Intelligent production method of multifunctional gel beads

Abstract

The invention relates to the technical field of multifunctional condensate bead production, in particular to multifunctional condensate bead intelligent production equipment which comprises an electric conveying belt, an electric mechanical arm and the like. And at least two electric mechanical arms are mounted beside the electric conveying belt. According to the pressure-resistant detection device for the condensation beads, the condensation beads are weighed through the electronic scale installed on the electric conveying belt, and then the condensation beads are extruded through rotation of the extrusion rollers, so that pressure-resistant detection on the condensation beads is achieved, the situation of missing detection is avoided, the pressure-resistant performance of the condensation beads is detected more comprehensively and more accurately, and the detection efficiency is improved. Condensate bead components adhered to the extrusion roller are cleaned through the cleaning plate and collected through the collecting box, so that the influence on subsequent use of the extrusion roller is avoided, negative pressure is generated in the suction pipe, the condensate bead components flowing to the cleaning plate through all through holes are sucked, and the condensate bead components flow into the collecting box; and the collecting box is used for collecting, so that the cleaning effect on the extrusion roller is improved.

Description

Technical Field

[0001] The present invention relates to the technical field of multifunctional condensate bead production, and in particular to an intelligent production method for multifunctional condensate beads. Background Art

[0002] Multifunctional laundry detergent beads are an innovative laundry product that combines multiple cleaning and care functions. They are made of a water-soluble film wrapped around a concentrated liquid, resembling jelly capsules that dissolve quickly in water. They are designed for single-piece quantities and can be sustainably produced and packaged.

[0003] However, based on existing technology, it is found that the quality assurance of laundry beads faces challenges in the production and transportation of laundry beads. After packaging, the beads are usually stacked and stored during transportation. However, some beads have poor pressure resistance and are easily broken due to pressure when stacked and stored, seriously affecting product quality. Moreover, if bumpy roads are encountered during transportation, the beads vibrate in the car, further increasing the risk of breakage. In order to control the quality of the beads, pressure testing is very necessary. However, at present, most people in the industry rely on manual sampling and testing to determine whether the product meets the standards. This method has obvious disadvantages and is prone to missed inspections. It is difficult to comprehensively and accurately evaluate the quality of the beads, which in turn affects the overall quality and market reputation of the product. Summary of the Invention

[0004] In order to overcome the shortcomings of the prior art that condensate beads are prone to rupture due to pressure during storage, whereby sampling detection is used and there is a tendency for missed detection, making it difficult to comprehensively and accurately assess the quality of condensate beads, the present invention provides a multifunctional intelligent production device for condensate beads.

[0005] Technical solution: A multifunctional intelligent production equipment for condensed beads, including an electric conveyor belt and an electric mechanical arm; an electronic scale for weighing condensed beads is installed on the electric conveyor belt; at least two electric mechanical arms are installed on the side of the electric conveyor belt; it also includes a pressure detection component, a connecting frame, a visual detector, a fixed cylinder, a cylinder, a conduit, an electromagnetic valve, a fixed block, a die head, an elastic member I and a cleaning component; a pressure detection component for performing pressure detection on condensed beads is connected to the side guard plate of the electric conveyor belt; each telescopic end of the electric mechanical arm is fixedly connected to a connecting frame; each connecting frame A visual detector is fixed on each connecting frame; a fixed cylinder is fixed on each connecting frame, and a plurality of through holes are opened on the fixed cylinder; each fixed cylinder is fixed on and connected to a cylinder; each cylinder is connected to a conduit; each fixed cylinder is fixed on a fixed block; each fixed block is slidably connected to a die head; at least two elastic parts I are fixed between each die head and the corresponding fixed block, one end of the elastic part I is fixed to the die head, and the other end of the elastic part I is fixed to the fixed block; each connecting frame is connected to a cleaning component for cleaning broken condensed beads.

[0006] Optionally, the pressure resistance detection component includes a mounting plate, a motor, a squeezing roller, a cleaning plate and a collection box; at least two mounting plates are fixedly connected to the side guard plate of the electric conveyor belt; a motor is mounted on one of the mounting plates; a squeezing roller is fixedly connected to the output shaft of the motor; the squeezing roller is rotatably connected to all the mounting plates; a cleaning plate is commonly fixedly connected to all the mounting plates; and a collection box is detachably connected to the cleaning plate.

