Air compressor noise reduction device for cigarette factory

By designing an air compressor noise reduction device for cigarette factories, the use of drive components and fans to achieve rapid installation and effective noise and heat management of the air compressor, the problems of high installation difficulties and unfast heat dissipation in the prior art are solved, and the efficiency of the equipment is improved.

CN120487565APending Publication Date: 2025-08-15CHINA TOBACCO HENAN IND CO LTD
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Patent Information

Application Number
CN202510968312.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-07-14
Publication Date
2025-08-15

AI Technical Summary

Technical Problem

The installation of the prior art hollow compressor is difficult and the heat is not dissipated quickly, which affects normal use.

Method used

An air compressor noise reduction device including a noise reduction box, a driving component, a regulating component and a clamping component is designed. The air compressor is directly clamped and moved into the noise reduction box through the driving component, noise reduction is reduced using sound insulation materials, and heat dissipated through the fan.

Benefits of technology

It realizes rapid installation of the air compressor and effective noise reduction, while solving the problem of heat dissipation and improving the efficiency of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The air compressor noise reduction device for the cigarette factory comprises a noise reduction box, door plates are rotationally connected to the two sides of the noise reduction box, a driving assembly is arranged on the inner side wall of the noise reduction box, an adjusting assembly is arranged on the driving assembly, a clamping assembly is arranged on the adjusting assembly, and the clamping assembly is connected with the noise reduction box. A fixing assembly is slidably connected to the bottom of the noise reduction box, and the clamping assembly comprises a supporting plate arranged on the adjusting assembly; the clamp is fixed to one side of the supporting plate, and an air compressor is limited on one side of the supporting plate; when an operator installs the air compressor into the noise reduction box, the operator only needs to directly move the air compressor into the noise reduction box through moving wheels at the bottom of the air compressor, at the moment, the clamping assemblies are attached to the outer side wall of the air compressor by controlling the driving assembly, the air compressor is limited, and therefore the air compressor is rapidly installed into the noise reduction box; and noise generated when the air compressor works can be reduced through a sound insulation material in the noise reduction box.
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Description

Technical Field

[0001] The present invention relates to the technical field of cigarette machinery and equipment, and more particularly to an air compressor noise reduction device used in a cigarette factory. Background Art

[0002] Currently, air compressors provide stable compressed air for various equipment in the cigarette production process, ensuring the efficient operation of the production line. Air compressors compress large amounts of air into a confined space, increasing the air's pressure and density, allowing the air to be stored and used more efficiently. Air compressor noise reduction involves using various technical means to reduce the noise generated by the air compressor during operation, thereby improving the working environment and protecting worker health. Air compressor noise primarily originates from the compressor's rotor and the sound of air cutting through it. Existing technologies typically use a housing to enclose the air compressor, adding sound insulation materials, adjusting the compressor's position, and performing regular maintenance to achieve this goal.

[0003] However, in the prior art, auxiliary equipment (such as a forklift) is generally required to lift the air compressor and place it in the noise reduction box, which increases the difficulty of installation. At the same time, the internal working temperature of the air compressor body gradually increases, and the heat in the noise reduction box cannot be dissipated quickly, thus affecting the normal use of the air compressor.

[0004] Therefore, how to provide an air compressor noise reduction device for cigarette factories has become a technical problem that urgently needs to be solved in this field. Summary of the Invention

[0005] An object of the present invention is to provide a new technical solution for an air compressor noise reduction device for a cigarette factory.

[0006] According to a first aspect of the present invention, there is provided an air compressor noise reduction device for a cigarette factory, comprising a noise reduction box, door panels being rotatably connected to both sides of the noise reduction box, a driving assembly being provided on the inner side wall of the noise reduction box, an adjusting assembly being provided on the driving assembly, a clamping assembly being provided on the adjusting assembly, a fixing assembly being slidably connected to the bottom of the noise reduction box, the clamping assembly comprising: a support plate, which is provided on the adjusting assembly; a clamp, which is fixed to one side of the support plate, an air compressor being restricted on one side of the support plate, and the driving assembly drives the clamp to clamp the air compressor while driving the fixing assembly to move on the noise reduction box.

[0007] Optionally, the adjustment assembly includes a screw rod, the drive assembly is rotatably connected to the screw rod, one end of the screw rod is threadedly connected to a support rod, and the support rod is fixedly connected to the support plate.

