Emulsion cleaning wastewater treatment system device and process
Through the innovative design of pretreatment components and chemical cleaning components, the problem of large volume of emulsion cleaning wastewater treatment equipment and slow mixing of agents is solved, and rapid separation of clean water and efficient cleaning is achieved, reducing the equipment footprint and improving treatment efficiency.
Patent Information
- Application Number
- CN202510640358.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-19
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2045-05-19
AI Technical Summary
The existing emulsion cleaning wastewater treatment equipment is huge in size and covers a large area. During chemical cleaning, the chemicals are not easy to disperse, and the mixing speed is slow, which affects the treatment efficiency.
The combination process of pretreatment components, ceramic fine filtration components, reverse osmosis ultrafiltration components and chemical cleaning components is adopted to quickly separate clean water through ceramic fine filtration and reverse osmosis ultrafiltration. The Chinese medicine dosing component of the chemical cleaning component is designed as a carrier plate to drive the dosing head for biaxial movement, expand the drug dosing area and increase the mixing speed.
Quickly filter out discharged or reusable clean water, reduce the equipment volume and floor area, and improve chemical cleaning efficiency.
Smart Images

Figure CN120504426A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of industrial wastewater treatment, in particular to an emulsion cleaning wastewater treatment system device and process. Background Art
[0002] Emulsion wastewater has a complex composition, mainly containing mineral oil or mechanical lubricant, lubricating fluid, surfactant, additive, thickener, soluble organic compound, metal powder and solid suspended solids, which makes it difficult to treat. Currently, chemical cleaning, biological decomposition and other methods are mostly used for treatment. For example, Chinese invention patent with authorization announcement number CN113480101A discloses an emulsion cleaning wastewater treatment system device, including a regulating tank, a coordinated advanced oxidation device, a dosing tank, a dosing system and a biological treatment device. The regulating tank is connected to the coordinated advanced oxidation device, the regulating tank is connected to the dosing tank, the dosing system is connected to the dosing tank, and the biological treatment device is connected to the dosing tank. However, this treatment method has the following disadvantages:
[0003] When treating emulsion wastewater, the original liquid is directly treated, while chemical cleaning, biological decomposition and other treatment methods take a long time. In this way, the emulsion wastewater original liquid needs to stay for a long time, resulting in the overall treatment equipment being bulky and occupying a large area. In addition, when performing chemical cleaning, the chemicals are directly added, so that the chemicals gather in a relatively concentrated position in the wastewater and are not easy to disperse. They can only be mixed by stirring, resulting in a slow mixing speed of the chemical liquid and the wastewater, affecting the efficiency of chemical cleaning.
[0004] To this end, we propose an emulsion cleaning wastewater treatment system device and process to solve the above problems. Summary of the Invention
[0005] The object of the present invention is to provide an emulsion cleaning wastewater treatment system device and process to solve the problems raised in the above background technology.
[0006] To achieve the above objectives, the present invention provides the following technical solutions: an emulsion cleaning wastewater treatment system device, comprising a pretreatment component, a ceramic fine filter component, a reverse osmosis ultrafiltration component, a chemical cleaning component, and a reuse tank, wherein the pretreatment component is connected to the ceramic fine filter component, the ceramic fine filter component is connected to the reverse osmosis ultrafiltration component, the reverse osmosis ultrafiltration component is connected to the reuse tank, and the chemical cleaning component is connected to the ceramic fine filter component and the reverse osmosis ultrafiltration component;
[0007] The chemical cleaning component includes a cleaning tank, a dosing assembly is provided on the top surface of the cleaning tank, a plurality of submersible mixers are fixedly connected to the bottom surface of the cleaning tank, and a fourth pump body, a fifth pump body and a sixth pump body are fixedly connected to the side wall of the cleaning tank and communicated with each other;
[0008] The dosing assembly includes a metal outer frame fixedly connected to the top surface of the cleaning pool, the inner side of the metal outer frame is fixedly sleeved on the frame, the frame is fixedly connected to the top surface of the cleaning pool, two upper slide grooves are horizontally provided on the two inner side walls of the frame, two upper slide blocks are horizontally slidably connected in the two upper slide blocks, a power plate is horizontally fixed between the two upper slide blocks, the bottom surface of the power plate is fixed to the bottom plate, a dovetail slide groove is horizontally provided on the side of the bottom plate away from the power plate, the dovetail slide block is horizontally slidably connected in the dovetail slide block, the side wall of the dovetail slide block is fixed to the carrier plate, four dosing heads are vertically fixed and plugged on the carrier plate, the top ends of the four dosing heads are fixedly connected and connected to four solenoid valves, the bottom surface of one side of the metal outer frame is vertically fixed to a stand, four pipe heads are horizontally fixed and plugged on the stand, four corrugated hoses are fixedly connected to the four pipe heads and four solenoid valves;
[0009] The two gears are connected by a toothed connection, and the two gears are connected in a horizontal direction by a screw thread on the first end of the gear and the second end by a screw thread on the first end of the gear.