[0007] Optionally, the cleaning assembly includes a support frame, an electric actuator, a scraper, an electric slide rail I, an electric slider I, a scraper, a receiving box and a scraping mechanism; each connecting frame is fixedly connected to a support frame; each support frame is fixedly connected to an electric actuator, and the electric actuator is an electric push rod; the telescopic part of each electric actuator is fixedly connected to a scraper, and the scraper is provided with at least two through grooves; the scraper is fixedly connected to the electric slide rail I; the electric slider I is slidably connected to the electric slide rail I; the scraper is fixedly connected to the electric slider I; the scraper is in contact with the scraper; the receiving box is detachably connected to the scraper; the scraper is connected to a scraper mechanism for scraping the condensed bead components.

[0008] Optionally, the scraping mechanism includes an electric slide rail II, an electric slider II, a cross bar, a transfer belt and an elastic part II; the electric slide rail II is fixed to the scraper; the electric slider II is slidably connected to the electric slide rail II; the cross bar is fixed to the electric slider II; the cross bar is slidably connected to the scraper; the transfer belt is fixed to the cross bar, and the surface of the transfer belt is coated with an anti-stick coating, and the transfer belt is in contact with the scraper; at least two elastic parts II are fixed to one end of the transfer belt away from the cross bar, and the elastic part II is a spring, and the end of all elastic parts II away from the transfer belt is fixed to the scraper.

[0009] Optionally, it also includes a collection box and a suction tube; a plurality of through holes are opened on the cleaning plate; the collection box is detachably connected to the cleaning plate; the collection box is connected to all the through holes; and a suction tube is fixedly connected to the collection box and connected.

[0010] Optionally, a suction cup is also included; each die head is fixed with a suction cup.

[0011] Optionally, a precise unloading system is also included; the precise unloading system is connected to the electric conveyor belt; the precise unloading system includes a grid frame, a fixed frame, an infrared counter, a collecting tube and an electric opening and closing plate; the side guard plate of the electric conveyor belt is fixedly connected to the grid frame, and the grid frame is provided with a number of diversion channels; the side guard plate of the electric conveyor belt is fixedly connected to the fixed frame; a number of infrared counters are installed on the fixed frame, and each infrared counter corresponds to each diversion channel on the grid frame; a number of collecting tubes are fixedly connected to the fixed frame, and each collecting tube corresponds to each infrared counter; each collecting tube is installed with an electric opening and closing plate, and the electric opening and closing plate consists of a driving motor and a baffle, and the output shaft of the driving motor rotates to drive the baffle to rotate.

[0012] Optionally, it further includes a limit plate and a guide plate; a plurality of limit plates are fixedly connected to the grid frame; and the ends of all the limit plates away from the grid frame are commonly fixedly connected to the guide plate.

[0013] Optionally, the limiting plate is configured to be in an arc shape.

[0014] Optionally, a guide plate is further included; the guide plate is fixed to the fixing frame, and the side of the guide plate away from the fixing frame is set to be inclined.

[0015] Optionally, a multifunctional condensate bead intelligent production method is characterized by comprising the following steps:

[0016] S1: The condensate beads are carried by an electric conveyor belt and weighed by an electronic scale installed on the electric conveyor belt;

[0017] S2: The condensed beads are squeezed by rotating the squeezing roller, thereby performing a pressure resistance test on the condensed beads;

[0018] S3: The die head and the suction cup work together to absorb the condensed beads with unqualified weight, and then pick the condensed beads with unqualified weight from the electric conveyor belt;

[0019] S4: The transfer belt moves along the surface of the scraper, so that the condensed beads adhering to the surface of the conveyor belt are transferred to the surface of the transfer belt, and then the scraper moves along the upper surface of the transfer belt, so that the condensed beads flow into the receiving box for collection;

[0020] S5: The number of condensation beads is precisely controlled through the collecting tube to ensure that the number of condensation beads packaged remains consistent.

[0021] The advantages and positive effects of the present invention are:

[0022] (1) The condensed beads are weighed by an electronic scale installed on the electric conveyor belt, and then squeezed by the squeezing roller, so as to realize the pressure resistance test of the condensed beads, thereby avoiding the situation of missed detection, thereby realizing a more comprehensive and accurate test of the pressure resistance performance of the condensed beads and improving the overall quality of the condensed beads.

[0023] (2) The condensed beads adhering to the squeezing roller are cleaned by a cleaning plate and collected by a collecting box, thereby avoiding affecting the subsequent use of the squeezing roller. Negative pressure is generated in the suction tube, and the condensed beads on the cleaning plate are sucked through all the through holes, so that the condensed beads flow into the collecting box and are collected by the collecting box, thereby improving the cleaning effect of the squeezing roller.

