Fermentation equipment and method for preparing low-phytic acid wheat bran by fermenting hericium erinaceus
Through the interlaced rotation design of the agitating plate and the guide plate and the double-shell structure, the problem of uneven material mixing in the fermentation equipment is solved, the full contact of the fermentation materials and the stable control of temperature and air pressure are achieved, and the fermentation efficiency and practicality of the equipment are improved.
Patent Information
- Application Number
- CN202510527079.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-25
- Publication Date
- 2025-08-15
AI Technical Summary
In existing fermentation equipment, the materials cannot be fully mixed during the agitation process, resulting in uneven fermentation, especially the materials on both sides and the central area cannot be effectively in contact, affecting the fermentation effect.
The agitating plate and the guide plate are designed in a coordinated manner, and the forward and reverse rotation of the transmission shaft is rotated staggeredly, and the material is turned and mixed in a tortuous position of the guide plate. The double-shell structure of the outer tank and the inner tank is combined to form a double-layer insulation. The material is gushed out with a conical block and a conical cover, and the exhaust pressure is adjusted to ensure the stability of the fermentation process.
The full mixing of fermentation materials is achieved, uneven fermentation is avoided, fermentation efficiency is improved, temperature stability and air pressure control are ensured, and the practicality of fermentation equipment is improved.
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Figure CN120484934A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of fermentation equipment, and in particular to fermentation equipment and a method for preparing low-phytic acid wheat bran by fermenting Hericium erinaceus. Background Art
[0002] Low-phytic acid wheat bran refers to wheat bran with reduced phytic acid content through specific technologies or methods. Microorganisms are used to ferment wheat bran. During their growth and metabolism, microorganisms produce phytase, which can decompose phytic acid, thereby reducing the phytic acid content and producing beneficial metabolites. After the phytic acid content is reduced, mineral elements such as calcium, iron, and zinc in the wheat bran are more easily absorbed and utilized by the human body or animals, reducing the antagonistic effect of phytic acid on mineral absorption and improving the nutritional quality of the wheat bran. Fermentation equipment usually uses a fermentation tank, which is usually cylindrical and equipped with a stirring device inside to fully mix the wheat bran with the fermentation bacteria and nutrients to ensure uniform fermentation. In existing fermentation equipment, rotating plates are usually used to stir and mix the materials in the fermentation bin. However, during the stirring process of the flat plates, the materials can only be turned over, and the materials on both sides cannot be fully mixed with the materials in the middle area, resulting in uneven fermentation. Summary of the Invention
[0003] To achieve the above objectives, the present invention is implemented through the following technical solutions: A fermentation device for preparing low-phytic acid wheat bran by fermenting Hericium erinaceus, comprising: A tank body, wherein a bracket is fixedly installed at the bottom of the tank body, a transmission shaft is installed inside the tank body, a motor is fixedly installed outside the tank body, and an output end of the motor is fixedly connected to one end of the transmission shaft through a coupling; An exhaust mechanism is installed on the top of the tank body, and the bottom end of the exhaust mechanism passes through the tank body and extends into the interior thereof; The cam is fixedly mounted on both ends of the outer side of the transmission shaft, and the support rod is evenly installed along the center position of the transmission shaft, and the support rod is inclined at both ends away from the transmission shaft, and the support ring is fixedly mounted on the outer side of the support rod, and fixing buckles are fixedly mounted on the outer side of the support rod, and stirring plates are fixedly mounted between the fixing buckles, and the outer side of the stirring plate is evenly provided with through grooves. The guide plates are fixedly mounted on the outer side of the stirring plate, and the guide plates cooperate with the guide plates to drive the material to turn over during the rotation process, and utilize the bending of the center position of the guide plate to mix and interlace the materials on both sides with the materials at the center position during the forward and reverse staggered rotation of the transmission shaft driven by the motor. Compared with the existing plate rotation for stirring, the materials on both sides and the center area can be exchanged and mixed, fully contacted, thereby improving the mixing effect between the fermentation materials, avoiding uneven mixing of some fermentation materials, resulting in insufficient fermentation. The guide plate is a plate that is bent at the center position toward the side away from the stirring plate, and the guide plate is slidably adapted to the inner wall of the tank body.