[0010] Preferably, the central top surface of one end of the frame is vertically fixed to the vertical plate, and a transmission cavity is opened inside the one end of the frame and the vertical plate. The center position of the transmission cavity is horizontally rotatably connected to the drive shaft, and one side of the vertical plate is fixed to the driving reduction motor. The rotating shaft end of the driving reduction motor is located in the transmission cavity and fixed to the first driving pulley. The center of the driving shaft is fixedly sleeved with the first driven pulley, and the first driving pulley and the first driven pulley are sleeved with the first synchronous belt.
[0011] Preferably, the two ends of the first reciprocating screw rods are fixedly connected to two second rotating rods, the two ends of the second rotating rods are located in the transmission cavity and fixedly sleeved on two second driven pulleys, the two second driving pulleys are fixedly sleeved on the driving shaft, and two second synchronous belts are sleeved on the two second driving pulleys and the two second driven pulleys.
[0012] Preferably, the ceramic fine filter assembly includes a vertical filter chamber and a sewage tank, one side of the sewage tank is fixedly connected to and connected to the sewage inlet pipe, the bottom end of the vertical filter chamber is fixedly connected to and connected to the second pump body, the sewage inlet pipe is connected to the second pump body, the side wall of the sewage tank is also fixedly connected to and connected to the return pipe, the end of the return pipe is fixedly connected to and connected to the fourth pump body, the top of the vertical filter chamber is fixedly connected to and connected to the sewage outlet pipe, the end of the sewage outlet pipe is fixedly connected to and connected to the sixth pump body, the side wall of the vertical filter chamber is fixedly connected to and connected to the clean water outlet pipe, and multiple tubular ceramic membranes are fixedly connected in the vertical filter chamber.
[0013] Preferably, the reverse osmosis ultrafiltration component includes a fixed frame, on which a horizontal filter chamber is horizontally fixed, and a plurality of spiral reverse osmosis membranes are fixed in the horizontal filter chamber, and two adjacent spiral reverse osmosis membranes are connected to each other. One end of the plurality of horizontal filter chambers is fixed and connected to a plurality of water inlet sub-pipes, and the other end of the plurality of horizontal filter chambers is fixed and connected to a plurality of water production sub-pipes. The plurality of water inlet sub-pipes are fixed and connected to a water inlet main pipe, and the end of the water inlet main pipe is fixed and connected to a third pump body, and the third pump body is fixed and connected to a clean water outlet pipe. The plurality of water production sub-pipes are fixed and connected to a water production main pipe, and the side walls of the plurality of horizontal filter chambers are fixed and connected to a plurality of concentrate sub-pipes. The plurality of concentrate distributing pipes are fixed to the fixed frame, and the concentrate distributing pipes are fixed and connected to a plurality of concentrate sub-pipes. The ends of the plurality of concentrate distributing pipes are fixed and connected to a concentrate main pipe, and the end of the concentrate main pipe is fixed and connected to a fifth pump body. The side wall of the reuse tank is fixed and connected to a seventh pump body, and the seventh pump body is fixed and connected to the end of the water production main pipe.
[0014] Preferably, the pretreatment component includes a raw water tank, a sewage screen machine is fixedly connected to the raw water tank, one side of the raw water tank is fixedly connected and connected to the raw water inlet pipe, the other side of the raw water tank is fixedly connected and connected to the first pump body, the first pump body is fixedly connected and connected to the raw water outlet pipe, and the raw water outlet pipe is fixedly connected and connected to the sewage tank.
[0015] The present invention also provides a treatment process for an emulsion cleaning wastewater treatment system device, comprising the following steps:
[0016] Step 1: Pretreatment: The emulsion wastewater is introduced into the raw water pool from the raw water inlet pipe, filtered through the sewage screen machine to remove large particles of impurities, and then discharged from the raw water outlet pipe into the ceramic fine filter assembly;
[0017] Step 2: Fine filtration: The wastewater enters the sewage pool in the ceramic fine filtration component, and then enters the vertical filter chamber to be filtered through the tubular ceramic membrane to filter out suspended matter, microorganisms and some fine particles. The filtered water enters the reverse osmosis ultrafiltration component through the clean water outlet pipe, and the concentrated sewage produced by filtration enters the chemical cleaning component through the sewage outlet pipe;
[0018] Step 3: Ultrafiltration: The filtered water enters the reverse osmosis ultrafiltration component, where it is filtered out through the spiral reverse osmosis membrane to remove fine impurities and obtain clean water. The resulting concentrated water enters the chemical cleaning component through the concentrated water main. The clean water enters the reuse tank and can be directly discharged or reused.