[0024] (3) The condensed beads on the electric conveyor belt are identified and detected by a visual detector, and the condensed beads with unqualified weight are adsorbed by the die head and the suction cup, and the condensed beads with unqualified weight are picked out from the electric conveyor belt, thereby improving product quality.

[0025] (4) The scraper moves to contact the conveyor belt in the electric conveyor belt and aligns the broken condensed beads, so that the transfer belt contacts the conveyor belt in the electric conveyor belt, and then the transfer belt moves along the surface of the scraper, so that the condensed beads adhering to the surface of the conveyor belt are transferred to the surface of the transfer belt, and then the scraper moves along the upper surface of the transfer belt, and then the condensed beads are scraped by the scraper, so that the condensed beads flow into the holding box through the corresponding through groove, and then the condensed beads are collected by the holding box, and the scraper moves back and forth, thereby improving the cleaning effect of the transfer belt.

[0026] (5) The infrared counter is used to identify and count the condensed beads, so as to know the number of condensed beads dropped into the collecting tube. When the number of condensed beads in the collecting tube reaches a preset value, the corresponding electric opening and closing plate is controlled to open, so that the condensed beads in the collecting tube fall, thereby ensuring that the number of condensed beads flowing out of the collecting tube each time remains consistent, thereby achieving precise control of the number of condensed beads, and then in subsequent packaging operations, the condensed beads can be directly packaged according to the batches flowing out of the collecting tube, thereby improving the packaging efficiency of the condensed beads and ensuring that the packaging quantity of the condensed beads remains consistent. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 Schematic diagram of the three-dimensional structure of the multifunctional condensate bead intelligent production method of the present invention;

[0028] Figure 2 This is a schematic diagram of the three-dimensional structure of the mounting plate, motor, squeezing roller, and cleaning plate assembly of the multifunctional condensate bead intelligent production method of the present invention;

[0029] Figure 3 This is a schematic diagram of the installation positions of the collection box and the suction tube of the multifunctional condensate bead intelligent production method of the present invention;

[0030] Figure 4 This is a schematic diagram of the installation positions of the visual detector and the fixed cylinder in the multifunctional condensate bead intelligent production method of the present invention;

[0031] Figure 5 Schematic diagram of the installation positions of the fixed block, die head and elastic member I of the multifunctional condensate bead intelligent production method of the present invention;

[0032] Figure 6 This is a schematic diagram of the three-dimensional structure of the cleaning component of the multifunctional condensate bead intelligent production method of the present invention;

[0033] Figure 7 This is a schematic diagram of the installation positions of the scraper, electric slider II, crossbar, transfer belt and elastic member II of the multifunctional condensate bead intelligent production method of the present invention;

[0034] Figure 8 This is a schematic diagram of the combined three-dimensional structure of the electric conveyor belt, grid frame and fixed frame of the multifunctional condensate bead intelligent production method of the present invention;

[0035] Figure 9 This is a schematic diagram of the installation position of the collection cylinder of the multifunctional condensate bead intelligent production method of the present invention;

[0036] Figure 10 This is a schematic diagram of the guide plate installation position of the multifunctional condensate bead intelligent production method of the present invention.

[0037] Markings in the accompanying drawings: 1-electric conveyor belt, 2-electric robotic arm, 201-connecting frame, 202-visual detector, 203-fixed cylinder, 2031-through hole, 204-cylinder, 205-conduit, 206-fixed block, 207-die head, 2071-suction cup, 208-elastic member I, 209-support frame, 210-electric actuator, 211-scraper, 2111-through groove, 212-electric slide rail I, 213-electric slider I, 214-scraper, 215-accommodation box, 21 6-Electric slide rail II, 217-Electric slider II, 218-Cross bar, 219-Transfer belt, 220-Elastic part II, 301-Grid frame, 3011-Limiting plate, 3012-Guide plate, 302-Fixed frame, 303-Infrared counter, 304-Collecting cylinder, 305-Electric opening and closing plate, 306-Guide plate, 401-Mounting plate, 402-Motor, 403-Squeezing roller, 404-Cleaning plate, 4041-Through hole, 405-Collecting box, 406-Collecting box, 4061-Suction tube. DETAILED DESCRIPTION

[0038] Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings.

