dust on the enameled wire, making the enameled wire cleaned more cleanly. When the brush 53 on the same side contacts the enameled wire, the sealing member blocks the dust blowing tube 61 on the same side, and the dust blowing tube 61 on the other side is opened to prevent the airflow blown out of the dust blowing tube 61 from affecting the cleaning process of the brush 53.

[0037] Reference Figures 5 to 8The blocking member includes a blocking shaft 62 rotatably mounted in the dust blowing pipe 61, and a blocking valve 63 is fixedly connected to the blocking shaft 62. The blocking shaft 62 extends to the outside of the dust blowing pipe 61, and a connecting shaft 64 is rotatably mounted on the mounting plate 17. The connecting shaft 64 and the blocking shaft 62 are connected through a bevel gear set. A connecting gear 641 is fixedly connected to the connecting shaft 64, and a rack 65 meshing with the connecting gear 641 is slidably mounted on the mounting plate 17. A baffle 66 is fixedly connected to the rack 65, and a first spring 67 is fixedly connected between the baffle 66 and the mounting plate 17. A push plate 68 is fixedly connected to the cleaning shaft 51, and the push plate 68 is in contact with the baffle 66. An arc surface is formed on the end surface of the push plate 68 facing the baffle 66; During the rotation of the brush 53, the cleaning shaft 51 drives the push plate 68 to rotate. When the push plate 68 contacts the baffle 66, the push plate 68 pushes the baffle 66 to move, and the baffle 66 drives the rack 65 to rotate. The rack 65 drives the connecting gear 641 to rotate. The connecting gear 641 drives the connecting shaft 64 to rotate. The connecting shaft 64 drives the blocking shaft 62 to rotate. The blocking shaft 62 drives the blocking valve 63 to rotate. When the brush 53 contacts the enameled wire, the blocking valve 63 blocks the dust blowing pipe 61. When the cleaning shaft 51 rotates again, the cleaning shaft 51 drives the push plate 68 to separate from the baffle 66. The first spring 67 can push the baffle 66 to move in the opposite direction, and the blocking valve 63 can be opened.

[0038] Reference Figure 2 and Figure 4 , an air blowing mechanism 7 is installed between the paint spraying box 11 and the drying box 12, and the air blowing mechanism 7 includes a sealing cylinder 71 fixedly connected between the paint spraying box 11 and the drying box 12, and the sealing cylinder 71 can prevent the paint liquid from dripping onto the workbench 1, and an annular nozzle 72 is rotatably installed in the sealing cylinder 71, and an air blowing pump is fixedly connected to the workbench 1, and the air blowing pump and the annular nozzle 72 are communicated through an air inlet pipe. A plurality of nozzles are evenly arranged on the inner circumference of the annular nozzle 72, and a transmission member is installed on the sealing cylinder 71, and the drive shaft 42 can drive the annular nozzle 72 to rotate through the transmission member; when the enameled wire is painted, the air blowing pump is started, and the air flow is transported to the annular nozzle 72 and blown to the enameled wire through the nozzle, which can further prevent the paint liquid from dripping. At the same time, during the rotation of the enameled wire, the drive shaft 42 drives the annular nozzle 72 to rotate through the transmission member, and the annular nozzle 72 drives the nozzle to rotate, and the air flow direction of the nozzle always remains relatively stationary with the paint film surface, reducing air flow disturbance.

[0039] Reference Figure 4The transmission part includes a gear ring 73 rotatably installed in the sealing cylinder 71, the gear ring 73 is fixedly connected to the annular nozzle 72, and a transmission shaft 74 is rotatably installed on the sealing cylinder 71. A fourth conveyor belt 75 is sleeved on the transmission shaft 74 and the drive shaft 42, and a transmission gear 741 engaged with the gear ring 73 is fixedly connected to the transmission shaft 74; during the rotation of the drive shaft 42, the drive shaft 42 drives the transmission shaft 74 to rotate through the fourth conveyor belt 75, the transmission shaft 74 drives the transmission gear 741 to rotate, the transmission gear 741 drives the gear ring 73 to rotate, and the gear ring 73 drives the annular nozzle 72 to rotate.

[0040] Reference Figure 2 and Figure 3 The unwinding mechanism 2 includes an unwinding frame 21 fixedly connected to the first rotating shaft 15, and an unwinding motor 22 is fixedly connected to the unwinding frame 21. An unwinding disk 23 is rotatably installed in the unwinding frame 21, and the output shaft of the unwinding motor 22 is fixedly connected to the unwinding disk 23. Two unwinding guide rollers 24 are rotatably installed in the unwinding frame 21, and the two unwinding guide rollers 24 are respectively located on both sides of the enameled wire; in the process of rotation of the first rotating shaft 15, the first rotating shaft 15 drives the unwinding frame 21 to rotate, and the unwinding frame 21 drives the two unwinding guide rollers 24 to rotate. The two unwinding guide rollers 24 can guide the enameled wire to prevent the enameled wire from deflecting.

