Intelligent detection device for steel collar assembly for spinning frame and detection method of intelligent detection device
By designing an intelligent detection device for steel collar components for yarn machine, and using components such as electric slide rails, cylinders and micro cameras to achieve automated detection of the outer surface and inner runway of the steel collar, the problems of large errors and low efficiency in the existing technology are solved, the detection accuracy and efficiency are improved, and the quality control needs of large-scale production are met.
Patent Information
- Application Number
- CN202510971484.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-15
- Publication Date
- 2025-08-15
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the existing steel collar inspection process, there are problems such as large errors introduced by manual operation, low detection efficiency, high labor intensity and difficulty in meeting the needs of large-scale production quality control.
An intelligent detection device for steel collar assembly for yarn machine is designed, including a first detection component, a second detection component, a placement component, a third detection component and a recycling component. It uses electric slide rails, cylinders, micro cameras and other components to realize automatic detection of the outer surface and inner runway of the steel collar, and accurately analyzes it through visual detection sensors and software platforms.
It has achieved improved accuracy of steel collar inspection, reduced manual errors, improved detection efficiency, and can quickly and accurately judge the distortion of steel collars, meeting the quality control needs of large-scale production.
Smart Images

Figure CN120488992A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of steel ring detection, and more particularly to an intelligent detection device for a steel ring assembly for a spinning frame and a detection method thereof. Background Art
[0002] The steel ring assembly for spinning frames is one of the key components of the spinning frame, mainly composed of a steel ring, a wire ring, etc. Among them, the steel ring is usually a ring-shaped part, which is installed on the steel ring plate of the spinning frame. The inner runway is the track of the wire ring, which has an important impact on the yarn quality and production efficiency; the wire ring is mounted on the inner runway of the steel ring and runs at high speed as the yarn is wound, playing the role of twisting and winding the yarn.
[0003] At present, steel collars need to go through multiple precision processes during the manufacturing process. The heat treatment process is affected by factors such as temperature field distribution and structural transformation stress, which can easily cause the steel collars to have tiny distortions that are difficult to identify with the naked eye. Currently, the industry generally uses the "platform feeler gauge method" to detect whether the steel collars meet production requirements.
[0004] In the existing inspection process, the operator needs to manually rotate the steel collar to carry out subsequent inspection work, but this operation mode has obvious disadvantages: on the one hand, when manually rotating the steel collar, due to the differences in gesture strength and rotation speed among different operators, large subjective errors are easily introduced, resulting in poor consistency in the inspection results; on the other hand, the operator needs to always maintain a high degree of concentration and continuously repeat mechanical actions, which is not only labor-intensive, but also significantly restricted by human factors in the inspection speed. The above problems are superimposed, and ultimately the steel collar inspection efficiency is at a low level for a long time, which is difficult to meet the quality control needs of large-scale production. This paper proposes an intelligent detection device and a detection method for steel collar components for spinning machines to improve the existing problems. Summary of the Invention
[0005] In view of the shortcomings of the prior art, the object of the present invention is to provide an intelligent detection device and a detection method for a steel ring assembly for a spinning frame.
[0006] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: an intelligent detection device for a steel collar assembly for a spinning machine, comprising a first detection assembly, a second detection assembly being arranged below the first detection assembly, a placement assembly being arranged on one side of the second detection assembly, a steel collar being arranged on the top of the placement assembly, a third detection assembly being arranged in the middle of the steel collar, a recovery assembly being arranged on the side of the placement assembly away from the second detection assembly, and a manipulator being arranged in the middle of the recovery assembly.
[0007] The first detection assembly includes a first detection mechanism for detecting the steel ring.
[0008] The placement component includes an electric turntable, an output end of the electric turntable is connected to a placement seat, and a mounting column is provided through the center of the placement seat.
[0009] The recovery component includes a first recovery tank and a second recovery tank.
[0010] The third detection assembly includes two sets of third detection mechanisms for detecting the inner track of the steel ring.
[0011] The third detection mechanism includes a top cover and a micro camera arranged below the top cover.
[0012] The present invention is further configured as follows: the first detection component also includes a support frame, a mounting platform is provided in the middle position of the support frame, a first electric slide rail is provided on the top of the support frame, a second electric slide rail is provided on the top of the first electric slide rail, a third electric slide rail is provided on one side of the second electric slide rail, and the first detection mechanism is provided on the side of the third electric slide rail away from the second electric slide rail.
[0013] By adopting the above technical solution, the mounting platform is used to provide installation space for the device, which is convenient for the setting of the device. The first electric slide rail is used to adjust the left and right position of the first detection mechanism, the second electric slide rail is used to adjust the front and rear position of the first detection mechanism, and the third electric slide rail is used to adjust the up and down position of the first detection mechanism. The first detection mechanism can be adjusted in all directions through the first electric slide rail, the second electric slide rail, and the third electric slide rail, so as to facilitate the correspondence between the third electric slide rail and the steel collar position during the actual detection process, thereby improving the detection accuracy of the steel collar.