[0004] Preferably, the tank body includes an outer tank and an inner tank, both ends of the outer tank are fixedly installed with sealing rings, the inner wall of the sealing ring is fixedly connected to the outer side of the inner tank, and the gap between the outer tank and the inner tank forms a double-shell structure. Through the double-shell structure formed between the outer tank and the inner tank, a gap is retained between the inner tank and the outer tank, providing space for the conduction of hot water while forming a double-layer insulation structure, so that there is an obstruction when the heat in the inner tank is exchanged with the heat from the outside, avoiding the temperature in the inner tank being directly affected by the outside temperature during the fermentation process, the transmission shaft is rotatably installed inside the inner tank, a feed pipe is fixedly installed on the top of the outer tank, the bottom end of the feed pipe passes through the outer tank and extends to the inside of the inner tank, and a discharge pipe is fixedly installed on one side of the bottom of the outer tank, the top end of the discharge pipe passes through the outer tank and extends to the inside of the inner tank.
[0005] Preferably, joints are fixedly installed on both sides of the top of the outer tank, and a perforated plate and a spiral plate are fixedly installed between the outer tank and the inner tank. The spiral plate is evenly provided with slots on the side close to the outer tank. There are two perforated plates, which cooperate with the spiral plate. When hot water is introduced, the through holes and the slots are used to concentrate the hot water at the bottom of the gap under its own gravity for preferential accumulation, and the matching materials are accumulated at the bottom of the inner cavity of the inner tank under their own gravity, thereby ensuring the heating effect during initial heating. At the same time, the spiral plate guides the flow of hot water in the gap to a certain extent, so that the hot water fully contacts the inner tank, thereby improving the uniformity of heating. The perforated plates are fixedly installed at both ends of the spiral plate, and the outer side of the perforated plates is evenly provided with through holes, and the perforated plates are located between the joints.
[0006] Preferably, the exhaust mechanism includes an exhaust pipe, which is fixedly mounted on the top of the outer tank, and the bottom end of the exhaust pipe passes through the outer tank and extends to the interior of the inner tank, and a hole cylinder is fixedly mounted on the top of the exhaust pipe, and air holes are evenly opened on the outside of the hole cylinder, and a grille plate is fixedly mounted on the inner wall of the exhaust pipe, and a conical block is fixedly mounted on the bottom of the grille plate, which cooperates with the conical block and the conical cover, and utilizes the conical shape of the conical cover itself to cooperate with the inner retaining ring inside. When material exhaust surges, the surging material is blocked by the conical cover and the inner retaining ring, driving the conical cover to move upward, so that the conical block blocks the conical cover, and timely limits the material surge to avoid the material surging during exhaust, and the outer diameter of the conical block gradually decreases from top to bottom, and a counterweight ring is slidably mounted on the inner wall of the exhaust pipe, and the counterweight ring is located below the grille plate.
[0007] Preferably, a conical cover is fixedly installed on the bottom of the counterweight ring, the outer diameter of the conical cover gradually increases from top to bottom, and a through groove is opened at the center position of the top of the conical cover, an inner retaining ring is fixedly installed on the inner wall of the conical cover, and circular holes are evenly opened on the outer side of the inner retaining ring, and a screw is fixedly installed on the top of the grille plate, and an inner slide cylinder is slidably installed on the outer side of the screw, and the outer side of the inner slide cylinder is tightly fitted with the inner wall of the hole cylinder, and the outer side of the screw is threadedly connected with a screw ring, and by adjusting the position between the screw ring and the stud, during the exhaust process, the internal pressure during exhaust can be adjusted according to the air pressure environment required by the fermentation environment, so that the exhaust limit can be adjusted as needed, thereby improving the practicality of the equipment during fermentation, and a spring is installed between the screw ring and the inner slide cylinder.
