Automobile tie rod ball head assembly assembling system

By introducing detection, swelling, injection molding and cooling components into the assembly system of the automotive trolley ball head, the problem of deterioration of the rivet pressure strength of the ball head seat is solved, ensuring stable connection of the ball head pin, reducing costs and improving safety.

CN120516396AActive Publication Date: 2025-08-22YUHUAN LONGSHI AUTO PARTS CO LTD
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Patent Information

Application Number
CN202510610688.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-13
Publication Date
2025-08-22
Estimated Expiration
2045-05-13

AI Technical Summary

Technical Problem

The existing automotive trolley ball head assembly assembly assembly system can easily lead to deterioration of strength or disengagement of ball head seat when the ball head seat is riveted, affecting the stability and safety of the car steering system.

Method used

An assembly system is adopted that includes a workbench, a rotating table, a robotic arm, a detection part, a ball cover loading and unloading assembly, a manual blowing assembly, an active injection molding assembly and a cooling assembly. By detecting the opening direction of the ball head seat, manually blowing and shaping, injecting the molten POM and cooling treatment, avoiding the riveting and closing, ensuring the strength and connection stability of the ball head seat.

Benefits of technology

The strength of the ball head seat is maintained without decreasing, avoiding the ball head pins from being disconnected, reducing manufacturing costs, and improving assembly stability and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses an assembling system for an automobile tie rod ball head assembly, belongs to the technical field of tie rod ball head assembling, and solves the problem of excessive riveting or poor strength of a ball head seat caused by riveting and closing of an opening position of the ball head seat by the existing assembling system for the automobile tie rod ball head assembly. Comprising a working table and rotating tables capable of intermittently rotating on the working table, eight stations which take the rotating tables as circles and are uniformly spaced are arranged on the working table, the rotating tables located on the stations can generate magnetism, and penetrating holes are formed in the rotating tables located on the stations. A feeding assembly is arranged on the workbench located at the first station. Assembling production of the automobile tie rod ball can be completed, riveting and closing-up machining of an outer ring at the opening position of the ball cup is avoided, and therefore the conditions that the strength of the ball cup slides down and the ball pin is disengaged are prevented. Meanwhile, the structure enables the ball head to be light in weight and good in strength, and the cost can be reduced by replacing metal products with high-molecular compounds.
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Description

Technical Field

[0001] The invention relates to the technical field of tie rod ball end assembly, in particular to an automobile tie rod ball end assembly system. Background Art

[0002] The tie rod ball joint is a key component in a vehicle's steering system. Located at each end of the steering rod, its primary function is to connect the rod to the knuckle arm or tie rod, enabling force transmission and motion conversion, ensuring accurate steering according to the driver's intent. Tie rod balls are typically made of high-strength alloy steel, offering excellent wear and fatigue resistance to withstand the complex conditions and loads of vehicle operation. Its internal structure, including the ball pin, ball seat, boot, and seals, features a precise fit that ensures steering flexibility and stability. Regular inspection and maintenance are required during daily use. Wear, looseness, or poor sealing can lead to unusual steering noises, deviations, and decreased handling, compromising driving safety. Prompt replacement is essential to ensure proper steering system operation and overall vehicle performance.

[0003] At present, when automobile tie rod ball heads are produced and assembled, an automobile tie rod ball head assembly assembly system is often set up to assemble its various accessories. However, when the ball pin head is assembled into the ball head seat, in order to prevent the ball pin head from detaching from the ball head seat, it is often necessary to add a riveting process to ensure that the opening of the ball head seat can be closed, so that the ball head seat can restrict the ball pin head. However, this operation has high requirements for riveting, and excessive riveting may occur, causing the ball head seat to bite the ball pin head and make it unable to move. Riveting may also cause the strength of the opening position of the ball head seat to deteriorate, and ultimately cause the riveted part of the opening of the ball head seat to be damaged after long-term use of the automobile tie rod ball head, causing the ball pin head to detach from the ball head seat. Therefore, the current automobile tie rod ball head assembly assembly system needs to solve the problem of excessive riveting or poor strength of the ball head seat caused by riveting the opening position of the ball head seat.

[0004] Therefore, an automobile tie rod ball end assembly system is proposed to solve or alleviate the above problems. Summary of the Invention

[0005] The purpose of the present invention is to solve the shortcomings of the prior art and to propose an automobile tie rod ball head assembly system.

[0006] In order to achieve the above object, the present invention adopts the following technical solutions:

[0007] A car tie rod ball head assembly assembly system includes a workbench and a rotating table that can rotate intermittently on the workbench, wherein there are eight workstations on the workbench that are evenly spaced with the rotating table as a circle, the rotating tables at each workstation can be magnetized, and the rotating tables at the workstations are all provided with through holes, the workbench at the first workstation is provided with a loading component, and a detection part that is arranged opposite to the through hole and can detect the opening direction of the ball head seat on the workstation, the workbench is provided with a ball cover loading and unloading component that sends the ball cover to the ball head seat on the rotating table at the third workstation, the workbench at the fourth workstation is provided with an artificial inflation component, the artificial inflation component cooperates with manual inflation to shape the sheet ball head pin after the sheet ball head pin is manually inserted into the ball cover, the workbench at the fifth workstation is provided with an active injection molding component, the active injection molding component guides the ball head pin to be arranged vertically and injects molten POM into it, and the workbenches at the sixth to eighth workstations are all provided with cooling components that are arranged opposite to the through hole.