[0014] The present invention is further configured as follows: the placement component also includes a mounting frame, a connecting piece is provided in the middle position of the mounting frame, both sides of the connecting piece are fixedly connected to the mounting frame respectively, and the output end of the electric turntable passes through the connecting piece and is connected to the placement seat.
[0015] The present invention is further configured as follows: the top of the placement seat is symmetrically arranged on two groups of cylinders, the output end of each group of cylinders is respectively connected to a group of limiting members, the two groups of limiting members are arranged facing each other, and the shape of the limiting members is set to be semicircular.
[0016] By adopting the above technical solution, the annular limiting piece is adapted to the shape of the steel collar, the placement seat is used to place the steel collar, and the two sets of limiting pieces are used to clamp the steel collar. During the rotation process, the two sets of limiting pieces are used to limit the steel collar to reduce the shaking of the steel collar during rotation.
[0017] The present invention is further configured as follows: the third detection component also includes a bracket, the bracket is arranged at the top of the mounting column, a transfer electric slide rail is provided on one side of the bracket, an adjustment electric slide rail is provided on one side of the transfer electric slide rail, and a placement rack is provided on the side of the adjustment electric slide rail away from the transfer electric slide rail.
[0018] The present invention is further configured as follows: an adjustment motor is provided in the middle position of the placement rack, an output end connecting plate of the adjustment motor is provided, a group of displacement mechanisms are provided on both sides of the connecting plate, and two groups of the third detection mechanisms are symmetrically arranged on the upper and lower sides of the connecting plate.
[0019] By adopting the above technical solution, the stroke of the third detection mechanism entering the inner runway can be adjusted by setting up a transfer electric slide rail, adjusting the electric slide rail, and adjusting the motor, connecting plate and displacement mechanism, which facilitates the rapid adjustment of the position of the third detection mechanism so that the third detection mechanism extends into the inner runway, thereby facilitating the normal progress of the detection work.
[0020] The present invention is further configured as follows: the third detection mechanism further includes a slider, the sliders are respectively connected to the displacement mechanism, and the sliders slide relative to the connecting plate.
[0021] The present invention is further configured as follows: two groups of springs are symmetrically arranged on the slider, one end of the two groups of springs is connected to the slider, and the other end of the two groups of springs is connected to a connecting piece.
[0022] The present invention is further configured as follows: the connecting piece is arranged inside the top cover, the micro camera is arranged in the middle position of the top cover and the connecting piece, and a through hole is provided on the top cover at a position opposite to the micro camera.
[0023] By adopting the above technical solution, the micro camera can realize continuous photo detection of the inner runway, and can realize all-round detection of the inner runway. At the same time, the micro camera is also connected to an external software platform, which can analyze and judge the shooting results and detect the situation of the inner runway more accurately. By setting two sets of springs, the squeezing of the inner runway on the micro camera can be reduced. When the top cover contacts the inner runway, the two sets of springs will take effect and start squeezing. At the same time, since the micro camera is fixedly connected to the connecting piece, during the contact process, the top cover will be displaced, and the micro camera and the connecting piece will move with the top cover, reducing the possibility of the micro camera being worn and collided.
[0024] A detection method of an intelligent detection device for a ring assembly for a spinning frame, using the intelligent detection device for a ring assembly for a spinning frame as described above, comprises the following steps: S1. First, place the steel collar on the top of the placement component, and start the first detection component and the second detection component to perform preliminary detection on the steel collar.
[0025] S2. Secondly, the placement component is started, the placement component clamps the steel collar, and drives the steel collar to rotate by rotating, and the steel collar is inspected on the other side, and the outer surface inspection of the steel collar is completed.
[0026] S3. Finally, the third detection component extends into the inner track of the steel collar, and the placement component drives the steel collar to rotate. The third detection component completes the detection of the entire inner track while the collar position is adjusted.
[0027] In summary, this application includes at least one of the following beneficial technical effects: (1) The outer surface of the steel collar can be inspected by the second inspection component, and the inner track of the steel collar can be inspected by the third inspection component. At the same time, the first inspection component assists in the inspection of the outer surface and the inner track. The second and third inspection components can intelligently detect the distortion of the steel collar, thus solving the errors caused by manual operation and improving the inspection efficiency.
[0028] (2) Based on the detection of the second detection component and the third detection component, the first detection component can be used as supplementary data to verify the accuracy of the detection of the two. The first detection component performs detection from just above the initial position of the steel collar. The first detection component can not only detect the condition of the upper surface of the steel collar, but also preliminarily judge the distortion of the steel collar through the detection results of the first detection component. Then, the second detection component and the third detection component can further determine the position of the distortion, thus completing the detection of the entire steel collar.