[0019] Step 4: Chemical cleaning: The concentrated sewage produced in step 2 and the concentrated water produced in step 3 enter the cleaning tank. The reagents are added through the dosing component for reaction. Demulsifier, PAC agent, acid-base adjuster and PAM agent are added in sequence. After the cleaning reaction is completed, the treated water enters the sewage tank from the return pipe, and then continues with steps 2-3.
[0020] Compared with the prior art, the present invention has the following beneficial effects:
[0021] When treating the emulsion wastewater stock liquid, the present invention first adopts the method of fine filtration and ultrafiltration. The fine filtration and ultrafiltration methods are faster. Although this will produce more concentrated sewage, it can filter out clean water that can be discharged or reused more quickly, and then clean the generated concentrated sewage. In this way, a large amount of clean water after filtration can be discharged quickly. The liquid in the equipment is mainly the remaining concentrated sewage that needs to be treated for a long time, which can reduce the volume of the entire treatment system and the floor space. The chemical cleaning component of the present invention adds chemicals through the dosing component. During the addition, the carrier plate with the dosing head will perform biaxial movement on the surface of the cleaning tank, so that the chemicals can be added to a larger surface area, and the chemicals will not be concentrated and added, which speeds up the mixing speed of the chemicals and wastewater, and improves the cleaning treatment efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 Schematic diagram of the main structure of the first, second and third embodiments of the present invention;
[0023] Figure 2 Schematic diagram of the structure of the chemical cleaning components in the first, second and third embodiments of the present invention;
[0024] Figure 3 Schematic diagram of the structure of the drug delivery assembly in the first, second and third embodiments of the present invention;
[0025] Figure 4 Schematic diagram of the cross-section structure of the drug delivery assembly in the first, second and third embodiments of the present invention;
[0026] Figure 5 Schematic diagram of the cross-section structure of the bottom plate in the first, second and third embodiments of the present invention;
[0027] Figure 6 Schematic diagram of the cross-section structure of the sliding groove in the first, second and third embodiments of the present invention;
[0028] Figure 7Schematic diagram of the structure of the ceramic fine filter assembly in the second and third embodiments of the present invention;
[0029] Figure 8 Schematic diagram of the structure of the reverse osmosis ultrafiltration component in the second and third embodiments of the present invention;
[0030] Figure 9 Schematic diagram of the structure of the pre-processing component in the second and third embodiments of the present invention;
[0031] Figure 10 Schematic diagram of the cross-section structure of the vertical filter bin in the second and third embodiments of the present invention;
[0032] Figure 11 Schematic diagram of the cross-section structure of the horizontal filter bin in the second and third embodiments of the present invention;
[0033] Figure 12 Schematic diagram of the processing method in the third embodiment of the present invention.
[0034] Figure: 1. Pretreatment component; 2. Ceramic fine filter component; 3. Reverse osmosis ultrafiltration component; 4. Chemical cleaning component; 5. Reuse tank; 11. Raw water tank; 12. Raw water inlet pipe; 13. First pump body; 14. Raw water outlet pipe; 15. Sewage screen machine; 21. Vertical filter chamber; 22. Sewage tank; 23. Sewage inlet pipe; 24. Second pump body; 25. Sewage outlet pipe; 26. Clean water outlet pipe; 27. Return pipe; 28. Tubular ceramic membrane; 31. Fixing frame; 32 Horizontal filter chamber; 33. Water inlet sub-pipe; 34. Water inlet main pipe; 35. Third pump body; 36. Water production sub-pipe; 37. Water production main pipe; 38. Concentrate sub-pipe; 39. Concentrate distribution pipe; 310. Concentrate main pipe; 311. Spiral reverse osmosis membrane; 41. Cleaning tank; 42. Dosing assembly; 43. Fourth pump body; 44. Fifth pump body; 45. Sixth pump body; 46. Submersible mixer; 421. Metal outer frame; 422. Frame; 423. Upper chute; 424 , upper slider; 425, power plate; 426, bottom plate; 427, dovetail slide; 428, dovetail slider; 429, carrier plate; 4210, dosing head; 4211, solenoid valve; 4212, corrugated hose; 4213, stand; 4214, pipe head; 4215, lower slide; 4216, lower slider; 4217, first reciprocating screw; 4218, first threaded sleeve; 4219, second reciprocating screw; 4220, second threaded sleeve; 42 21. Wheel groove; 4222. First rotating rod; 4223. Gear; 4224. Rack; 4225. Vertical plate; 4226. Driving reduction motor; 4227. Transmission cavity; 4228. Drive shaft; 4229. First driving pulley; 4230. First driven pulley; 4231. Second rotating rod; 4232. Second driving pulley; 4233. Second driven pulley; 4234. First synchronous belt; 4235. Second synchronous belt; 51. Seventh pump body. DETAILED DESCRIPTION
[0035] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0036] Example 1:
[0037] See also Figure 1-6The present invention provides a technical solution: an emulsion cleaning wastewater treatment system device, comprising a pretreatment component 1, a ceramic fine filter component 2, a reverse osmosis ultrafiltration component 3, a chemical cleaning component 4 and a reuse tank 5, the pretreatment component 1 is connected to the ceramic fine filter component 2, the ceramic fine filter component 2 is connected to the reverse osmosis ultrafiltration component 3, the reverse osmosis ultrafiltration component 3 is connected to the reuse tank 5, and the chemical cleaning component 4 is connected to the ceramic fine filter component 2 and the reverse osmosis ultrafiltration component 3. When treating the emulsion wastewater raw liquid, the present invention first adopts a fine filtration plus ultrafiltration method. The fine filtration and ultrafiltration methods are faster. Although more concentrated sewage will be generated, clean water that can be discharged or reused can be filtered out more quickly. The generated concentrated sewage is then cleaned and treated, so that a large amount of filtered clean water can be quickly discharged. The liquid in the equipment is mainly the remaining concentrated sewage that needs to be treated for a long time, which can reduce the volume of the entire treatment system and reduce the floor space.