[0008] Optionally, the drive assembly includes a first commutator, a first commutator is provided on the inner wall of the noise reduction box, a motor is provided on the top of the first commutator, a first shaft is provided at both ends of the motor, one end of the first shaft is connected to the second commutator, a third shaft is provided at the top of the second commutator, a fourth commutator is provided at one end of the third shaft, and the fourth commutator is connected to the screw.

[0009] Optionally, the fixing assembly includes a support seat, the inner side wall of the noise reduction box is provided with a sliding groove, the support seat is slidably connected in the sliding groove, the inner side wall of the noise reduction box is slidably connected to a plate body, and the plate body is fixed to the support seat.

[0010] Optionally, the support seat has a hollow structure, and a filter is provided in the hollow structure.

[0011] Optionally, a second shaft is provided at the bottom of the second commutator, and the second shaft is threadedly connected to the support seat.

[0012] Optionally, a fourth shaft is provided on the top of the fourth commutator, a fifth commutator is provided on the top of the fourth shaft, a connecting rod is provided on the fifth commutator, a connecting block is fixed on the outer side wall of the connecting rod, and the connecting block is fixedly connected to the door panel.

[0013] Optionally, the outer side wall of the noise reduction box is provided with a box door.

[0014] The beneficial effects of the present invention are:

[0015] According to the present invention, when the operator installs the air compressor into the noise reduction box, he only needs to move the air compressor directly into the inside of the noise reduction box through the moving wheels at the bottom of the air compressor. At this time, by controlling the driving component, the clamping component is attached to the outer wall of the air compressor to limit the position of the air compressor, so that the air compressor can be quickly installed into the noise reduction box. The noise generated when the air compressor is working can be reduced by the sound insulation material inside the noise reduction box.

[0016] Moreover, after the air compressor has been used for a period of time, the height of the control plate can be controlled by the drive assembly, and the clamping assembly can be driven to fix and lift the air compressor. At this time, the fan on the top of the noise reduction box sends air into the box to dissipate heat from the two plates, thereby quickly cooling the noise reduction box.

[0017] Further features and advantages of the present invention will become apparent from the following detailed description of exemplary embodiments of the present invention with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and, together with the description, serve to explain the principles of the invention.

[0019] Figure 1 This is a schematic structural diagram of an air compressor noise reduction device for a cigarette factory according to the present invention;

[0020] Figure 2 This is a schematic diagram of the structure of the present invention with the door panel removed;

[0021] Figure 3 This is a schematic diagram of the structure of the drive assembly in the present invention;

[0022] Figure 4 It is a schematic diagram of the connection structure between the driving component and the clamping component in the present invention.

[0023] The markings in the figure are as follows: 110, noise reduction box; 120, door panel; 121, connecting rod; 122, connecting block; 130, box door; 200, fixing assembly; 210, support seat; 220, slide groove; 230, plate body; 300, clamping assembly; 310, support plate; 320, clamp; 330, limit groove; 340, spring; 400, driving assembly; 410, first commutator; 420, motor; 430, first shaft; 440, second commutator; 450, second shaft; 460, third shaft; 470, fourth commutator; 480, fourth shaft; 490, fifth commutator; 500, adjusting assembly; 510, screw; 520, support rod. DETAILED DESCRIPTION

[0024] Various exemplary embodiments of the present invention will now be described in detail with reference to the accompanying drawings. It should be noted that unless otherwise specifically stated, the relative arrangement of components and steps, numerical expressions and numerical values set forth in these embodiments do not limit the scope of the present invention.

[0025] The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way intended to limit the invention, its application, or uses.

[0026] Technologies, methods, and equipment known to ordinary technicians in the relevant art may not be discussed in detail, but where appropriate, the technologies, methods, and equipment should be considered part of the specification.

[0027] In all examples shown and discussed herein, any specific values should be interpreted as merely exemplary and not limiting. Therefore, other examples of the exemplary embodiments may have different values.

[0028] like Figures 1 to 4As shown, an embodiment of the present invention provides an air compressor noise reduction device for a cigarette factory, including a noise reduction box 110, door panels 120 are rotatably connected on both sides of the noise reduction box 110, a driving assembly 400 is provided on the inner wall of the noise reduction box 110, an adjusting assembly 500 is provided on the driving assembly 400, a clamping assembly 300 is provided on the adjusting assembly 500, and a fixing assembly 200 is slidably connected to the bottom of the noise reduction box 110, the clamping assembly 300 includes: a support plate 310, which is provided on the adjusting assembly 500; a clamp 320, which is fixed to one side of the support plate 310, an air compressor is restricted on one side of the support plate 310, and the driving assembly 400 drives the clamp 320 to clamp the air compressor while driving the fixing assembly 200 to move on the noise reduction box 110.

