Automatic spraying machine for wall decoration
By designing an automatic sprayer that can switch the nozzle guide box and feed assembly, the problems of uneven spraying and insufficient wetting are solved, and uniform spraying of wall coatings and safe and efficient construction are achieved.
Patent Information
- Application Number
- CN202510730419.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-03
- Publication Date
- 2025-08-15
AI Technical Summary
The existing mortar spraying device is unevenly sprayed and tap water cannot be sprayed first to moisten the wall, which poses a safety hazard.
An automatic spraying machine for wall decoration is designed, using multiple switchable nozzle guide boxes and feeding components. Through the sealing and plug-in of the plug-in and nozzle seat, the paint and water are sprayed separately and evenly applied, and combined with the spraying moving mechanism to move on the YZ axis, the paint is uniformly distributed.
The uniform spraying of the paint and wall moisturization are achieved, the spraying effect is improved, and the safety hazards of construction workers in climbing up operations are avoided.
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Figure CN120486683A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of building decoration equipment, and particularly discloses an automatic spraying machine for wall decoration. Background Art
[0002] During interior and exterior wall renovations, mortar, plaster, putty, and other coatings are applied to the walls. Traditionally, this process is done manually by construction workers, which is not only inefficient but also requires workers to work at height, posing significant safety risks.
[0003] Nowadays, professional spraying equipment is also used in the process of wall construction to automatically spray mortar, plaster, putty powder and other coatings. For example, the utility model patent with application number 202420824892.6 discloses a liftable building wall mortar spraying device, including a stabilizer bar fixedly set at the upper end of the chassis; the upper end of the stabilizer bar is fixedly connected to the fixing plate; the upper end surface of the chassis is rotatably connected to the threaded rod; the upper end surface of the fixing plate is fixedly connected to the motor 1; the output end of the motor 1 passes through the fixing plate and is fixedly connected to the threaded rod; the slide is threadedly connected to the threaded rod; the upper end of the slide is fixedly provided with a transfer chamber; the upper end of the transfer chamber is rotatably connected to the discharge pipe; the outer circumference of the discharge pipe is fixedly connected to gear 1; the upper end of the transfer chamber is fixedly provided with motor 2; the output end of motor 2 is fixedly connected to gear 2; by setting gear 2 and gear 1 to mesh, gear 1 is fixedly connected to the spray head. The spraying device disclosed in the patent can pump out the mortar in the storage box by a pump when spraying paint on the wall, and then spray it on the wall by a nozzle after being transported through a pipeline. It can also move up and down during the construction process, avoiding the construction workers from working at height. However, there are some shortcomings in the actual use of the mortar spraying device: first, the nozzle of the mortar spraying device is fixed, and the discharged mortar is sprayed in a conical diffusion spray. The closer to the center, the higher the mortar flow rate, resulting in the mortar sprayed on the wall being thick in the middle and thin on both sides. Therefore, whether the nozzle moves up and down or horizontally, the uniformity of the wall mortar behind the nozzle cannot be guaranteed; second, before spraying mortar, gypsum or putty powder on the wall, it is necessary to spray tap water to wet it first, and then spray the coating to ensure the adhesion effect of the coating. When using the spraying device, an external tap water pipe is required to wet the wall, and it is not possible to spray tap water to wet the wall first and then spray the coating. Therefore, in response to the above-mentioned deficiencies of the existing mortar spraying devices, the present application proposes an automatic spraying machine for wall decoration that can effectively solve the above-mentioned problems. Summary of the Invention
[0004] The present invention aims to provide an automatic spraying machine for wall decoration, so as to solve the shortcomings of the existing mortar spraying device in that the wall paint cannot be sprayed evenly during construction and the device does not have the function of switching to spraying tap water to moisten the wall.