[0008] A method for using a fermentation device for preparing low-phytic acid wheat bran by fermenting Hericium erinaceus comprises the following steps: S1. Material introduction: put the materials required for fermentation into the tank according to the required proportion for fermentation, and connect the hot water pipe to the tank; S2, stirring and mixing, the motor drives the transmission shaft to rotate inside the tank, so that the materials cooperate with the stirring plate and the guide plate to stir and mix the materials, so that the materials are fully contacted and fermented; S3, pressure-controlled exhaust: During the fermentation process, gas will be generated, which will increase the air pressure inside the tank. By adjusting the exhaust mechanism, the air pressure inside the tank is controlled. When the air pressure is high, exhaust is performed to reduce the pressure to ensure a stable fermentation environment. S4, material discharge: after the fermentation is completed, the discharge position of the tank body is opened to discharge the fermented material inside the tank body for collection.
[0009] The present invention provides a fermentation device for preparing low-phytic acid wheat bran by fermenting Hericium erinaceus. It has the following beneficial effects: 1. The fermentation equipment for preparing low-phytic acid wheat bran by fermenting Hericium erinaceus cooperates with a stirring plate and a guide plate. During the rotation, the material is driven to turn over. The material on both sides and the material at the center are mixed and interlaced by the twists and turns of the center position of the guide plate when the motor drives the transmission shaft to rotate forward and reverse. Compared with the existing plate rotation for stirring, the material on both sides and the center area can be exchanged and mixed, fully contacted, thereby improving the mixing effect between the fermentation materials and avoiding uneven mixing of some fermentation materials, resulting in insufficient fermentation.
[0010] 2. The fermentation equipment for preparing low-phytic acid wheat bran by fermenting Hericium erinaceus has a double-shell structure formed between the outer tank and the inner tank, which retains a gap between the inner tank and the outer tank, providing space for the conduction of hot water while forming a double-layer insulation structure, so that there is an obstacle when the heat in the inner tank is exchanged with the heat from the outside, avoiding the temperature in the inner tank being directly affected by the outside temperature during the fermentation process.
[0011] 3. The fermentation equipment for preparing low-phytic acid wheat bran by fermenting Hericium erinaceus cooperates with a perforated plate and a spiral plate. When hot water is introduced, the through holes and the slots are used to make the hot water concentrate at the bottom of the gap under its own gravity and preferentially accumulate. The combined materials accumulate at the bottom of the inner cavity of the inner tank under their own gravity, ensuring the heating effect during initial heating. At the same time, the spiral plate guides the flow of hot water in the gap to a certain extent, so that the hot water fully contacts the inner tank, thereby improving the uniformity during heating.
[0012] 4. The fermentation equipment for preparing low-phytic acid wheat bran by fermenting Hericium erinaceus cooperates with the conical block and the conical cover, and utilizes the conical shape of the conical cover itself, in conjunction with the internal inner baffle ring. When the material exhausts and surges upward, the upward material is blocked by the conical cover and the inner baffle ring, driving the conical cover to move upward, so that the conical block blocks the conical cover, and timely limits the upward surge of the material to prevent the material from gushing out during exhaust.
[0013] 5. The fermentation equipment for preparing low-phytic acid wheat bran by fermenting Hericium erinaceus can adjust the position between the screw ring and the stud during the exhaust process according to the air pressure environment required by the fermentation environment, so that the exhaust limit can be adjusted as needed, thereby improving the practicality of the equipment during fermentation. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic structural diagram of a fermentation device for preparing low-phytic acid wheat bran by fermenting Hericium erinaceus according to the present invention; Figure 2 This is a structural dissection diagram of a fermentation device for preparing low-phytic acid wheat bran by fermenting Hericium erinaceus according to the present invention; Figure 3 It is a structural dissection diagram of the tank body of the present invention; Figure 4It is a structural dissected side view of the tank body of the present invention; Figure 5 It is a structural schematic diagram of the exhaust mechanism of the present invention; Figure 6 It is a structural anatomical diagram of the exhaust mechanism of the present invention; Figure 7 It is a structural dissected side view of the exhaust mechanism of the present invention; Figure 8 This is a partial structural schematic diagram of a fermentation device for preparing low-phytic acid wheat bran by fermenting Hericium erinaceus according to the present invention; Figure 9 Schematic diagram of the method of use of the present invention.