[0029] Specifically, when installing the air compressor, first, the operator can directly push the air compressor to move it to the inside of the noise reduction box 110, and then control the drive component 400. The drive component 400 drives the adjustment component 500 to change the distance between the two clamps 320, and then squeezes the two sides of the air compressor to limit the air compressor. Finally, close the two door panels 120 to close the noise reduction box 110. The door panel 120 is provided with a hole for the outlet end of the air compressor, which is not reflected in the attached figure.

[0030] A fan is provided on the top of the noise reduction box 110 , and is used to transport gas to the inside of the noise reduction box 110 to reduce the internal heat of the noise reduction box 110 . The fan is not shown in the drawings and belongs to the prior art and will not be described here.

[0031] A bottom plate is provided at the bottom of the noise reduction box 110 , which is not shown in the drawings. The edge of the bottom plate has a slope to facilitate the introduction of the air compressor into the noise reduction box 110 .

[0032] After the air compressor has been used for a period of time, the drive assembly 400 is controlled again. At this time, the clamp 320 clamps and lifts the air compressor, while the fixing assembly 200 also moves in the noise reduction box 110, thereby increasing the height of the entire noise reduction box 110. At this time, the gas blown into the noise reduction box 110 by the fan can be discharged through the fixing assembly 200 to dissipate heat in the noise reduction box 110.

[0033] In one embodiment of the air compressor noise reduction device for a cigarette factory of the present invention, as Figures 2 to 4 As shown, the adjustment assembly 500 includes a screw rod 510 , which is rotatably connected to the driving assembly 400 , and one end of the screw rod 510 is threadedly connected to a support rod 520 , which is fixedly connected to the support plate 310 .

[0034] Specifically, when the screw rod 510 rotates, the support rod 520 can be driven to move on the screw rod 510 , thereby changing the position of the clamp 320 .

[0035] In one embodiment of the air compressor noise reduction device for a cigarette factory of the present invention, as Figure 2 and Figure 3 As shown, the drive assembly 400 includes a first commutator 410, the first commutator 410 is provided on the inner wall of the noise reduction box 110, the motor 420 is provided on the top of the first commutator 410, and the first shaft 430 is provided at both ends of the motor 420. One end of the first shaft 430 is connected to the second commutator 440, and the top of the second commutator 440 is provided with a third shaft 460. One end of the third shaft 460 is provided with a fourth commutator 470, and the fourth commutator 470 is connected to the screw 510.

[0036] Specifically, multiple commutators are mainly connected by bevel gear transmission, which is used to change the output position. It belongs to the existing technology and will not be repeated here. The operation of the motor 420 drives the first commutator 410 to work, drives the first shaft 430 to rotate, and the second commutator 440 drives the third shaft 460 to rotate, and the fourth commutator 470 drives the screw 510 to rotate.

[0037] In one embodiment of the air compressor noise reduction device for a cigarette factory of the present invention, as Figure 2 and Figure 3 As shown, the fixing assembly 200 includes a support base 210. A slot 220 is defined on the inner sidewall of the noise reduction box 110. The support base 210 is slidably connected to the slot 220. A plate 230 is slidably connected to the inner sidewall of the noise reduction box 110 and fixed to the support base 210. The support base 210 has a hollow structure containing a filter. A second shaft 450 is provided at the bottom of the second commutator 440 and is threadedly connected to the support base 210.

[0038] Specifically, when the motor 420 is working, the second shaft 450 on the second commutator 440 starts to rotate, thereby driving the support seat 210 to move on the second shaft 450, thereby leading out the plate 230 in the noise reduction box 110, and then lifting the noise reduction box 110. While lifting, the screw 510 drives the support rod 520 to move again, and the air compressor is lifted by the clamp 320 to fix the entire air compressor. The fan on the top of the noise reduction box 110 sends air into the box to dissipate heat from the two plates, thereby quickly cooling the noise reduction box 110.