[0005] The present invention is achieved through the following technical solutions: The control cabinet of described spraying machine is equipped with the control box of described moving carriage and control box, and the control box of described moving carriage is equipped with a feeding assembly, the control box of described moving carriage is equipped with a spraying moving mechanism at one end, the control box of described spraying moving mechanism is equipped with a nozzle mechanism, the nozzle mechanism includes a nozzle seat connected with the spraying moving mechanism, the nozzle seat is penetrated by a plug joint, the plug joint and the nozzle seat are connected with a spring, and the plug joint is connected with the feeding assembly, the nozzle seat is equipped with a loading part for linear movement or rotational movement and a power part for driving the loading part to move, the loading part is equipped with a plurality of different nozzle guide boxes at intervals, and the rear end opening of the nozzle guide box is sealed and plugged with the plug joint, the plug joint is connected to an abutment wheel arranged toward the loading part through a connecting strip, the loading part is provided with a limiting plate abutting the abutment wheel, and the limiting plate is provided with a notch guide groove aligned with each nozzle guide box.
[0006] As the first specific design of the above scheme, the loading part is a lifting plate, the power part is a telescopic driving part, the lifting plate is arranged to move up and down along the nozzle seat on the telescopic driving part, and multiple nozzle material guide boxes are arranged on the lifting plate at intervals up and down, and the limiting action plate is a side plate arranged on both side ends of the lifting plate, and the notch guide groove is opened on the side plate and is arranged at the same height as each nozzle material guide box.
[0007] As a second specific design of the above scheme, the loading part is a loading disk, the power part is a switching motor, the switching motor is connected to the loading disk, a plurality of the nozzle material guide boxes are circumferentially spaced apart on the loading disk, the limiting plate is an annular plate arranged on the outer circumferential surface of the loading disk, and the notch guide groove is opened on the annular plate and radially aligned with each nozzle material guide box.
[0008] As a further configuration of the above solution, four nozzle material guide boxes are provided, namely a vertical clustering material guide box, a horizontal clustering material guide box, a conical diffusion material guide box and a conical spray head.
[0009] As a further arrangement of the above scheme, the feeding assembly includes a paint tank and a water tank, the lower end of the paint tank is connected to a tee, one end of the tee is connected to the water tank, and the other end is connected to a booster pump, and the ends of the tee connected to the paint tank and the water tank are both provided with solenoid valves, and the booster pump is connected to a feed hose connected to a plug connector.
[0010] As a further configuration of the above solution, a stirring assembly is provided in the paint tank, and a stirring motor is connected to the top of the stirring assembly.
[0011] As a further configuration of the above scheme, the spraying moving mechanism includes a gantry, the gantry is provided with a lifting beam and a lifting transmission assembly for driving the lifting beam to move up and down, and the lifting beam is provided with a horizontal transmission assembly for driving the nozzle mechanism to move horizontally.
[0012] As a further arrangement of the above scheme, slide rails are provided at both ends of the upper surface of the movable carrier, sliding bars that interact with the slide rails are provided at the lower ends of both sides of the gantry, racks are provided on the sliding bars, a first motor is provided on the movable carrier, and a gear meshing with the rack is provided on the first motor.
[0013] As a further configuration of the above solution, the movable carrier includes a bottom carrier, a lower surface of the bottom carrier is provided with a plurality of universal wheels, and a push-pull rod is provided on the bottom carrier away from the spraying movable mechanism.