[0029] (3) By setting up a transfer electric slide rail, adjusting the electric slide rail, and adjusting the motor, connecting plate and displacement mechanism, the stroke of the third detection mechanism entering the inner runway can be adjusted, which facilitates the rapid adjustment of the position of the third detection mechanism so that the third detection mechanism extends into the inner runway, thereby facilitating the normal progress of the detection work.
[0030] (4) The top cover is set in an arc shape. The arc-shaped structure can fit the inner runway, making it easy to insert into the inner runway for inspection. In addition, the arc-shaped structure can avoid local stress concentration and prevent the edge of the top cover from scratching or wearing the inner runway surface. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Figure 1 The present invention is a schematic structural diagram of an intelligent detection device for a steel ring assembly for a spinning frame and a detection method thereof.
[0032] Figure 2 For the present invention Figure 1 Front view of .
[0033] Figure 3 It is a structural diagram of placing components in the present invention.
[0034] Figure 4 for Figure 3 Front view of .
[0035] Figure 5 for Figure 3 Schematic diagram of the enlarged structure of area A in the middle.
[0036] Figure 6 It is a structural schematic diagram of the steel collar in the present invention.
[0037] Figure 7 Schematic diagram of the structure of the third detection component in the present invention.
[0038] Figure 8 It is a structural schematic diagram of the third detection mechanism in the present invention.
[0039] Figure 9 for Figure 8 Front view of the .
[0040] Description of reference numerals: 1. first detection assembly; 11. support frame; 12. first electric slide rail; 13. first detection mechanism; 14. second electric slide rail; 15. third electric slide rail; 16. mounting platform; 2. Second detection component; 3. Steel collar; 4. Placement assembly; 41. Mounting frame; 42. Electric turntable; 43. Connector; 44. Placement seat; 45. Cylinder; 46. Limiting piece; 47. Mounting column; 5. Robotic arm; 6. Recovery component; 61. First recovery tank; 62. Second recovery tank; 7. Third detection assembly; 71. Bracket; 72. Transfer electric slide rail; 73. Adjustment electric slide rail; 74. Placement rack; 75. Adjustment motor; 76. Third detection mechanism; 761. Top cover; 762. Slider; 763. Connector; 764. Micro camera; 765. Spring; 77. Displacement mechanism; 78. Connecting plate. DETAILED DESCRIPTION
[0041] It should be noted that, in the absence of conflict, the embodiments and features of the embodiments in this application can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0042] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by ordinary technicians in the technical field to which this application belongs.
[0043] See also Figure 1-9 , the present invention provides the following technical solutions: Example 1, see Figure 1In order to solve the problems arising from the existing steel collar detection, an intelligent detection device for steel collar components of a spinning frame is proposed to solve the related problems. The intelligent detection device includes a first detection component 1, a second detection component 2 is arranged below the first detection component 1, a placement component 4 is arranged on one side of the second detection component 2, a steel collar 3 is arranged on the top of the placement component 4, a third detection component 7 is arranged in the middle of the steel collar 3, a recovery component 6 is arranged on the side of the placement component 4 away from the second detection component 2, and a manipulator 5 is arranged in the middle of the recovery component 6.
[0044] The above-mentioned intelligent detection device solves the problem of manual operation in conventional detection, and the detection of the steel ring 3 is completed through the mutual cooperation of various components.
[0045] See Figure 6 The steel collar 3 will be distorted during the heat treatment process, and the distortion will appear in various parts of the steel collar 3. Therefore, the steel collar 3 is divided into three parts: the outer surface, the inner runway, and the upper surface for inspection. The outer surface is further divided into the front side and the back side. The side of the steel collar 3 at the initial position opposite to the second inspection component 2 is the front side, and the side away from the second inspection component 2 is the back side.
[0046] The second detection component 2 can detect the outer surface of the steel collar 3, and the placement component 4 can clamp and rotate the steel collar 3. When the front and side detection is completed, the placement component 4 can rotate the steel collar 3 180° to detect the reverse side of the steel collar 3. The above process can realize the detection of the outer surface of the steel collar 3.
[0047] In addition to the outer surface of the steel ring 3, the inner track also needs to be inspected. The inspection of the inner track can be achieved through the third inspection component 7.
[0048] The outer surface of the steel collar 3 can be inspected by the second inspection component 2, the inner track of the steel collar 3 can be inspected by the third inspection component 7, and the upper surface can be inspected by the first inspection component 1. At the same time, the first inspection component 1 can also assist in the inspection of the outer surface and the inner track.