[0039] Example 1:

[0040] A multifunctional intelligent production equipment for condensed beads, based on Figure 1-Figure 7 As shown, it includes an electric conveyor belt 1 and an electric mechanical arm 2; an electronic scale for weighing condensed beads is installed on the electric conveyor belt 1; two electric mechanical arms 2 are installed beside the electric conveyor belt 1;

[0041] It also includes a pressure detection component, a connecting frame 201, a visual detector 202, a fixed cylinder 203, a cylinder 204, a conduit 205, a solenoid valve, a fixed block 206, a die head 207, an elastic member I 208 and a cleaning component; the side guard plate of the electric conveyor belt 1 is connected to the pressure detection component; the telescopic end of each electric manipulator 2 is fixedly connected to a connecting frame 201; each connecting frame 201 is fixedly connected to a visual detector 202; each connecting frame 201 is fixedly connected to a fixed cylinder 203, and the fixed cylinder 203 is provided with a plurality of through holes 2031; each fixed cylinder 2 03 are fixedly connected to and communicated with a cylinder 204; each cylinder 204 is fixedly connected to and communicated with a conduit 205; the inner bottom of each fixed cylinder 203 is fixedly connected to a fixed block 206; the inner bottom of each fixed block 206 is slidably connected to a die head 207; two elastic members I 208 are fixedly connected between each die head 207 and the corresponding fixed block 206, and the elastic member I 208 is a spring, one end of the elastic member I 208 is fixedly connected to the die head 207, and the other end of the elastic member I 208 is fixedly connected to the fixed block 206; each connecting frame 201 is connected to a cleaning component.

[0042] The pressure resistance detection component includes a mounting plate 401, a motor 402, a squeezing roller 403, a cleaning plate 404 and a collection box 405; two mounting plates 401 are fixedly connected to the side guard plate of the electric conveyor belt 1; a motor 402 is mounted on one of the mounting plates 401; the output shaft of the motor 402 is fixedly connected to the squeezing roller 403; the squeezing roller 403 is rotatably connected to all the mounting plates 401; a cleaning plate 404 is fixedly connected to all the mounting plates 401; and a collection box 405 is detachably connected to the cleaning plate 404.

[0043] The cleaning assembly includes a support frame 209, an electric actuator 210, a scraper 211, an electric slide rail I 212, an electric slider I 213, a scraper 214, a receiving box 215 and a scraping mechanism; each connecting frame 201 is fixedly connected to a support frame 209; each support frame 209 is fixedly connected to an electric actuator 210, and the electric actuator 210 is an electric push rod; the telescopic part of each electric actuator 210 is fixedly connected to a scraper 211, and the scraper 211 has two through grooves 2111; the electric slide rail I 212 is fixedly connected to the scraper 211; the electric slider I 213 is slidably connected to the electric slide rail I 212; the scraper 214 is fixedly connected to the electric slider I 213; the scraper 214 is in contact with the scraper 211; the receiving box 215 is detachably connected to the scraper 211; the scraper 211 is connected to the scraper mechanism.

[0044] The scraper 211 is made of plastic and is used to reduce damage to the conveyor belt in the electric conveyor belt 1 .

[0045] The scraping mechanism includes an electric slide rail II 216, an electric slider II 217, a cross bar 218, a transfer belt 219 and an elastic part II 220; the electric slide rail II 216 is fixed to the outside of the scraper 211; the electric slider II 217 is slidably connected to the electric slide rail II 216; the cross bar 218 is fixed to the electric slider II 217; the cross bar 218 is slidably connected to the scraper 211; the transfer belt 219 is fixed to the cross bar 218, and the surface of the transfer belt 219 is coated with an anti-stick coating, and the transfer belt 219 is in contact with the scraper 211; the end of the transfer belt 219 away from the cross bar 218 is fixed to two elastic parts II 220, the elastic part II 220 is a spring, and the end of all elastic parts II 220 away from the transfer belt 219 is fixed to the scraper 211.

[0046] It also includes a collection box 406 and a suction tube 4061; a plurality of through holes 4041 are opened on the cleaning plate 404; the collection box 406 is detachably connected to the cleaning plate 404; the collection box 406 is connected to all the through holes 4041; and a suction tube 4061 is fixedly connected to and connected to the collection box 406.

[0047] It also includes a suction cup 2071 ; each die head 207 is fixedly connected to a suction cup 2071 .