[0015] In the figure: 1. Tank body; 2. Exhaust mechanism; 3. Motor; 4. Bracket; 5. Drive shaft; 6. Support ring; 7. Stirring plate; 8. Support rod; 9. Fixing buckle; 10. Guide plate; 11. Outer tank; 12. Inner tank; 13. Joint; 14. Feed pipe; 15. Discharge pipe; 16. Sealing ring; 17. Spiral plate; 18. Orifice plate; 201. Exhaust pipe; 202. Orifice cylinder; 203. Inner slide cylinder; 204. Screw; 205. Spiral ring; 206. Spring; 207. Grille plate; 208. Counterweight ring; 209. Conical cover; 210. Inner retaining ring; 211. Conical block. DETAILED DESCRIPTION
[0016] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.
[0017] The first embodiment, as Figures 1 to 2 and Figure 8 As shown, the present invention provides a technical solution: A fermentation device for preparing low-phytic acid wheat bran by fermenting Hericium erinaceus, comprising: The tank body 1 has a bracket 4 fixedly mounted on the bottom of the tank body 1, a transmission shaft 5 mounted inside the tank body 1, and a motor 3 fixedly mounted on the outside of the tank body 1. The output end of the motor 3 is fixedly connected to one end of the transmission shaft 5 via a coupling. The exhaust mechanism 2 is installed on the top of the tank body 1, and the bottom end of the exhaust mechanism 2 passes through the tank body 1 and extends into the interior thereof; Both ends of the outer side of the transmission shaft 5 are fixedly installed with support rods 8, and the support rods 8 are evenly installed along the center position of the transmission shaft 5, and the support rods 8 are inclined to both sides at one end away from the transmission shaft 5, and the support ring 6 is fixedly installed at the one end of the support rod 8 away from the transmission shaft 5, and the outer sides of the support rods 8 are fixedly installed with fixing buckles 9, and stirring plates 7 are fixedly installed between the fixing buckles 9. The transmission shaft 5 driven by the motor 3 drives the support rods 8 and the support ring 6 to rotate inside the inner tank 12 during the rotation process. At the same time, during the rotation process, the fixing buckles 9 are driven by the support rods 8, so that the fixing buckles 9 drive the stirring plate 7 to rotate inside the inner tank 12 along the axis of the transmission shaft 5. During the rotation process, the stirring plate 7 brings The moving material moves inside the inner tank 12 so that the materials are in full contact with each other. Through grooves are evenly opened on the outside of the stirring plate 7, and a guide plate 10 is fixedly installed on the outside of the stirring plate 7. The guide plate 10 is a plate whose center position is bent toward the side away from the stirring plate 7. During the stirring process, the guide plate 10 cooperates with the stirring plate 7 to stir the material. During the forward rotation, the material is guided to both sides by the bending of the center position of the guide plate 10. During the reverse rotation, the guide plate 10 concentrates the material to the center position. During the forward and reverse rotation, the material is turned over, and the materials on both sides are fully contacted and mixed with the materials at the center position, and the guide plate 10 is slidably adapted to the inner wall of the tank body 1.