[0014] Compared with the prior art, the present invention has the following beneficial effects: During operation, the automatic sprayer for wall decoration disclosed in the present invention can first switch the conical spray head on the loading part to a sealed connection with the plug connector by controlling the power part, then control the operation of the water supply pipeline in the feeding component, and then combine the spraying moving mechanism to move along the wall on the YZ axis to complete the water spraying and wetting of the wall. Next, the vertical clustering material guide box or the horizontal clustering material guide box on the loading part is switched to a sealed connection with the plug connector, and then the paint delivery pipeline in the feeding assembly is controlled to operate. When the nozzle mechanism moves vertically, the horizontal clustering material guide box can make the sprayed paint evenly smeared on the wall surface vertically; when the nozzle mechanism moves horizontally, the vertical clustering material guide box can make the sprayed paint evenly smeared on the wall surface horizontally; the nozzle guide boxes used in the entire sprayer can be quickly switched according to their movement direction. When the spray moving mechanism carries the nozzle mechanism to move in the YZ axis direction, it can switch to the corresponding nozzle guide box, thereby effectively ensuring that the paint applied on the entire wall surface remains uniform, thereby improving the wall spraying effect.
[0015] The nozzle mechanism in the present invention adopts a special structural design, which enables different nozzle guide boxes to be aligned with the plug connector through the linear or rotational movement of the carrier. At the same time, under the action of the spring, abutment wheel, limit plate and recessed guide groove, when the plug connector is aligned with the rear end of the nozzle guide box, the plug connector can be quickly and sealedly plugged into the rear end opening of the nozzle guide box; the entire switching and adjustment process is fast and convenient, and the entire structural design is novel and ingenious, so that the material in the spraying process can be adjusted according to the corresponding needs, thereby meeting the wall spraying needs under various working conditions and ensuring the wall spraying effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0017] Figure 1 This is a schematic diagram of the front three-dimensional structure of the present invention; Figure 2 It is a schematic diagram of the back three-dimensional structure of the present invention; Figure 3 Schematic diagram of the three-dimensional structure of the feeding assembly in the present invention; Figure 4 Schematic diagram of the three-dimensional structure of the spraying movement mechanism of the present invention; Figure 5 This is a schematic diagram of the three-dimensional structure of the nozzle mechanism in Example 1 of the present invention from a first angle; Figure 6 This is a schematic diagram of the three-dimensional structure of the nozzle mechanism in Example 1 of the present invention from a second angle; Figure 7 This is a schematic diagram of the three-dimensional structure of the nozzle mechanism in Example 2 of the present invention from a first angle; Figure 8 This is a schematic diagram of the three-dimensional structure of the nozzle mechanism in Example 2 of the present invention from a second angle. DETAILED DESCRIPTION
[0018] In order to enable those skilled in the art to better understand the present invention, the following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts should fall within the scope of protection of this application.
[0019] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of this application can be combined with each other. Figures 1 to 8 , and describes the application in detail with reference to embodiments. Example 1
[0020] Example 1 discloses an automatic spraying machine for wall decoration, Figure 1 and attached Figure 2The main structure of the mobile carrier 1 includes a movable carrier plate 1, a feeding assembly 2, a spraying movable mechanism 3, a nozzle mechanism 5, and a control box 4. The movable carrier plate 1 includes a bottom carrier plate 101, and a plurality of universal wheels 102 with foot brakes are provided on the lower surface of the bottom carrier plate 101. A push-pull rod 103 is also provided on the side of the bottom carrier plate 101 away from the spraying movable mechanism 3 to facilitate the movement and fixed position of the entire movable carrier plate 1. At the same time, the control box 4 is installed on the bottom carrier plate 101 near the push-pull rod 103, so that the operator can control it easily.
[0021] Reference Attachment Figure 3 The feeding assembly 2 includes a vertically arranged paint tank 201 and a water tank 202. The paint tank 201 is fixed to the movable carrier 1 by a bracket 203, and the water tank 202 is directly mounted on the upper surface of the movable carrier 1. A tee pipe 204 is connected to the discharge port at the lower end of the paint tank 201. One end of the tee pipe 204 is connected to the water tank 202, and the other end is connected to a booster pump 205. Among them, a solenoid valve 206 is provided at each end of the tee pipe 204 connected to the paint tank 201 and the water tank 202, and a feed hose 207 is connected to the discharge end of the booster pump 205. In addition, this embodiment 1 also provides a stirring mechanism inside the paint tank 201, and a stirring motor 208 mounted on the top of the paint tank 201 is connected to the upper end of the stirring mechanism. The stirring motor 208 drives the stirring mechanism to rotate in the paint tank 201, thereby stirring the paint to prevent it from settling or solidifying.