[0048] In order to solve the problems in the background technology, an external pump is connected to the suction pipe 4061 in advance, and then another external pump is connected to the conduit 205. After the condensed beads are formed, the condensed beads are transported to the electric conveyor belt 1 through the external transfer mechanism, and then the electric conveyor belt 1 is controlled to drive the condensed beads to move from left to right with the front side of the electric conveyor belt 1 as the reference, and the condensed beads are weighed by the electronic scale installed on the electric conveyor belt 1. When the condensed beads move close to the squeezing roller 403, the motor 402 is controlled to start, and the output shaft of the motor 402 rotates to drive the squeezing roller 403 to rotate counterclockwise with the front side of the electric conveyor belt 1 as the reference, so that the rotation direction of the squeezing roller 403 is consistent with the conveying direction of the electric conveyor belt 1, and then the condensed beads are squeezed by the rotation of the squeezing roller 403, thereby realizing the pressure resistance test of the condensed beads, thereby avoiding the situation of missed detection, thereby realizing a more comprehensive and accurate test of the pressure resistance performance of the condensed beads, and improving the overall quality of the condensed beads.

[0049] When the condensed beads break, the condensed bead components will flow out and adhere to the squeezing roller 403 and the conveyor belt surface in the electric conveyor belt 1. Then the squeezing roller 403 continues to rotate and touches the cleaning plate 404, and the squeezing roller 403 is squeezed by the cleaning plate 404, so that the condensed bead components adhered to the squeezing roller 403 are cleaned by the cleaning plate 404 and collected by the collection box 405, so as to avoid affecting the subsequent use of the squeezing roller 403.

[0050] In order to further improve the cleaning effect of the squeezing roller 403, the external pump is controlled to start and evacuate air, thereby generating negative pressure in the suction tube 4061, and then sucking the condensed bead components on the cleaning plate 404 through all the through holes 4041, so that the condensed bead components flow into the collection box 406 and are collected by the collection box 406, thereby improving the cleaning effect of the squeezing roller 403, and then manually cleaning the collection box 405 and the collection box 406 on a regular basis.

[0051] Furthermore, during the production process of the condensed beads, when the condensed bead components are injected into the receiving cavity of the lower mold, the injection volume may occasionally vary, and the condensed bead components may overflow from the receiving cavity of the lower mold. This may cause the condensed beads to not meet the production standards. If the condensed beads that do not meet the production standards are not sorted out, the product quality will be affected.

[0052] In order to solve the above problem, for the convenience of discussion, the operation process of an electric manipulator 2 will be taken as an example below. After weighing and pressure resistance testing, the condensed beads continue to move to the right through the electric conveyor belt 1. Then the electric manipulator 2 is controlled to start and drive the corresponding connecting frame 201 to move. The movement of the connecting frame 201 drives all the connected parts to move, and then drives the visual detector 202 to move, thereby adjusting the position of the visual detector 202 so that the visual detector 202 can identify and detect the condensed beads on the electric conveyor belt 1. When the visual detector 202 detects condensed beads that do not meet the production standards, the electric manipulator 2 is controlled to start again, thereby driving all the connected parts. Move, thereby causing the fixed cylinder 203 to move to directly above the condensed beads that do not meet the production standards, and causing the fixed cylinder 203 to move downward, the movement of the fixed cylinder 203 drives the fixed block 206 to move, and the movement of the fixed block 206 drives the die head 207 to move downward through the two elastic parts Ⅰ 208, and the movement of the die head 207 drives the suction cup 2071 to move downward, and controls the external pump to start operation to generate negative pressure in the catheter 205, thereby generating negative pressure in both the die head 207 and the suction cup 2071, and then the condensed beads that do not meet the weight requirements are adsorbed through the cooperation of the die head 207 and the suction cup 2071, and the condensed beads that do not meet the weight requirements are picked out from the electric conveyor belt 1, thereby improving product quality.

[0053] And because the squeeze roller 403 performs a pressure resistance test on the condensed beads, the condensed beads that fail the pressure resistance test will break, causing the condensed bead components to flow out and adhere to the conveyor belt surface in the electric conveyor belt 1, and then the electric actuator 210 is controlled to start and drive the scraper 211 to move downward, and the scraper 211 moves to drive all connected parts to move until the scraper 211 moves to contact the conveyor belt in the electric conveyor belt 1 and aligns the broken condensed beads, so that the transfer belt 219 is in contact with the conveyor belt in the electric conveyor belt 1, and then the electric slider II 217 is controlled to start and move obliquely upward along the electric slide rail II 216, the electric slider II 217 moves to drive the cross bar 218 to move, and the cross bar 218 moves to drive the transfer belt 219 to move, so that the transfer belt 219 moves along the surface of the scraper 211, and compresses all the elastic parts II 220, and as the conveyor belt in the electric conveyor belt 1 The conveyor belt continues to move, so that the condensed beads adhering to the surface of the conveyor belt are transferred to the surface of the transfer belt 219. Then the electric slider I 213 is controlled to start moving along the electric slide rail I 212. The electric slider I 213 moves and drives the scraper 214 to move along the upper surface of the transfer belt 219, so that the condensed beads accumulate on one side of the scraper 214, and as the scraper 214 moves, the condensed beads move, so that the condensed beads flow through a through groove 2111 into the containing box 215, and then the condensed beads are collected through the containing box 215, and the scraper 214 moves back and forth, so that the condensed beads accumulate on the other side of the scraper 214, and as the scraper 214 moves, the condensed beads move, so that the condensed beads flow through another through groove 2111 into the containing box 215, thereby improving the cleaning effect of the transfer belt 219.