[0018] The second embodiment, based on the first embodiment, see Figures 3 and 4 As shown, the tank body 1 includes an outer tank 11 and an inner tank 12. Sealing rings 16 are fixedly installed at both ends of the outer tank 11. The inner wall of the sealing ring 16 is fixedly connected to the outer side of the inner tank 12. The gap between the outer tank 11 and the inner tank 12 forms a double shell structure. The transmission shaft 5 is rotatably installed inside the inner tank 12. When introducing materials, the worker closes the discharge pipe 15 and opens the feed pipe 14 to allow the materials to be introduced from the feed pipe 14 and introduced into the interior of the inner tank 12. After the introduction of the materials is completed, the feed pipe 14 is closed and hot water is then added. The water inlet pipe and the water outlet pipe are connected to the joint 13, so that hot water is introduced from the joint 13 on one side, and the hot water enters the gap between the outer tank 11 and the inner tank 12, heating the material inside the inner tank 12 so that the material reaches a suitable fermentation temperature. A feed pipe 14 is fixedly installed on the top of the outer tank 11, and the bottom end of the feed pipe 14 passes through the outer tank 11 and extends to the interior of the inner tank 12, and a discharge pipe 15 is fixedly installed on one side of the bottom of the outer tank 11, and the top end of the discharge pipe 15 passes through the outer tank 11 and extends to the interior of the inner tank 12.
[0019] Joints 13 are fixedly installed on both sides of the top of the outer tank 11, and a perforated disc 18 and a spiral plate 17 are fixedly installed between the outer tank 11 and the inner tank 12. The spiral plate 17 is evenly provided with notches on one side close to the outer tank 11. There are two perforated discs 18. In the process of introducing hot water, the hot water, under the action of its own gravity, cooperates with the perforated disc 18 and the spiral plate 17. The through holes of the perforated disc 18 and the notches of the spiral plate 17 are used to make the hot water first accumulate at the bottom of the gap under gravity. In the process of gradually increasing the amount of hot water introduced, the hot water is guided by the spiral shape of the spiral plate 17 so that it flows evenly through the surface of the inner tank 12. In combination with the stirring of the material, the heat in the hot water is evenly conducted to the material. The perforated disc 18 is fixedly installed at both ends of the spiral plate 17, and the outer side of the perforated disc 18 is evenly provided with through holes, and the perforated disc 18 is located between the joints 13.
[0020] The third embodiment, based on the first and second embodiments, see Figures 5 to 7 and Figure 9 As shown, the exhaust mechanism 2 includes an exhaust pipe 201, which is fixedly mounted on the top of the outer tank 11, and the bottom end of the exhaust pipe 201 passes through the outer tank 11 and extends to the interior of the inner tank 12. A hole cylinder 202 is fixedly mounted on the top of the exhaust pipe 201, and air holes are evenly opened on the outside of the hole cylinder 202. A grille plate 207 is fixedly mounted on the inner wall of the exhaust pipe 201, and a conical block 211 is fixedly mounted on the bottom of the grille plate 207. The outer diameter of the conical block 211 gradually decreases from top to bottom. By rotating the screw ring 205 and utilizing the threaded connection between the screw ring 205 and the screw rod 204, the position of the screw ring 205 is adjusted to change the spring 206. The degree of compression, when a larger air pressure is needed for exhaust, a larger range is compressed, and when a smaller air pressure is needed for exhaust, a smaller range is compressed. When exhausting, the air pressure inside the inner tank 12 increases, and the gas is guided by the exhaust pipe 201 to pass through the grille plate 207 and contact the bottom of the inner slide 203. The air pressure is transmitted to the spring 206 through the inner slide 203, so that the spring 206 is compressed by the air pressure, causing the inner wall of the inner hole tube 202 of the inner slide 203 to slide upward, opening the air hole of the inner hole tube 202 for exhaust. The inner wall of the exhaust pipe 201 is slidably installed with a counterweight ring 208, and the counterweight ring 208 is located below the grille plate 207.