[0041] Reference Figure 2 and Figure 4 The winding mechanism 3 includes a winding frame 31 fixedly connected to the second rotating shaft 16, and a winding motor 32 is fixedly connected to the winding frame 31. A winding disk 33 is rotatably installed in the winding frame 31, and the output shaft of the winding motor 32 is fixedly connected to the winding disk 33. Two winding guide rollers 34 are rotatably installed in the winding frame 31, and the two winding guide rollers 34 are respectively located on both sides of the enameled wire; during the rotation of the second rotating shaft 16, the second rotating shaft 16 drives the winding frame 31 to rotate, and the winding frame 31 drives the two winding guide rollers 34 to rotate. The two winding guide rollers 34 can guide the enameled wire to prevent the enameled wire from deviating.

[0042] The implementation principle of the enameled wire production and processing device of the embodiment of the present invention is as follows: when the enameled wire needs to be processed, the unwinding disk 23 is first used to unwind the enameled wire, and the winding disk 33 is used to wind the enameled wire. The enameled wire passes through the paint spraying box 11, the sealing cylinder 71 and the drying box 12, and then the driving motor 41 is started. The driving motor 41 drives the first rotating shaft 15 and the second rotating shaft 16 to rotate synchronously. The first rotating shaft 15 drives the unwinding rack 21 to rotate, and the second rotating shaft 16 drives the winding rack 31 to rotate, so that the enameled wire can rotate after the painting is completed, and the paint liquid on the surface of the enameled wire flows along the enameled wire to avoid the occurrence of paint dripping; at the same time, the first rotating shaft 15 drives the semicircular gear 151 to rotate The semicircular gear 151 drives one of the cleaning shafts 51 to rotate, and the cleaning shaft 51 drives the brushes 53 to rotate, so that one of the brushes 53 is separated from the enameled wire, and the cleaning shaft 51 drives the dust removal rod 58 to move back and forth. When the brush 53 rotates to contact the dust removal rod 58, the dust removal rod 58 can move the brush 53 to clean the dust and debris on the brush 53; at the same time, the cleaning shaft 51 drives the push plate 68 to rotate, and the push plate 68 drives the blocking valve 63 to block the dust blowing pipe 61. When the brush 53 on the same side contacts the enameled wire, the dust blowing pipe 61 on the same side is blocked, and the dust blowing pipe 61 on the other side is opened to prevent the airflow blown out of the dust blowing pipe 61 from affecting the cleaning process of the brush 53.

[0043] The above are all preferred embodiments of the present invention, and are not intended to limit the scope of protection of the present invention. Therefore, any equivalent changes made based on the structure, shape, and principle of the present invention should be included in the scope of protection of the present invention.

Claims

1. An enameled wire production and processing device, comprising a workbench (1), an unwinding mechanism (2), a rewinding mechanism (3), a paint spraying box (11) and a drying box (12), characterized in that: The workbench (1) is fixedly connected to a first support plate (13) and a second support plate (14); a first rotating shaft (15) connected to the unwinding mechanism (2) is rotatably mounted on the first support plate (13); a second rotating shaft (16) connected to the rewinding mechanism (3) is rotatably mounted on the second support plate (14); the axes of the first rotating shaft (15) and the second rotating shaft (16) are the same; and a driving mechanism (4) for driving the first rotating shaft (15) and the second rotating shaft (16) to rotate synchronously is mounted on the workbench (1).

2. The enameled wire production and processing device according to claim 1, characterized in that: The driving mechanism (4) includes a driving motor (41) fixedly connected to the first support plate (13), an output shaft of the driving motor (41) is fixedly connected to the first rotating shaft (15), a driving shaft (42) is rotatably mounted between the first supporting plate (13) and the second supporting plate (14), and a first conveyor belt (43) is respectively sleeved on the first rotating shaft (15) and the second rotating shaft (16) and the driving shaft (42).

3. The enameled wire production and processing device according to claim 2, characterized in that: Two groups of cleaning mechanisms (5) are installed on the workbench (1). Two mounting plates (17) corresponding to the cleaning mechanisms (5) are fixedly connected to the workbench (1). The two groups of cleaning mechanisms (5) are symmetrically arranged on both sides of the enameled wire. The cleaning mechanism (5) includes a cleaning shaft (51) rotatably mounted on the mounting plate (17). A cleaning plate (52) is fixedly connected to the cleaning shaft (51). A brush (53) in contact with the enameled wire is fixedly connected to the cleaning plate (52). When the brush (53) in one group of the cleaning mechanisms (5) contacts the enameled wire, the brush (53) in the other group of the cleaning mechanisms (5) is separated from the enameled wire. A rotating member is provided on the workbench (1). The rotating member can respectively drive the two cleaning shafts (51) to rotate. Dust removal members for cleaning the brushes (53) are installed on both mounting plates (17).