[0054] Example 2: Based on Example 1, Figures 8-10 As shown, it also includes a precise feeding system; the precise feeding system is connected to the electric conveyor belt 1; the precise feeding system includes a grid frame 301, a fixed frame 302, an infrared counter 303, a collecting tube 304 and an electric opening and closing plate 305; the side guard plate of the electric conveyor belt 1 is fixedly connected to the grid frame 301, and a number of diversion channels are provided on the grid frame 301; the side guard plate of the electric conveyor belt 1 is fixedly connected to the fixed frame 302; a number of infrared counters 303 are installed on the fixed frame 302, and each infrared counter 303 corresponds to each diversion channel on the grid frame 301; a number of collecting tubes 304 are fixedly connected to the lower part of the fixed frame 302, and each collecting tube 304 corresponds to each infrared counter 303; each collecting tube 304 is installed with an electric opening and closing plate 305, and the electric opening and closing plate 305 consists of a driving motor and a baffle, and the output shaft of the driving motor rotates to drive the baffle to rotate.

[0055] It also includes a limiting plate 3011 and a guide plate 3012 ; a plurality of limiting plates 3011 are fixedly connected to the grid frame 301 ; and one end of all limiting plates 3011 away from the grid frame 301 is commonly fixedly connected to a guide plate 3012 .

[0056] The limiting plate 3011 is configured to be arc-shaped and is used to cooperate with the electric conveyor belt 1 to limit the condensed beads.

[0057] The guide plate 306 is also included; the guide plate 306 is fixed to the inner side of the fixing frame 302, and the side of the guide plate 306 away from the fixing frame 302 is set to be inclined.

[0058] When the condensed beads are transported to the electric conveyor belt 1, the condensed beads are limited by the grid frame 301, that is, each condensed bead falls into a corresponding guide channel on the grid frame 301. The initial state of the electric opening and closing plate 305 is the closed state. After the condensed beads that do not meet the production standards are picked out from the electric conveyor belt 1, all the remaining condensed beads on the electric conveyor belt 1 are qualified condensed beads, that is, they can be used for the next packaging operation. However, after the condensed beads that do not meet the production standards are picked out, the number of condensed beads in the same batch will change, which will make it difficult to accurately control the number of condensed beads in the subsequent packaging operation, resulting in low packaging efficiency.

[0059] In order to improve the subsequent packaging efficiency of the condensed beads, the condensed beads are continuously conveyed by the electric conveyor belt 1, and the condensed beads are limited by the limiting plate 3011, and the condensed beads are guided by the guide plate 3012 and the guide plate 306, so that the condensed beads in each guide channel on the grid frame 301 fall into a corresponding collection barrel 304, and in the process of the condensed beads falling into the collection barrel 304, the condensed beads are identified and counted by the infrared counter 303, so as to know the number of condensed beads falling into the collection barrel 304, and when the number of condensed beads in the collection barrel 304 reaches a preset value, the corresponding electric opening and closing plate 305 is controlled to open, thereby causing the condensed beads in the collection barrel 304 to fall. Since unqualified condensed beads are picked out, when the number of condensed beads in different guide channels on the grid frame 301 in the same batch is insufficient, the electric opening and closing plate 305 on the corresponding collecting cylinder 304 continues to remain closed until the number in the collecting cylinder 304 reaches a preset value, and then the corresponding electric opening and closing plate 305 is opened, thereby ensuring that the number of condensed beads flowing out of the collecting cylinder 304 each time remains consistent, thereby achieving precise control over the number of condensed beads, and then in subsequent packaging operations, the condensed beads can be directly packaged according to the batches flowing out of the collecting cylinder 304, thereby improving the packaging efficiency of the condensed beads and ensuring that the packaging quantity of the condensed beads remains consistent.