[0021] The bottom of the counterweight ring 208 is fixedly installed with a conical cover 209, the outer diameter of the conical cover 209 gradually increases from top to bottom, and a through groove is provided at the center of the top of the conical cover 209. The inner wall of the conical cover 209 is fixedly installed with an inner retaining ring 210, and the outer side of the inner retaining ring 210 is evenly provided with circular holes. The top of the grid plate 207 is fixedly installed with a screw 204, and the outer side of the screw 204 is slidably installed with an inner slide 203. When the material inside the inner tank 12 surges during the exhaust process, the material The material enters the interior of the conical cover 209 along the exhaust pipe 201, and the conical cover 209 cooperates with the inner retaining ring 210 to make the surging material drive the conical cover 209 to move upward. During the upward movement, the conical block 211 cooperates with the conical cover 209 to close the channel and limit the outflow of material. The outer side of the inner slide 203 fits tightly with the inner wall of the hole tube 202, and the outer side of the screw 204 is threadedly connected with a screw ring 205, and a spring 206 is installed between the screw ring 205 and the inner slide 203.
[0022] A method for using a fermentation device for preparing low-phytic acid wheat bran by fermenting Hericium erinaceus comprises the following steps: S1, material introduction, the materials required for fermentation are placed in the tank body 1 according to the required proportion for fermentation, and the hot water pipe is connected to the tank body 1; S2, stirring and mixing, the motor 3 drives the transmission shaft 5 to rotate inside the tank 1, so that the materials are stirred and mixed by the stirring plate 7 and the guide plate 10, so that the materials are fully contacted and fermented; S3, pressure-controlled exhaust: During the fermentation process, gas will be generated, which will increase the air pressure inside the tank body 1. By adjusting the exhaust mechanism 2, the air pressure inside the tank body 1 is controlled. When the air pressure is high, exhaust is performed to reduce the pressure to ensure a stable fermentation environment. S4, material discharge: after the fermentation is completed, the material that has completed fermentation in the tank body 1 is discharged by opening the discharge position of the tank body 1 for collection.
[0023] During use, the materials required for fermentation are introduced into the interior of the tank body 1 in proportion, and the hot water pipe is connected to the tank body 1. The fermentation material is heated by the introduction of hot water. At the same time, the transmission shaft 5 is driven to rotate by the motor 3 during the heating process to ferment and stir the internal materials so that the materials are fully mixed. During the stirring and heating process, the materials begin to ferment, and gas is generated during the fermentation process, which increases the air pressure inside the tank body 1. During the process of increasing air pressure, the exhaust mechanism 2 is adjusted so that when the air pressure inside the tank body 1 increases to a certain level during the fermentation process, the exhaust mechanism 2 provides power to the exhaust mechanism 2 so that the exhaust mechanism 2 discharges the gas inside the tank body 1 to reduce the air pressure.
[0024] In the tank body 1, when introducing the material, the worker closes the discharge pipe 15 and opens the feed pipe 14, so that the material is introduced from the feed pipe 14 and the material is introduced into the interior of the inner tank 12. After the introduction of the material is completed, the feed pipe 14 is closed, and then the hot water inlet pipe and the outlet pipe are connected to the joint 13, so that the hot water is introduced from the joint 13 on one side, so that the hot water enters the gap between the outer tank 11 and the inner tank 12, and heats the material inside the inner tank 12 so that the material reaches a suitable fermentation temperature. In the process of introducing hot water, the hot water, under the action of its own gravity, cooperates with the perforated plate 18 and the spiral plate 17, and utilizes the through holes of the perforated plate 18 and the notches of the spiral plate 17 to make the hot water first accumulate at the bottom of the gap under gravity, and in the process of gradually increasing the amount of hot water introduced, the hot water is guided by the spiral shape of the spiral plate 17 so that it flows evenly through the surface of the inner tank 12, and cooperates with the stirring of the material to make the heat in the hot water evenly transferred to the material.
[0025] When stirring the material, the transmission shaft 5 driven by the motor 3 drives the support rod 8 and the support ring 6 to rotate inside the inner tank 12 during the rotation process. At the same time, the fixing buckle 9 is driven by the support rod 8, so that the fixing buckle 9 drives the stirring plate 7 to rotate inside the inner tank 12 along the axis of the transmission shaft 5. During the rotation, the stirring plate 7 drives the material to move inside the inner tank 12, so that the materials are fully in contact with each other. At the same time, during the stirring process, the guide plate 10 cooperates with the stirring plate 7 to stir the material. During the forward rotation process, the material is guided to both sides by the twists and turns of the center position of the guide plate 10. During the reverse rotation process, the guide plate 10 concentrates the material to the center position. During the forward and reverse rotation process, the material is turned over, and the materials on both sides are fully contacted and mixed with the material at the center position.