[0049] Based on the detection of the second detection component 2 and the third detection component 7, the first detection component 1 can be used as supplementary data to verify the accuracy of the detection of the two. The first detection component 1 performs detection from just above the initial position of the steel collar 3. The first detection component 1 can not only detect the condition of the upper surface of the steel collar 3, but also the detection result of the first detection component 1 can be used to preliminarily judge the distortion of the steel collar 3. Then, the second detection component 2 and the third detection component 7 can be used to further judge the position of the distortion, thereby completing the overall detection of the steel collar 3.
[0050] The testing process of steel ring 3 is as follows: First, the steel collar 3 is placed on the top of the placement component 4, and the first detection component 1 and the second detection component 2 are started to perform preliminary detection on the steel collar 3; secondly, the placement component 4 is started, the placement component 4 clamps the steel collar 3, and drives the steel collar 3 to rotate by rotation, and the steel collar 3 is inspected on the other side, and the outer surface inspection of the steel collar 3 is completed; finally, the third detection component 7 extends into the inner runway of the steel collar 3, and the placement component 4 drives the steel collar 3 to rotate. The third detection component 7 completes the inspection of the entire inner runway while the position of the steel collar 3 is adjusted.
[0051] In order to further analyze the specific detection process, it is necessary to set the specific structure of each component. The specific structure of the first detection component 1 is as follows: See Figure 1 and Figure 2 The first detection assembly 1 includes a first detection mechanism 13 for detecting the steel ring 3.
[0052] See Figure 1 and Figure 2 The first detection component 1 also includes a support frame 11, a mounting platform 16 is provided in the middle position of the support frame 11, a first electric slide rail 12 is provided on the top of the support frame 11, a second electric slide rail 14 is provided on the top of the first electric slide rail 12, a third electric slide rail 15 is provided on one side of the second electric slide rail 14, and the first detection mechanism 13 is provided on the side of the third electric slide rail 15 away from the second electric slide rail 14.
[0053] The mounting platform 16 is used to provide an installation space for the device, which is convenient for the setting of the device. The first electric slide rail 12 is used to adjust the left and right position of the first detection mechanism 13. The second electric slide rail 14 is used to adjust the front and rear position of the first detection mechanism 13. The third electric slide rail 15 is used to adjust the up and down position of the first detection mechanism 13. The first detection mechanism 13 can be adjusted in all directions through the first electric slide rail 12, the second electric slide rail 14 and the third electric slide rail 15, so that the third electric slide rail 15 can correspond to the position of the steel collar 3 during the actual detection process, thereby improving the detection accuracy of the steel collar 3.
[0054] Among them, the first detection mechanism 13 is a visual detection device, which includes a visual detection sensor and a software platform. The visual detection sensor is used to detect the steel collar 3, and the software platform is used to analyze the detection results. The two can work together to realize the detection of the steel collar 3, and more specifically, to realize the detection of the steel collar 3 from the top. The steel collar 3 can be preliminarily detected by the first detection mechanism 13. If the steel collar 3 has a large distortion, it can be detected by the first detection component 1. For example, if the size of the steel collar 3 changes significantly, the first detection component 1 can detect it intuitively. When the first detection component 1 cannot detect the problem, other components can be used for further detection.
[0055] In order to achieve further detection of the steel collar 3, a second detection component 2 is set to detect the outer surface of the steel collar 3. The second detection component 2 includes a second detection mechanism and a support seat. The support seat is installed on the top of the mounting platform 16. The second detection mechanism is set on the top of the support seat. The second detection mechanism has the same structure as the first detection mechanism 13. Both are visual detection devices with the same functions. The detection of the steel collar 3 can be achieved through a visual detection sensor.
[0056] The second detection assembly 2 can only detect one side of the steel collar 3. If the other side of the steel collar 3 needs to be detected, the placement assembly 4 needs to be set up. At the same time, the placement assembly 4 also provides space for the placement of the steel collar 3. The specific structure of the placement assembly 4 is as follows: See Figure 3-Figure 5 The placement component 4 includes an electric turntable 42 , and an output end of the electric turntable 42 is connected to a placement seat 44 .
[0057] See Figure 3-Figure 5 The placement component 4 also includes a mounting frame 41, a connecting piece 43 is provided in the middle position of the mounting frame 41, both sides of the connecting piece 43 are fixedly connected to the mounting frame 41, and the output end of the electric turntable 42 passes through the connecting piece 43 and is connected to the placement seat 44.
[0058] See Figure 3-Figure 5 The top of the placement seat 44 is symmetrically arranged on two groups of cylinders 45, and the output end of each group of cylinders 45 is connected to a group of limit members 46. The two groups of limit members 46 are arranged facing each other, and the shape of the limit members 46 is set to be a semicircular ring. The circular ring-shaped limit member 46 is adapted to the shape of the steel collar 3.