[0038] The chemical cleaning component 4 includes a cleaning tank 41, a dosing assembly 42 is provided on the top surface of the cleaning tank 41, a plurality of submersible mixers 46 are fixedly connected to the bottom surface of the cleaning tank 41, and a fourth pump body 43, a fifth pump body 44 and a sixth pump body 45 are fixedly connected to the side wall of the cleaning tank 41 and communicated with each other;
[0039] The dosing assembly 42 includes a metal outer frame 421 fixed to the top surface of the cleaning tank 41, a frame body 422 fixedly sleeved on the inner side of the metal outer frame 421, and the frame body 422 is fixed to the top surface of the cleaning tank 41. Two upper slide grooves 423 are horizontally provided on the two inner side walls of the frame body 422. Two upper sliders 424 are horizontally connected in a sliding manner in the two upper slide grooves 423. A power plate 425 is horizontally fixed between the two upper sliders 424. The bottom surface of the power plate 425 is fixed to the bottom plate 426. A dovetail slide groove 427 is horizontally provided on the side of the bottom plate 426 away from the power plate 425. A dovetail slide groove 427 is horizontally connected to the dovetail slider 428 in a sliding manner in the dovetail slide groove 427. The side wall of the dovetail slider 428 is fixedly connected to a carrier plate 429, and four dosing heads 4210 are vertically fixedly plugged into the carrier plate 429. The tops of the four dosing heads 4210 are fixedly connected to and connected to four solenoid valves 4211. A vertical stand 4213 is fixedly connected to the bottom surface of one side of the metal outer frame 421. Four pipe heads 4214 are horizontally fixedly plugged into the stand 4213. The four pipe heads 4214 are fixedly connected to the four solenoid valves 4211 and connected to four corrugated hoses 4212. The four dosing heads 4210 are respectively used to add demulsifiers, PAC agents, acid-base adjusters, and PAM agents to clean and treat concentrated sewage.
[0040] The inner wall of the frame 422 is provided with two lower grooves 4215 below the two upper grooves 423, and two lower sliders 4216 are fixed at both ends of the bottom plate 426. The lower slider 4216 is horizontally slidably connected in the lower groove 4215, and the second reciprocating screw rod 4219 is horizontally rotatably connected in the lower groove 4215. The second threaded sleeve 4220 is fixed on the lower slider 4216, and the second reciprocating screw rod 4219 is threadedly connected to the second threaded sleeve 4220. A wheel groove 4221 is provided on the bottom surface of the lower slider 4216, and two first rotating rods 4222 are fixed at both ends of the second reciprocating screw rod 4219. The first rotating rod 4222 is rotatably connected to the lower slider 4216 and the inside of the bottom plate 426. The first rotating rod 4222 is fixed at the position of the wheel groove 4221 and is sleeved with the gear 4223. The bottom surface of the lower groove 4215 is fixedly connected with the rack 4224. 223 is engaged with the rack 4224, and the two upper slide grooves 423 are rotated to connect the two first reciprocating screws 4217. The first threaded sleeve 4218 is fixed in the upper slider 424, and the first reciprocating screw 4217 is threadedly connected to the first threaded sleeve 4218. When adding liquid medicine, under the action of the first reciprocating screw 4217, the power plate 425 drives the carrier plate 429 to move horizontally back and forth in one direction. At the same time, under the meshing action of the rack 4224 and the gear 4223, the second reciprocating screw 4219 rotates, driving the carrier plate 429 to reciprocate in the other direction. In this way, when adding medicine, the dosing head 4210 will move on the surface of the cleaning tank 41, so that the medicine can be added on a larger surface area without causing the medicine to gather and be added, thereby accelerating the mixing speed of the medicine and wastewater and improving the cleaning treatment efficiency.