[0060] A multifunctional condensate bead intelligent production method is characterized by comprising the following working steps:

[0061] S1: The condensed beads are carried by the electric conveyor belt 1 and weighed by an electronic scale installed on the electric conveyor belt 1;

[0062] S2: The condensed beads are squeezed by rotating the squeezing roller 403, thereby performing a pressure resistance test on the condensed beads;

[0063] S3: The die head 207 and the suction cup 2071 cooperate to absorb the condensed beads with unqualified weight, and then pick the condensed beads with unqualified weight from the electric conveyor belt 1;

[0064] S4: The transfer belt 219 moves along the surface of the scraper 211, so that the condensed beads adhering to the surface of the conveyor belt are transferred to the surface of the transfer belt 219. Then, the scraper 214 moves along the upper surface of the transfer belt 219, so that the condensed beads flow into the receiving box 215 for collection.

[0065] S5: The number of condensation beads is precisely controlled by the collecting cylinder 304 to ensure that the number of condensation beads packaged remains consistent.

[0066] The above is a detailed introduction to the present application. Specific examples are used herein to illustrate the principles and implementation methods of the present application. The description of the above embodiments is only used to help understand the method and core idea of the present application. At the same time, for those skilled in the art, based on the idea of the present application, there may be changes in the specific implementation methods and application scope. In summary, the content of this specification should not be understood as a limitation on the present application.

Claims

1. A multifunctional intelligent production method for condensate beads, characterized by: The following steps are included: S1: The condensed beads are carried by the electric conveyor belt (1), and the condensed beads are weighed by an electronic scale installed on the electric conveyor belt (1); S2: The condensed beads are squeezed by rotating the squeezing roller (403), thereby performing a pressure resistance test on the condensed beads; S3: The die head (207) and the suction cup (2071) cooperate to absorb the condensed beads with unqualified weight, and pick the condensed beads with unqualified weight from the electric conveyor belt (1); S4: The transfer belt (219) moves along the surface of the scraper (211), so that the condensed beads adhering to the surface of the conveyor belt are transferred to the surface of the transfer belt (219), and then the scraper (214) moves along the upper surface of the transfer belt (219), so that the condensed beads flow into the receiving box (215) for collection; S5: The number of condensation beads is precisely controlled through the collecting cylinder (304) to ensure that the number of condensation beads packaged remains consistent.

2. A multifunctional condensate bead intelligent production device, using the multifunctional condensate bead intelligent production method according to claim 1, characterized in that: The invention comprises an electric conveyor belt (1) and an electric mechanical arm (2); an electronic scale for weighing condensed beads is installed on the electric conveyor belt (1); at least two electric mechanical arms (2) are installed on the side of the electric conveyor belt (1); and the invention also comprises a pressure detection component, a connecting frame (201), a visual detector (202), a fixed cylinder (203), a cylinder (204), a conduit (205), an electromagnetic valve, a fixed block (206), a die head (207), an elastic member I (208) and a cleaning component; a pressure detection component for performing pressure detection on condensed beads is connected to the side guard plate of the electric conveyor belt (1); the telescopic end of each electric mechanical arm (2) is fixedly connected to a connecting frame (201); each connecting frame (201) is fixedly connected to a visual detector (202); each connecting frame (201 ) are fixedly connected to a fixed cylinder (203), and a plurality of through holes (2031) are opened on the fixed cylinder (203); each fixed cylinder (203) is fixedly connected to and communicated with a cylinder (204); each cylinder (204) is connected to a conduit (205); each fixed cylinder (203) is fixedly connected to a fixed block (206); each fixed block (206) is slidably connected to a die head (207); at least two elastic members I (208) are fixedly connected between each die head (207) and the corresponding fixed block (206), one end of the elastic member I (208) is fixedly connected to the die head (207), and the other end of the elastic member I (208) is fixedly connected to the fixed block (206); each connecting frame (201) is connected to a cleaning component for cleaning broken condensed beads.

3. The multifunctional intelligent production equipment for condensed beads according to claim 2, characterized in that: The compression resistance detection component comprises a mounting plate (401), a motor (402), a squeezing roller (403), a cleaning plate (404) and a collection box (405); at least two mounting plates (401) are fixedly connected to the side guard plate of the electric conveyor belt (1); a motor (402) is installed on one of the mounting plates (401); a squeezing roller (403) is fixedly connected to the output shaft of the motor (402); the squeezing roller (403) is rotatably connected to all the mounting plates (401); a cleaning plate (404) is fixedly connected to all the mounting plates (401); and a collection box (405) is detachably connected to the cleaning plate (404).