[0059] The placement seat 44 is used to place the steel collar 3, and the two sets of limiters 46 are used to clamp the steel collar 3. During the rotation process, the two sets of limiters 46 are used to limit the steel collar 3 to reduce the shaking of the steel collar 3 during rotation.
[0060] The outer surface of the steel collar 3 is divided into a front side and a back side. The side of the steel collar 3 opposite to the second detection component 2 at the initial position is the front side, and the side away from the second detection component 2 is the back side.
[0061] The outer surface of the steel collar 3 can be inspected by cooperating with the placement assembly 4 and the second inspection assembly 2. The inspection process of the outer surface of the steel collar 3 is as follows: First, place the steel collar 3 on the placement seat 44. After the steel collar 3 is placed stably, start the second detection component 2, which detects the front side of the steel collar 3. Secondly, start the two groups of cylinders 45, which respectively drive the two groups of limit members 46 to clamp the steel collar 3. Then, start the electric turntable 42, which drives the placement seat 44 to rotate 180°. At this time, the steel collar 3 rotates 180° along with the placement seat 44. Start the two groups of cylinders 45 again to drive the two groups of limit members 46 to release the steel collar 3. Finally, start the second detection component 2 to detect the back side of the steel collar 3. At this point, the outer surface detection of the steel collar 3 is completed.
[0062] After the outer surface inspection of the steel collar 3 is completed, the inner runway of the steel collar 3 needs to be inspected. At this time, the inner runway of the steel collar 3 is inspected by the third inspection component 7. A mounting column 47 is provided through the center of the placement seat 44, and the third inspection component 7 is provided on the top of the mounting column 47.
[0063] The mounting post 47 and the placement seat 44 are connected for relative rotation, that is, the placement seat 44 can rotate around the mounting post 47 .
[0064] The process of testing the inner runway of steel ring 3 is as follows: After the outer surface inspection of the steel collar 3 is completed, the two groups of cylinders 45 are started again to drive the two groups of limiters 46 to clamp the steel collar 3, and then the third inspection component 7 is extended into the inner runway, and the electric turntable 42 is started. The electric turntable 42 drives the placement seat 44 to rotate, and the placement seat 44 further drives the steel collar 3 to rotate. The third inspection component 7 realizes the inspection of the inner runway of the steel collar 3 during the rotation of the steel collar 3.
[0065] The above structure can realize the detection of the outer surface and the inner track of the steel collar 3. The steel collar 3 after the detection needs to be recycled. For this purpose, the recycling component 6 is provided to realize the recycling of the steel collar 3. The specific structure of the recycling component 6 is as follows: See Figure 2 The recovery component 6 includes a first recovery tank 61 and a second recovery tank 62 .
[0066] After the steel collars 3 are inspected, they are grabbed and recovered by the robot 5 . The first recovery trough 61 is used to collect the steel collars 3 of qualified quality, and the second recovery trough 62 is used to collect the unqualified steel collars 3 .
[0067] By counting qualified and unqualified products, the production process can be further improved and the production quality can be improved.
[0068] In the second embodiment, the steel collar 3 can be inspected through the above process. However, during the inspection of the inner track of the steel collar 3, if the third inspection component 7 is directly inserted into the inner track of the steel collar 3, the inner track will scratch the inspection device under the influence of the interaction force, and the inspection device will also cause wear to the inner track.
[0069] Therefore, when specifically setting up the third detection component 7, it is necessary to further design the specific structure of the third detection component 7. The specific structure of the third detection component 7 is: See Figure 7 The third detection assembly 7 includes two sets of third detection mechanisms 76 for detecting the inner track of the steel ring 3.
[0070] See Figure 7 The third detection component 7 also includes a bracket 71, which is arranged on the top of the mounting column 47. A transfer electric slide rail 72 is provided on one side of the bracket 71, an adjustment electric slide rail 73 is provided on one side of the transfer electric slide rail 72, and a placement rack 74 is provided on the side of the adjustment electric slide rail 73 away from the transfer electric slide rail 72.
[0071] See Figure 7 An adjustment motor 75 is provided in the middle position of the placement rack 74, and an output end connecting plate 78 of the adjustment motor 75 is provided. A group of displacement mechanisms 77 are provided on both sides of the connecting plate 78, and two groups of third detection mechanisms 76 are symmetrically provided on the upper and lower sides of the connecting plate 78.
[0072] Since the wire ring is mainly in contact with two opposite inclined surfaces in the inner runway, two sets of third detection mechanisms 76 are provided to detect it.
[0073] The mounting column 47 provides a placement space for the third detection component 7. The shifting electric slide rail 72 facilitates adjustment of the left and right positions of the third detection mechanism 76 and pushes the third detection mechanism 76 into the inner runway. Adjusting the electric slide rail 73 facilitates adjustment of the up and down positions of the third detection mechanism 76. By adjusting the up, down, left and right positions, the third detection mechanism 76 can be conveniently extended into the inner runway of the steel collar 3 to realize detection of the inner runway.