[0026] In the exhaust mechanism 2, by rotating the screw ring 205 and utilizing the threaded connection between the screw ring 205 and the screw rod 204, the position of the screw ring 205 is adjusted to change the compression degree of the spring 206. When a larger air pressure is required for exhaust, a larger range is compressed. When a smaller air pressure is required for exhaust, a smaller range is compressed. When exhausting, the air pressure inside the inner tank 12 increases, and the gas passes through the grille plate 207 and contacts the bottom of the inner slide cylinder 203 through the guidance of the exhaust pipe 201. The air pressure is transmitted through the inner slide cylinder 203 to Feed spring 206, so that spring 206 is compressed by air pressure, so that the inner wall of inner hole cylinder 202 of inner slide cylinder 203 slides upward, opens the air hole of inner hole cylinder 202, and exhausts. When the material inside inner tank 12 surges during the exhaust process, the material enters the interior of conical cover 209 along exhaust pipe 201, and the conical cover 209 cooperates with inner retaining ring 210 to make the surging material drive conical cover 209 to move upward. In the process of upward movement, the conical block 211 cooperates with conical cover 209 to close the channel and limit the outflow of material.
[0027] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a..." does not exclude the presence of additional identical elements in the process, method, article, or device comprising the element.
[0028] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. A fermentation device for preparing low-phytic acid wheat bran by fermenting Hericium erinaceus, characterized in that: include: A tank body (1), wherein a bracket (4) is fixedly mounted on the bottom of the tank body (1), a transmission shaft (5) is mounted inside the tank body (1), a motor (3) is fixedly mounted on the outside of the tank body (1), and an output end of the motor (3) is fixedly connected to one end of the transmission shaft (5) via a coupling; An exhaust mechanism (2), the exhaust mechanism (2) being mounted on the top of the tank body (1), and the bottom end of the exhaust mechanism (2) passing through the tank body (1) and extending into the interior thereof; Support rods (8) are fixedly installed at both ends of the outer side of the transmission shaft (5), and the support rods (8) are evenly installed along the center position of the transmission shaft (5), and the end of the support rod (8) away from the transmission shaft (5) is inclined to both sides, and the end of the support rod (8) away from the transmission shaft (5) is fixedly installed with a support ring (6), and the outer side of the support rod (8) is fixedly installed with a fixing buckle (9), and a stirring plate (7) is fixedly installed between the fixing buckles (9), and the outer side of the stirring plate (7) is evenly provided with a through groove, and the outer side of the stirring plate (7) is fixedly installed with a guide plate (10), and the guide plate (10) is a plate that is bent from the center position to the side away from the stirring plate (7), and the guide plate (10) is slidably adapted to the inner wall of the tank body (1).
2. A fermentation device for preparing low-phytic acid wheat bran by fermenting Hericium erinaceus according to claim 1, characterized in that: The tank body (1) comprises an outer tank (11) and an inner tank (12), and sealing rings (16) are fixedly installed at both ends of the outer tank (11). The inner wall of the sealing ring (16) is fixedly connected to the outer side of the inner tank (12), and a double shell structure is formed in the gap between the outer tank (11) and the inner tank (12). The transmission shaft (5) is rotatably installed inside the inner tank (12).
3. A fermentation device for preparing low-phytic acid wheat bran by fermenting Hericium erinaceus according to claim 2, characterized in that: A feed pipe (14) is fixedly mounted on the top of the outer tank (11), the bottom end of the feed pipe (14) passes through the outer tank (11) and extends to the interior of the inner tank (12), and a discharge pipe (15) is fixedly mounted on one side of the bottom of the outer tank (11), the top end of the discharge pipe (15) passes through the outer tank (11) and extends to the interior of the inner tank (12).