[0022] Reference Attachment Figure 4 The spraying moving mechanism 3 includes a gantry 301, and sliding bars 302 are fixedly connected to the lower ends of both sides of the gantry 301. The upper surface of the bottom carrier plate 101 is provided with a slide rail 104 that acts on the sliding bar 302, and then a first motor 303 is installed on the upper surface of the bottom carrier plate 101. A gear is provided on the motor shaft of the first motor 303, and a rack 304 that meshes with the gear is fixed on the upper surface of the sliding bar 302, so that under the action of the first motor 303, the entire gantry 301 can be driven to move close to or away from the wall.
[0023] A lifting beam 305 is provided within the gantry 301, along with a lifting transmission assembly that drives the lifting beam 305 up and down. Specifically, the lifting transmission assembly includes two rotating rods 306 rotatably connected to the upper and lower ends of the gantry 301. First transmission wheels 307 are connected to both ends of the rotating rods 306. A first transmission belt 308 is provided between the two vertically aligned first transmission wheels 307. Furthermore, a second motor 309 is mounted on the gantry 301 to drive one of the rotating rods 306.
[0024] The lifting beam 305 is designed with a connecting block at each end fixedly connected to the first transmission belt 308, allowing the lifting beam 305 to move up and down along with the first transmission belt 308. A horizontal transmission assembly is also provided within the lifting beam 305 to drive the movement of the nozzle mechanism 5. The horizontal transmission assembly includes second transmission wheels 310 provided at each end of the lifting beam 305, a second transmission belt 311 provided between the two second transmission wheels 310, and a third motor 312 fixed to the end of the lifting beam 305 and connected to one of the second transmission wheels 310.
[0025] Reference Attachment Figure 5 and attached Figure 6 The nozzle mechanism 5 includes a nozzle base 501. A connecting block connected to the second transmission belt 311 is fixedly connected to the back of the nozzle base 501. A sliding block 502 is also provided on the back of the nozzle base 501. A sliding rod 313 is provided at the lower end of the lifting beam 305 to interact with the sliding block 502, thereby increasing the load-bearing capacity of the entire nozzle base 501. A through hole is formed in the nozzle base 501, through which a plug connector 503 extends. The rear end of the plug connector 503 is connected to the material delivery hose 207. A spring 504 is connected between the nozzle base 501 and the nozzle base 501.
[0026] A telescopic drive member 505 is mounted on top of the nozzle base 501. Specifically, a multi-stage telescopic rod is preferably used for the telescopic drive member 505. A lifting plate 506 is connected to the lower end of the telescopic drive member 505, which moves vertically along the nozzle base 501. A plurality of nozzle guide boxes of varying angles and shapes are then mounted on the lifting plate 506. Specifically, four nozzle guide boxes are provided: a vertical clustering guide box 507, a horizontal clustering guide box 508, a conical diffusion guide box 509, and a conical spray head 510. The rear ends of these four nozzle guide boxes are all open and compatible with the plug connector 503, enabling a sealed connection between the two. Side plates 511 are connected to both side ends of the lifting plate 506, and a recessed guide groove 5111 is provided on the side plate 511 at the same height as each nozzle guide box. Then, connecting strips 512 set toward the side plates 511 are fixedly connected to both side ends of the plug connector 503, and abutment wheels 513 that abut against the side plates 511 and the recessed guide groove 5111 are rotatably connected to the ends of the connecting strips 512.