4. The enameled wire production and processing device according to claim 3, characterized in that: The rotating member comprises two rotating shafts (54) rotatably mounted on the first support plate (13), the two rotating shafts (54) being respectively arranged corresponding to the cleaning shaft (51), a second conveyor belt (55) being sleeved on the rotating shaft (54) and the cleaning shaft (51), a semicircular gear (151) being fixedly connected to the first rotating shaft (15), and a rotating gear (541) meshing with the semicircular gear (151) being fixedly connected to both the rotating shafts (54).

5. The enameled wire production and processing device according to claim 3, characterized in that: The dust removal component includes a collection box (56) fixedly connected to the mounting plate (17), the collection box (56) is located below the cleaning shaft (51), a reciprocating screw (57) is rotatably installed in the collection box (56), a dust removal guide rod is fixedly connected to the mounting plate (17), a dust removal rod (58) is sleeved on the reciprocating screw (57) and the dust removal guide rod, the reciprocating screw (57) is threadedly connected to the dust removal rod (58), the dust removal rod (58) can contact the brush (53), and a third conveyor belt (59) is sleeved on the reciprocating screw (57) and the cleaning shaft (51).

6. The enameled wire production and processing device according to claim 3, characterized in that: A dust blowing mechanism (6) corresponding to the cleaning mechanism (5) is installed on each of the two mounting plates (17). The dust blowing mechanism (6) includes a dust blowing pipe (61) fixedly connected to the mounting plate (17). The dust blowing pipe (61) is provided with a plurality of dust blowing nozzles arranged toward the enameled wire. A dust blowing pump is fixedly connected to the workbench (1). The dust blowing pump is connected to the dust blowing pipe (61) through a connecting pipe. A sealing member for sealing the connecting pipe is installed in the dust blowing pipe (61).

7. The enameled wire production and processing device according to claim 6, characterized in that: The blocking member includes a blocking shaft (62) rotatably mounted in the dust blowing pipe (61), a blocking valve (63) fixedly connected to the blocking shaft (62), the blocking shaft (62) extending to the outside of the dust blowing pipe (61), a connecting shaft (64) rotatably mounted on the mounting plate (17), the connecting shaft (64) and the blocking shaft (62) being connected via a bevel gear set, a connecting gear (641) fixedly connected to the connecting shaft (64), a rack (65) meshing with the connecting gear (641) slidably mounted on the mounting plate (17), a baffle (66) fixedly connected to the rack (65), a first spring (67) fixedly connected between the baffle (66) and the mounting plate (17), a push plate (68) fixedly connected to the cleaning shaft (51), the push plate (68) in contact with the baffle (66), and an arc surface formed on the end face of the push plate (68) facing the baffle (66).

8. The enameled wire production and processing device according to claim 2, characterized in that: An air blowing mechanism (7) is installed between the paint spray box (11) and the drying box (12), and the air blowing mechanism (7) includes a sealing cylinder (71) fixedly connected between the paint spray box (11) and the drying box (12), and an annular nozzle (72) is rotatably installed in the sealing cylinder (71). An air blowing pump is fixedly connected to the workbench (1), and the air blowing pump and the annular nozzle (72) are connected through an air inlet pipe. A plurality of nozzles are evenly arranged on the inner circumference of the annular nozzle (72), and a transmission member is installed on the sealing cylinder (71). The drive shaft (42) can drive the annular nozzle (72) to rotate through the transmission member.

9. The enameled wire production and processing device according to claim 8, characterized in that: The transmission member includes a gear ring (73) rotatably mounted in the sealing cylinder (71), the gear ring (73) being fixedly connected to the annular nozzle (72), a transmission shaft (74) being rotatably mounted on the sealing cylinder (71), a fourth conveyor belt (75) being sleeved on the transmission shaft (74) and the drive shaft (42), and a transmission gear (741) meshing with the gear ring (73) being fixedly connected to the transmission shaft (74).

10. The enameled wire production and processing device according to claim 1, characterized in that: The unwinding mechanism (2) comprises an unwinding frame (21) fixedly connected to the first rotating shaft (15), an unwinding motor (22) fixedly connected to the unwinding frame (21), an unwinding disk (23) rotatably mounted in the unwinding frame (21), an output shaft of the unwinding motor (22) fixedly connected to the unwinding disk (23), two unwinding guide rollers (24) rotatably mounted in the unwinding frame (21), and the two unwinding guide rollers (24) are respectively located on both sides of the enameled wire.

Citation Information

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