[0041] Example 2:
[0042] See also Figure 1-11 , which is the second embodiment of the present invention. This embodiment is based on the previous embodiment. The central top surface of one end of the frame 422 is vertically fixed to the vertical plate 4225. A transmission cavity 4227 is provided inside one end of the frame 422 and inside the vertical plate 4225. The center position of the transmission cavity 4227 is horizontally rotatably connected to the drive shaft 4228. One side of the vertical plate 4225 is fixed to the driving reduction motor 4226. The rotating shaft end of the driving reduction motor 4226 is located in the transmission cavity 4227 and is fixed to the first driving pulley 4229. The center of the driving shaft 4228 is fixedly sleeved with the first driven pulley 4230. The first synchronous belt 4234 is sleeved on the first driving pulley 4229 and the first driven pulley 4230.
[0043] The ends of the two first reciprocating screw rods 4217 are fixedly connected to the two second rotating rods 4231. The ends of the two second rotating rods 4231 are located in the transmission cavity 4227 and fixedly sleeved with the two second driven pulleys 4233. The two second driving pulleys 4232 are fixedly sleeved on the driving shaft 4228. The two second driving pulleys 4232 and the two second driven pulleys 4233 are sleeved with two second synchronous belts 4235. The two first reciprocating screw rods 4217 are driven to rotate by the reduction motor 4226, thereby realizing the reciprocating movement of the power plate 425.
[0044] The ceramic fine filter assembly 2 includes a vertical filter chamber 21 and a sewage tank 22. One side of the sewage tank 22 is fixedly connected to and connected to the sewage inlet pipe 23. The bottom end of the vertical filter chamber 21 is fixedly connected to and connected to the second pump body 24. The sewage inlet pipe 23 is connected to the second pump body 24. The side wall of the sewage tank 22 is also fixedly connected to and connected to the return pipe 27. The end of the return pipe 27 is fixedly connected to and connected to the fourth pump body 43. The top of the vertical filter chamber 21 is fixedly connected to and connected to the sewage outlet pipe 25. The end of the sewage outlet pipe 25 is fixedly connected to and connected to the sixth pump body 45. The side wall of the vertical filter chamber 21 is fixedly connected to and connected to the clean water outlet pipe 26. A plurality of tubular ceramic membranes 28 are fixedly connected in the vertical filter chamber 21. The tubular ceramic membranes 28 are used to treat emulsion wastewater. The ceramic membrane is resistant to acid, alkali and oxidizing substances, and is resistant to microbial erosion. It is very suitable for treating emulsion wastewater with a high oil content.
[0045] The reverse osmosis ultrafiltration component 3 includes a fixing frame 31, a horizontal filter chamber 32 is fixedly connected to the fixing frame 31, a plurality of roll-type reverse osmosis membranes 311 are fixedly connected in the horizontal filter chamber 32, and two adjacent roll-type reverse osmosis membranes 311 are connected to each other. One end of the plurality of horizontal filter chambers 32 is fixedly connected and connected to a plurality of water inlet sub-pipes 33, and the other end of the plurality of horizontal filter chambers 32 is fixedly connected and connected to a plurality of water production sub-pipes 36. The plurality of water inlet sub-pipes 33 are fixedly connected and connected to a water inlet main pipe 34, and the end of the water inlet main pipe 34 is fixedly connected and connected to the third pump body 35. The third pump body 35 is fixedly connected and connected to the clean water outlet pipe 26, and the plurality of water production sub-pipes 36 are fixedly connected and connected to a water production main pipe 37. The side walls of the plurality of horizontal filter chambers 32 are fixedly connected and connected to a plurality of The concentrated water sub-pipe 38 and the fixed frame 31 are fixedly connected to multiple concentrated water distribution pipes 39, which are fixedly connected to and connected to the multiple concentrated water sub-pipes 38. The ends of the multiple concentrated water distribution pipes 39 are fixedly connected to and connected to a concentrated water main pipe 310. The end of the concentrated water main pipe 310 is fixedly connected to and connected to the fifth pump body 44. The side wall of the reuse tank 5 is fixedly connected to and connected to the seventh pump body 51. The seventh pump body 51 is fixedly connected to and connected to the end of the water production main pipe 37. Ultrafiltration is performed through the spiral reverse osmosis membrane 311 to quickly obtain clean water. The disadvantage is that more concentrated wastewater will be produced. The purpose of this is to quickly discharge a large amount of clean water, and then treat the concentrated wastewater, which in disguise reduces the volume of the treated wastewater and reduces the footprint of the overall system.