[0027] When the automatic wall decoration sprayer disclosed in this embodiment 1 is in use, the control box 4 opens the solenoid valve 206 connected to the water storage tank 202 and closes the solenoid valve 206 connected to the paint tank 201. At the same time, the telescopic drive member 505 is controlled to shorten, causing the lifting plate 506 to move upward. After the conical spray head 510 on the lifting plate 506 is aligned with the plug connector 503, the telescopic drive member 505 stops operating. At this time, the abutment wheel 513 interacts with the corresponding notch guide groove 5111, and then, under the force of the spring 504, the plug connector 503 is sealed and plugged into the rear end opening of the conical spray head 510. Next, the booster pump 205 is turned on, allowing the water in the water storage tank 202 to flow into the plug connector 503 along the delivery hose 207, and finally dispersed and sprayed onto the wall surface by the action of the conical spray head 510 to wet it.
[0028] Subsequently, the solenoid valve 206 connected to the water tank 202 is closed, and the solenoid valve 206 connected to the paint tank 201 is opened, and then the telescopic drive member 505 is controlled to shorten, so that the lifting plate 506 moves upward, so that the vertical bunching material guide box 507 or the horizontal bunching material guide box 508 and the plug connector 503 are sealed and plugged under the action of the spring. When the vertical bunching material guide box 507 is put into use, the entire spraying moving mechanism 3 controls the nozzle mechanism 5 to move horizontally, so that under the action of the vertical bunching material guide box 507, the sprayed putty powder can be evenly coated on the wall; and when the horizontal bunching material guide box 508 is put into use, the entire spraying moving mechanism 3 controls the nozzle mechanism 5 to move up and down, so that under the action of the horizontal bunching material guide box 508, the sprayed putty powder can be evenly coated on the wall. Example 2
[0029] Example 2 discloses an automatic spraying machine for wall decoration based on the technical solution in Example 1, with another structural design of the nozzle mechanism 5. The similarities with Example 1 will not be described again.
[0030] Reference Attachment Figure 7 and attached Figure 8 The nozzle mechanism 5 includes a nozzle base 501. A connecting block connected to the second transmission belt 311 is fixedly connected to the back of the nozzle base 501. A sliding block 502 is also provided on the back of the nozzle base 501. A sliding rod 313 is provided at the lower end of the lifting beam 305 to interact with the sliding block 502, thereby increasing the load-bearing capacity of the entire nozzle base 501. A through hole is formed in the nozzle base 501, through which a plug connector 503 extends. The rear end of the plug connector 503 is connected to the material delivery hose 207. A spring 504 is connected between the nozzle base 501 and the nozzle base 501.
[0031] A switching motor 514 is fixedly connected to the bottom of the nozzle base 501. A loading tray 515 is connected to the motor shaft of the switching motor 514. Multiple nozzle guide boxes of varying angles and shapes are mounted in a circular array on the loading tray 515. Specifically, four nozzle guide boxes are provided: a vertical clustering guide box 507, a horizontal clustering guide box 508, a conical diffusion guide box 509, and a conical spray head 510. The rear ends of these four nozzle guide boxes are open and compatible with the plug connector 503, ensuring a sealed connection between the two.
[0032] A ring plate 516 is provided on the outer circular surface of the loading disk 515, and a notch guide groove 5161 is opened on the ring plate 516 and radially aligned with each nozzle guide box. Then, a connecting strip 512 arranged toward the side plate 511 is fixedly connected to the upper end of the plug connector 503, and an abutment wheel 513 is rotatably connected to the end of the connecting strip 512 to abut against the ring plate 516 and the notch guide groove 5161.
[0033] When the nozzle mechanism 5 disclosed in this embodiment 2 is switched to a different nozzle material guide box and put into use, the switching motor 514 is controlled to rotate the loading plate 515 to a certain angle, and the abutment wheel 513 abuts against the ring plate 516 during the rotation of the loading plate 515, and after being fully aligned, the abutment wheel 513 acts on the corresponding notch guide groove 5111, and then under the action of the spring 504, the plug connector 503 and the corresponding nozzle material guide box are put into use. By controlling the switching motor 514, the loading plate 515 is rotated to a certain angle, and sealed and plugged at the open end of the loading plate 5, it can then be put into use.