4. A fermentation device for preparing low-phytic acid wheat bran by fermenting Hericium erinaceus according to claim 3, characterized in that: Joints (13) are fixedly installed on both sides of the top of the outer tank (11), and a perforated plate (18) and a spiral plate (17) are fixedly installed between the outer tank (11) and the inner tank (12).
5. A fermentation device for preparing low-phytic acid wheat bran by fermenting Hericium erinaceus according to claim 4, characterized in that: The spiral plate (17) is evenly provided with notches on one side close to the outer tank (11), the number of the orifice plates (18) is two, and the orifice plates (18) are fixedly mounted at both ends of the spiral plate (17), the outer side of the orifice plates (18) is evenly provided with through holes, and the orifice plates (18) are located between the joints (13).
6. A fermentation device for preparing low-phytic acid wheat bran by fermenting Hericium erinaceus according to claim 5, characterized in that: The exhaust mechanism (2) comprises an exhaust pipe (201), the exhaust pipe (201) being fixedly mounted on the top of the outer tank (11), and the bottom end of the exhaust pipe (201) passing through the outer tank (11) and extending into the interior of the inner tank (12), a hole cylinder (202) being fixedly mounted on the top of the exhaust pipe (201), and air holes being uniformly formed on the outer side of the hole cylinder (202).
7. A fermentation device for preparing low-phytic acid wheat bran by fermenting Hericium erinaceus according to claim 6, characterized in that: A grille plate (207) is fixedly mounted on the inner wall of the exhaust pipe (201), a conical block (211) is fixedly mounted on the bottom of the grille plate (207), and the outer diameter of the conical block (211) gradually decreases from top to bottom. A counterweight ring (208) is slidably mounted on the inner wall of the exhaust pipe (201), and the counterweight ring (208) is located below the grille plate (207).
8. A fermentation device for preparing low-phytic acid wheat bran by fermenting Hericium erinaceus according to claim 7, characterized in that: A conical cover (209) is fixedly mounted on the bottom of the counterweight ring (208), the outer diameter of the conical cover (209) gradually increases from top to bottom, and a through groove is provided at the center of the top of the conical cover (209), an inner retaining ring (210) is fixedly mounted on the inner wall of the conical cover (209), and circular holes are evenly provided on the outer side of the inner retaining ring (210).
9. A fermentation device for preparing low-phytic acid wheat bran by fermenting Hericium erinaceus according to claim 8, characterized in that: A screw rod (204) is fixedly installed on the top of the grille plate (207), an inner slide cylinder (203) is slidably installed on the outer side of the screw rod (204), and the outer side of the inner slide cylinder (203) is tightly fitted with the inner wall of the hole cylinder (202), and a screw ring (205) is threadedly connected to the outer side of the screw rod (204), and a spring (206) is installed between the screw ring (205) and the inner slide cylinder (203).
10. A method for using a fermentation device for preparing low-phytic acid wheat bran by fermenting Hericium erinaceus according to any one of claims 1 to 9, characterized in that: It consists of the following steps: S1, material introduction, placing the materials required for fermentation into the tank body (1) in the required proportion for fermentation, and connecting the hot water pipe to the tank body (1); S2, stirring and mixing, the motor (3) drives the transmission shaft (5) to rotate inside the tank (1), so that the materials cooperate with the stirring plate (7) and the guide plate (10) to stir and mix the materials, so that the materials are fully contacted and fermented; S3, pressure-controlled exhaust. During the fermentation process, gas will be generated, which will increase the air pressure inside the tank (1). By adjusting the exhaust mechanism (2), the air pressure inside the tank (1) is controlled. When the air pressure is high, exhaust is performed to reduce the pressure, thereby ensuring a stable fermentation environment. S4, material discharge. After the fermentation is completed, the material that has completed fermentation in the tank body (1) is discharged by opening the discharge position of the tank body (1) for collection.