[0046] The pretreatment component 1 includes a raw water tank 11, a sewage screen machine 15 is fixedly connected to the raw water tank 11, one side of the raw water tank 11 is fixedly connected and connected to the raw water inlet pipe 12, the other side of the raw water tank 11 is fixedly connected and connected to the first pump body 13, the first pump body 13 is fixedly connected and connected to the raw water outlet pipe 14, the raw water outlet pipe 14 is fixedly connected and connected to the sewage tank 22, and the pretreatment component 1 is used to filter out larger impurities to facilitate subsequent fine filtration and ultrafiltration.
[0047] Example 3:
[0048] See also Figure 1-12 , which is the third embodiment of the present invention, is based on the above two embodiments and provides a treatment process for an emulsion cleaning wastewater treatment system device, comprising the following steps:
[0049] Step 1: Pretreatment: The emulsion wastewater is introduced into the raw water pool 11 from the raw water inlet pipe 12, filtered through the sewage screen machine 15 to remove large particles of impurities, and then discharged from the raw water outlet pipe 14 into the ceramic fine filter assembly 2;
[0050] Step 2: Fine filtration: The wastewater enters the sewage pool 22 in the ceramic fine filtration component 2, then enters the vertical filter chamber 21 and is filtered through the tubular ceramic membrane 28 to remove suspended matter, microorganisms and some fine particles. The filtered water enters the reverse osmosis ultrafiltration component 3 through the clean water outlet pipe 26, and the concentrated wastewater produced by filtration enters the chemical cleaning component 4 through the wastewater outlet pipe 25;
[0051] Step 3: Ultrafiltration: The filtered water enters the reverse osmosis ultrafiltration module 3, where it is filtered through the spiral reverse osmosis membrane 311 to remove fine impurities and obtain clean water. The resulting concentrated water flows through the concentrated water main 310 and enters the chemical cleaning component 4. The clean water then enters the reuse tank 5 and can be directly discharged or reused.
[0052] Step 4: Chemical cleaning: The concentrated sewage produced in step 2 and the concentrated water produced in step 3 enter the cleaning tank 41. The reagents are added through the dosing component 42 for reaction. Demulsifier, PAC agent, acid-base adjuster and PAM agent are added in sequence. After the cleaning reaction is completed, the treated water enters the sewage tank 22 through the return pipe 27, and then continues with steps 2 to 3.
[0053] Example 4:
[0054] See also Figure 1-12, which is the fourth embodiment of the present invention. This embodiment is based on the above three embodiments. When the present invention is used, the emulsion wastewater is introduced into the raw water pool 11 from the raw water inlet pipe 12, and is filtered out of large particles of impurities through the sewage screen machine 15, and then discharged into the ceramic fine filter component 2 from the raw water outlet pipe 14. Step 2: Fine filtration: The wastewater enters the sewage pool 22 in the ceramic fine filter component 2, and then enters the vertical filter tank 21 to be filtered through the tubular ceramic membrane 28 to filter out suspended matter, microorganisms and some fine particles. The filtered water enters the reverse osmosis ultrafiltration component 3 through the clean water outlet pipe 26. The concentrated sewage produced by filtration enters the chemical cleaning component 4 through the sewage outlet pipe 25. The filtered water enters the reverse osmosis ultrafiltration component 3, and is filtered out of fine impurities through the spiral reverse osmosis membrane 311 to obtain clean water. The concentrated water produced enters the chemical cleaning component 4 through the concentrated water main pipe 310. The clean water enters the reuse pool 5 and can be directly discharged or reused. In this process The concentrated wastewater generated in the process is then cleaned and treated by the chemical cleaning component 4, and after the treatment is completed, fine filtration and ultrafiltration are performed to form a cycle; when treating the emulsion wastewater stock solution, the present invention first adopts the method of fine filtration plus ultrafiltration. The fine filtration and ultrafiltration methods are faster. Although this will produce more concentrated sewage, it can filter out clean water that can be discharged or reused more quickly, and then the concentrated sewage generated is cleaned and treated. In this way, a large amount of clean water after filtration can be discharged quickly, and the liquid in the equipment is mainly the remaining concentrated sewage that needs to be treated for a long time, which can reduce the volume of the entire treatment system and the floor space; in the chemical cleaning component 4 of the present invention, the agent is added through the dosing component 42. During the addition, the carrier plate 429 carries the dosing head 4210 to perform biaxial movement on the surface of the cleaning tank 41, so that the agent can be added on a larger surface area, and the agent will not be concentrated and added, which speeds up the mixing speed of the agent and wastewater and improves the cleaning treatment efficiency.