[0074] At the same time, by setting the adjustment motor 75 to cooperate with the connecting plate 78, the connecting plate 78 can be swung under the drive of the adjustment motor 75. Under the action of the swing of the connecting plate 78, the third detection mechanism 76 can adjust its position, which is convenient for the third detection mechanism 76 to quickly extend into the inner runway of the steel collar 3, and under the action of the transfer electric slide 72, the adjustment electric slide 73, and the connecting plate 78, the wear of the inner runway by the third detection mechanism 76 can be effectively reduced, the position can be adjusted in time, and the possibility of direct extrusion can be reduced.
[0075] In addition, the displacement mechanism 77 can realize the movement of the third detection mechanism 76 along the inner side of the inner runway, and can detect the situation of the inner runway in multiple directions. The displacement mechanism 77 is controlled by a crank slider structure and a built-in micro motor. When the micro motor is started, the crank slider structure will move under the drive of the micro motor. At this time, the third detection mechanism 76 connected to the crank slider structure will move, thereby realizing the adjustment of the position of the third detection mechanism 76, which facilitates the normal progress of the detection work.
[0076] Specifically, the transfer electric slide 72 is started, and the transfer electric slide 72 drives the adjustment electric slide 73 and the adjustment motor 75, the connecting plate 78, and the third detection mechanism 76 connected to the adjustment electric slide 73 to move horizontally. The adjustment electric slide 73 is started, and the adjustment electric slide 73 can drive the adjustment motor 75, the connecting plate 78, and the third detection mechanism 76 to adjust the upper and lower positions. After the action of the transfer electric slide 72 and the adjustment electric slide 73, the position of the third detection mechanism 76 is preliminarily determined. At this time, the adjustment motor 75 is started again, and the adjustment motor 75 drives the connecting plate 78 to swing, and The third detection mechanism 76 connected to the connecting plate 78 swings with it. After the swing position is adjusted, the third detection mechanism 76 corresponds to the inner runway. Then, the transfer electric slide 72 is started again. The transfer electric slide 72 further pushes the third detection mechanism 76. On the basis of the push of the transfer electric slide 72, the adjustment electric slide 73 makes slight adjustments to the up and down positions according to the position of the third detection mechanism 76 to reduce the mutual wear between the third detection mechanism 76 and the inner runway. The third detection mechanism 76 is pushed into the interior of the inner runway through the mutual cooperation between the transfer electric slide 72 and the adjustment electric slide 73.
[0077] Therefore, by setting the transfer electric slide 72, the adjustment electric slide 73, and the adjustment motor 75, the connecting plate 78 and the displacement mechanism 77, the adjustment of the third detection mechanism 76 into the inner runway stroke can be achieved, which is convenient for quickly adjusting the position of the third detection mechanism 76 so that the third detection mechanism 76 extends into the inner runway, which is conducive to the normal progress of the detection work.
[0078] The above structure can realize the adjustment of the position of the third detection mechanism 76. However, when the third detection mechanism 76 enters the inner runway, protective measures are still required to reduce the wear of the detection device and the inner runway. The specific structure of the third detection mechanism 76 is as follows: See Figure 8 and Figure 9 The third detection mechanism 76 includes a top cover 761 and a miniature camera 764 arranged under the top cover 761, wherein the top cover 761 is made of nylon. Nylon material has a low friction coefficient and excellent self-lubricating properties. There is almost no wear on the inner runway during detection, and it can effectively protect the inner runway.
[0079] See Figure 8 and Figure 9 The third detection mechanism 76 further includes a slider 762 , which is respectively connected to the displacement mechanism 77 , and the slider 762 slides relative to the connecting plate 78 .
[0080] See Figure 8 and Figure 9 Two groups of springs 765 are symmetrically arranged on the slider 762. One end of the two groups of springs 765 is connected to the slider 762, and the other end of the two groups of springs 765 is connected to the connecting piece 763.
[0081] See Figure 8 and Figure 9 The connecting piece 763 is arranged inside the top cover 761, the micro camera 764 is arranged in the middle position of the top cover 761 and the connecting piece 763, and a through hole is provided on the top cover 761 at a position opposite to the micro camera 764.
[0082] When the displacement mechanism 77 is started, the displacement mechanism 77 can drive the slider 762 to slide along the connecting plate 78. Since the slider 762 and the connecting piece 763 are connected by two sets of springs 765, when the slider 762 slides along the connecting plate 78, the connecting piece 763 moves with the slider 762. Furthermore, the micro camera 764 arranged on the top cover 761 moves with the connecting piece 763. The position of the micro camera 764 can be adjusted during the movement. Therefore, by adjusting the position of the micro camera 764, the detection range of the runway inside the steel collar 3 can be increased, and the detection accuracy can be improved.