4. The multifunctional intelligent production equipment for condensed beads according to claim 2, characterized in that: The cleaning assembly includes a support frame (209), an electric actuator (210), a scraper (211), an electric slide rail I (212), an electric slider I (213), a scraper (214), a receiving box (215) and a scraper mechanism; each connecting frame (201) is fixedly connected to a support frame (209); each support frame (209) is fixedly connected to an electric actuator (210), and the electric actuator (210) is an electric push rod; the telescopic part of each electric actuator (210) is fixedly connected to a scraper (211), and the scraper (211) is provided with at least two through grooves (2111); the scraper (211) is fixedly connected to an electric slide rail I (212); the electric slide rail I (212) is slidably connected to an electric slider I (213); the electric slider I (213) is fixedly connected to a scraper (214); the scraper (214) is in contact with the scraper (211); the scraper (211) is detachably connected to a receiving box (215); the scraper (211) is connected to a scraper mechanism for scraping the condensed bead components.

5. The multifunctional intelligent production equipment for condensed beads according to claim 4 is characterized by: The scraping mechanism includes an electric slide rail II (216), an electric slider II (217), a cross bar (218), a transfer belt (219) and an elastic member II (220); the scraper (211) is fixedly connected with the electric slide rail II (216); the electric slider II (217) is slidably connected to the electric slide rail II (216); the electric slider II (217) is fixedly connected with the cross bar (218); the cross bar (218) and the scraper (211) are slidably connected. A transfer belt (219) is fixedly connected to the cross bar (218), and the surface of the transfer belt (219) is coated with an anti-stick coating, and the transfer belt (219) contacts the scraper (211); at least two elastic members II (220) are fixedly connected to one end of the transfer belt (219) away from the cross bar (218), and the elastic member II (220) is a spring, and one end of all the elastic members II (220) away from the transfer belt (219) is fixedly connected to the scraper (211).

6. The multifunctional intelligent production equipment for condensed beads according to claim 5, characterized in that: The cleaning plate (404) is provided with a plurality of through holes (4041); the cleaning plate (404) is detachably connected to the collecting box (406); the collecting box (406) is connected to all the through holes (4041); and the collecting box (406) is fixedly connected to and connected to the suction tube (4061).

7. The multifunctional intelligent production equipment for condensed beads according to claim 6, characterized in that: It also includes a suction cup (2071); each die head (207) is fixedly connected to a suction cup (2071).

8. The multifunctional intelligent production equipment for condensed beads according to claim 7, characterized in that: The invention also includes a precise feeding system; the precise feeding system is connected to the electric conveyor belt (1); the precise feeding system includes a grid frame (301), a fixed frame (302), an infrared counter (303), a collecting cylinder (304) and an electric opening and closing plate (305); the grid frame (301) is fixedly connected to the side guard plate of the electric conveyor belt (1), and a plurality of guide channels are provided on the grid frame (301); the fixed frame (302) is fixedly connected to the side guard plate of the electric conveyor belt (1); the fixed frame (302) is provided with a plurality of guide channels; the fixed frame (302) is fixedly connected to the side guard plate of the electric conveyor belt (1); the fixed frame (302) is provided with a plurality of guide channels; the fixed frame (302) is provided with a plurality of guide channels; the fixed frame (304 ... A plurality of infrared counters (303) are installed, and each infrared counter (303) corresponds to each diversion channel on the grid frame (301); a plurality of collecting cylinders (304) are fixedly connected to the fixed frame (302), and each collecting cylinder (304) corresponds to each infrared counter (303); each collecting cylinder (304) is installed with an electric opening and closing plate (305), and the electric opening and closing plate (305) is composed of a driving motor and a baffle, and the output shaft of the driving motor rotates to drive the baffle to rotate.

9. The multifunctional intelligent production equipment for condensed beads according to claim 8, characterized in that: It also includes a limiting plate (3011) and a guide plate (3012); a plurality of limiting plates (3011) are fixedly connected to the grid frame (301); and one end of all the limiting plates (3011) away from the grid frame (301) is fixedly connected to the guide plate (3012).

10. The multifunctional intelligent production equipment for condensed beads according to claim 9, characterized in that: The device further comprises a guide plate (306); the guide plate (306) is fixedly connected to the fixing frame (302), and a side of the guide plate (306) away from the fixing frame (302) is arranged in an inclined shape.

Images