[0055] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. An emulsion cleaning wastewater treatment system device, comprising a pretreatment component (1), a ceramic fine filtration component (2), a reverse osmosis ultrafiltration component (3), a chemical cleaning component (4) and a reuse tank (5), characterized in that: The pretreatment component (1) is connected to the ceramic fine filter component (2), the ceramic fine filter component (2) is connected to the reverse osmosis ultrafiltration component (3), the reverse osmosis ultrafiltration component (3) is connected to the reuse tank (5), and the chemical cleaning component (4) is connected to the ceramic fine filter component (2) and the reverse osmosis ultrafiltration component (3); The chemical cleaning component (4) includes a cleaning tank (41), a dosing assembly (42) is provided on the top surface of the cleaning tank (41), a plurality of submersible mixers (46) are fixedly connected to the bottom surface of the cleaning tank (41), and a fourth pump body (43), a fifth pump body (44) and a sixth pump body (45) are fixedly connected to the side wall of the cleaning tank (41) and communicated with each other; The dosing assembly (42) includes a metal outer frame (421) fixedly connected to the top surface of the cleaning tank (41), a frame body (422) is fixedly sleeved on the inner side of the metal outer frame (421), the frame body (422) is fixedly connected to the top surface of the cleaning tank (41), two upper sliding grooves (423) are horizontally provided on the two inner side walls of the frame body (422), two upper sliding blocks (424) are horizontally connected in a sliding manner in the two upper sliding grooves (423), a power plate (425) is horizontally fixed between the two upper sliding blocks (424), the bottom surface of the power plate (425) is fixedly connected to the bottom plate (426), and a dovetail sliding block is horizontally provided on the side of the bottom plate (426) away from the power plate (425). Groove (427), the dovetail slide groove (427) is horizontally slidably connected to the dovetail slider (428), the side wall of the dovetail slider (428) is fixedly connected to the carrier plate (429), four dosing heads (4210) are vertically fixedly plugged into the carrier plate (429), the tops of the four dosing heads (4210) are fixedly connected and connected to four solenoid valves (4211), the bottom surface of one side of the metal outer frame (421) is vertically fixedly connected to the stand (4213), four pipe heads (4214) are horizontally fixedly plugged into the stand (4213), and four corrugated hoses (4212) are fixedly connected and connected between the four pipe heads (4214) and the four solenoid valves (4211); The inner wall of the frame (422) is provided with two lower slide grooves (4215) below the two upper slide grooves (423), and two lower sliders (4216) are fixedly connected at both ends of the bottom plate (426). The lower sliders (4216) are horizontally slidably connected in the lower slide grooves (4215), and the second reciprocating screw rod (4219) is horizontally rotated in the lower slide grooves (4215). The second threaded sleeve (4220) is fixedly connected to the lower slider (4216), and the second reciprocating screw rod (4219) is threadedly connected to the second threaded sleeve (4220). A wheel groove (4221) is provided on the bottom surface of the lower slider (4216), and the second reciprocating screw rod (4219) is fixed at both ends. The first rotating rods (4222) are connected to the lower slider (4216) and the bottom plate (426), and the first rotating rods (4222) are rotatably connected to the gear (4223) at the position of the wheel groove (4221). The bottom surface of the lower slide groove (4215) is fixedly connected to the rack (4224). The gear (4223) is engaged with the rack (4224). The two first reciprocating screw rods (4217) are rotatably connected in the two upper slide grooves (423). The first threaded sleeve (4218) is fixed in the upper slider (424), and the first reciprocating screw rod (4217) is threadedly connected to the first threaded sleeve (4218).
2. The emulsion cleaning wastewater treatment system according to claim 1, characterized in that: The central top surface of one end of the frame (422) is vertically fixed to the vertical plate (4225), and a transmission cavity (4227) is provided inside one end of the frame (422) and the vertical plate (4225). The center position of the transmission cavity (4227) is horizontally rotatably connected to the drive shaft (4228). One side of the vertical plate (4225) is fixed to the driving reduction motor (4226). The rotating shaft end of the driving reduction motor (4226) is located in the transmission cavity (4227) and is fixed to the first driving pulley (4229). The center of the driving shaft (4228) is fixedly sleeved with the first driven pulley (4230), and the first driving pulley (4229) and the first driven pulley (4230) are sleeved with the first synchronous belt (4234).
3. The emulsion cleaning wastewater treatment system according to claim 2, characterized in that: The ends of the two first reciprocating screw rods (4217) are fixedly connected to the two second rotating rods (4231), the ends of the two second rotating rods (4231) are located in the transmission cavity (4227) and fixedly sleeved on the two second driven pulleys (4233), the two second driving pulleys (4232) are fixedly sleeved on the driving shaft (4228), and the two second synchronous belts (4235) are sleeved on the two second driving pulleys (4232) and the two second driven pulleys (4233).