[0039] In one embodiment of the air compressor noise reduction device for a cigarette factory of the present invention, as Figure 2 and Figure 3As shown, a fourth shaft 480 is provided on the top of the fourth commutator 470, a fifth commutator 490 is provided on the top of the fourth shaft 480, a connecting rod 121 is provided on the fifth commutator 490, a connecting block 122 is fixed to the outer wall of the connecting rod 121, the connecting block 122 is fixedly connected to the door panel 120, and a box door 130 is provided on the outer wall of the noise reduction box 110.

[0040] Specifically, the driving assembly 400 can drive the connecting rod 121 to rotate while the connecting block 122 drives the door panel 120 to rotate, so that when the clamp 320 is no longer clamping the air compressor, the door panel 120 is opened, making it easier for the operator to guide the air compressor out.

[0041] A limiting groove 330 is opened in the support plate 310, and a spring 340 is arranged in the limiting groove 330. When shaking occurs during the process of the clamp 320 clamping the air compressor, the shaking can be buffered by the cooperation of the spring 340 and the shock-absorbing rod, thereby ensuring the safety of the air compressor. The shock-absorbing rod belongs to the existing technology and adopts the principle of damping and buffering, which will not be repeated here.

[0042] Although some specific embodiments of the present invention have been described in detail by way of examples, it should be understood by those skilled in the art that the above examples are for illustration only and are not intended to limit the scope of the present invention. It should be understood by those skilled in the art that modifications may be made to the above embodiments without departing from the scope and spirit of the present invention. The scope of the present invention is defined by the appended claims.

Claims

1. A noise reduction device for an air compressor in a cigarette factory, characterized in that: include: The invention comprises a noise reduction box (110), wherein both sides of the noise reduction box (110) are rotatably connected to door panels (120), an inner side wall of the noise reduction box (110) is provided with a driving assembly (400), an adjusting assembly (500) is provided on the driving assembly (400), a clamping assembly (300) is provided on the adjusting assembly (500), and a fixing assembly (200) is slidably connected to the bottom of the noise reduction box (110), and the clamping assembly (300) comprises: a support plate (310) disposed on the adjustment assembly (500); The clamp (320) is fixed to one side of the support plate (310), and an air compressor is restricted on one side of the support plate (310). The driving component (400) drives the clamp (320) to clamp the air compressor and drives the fixing component (200) to move on the noise reduction box (110).

2. The air compressor noise reduction device for a cigarette factory according to claim 1, characterized in that: The adjustment assembly (500) comprises a screw rod (510), the screw rod (510) is rotatably connected to the drive assembly (400), one end of the screw rod (510) is threadedly connected to a support rod (520), and the support rod (520) is fixedly connected to the support plate (310).

3. The air compressor noise reduction device for a cigarette factory according to claim 2, characterized in that: The driving assembly (400) includes a first commutator (410), the first commutator (410) is provided on the inner wall of the noise reduction box (110), a motor (420) is provided on the top of the first commutator (410), a first shaft (430) is provided at both ends of the motor (420), one end of the first shaft (430) is connected to the second commutator (440), a third shaft (460) is provided at the top of the second commutator (440), one end of the third shaft (460) is provided with a fourth commutator (470), and the fourth commutator (470) is connected to the screw (510).

4. The air compressor noise reduction device for a cigarette factory according to claim 3, characterized in that: The fixing assembly (200) includes a support seat (210), an inner side wall of the noise reduction box (110) is provided with a slide groove (220), the support seat (210) is slidably connected in the slide groove (220), and the inner side wall of the noise reduction box (110) is slidably connected to a plate body (230), and the plate body (230) is fixed to the support seat (210).

5. The air compressor noise reduction device for a cigarette factory according to claim 4, characterized in that: The support seat (210) has a hollow structure, and a filter is provided in the hollow structure.

6. The air compressor noise reduction device for a cigarette factory according to claim 4, characterized in that: A second shaft (450) is provided at the bottom of the second commutator (440), and the second shaft (450) is threadedly connected to the support seat (210).

7. The air compressor noise reduction device for a cigarette factory according to claim 6, characterized in that: A fourth shaft (480) is provided on the top of the fourth commutator (470), a fifth commutator (490) is provided on the top end of the fourth shaft (480), a connecting rod (121) is provided on the fifth commutator (490), a connecting block (122) is fixed to the outer side wall of the connecting rod (121), and the connecting block (122) is fixedly connected to the door panel (120).

8. The air compressor noise reduction device for a cigarette factory according to claim 1, characterized in that: The outer side wall of the noise reduction box (110) is provided with a box door (130).