[0083] The micro camera 764 can realize continuous photography and detection of the inner runway, and can realize all-round detection of the inner runway. At the same time, the micro camera 764 is also connected to an external software platform, which can analyze and judge the shooting results and detect the situation of the inner runway more accurately.
[0084] By setting up two sets of springs 765, the squeezing of the inner runway on the micro camera 764 can be reduced. When the top cover 761 contacts the inner runway, the two sets of springs 765 will take effect and start squeezing. At the same time, since the micro camera 764 is fixedly connected to the connecting piece 763, during the contact process, the top cover 761 will be displaced, and the micro camera 764 and the connecting piece 763 will move with the top cover 761, reducing the possibility of the micro camera 764 being worn and collided.
[0085] By setting a through hole on the top cover 761, it is convenient for the micro camera 764 to shoot the inner runway, which facilitates the normal progress of the detection work. At the same time, the top cover 761 is set to be an arc shape. The arc-shaped structure can fit the inner runway, making it convenient to extend into the inner runway for detection. In addition, the arc-shaped structure can avoid local stress concentration and prevent the edge of the top cover 761 from scratching or wearing the surface of the inner runway.
[0086] Embodiment 3, a detection method of an intelligent detection device for a ring assembly for a spinning frame, using any one of the intelligent detection devices for a ring assembly for a spinning frame, comprising the following steps: S1. First, place the steel collar 3 on top of the placement component 4, and start the first detection component 1 and the second detection component 2 to perform preliminary detection on the steel collar 3.
[0087] S11. First, place the steel collar 3 on the top of the placement seat 44. After the steel collar 3 is placed stably, start the first electric slide 12, the second electric slide 14, and the third electric slide 15 to adjust the position of the first detection mechanism 13, and the position of the first detection mechanism 13 is finally opposite to the position of the steel collar 3.
[0088] S12. Start the second detection assembly 2 and the first detection mechanism 13 simultaneously. The second detection assembly 2 detects the front side of the steel collar 3, and the first detection mechanism 13 detects the upper surface of the steel collar 3 from the top.
[0089] S2. Next, the placement assembly 4 is started, the placement assembly 4 clamps the steel collar 3, and drives the steel collar 3 to rotate by rotating, and the steel collar 3 is inspected on the other side, and the outer surface inspection of the steel collar 3 is completed.
[0090] S21. Secondly, after the front and side inspections are completed, the two groups of cylinders 45 are started again. The two groups of cylinders 45 drive the two groups of limiters 46 to clamp the steel collar 3. The electric turntable 42 is started. The electric turntable 42 drives the placement seat 44 to rotate 180°. At this time, the steel collar 3 rotates 180° following the placement seat 44. The two groups of cylinders 45 are started again to drive the two groups of limiters 46 to release the steel collar 3.
[0091] S22, restarting the second detection assembly 2 to detect the reverse side of the steel collar 3, and now the outer surface detection of the steel collar 3 is completed.
[0092] S3. Then, the third detection assembly 7 extends into the inner track of the steel collar 3. The placement assembly 4 drives the steel collar 3 to rotate. The third detection assembly 7 completes the detection of the entire inner track while the position of the steel collar 3 is being adjusted.
[0093] S31. Then, after the outer surface inspection of the steel collar 3 is completed, the two groups of cylinders 45 are started again to drive the two groups of limit members 46 to clamp the steel collar 3.
[0094] S32, start the transfer electric slide 72, adjust the electric slide 73, adjust the position of the third detection mechanism 76, and extend the third detection mechanism 76 into the inner runway. Then adjust the position of the third detection mechanism 76 by adjusting the mutual cooperation between the motor 75 and the connecting plate 78 to determine the detection position of the third detection mechanism 76.
[0095] S33. After the position is determined, the electric turntable 42 is started again. The electric turntable 42 drives the placement seat 44 to rotate. The placement seat 44 further drives the steel collar 3 to rotate. The third detection mechanism 76 detects the inner runway of the steel collar 3 during the rotation of the steel collar 3.
[0096] S34. After the inspection of the outer surface and the inner track of the steel collar 3 is completed, the first recovery trough 61 is used to collect the steel collar 3 of qualified quality, and the second recovery trough 62 is used to collect the unqualified steel collar 3, thereby completing the collection of the products after inspection.
[0097] Obviously, the embodiments described above are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts should fall within the scope of protection of the present invention.