[0034] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. An automatic spraying machine for wall decoration, comprising a movable carrier and a control box, wherein a feeding assembly is provided on the movable carrier, a spraying movable mechanism is provided at one end of the spraying movable mechanism, and a nozzle mechanism is provided in the spraying movable mechanism, characterized in that: The nozzle mechanism includes a nozzle seat connected to the spraying movement mechanism, a plug connector passes through the nozzle seat, a spring is connected between the plug connector and the nozzle seat, and the plug connector is connected to the feeding assembly, the nozzle seat is provided with a loading part that moves linearly or rotationally and a power part that drives the loading part to run, a plurality of different nozzle guide boxes are arranged at intervals on the loading part, and the rear end opening of the nozzle guide box is sealed and plugged with the plug connector, the plug connector is connected to an abutment wheel set toward the loading part through a connecting strip, the loading part is provided with a limiting plate abutting the abutment wheel, and the limiting plate is provided with a notch guide groove aligned with each nozzle guide box.
2. The automatic spraying machine for wall decoration according to claim 1, characterized in that: The loading part is a lifting plate, the power part is a telescopic driving part, the lifting plate is arranged to move up and down along the nozzle seat on the telescopic driving part, and multiple nozzle material guide boxes are arranged on the lifting plate at intervals. The limiting plate is a side plate arranged on both side ends of the lifting plate, and the notch guide groove is opened on the side plate and is arranged at the same height as each nozzle material guide box.
3. The automatic spraying machine for wall decoration according to claim 1, characterized in that: The loading part is a loading disk, the power part is a switching motor, the switching motor is connected to the loading disk, a plurality of the nozzle material guide boxes are circumferentially spaced apart on the loading disk, the limiting plate is an annular plate arranged on the outer circumferential surface of the loading disk, and the notch guide groove is provided on the annular plate and radially aligned with each nozzle material guide box.
4. The automatic spraying machine for wall decoration according to claim 2 or 3, characterized in that: There are four nozzle material guide boxes, namely a vertical clustering material guide box, a horizontal clustering material guide box, a conical diffusion material guide box and a conical spray head.
5. The automatic spraying machine for wall decoration according to claim 4, characterized in that: The feeding assembly includes a paint tank and a water tank. The lower end of the paint tank is connected to a tee. One end of the tee is connected to the water tank, and the other end is connected to a booster pump. The ends of the tee connected to the paint tank and the water tank are both provided with solenoid valves. The booster pump is connected to a feed hose connected to a plug connector.
6. The automatic spraying machine for wall decoration according to claim 5, characterized in that: A stirring assembly is provided in the paint tank, and a stirring motor is connected to the top of the stirring assembly.
7. The automatic spraying machine for wall decoration according to claim 1, characterized in that: The spraying movement mechanism includes a gantry, the gantry is provided with a lifting beam and a lifting transmission component for driving the lifting beam to move up and down, and the lifting beam is provided with a horizontal transmission component for driving the spray head mechanism to move horizontally.
8. The automatic spraying machine for wall decoration according to claim 7, characterized in that: Slide rails are provided at both ends of the upper surface of the movable carrier, and sliding bars that interact with the slide rails are provided at the lower ends of both sides of the gantry. A rack is provided on the sliding bar, and a first motor is provided on the movable carrier, and a gear meshing with the rack is provided on the first motor.
9. The automatic spraying machine for wall decoration according to claim 1, characterized in that: The movable carrier plate comprises a bottom carrier plate, a lower surface of which is provided with a plurality of universal wheels, and a push-pull rod is provided on the bottom carrier plate at a side away from the spraying movable mechanism.
Citation Information
Patent Citations
Liftable building wall mortar spraying device
CN222140610U