4. The emulsion cleaning wastewater treatment system according to claim 1, characterized in that: The ceramic fine filter assembly (2) comprises a vertical filter chamber (21) and a sewage tank (22), one side of the sewage tank (22) is fixedly connected to and connected with a sewage inlet pipe (23), the bottom end of the vertical filter chamber (21) is fixedly connected to and connected with a second pump body (24), the sewage inlet pipe (23) is connected with the second pump body (24), the side wall of the sewage tank (22) is also fixedly connected to and connected with a return pipe (27), the end of the return pipe (27) is fixedly connected to and connected with a fourth pump body (43), the top of the vertical filter chamber (21) is fixedly connected to and connected with a sewage outlet pipe (25), the end of the sewage outlet pipe (25) is fixedly connected to and connected with a sixth pump body (45), the side wall of the vertical filter chamber (21) is fixedly connected to and connected with a clean water outlet pipe (26), and a plurality of tubular ceramic membranes (28) are fixedly connected in the vertical filter chamber (21).
5. The emulsion cleaning wastewater treatment system according to claim 4, characterized in that: The reverse osmosis ultrafiltration component (3) includes a fixing frame (31), a horizontal filter chamber (32) is fixedly connected to the fixing frame (31), a plurality of roll-type reverse osmosis membranes (311) are fixedly connected in the horizontal filter chamber (32), and two adjacent roll-type reverse osmosis membranes (311) are connected to each other. One end of the plurality of horizontal filter chambers (32) is fixedly connected to and connected with a plurality of water inlet sub-pipes (33), and the other end of the plurality of horizontal filter chambers (32) is fixedly connected to and connected with a plurality of water production sub-pipes (36). The plurality of water inlet sub-pipes (33) are fixedly connected to and connected with a water inlet main pipe (34), and the end of the water inlet main pipe (34) is fixedly connected to and connected with a third pump body (35), and the third pump body (35) is fixedly connected to and connected with A clean water outlet pipe (26), a plurality of the water production sub-pipes (36) are fixedly connected to and communicated with a water production main pipe (37), a plurality of the side walls of the horizontal filter bins (32) are fixedly connected to and communicated with a plurality of concentrated water sub-pipes (38), a plurality of concentrated water distribution pipes (39) are fixedly connected to the fixed frame (31), the concentrated water distribution pipes (39) are fixedly connected to and communicated with a plurality of concentrated water sub-pipes (38), the ends of the plurality of concentrated water distribution pipes (39) are fixedly connected to and communicated with a concentrated water main pipe (310), the end of the concentrated water main pipe (310) is fixedly connected to and communicated with a fifth pump body (44), the side wall of the reuse tank (5) is fixedly connected to and communicated with a seventh pump body (51), the seventh pump body (51) is fixedly connected to and communicated with the end of the water production main pipe (37).
6. The emulsion cleaning wastewater treatment system according to claim 4, characterized in that: The pretreatment component (1) comprises a raw water tank (11), a sewage screen machine (15) is fixedly connected in the raw water tank (11), one side of the raw water tank (11) is fixedly connected to and connected with a raw water inlet pipe (12), the other side of the raw water tank (11) is fixedly connected to and connected with a first pump body (13), the first pump body (13) is fixedly connected to and connected with a raw water outlet pipe (14), and the raw water outlet pipe (14) is fixedly connected to and connected with a sewage tank (22).
7. A process for cleaning a wastewater treatment system device using the emulsion according to any one of claims 1 to 6, characterized in that: The following steps are involved: step First pretreatment: the emulsion wastewater is introduced into the raw water pool (11) from the raw water inlet pipe (12), filtered through the sewage screen machine (15) to remove large particles of impurities, and then discharged from the raw water outlet pipe (14) into the ceramic fine filter assembly (2); Step 2: Fine filtration: The wastewater enters the sewage pool (22) in the ceramic fine filtration component (2), and then enters the vertical filter chamber (21) to be filtered through the tubular ceramic membrane (28) to filter out suspended matter, microorganisms and some fine particles. The filtered water enters the reverse osmosis ultrafiltration component (3) through the clean water outlet pipe (26), and the concentrated sewage produced by filtration enters the chemical cleaning component (4) through the sewage outlet pipe (25); Step 3: Ultrafiltration: The filtered water enters the reverse osmosis ultrafiltration module (3), and is filtered through the spiral reverse osmosis membrane (311) to remove fine impurities to obtain clean water. The resulting concentrated water enters the chemical cleaning component (4) through the concentrated water main (310), and the clean water enters the reuse tank (5) and can be directly discharged or reused. Step 4: Chemical cleaning: The concentrated sewage produced in step 2 and the concentrated water produced in step 3 enter the cleaning tank (41), and the reagents are added through the dosing component (42) for reaction. Demulsifier, PAC agent, acid-base adjuster and PAM agent are added in sequence. After the cleaning reaction is completed, the treated water enters the sewage tank (22) from the return pipe (27), and then continues with steps 2 to 3.
Citation Information
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