Claims
1. An intelligent detection device for a ring assembly for a spinning frame, characterized by: The invention comprises a first detection component (1), a second detection component (2) is arranged below the first detection component (1), a placement component (4) is arranged on one side of the second detection component (2), a steel collar (3) is arranged on the top of the placement component (4), a third detection component (7) is arranged in the middle of the steel collar (3), a recovery component (6) is arranged on the side of the placement component (4) away from the second detection component (2), and a manipulator (5) is arranged in the middle of the recovery component (6); The first detection assembly (1) comprises a first detection mechanism (13) for detecting the steel ring (3); The placement assembly (4) includes an electric turntable (42), the output end of the electric turntable (42) is connected to a placement seat (44), and a mounting column (47) is provided through the center of the placement seat (44); The recovery component (6) comprises a first recovery tank (61) and a second recovery tank (62); The third detection assembly (7) includes two sets of third detection mechanisms (76) for detecting the inner track of the steel ring (3); The third detection mechanism (76) comprises a top cover (761) and a micro camera (764) disposed below the top cover (761).
2. The intelligent detection device for a ring assembly for a spinning frame according to claim 1, characterized in that: The first detection assembly (1) further comprises a support frame (11), a mounting platform (16) is provided at a middle position of the support frame (11), a first electric slide rail (12) is provided at the top of the support frame (11), a second electric slide rail (14) is provided at the top of the first electric slide rail (12), a third electric slide rail (15) is provided on one side of the second electric slide rail (14), and the first detection mechanism (13) is provided on a side of the third electric slide rail (15) away from the second electric slide rail (14).
3. The intelligent detection device for a ring assembly for a spinning frame according to claim 1, characterized in that: The placement assembly (4) further includes a mounting frame (41), a connecting member (43) is provided in the middle of the mounting frame (41), both sides of the connecting member (43) are fixedly connected to the mounting frame (41), and the output end of the electric turntable (42) passes through the connecting member (43) and is connected to the placement seat (44).
4. The intelligent detection device for a ring assembly for a spinning frame according to claim 1, characterized in that: The top of the placement seat (44) is symmetrically arranged on two groups of cylinders (45), and the output end of each group of cylinders (45) is connected to a group of limiting members (46). The two groups of limiting members (46) are arranged facing each other, and the shape of the limiting members (46) is set to be a semicircular ring.
5. The intelligent detection device for a ring assembly for a spinning frame according to claim 1, characterized in that: The third detection component (7) further includes a bracket (71), the bracket (71) being arranged on the top of the mounting column (47), a transfer electric slide rail (72) being arranged on one side of the bracket (71), an adjustment electric slide rail (73) being arranged on one side of the transfer electric slide rail (72), and a placement rack (74) being arranged on the side of the adjustment electric slide rail (73) away from the transfer electric slide rail (72).
6. The intelligent detection device for a ring assembly for a spinning frame according to claim 5, characterized in that: An adjustment motor (75) is provided in the middle of the placement rack (74), an output end connection plate (78) of the adjustment motor (75), a set of displacement mechanisms (77) are provided on both sides of the connection plate (78), and two sets of the third detection mechanisms (76) are symmetrically provided on the upper and lower sides of the connection plate (78).
7. The intelligent detection device for a ring assembly for a spinning frame according to claim 6, characterized in that: The third detection mechanism (76) further includes a slider (762), wherein the sliders (762) are respectively connected to the displacement mechanism (77), and the sliders (762) slide relative to the connecting plate (78).
8. The intelligent detection device for a ring assembly for a spinning frame according to claim 7, characterized in that: Two groups of springs (765) are symmetrically arranged on the slider (762), one end of the two groups of springs (765) is connected to the slider (762), and the other end of the two groups of springs (765) is connected to the connecting piece (763).
9. The intelligent detection device for a ring assembly for a spinning frame according to claim 8, characterized in that: The connecting piece (763) is arranged inside the top cover (761), the micro camera (764) is arranged at a middle position between the top cover (761) and the connecting piece (763), and a through hole is provided on the top cover (761) at a position opposite to the micro camera (764).
10. A detection method for an intelligent detection device for a ring assembly for a spinning frame, using the intelligent detection device for a ring assembly for a spinning frame according to any one of claims 1 to 9, characterized in that: The following steps are involved: S1. First, place the steel collar (3) on top of the placement assembly (4), and start the first detection assembly (1) and the second detection assembly (2) to perform a preliminary inspection on the steel collar (3); S2. Next, the placement assembly (4) is started, the placement assembly (4) clamps the steel collar (3), and drives the steel collar (3) to rotate by rotating, and the steel collar (3) is inspected on the other side, and the outer surface inspection of the steel collar (3) is completed; S3. Finally, the third detection component (7) extends into the inner runway of the steel collar (3), and the placement component (4) drives the steel collar (3) to rotate. The third detection component (7) completes the detection of the inner runway while the position of the steel collar (3) is adjusted.
Citation Information
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