[0008] Preferably, the loading assembly includes a robotic arm mounted on a workbench, and the robotic arm is used to clamp the ball head seat and place it on a rotating table located at the first workstation.

[0009] Preferably, the detection component includes a distance sensor and a controller. The probe of the distance sensor is arranged opposite to the through hole at the first workstation. The output end of the distance sensor is coupled to the connection end of the controller, and the controller is coupled to the controlled end of the robotic arm.

[0010] Preferably, the ball cover loading and unloading assembly includes a vibration plate fixedly connected to the workbench, a front frame and a rear frame located between the rotating table and the vibration plate, a front electric slide rail and a rear electric slide rail respectively fixedly connected horizontally to the front frame and the rear frame, a front cylinder and a rear cylinder respectively fixedly connected vertically downward to the front electric slide rail and the rear electric slide rail, and a front pneumatic finger and a rear pneumatic finger respectively fixedly connected to the movable ends of the front cylinder and the rear cylinder, an adapter frame located on one side of the front frame and the rear frame is fixedly connected to the workbench, an adapter plate is rotatably provided on the adapter frame, two adapter slots centrally symmetrically arranged are provided on the adapter plate, a drive motor is fixedly connected to the inner top surface of the adapter frame, and the rotor shaft of the drive motor passes through the adapter frame and is coaxially fixedly connected to the bottom surface of the adapter plate.

[0011] Preferably, the artificial inflation assembly includes a shelf fixedly connected to the workbench, an air pump arranged on one side of the workbench, a pipe joint fixedly connected to the shelf and passing through the shelf, an air inlet pipe connecting the pipe joint and the air pump, an inflation metal bellows connected to the other end of the pipe joint, and a connecting sleeve connected to the inflation metal bellows, the outer ring of the connecting sleeve is fixedly connected to a chuck, the top surface of the shelf is provided with a groove for the chuck and the connecting sleeve to be embedded, and the inner ring of the connecting sleeve is provided with an internal thread.

[0012] Preferably, the active injection molding assembly includes an injection molding machine arranged on one side of a workbench, a support frame fixedly connected to the workbench, a horizontal electric slide rail fixedly connected to the support frame horizontally, a longitudinal electric slide rail fixedly connected to the slide seat in the horizontal electric slide rail longitudinally, a vertical electric slide rail fixedly connected to the slide seat in the longitudinal electric slide rail vertically through a mounting seat, a guide plate fixedly connected to the slide seat in the vertical electric slide rail, and a connecting seat located above the guide plate, the guide plate is provided with a guide hole, the bottom surface of the guide plate is provided with a guide arc groove which is upwardly concave and coaxially connected to the guide hole, the slide seat of the vertical electric slide rail is fixedly connected to a vertically arranged adjustment cylinder, the connecting seat is fixedly connected to the movable end of the adjustment cylinder, an injection head which passes through the connecting seat and is coaxially arranged with the guide hole is fixedly connected in the connecting seat, the injection head is connected to the output end of the injection molding machine in turn through a molten metal bellows and a feed pipe, a heating pipe sleeve which is fixedly connected to the workbench and is sleeved on the outside of the feed pipe, and a heating wire wrapped around the outside of the feed pipe is fixedly connected in the heating pipe sleeve.

[0013] Preferably, the cooling component includes a plurality of fans, each of which is fixedly connected to the workbench and suspended in the air, and the fans are arranged facing the through holes.

[0014] Preferably, a reducer is fixedly connected to the workbench, an active motor drivingly connected to the reducer input shaft is fixedly connected to one side of the reducer, and the output shaft of the reducer is coaxially fixedly connected to the bottom surface of the rotating table.

[0015] Preferably, the rotating table is provided with a plurality of work station grooves, the number of the work station grooves is the same as the number of work stations, the through holes are provided on the bottom surfaces of the work station grooves, a placement plate is embedded in the work station groove, a through hole is provided on the top surface of the placement plate for passing through the placement plate, an annular electromagnet passing through the through hole is fixedly connected to the bottom surface of the placement plate, the inner ring of the annular electromagnet is coaxially connected to the through hole, a plurality of power supplies are fixedly connected to the bottom surface of the rotating table, a plurality of the power supplies are arranged in one-to-one correspondence with the electromagnets, a time relay is connected in series between the power supply and the electromagnet, the controlled end of the time relay is coupled to a wireless receiver, and the controller is coupled to a wireless transmitter communicatively connected to the wireless receiver.

[0016] The present invention has the following beneficial effects:

[0017] The present invention can complete the assembly and production of automotive tie rod ball heads, eliminating the need for riveting and closing the outer ring of the ball seat opening, thereby preventing the ball seat from losing strength and the ball pin from detaching. Furthermore, this structure makes the ball head lightweight and strong, and using polymer compounds instead of metal products can also reduce costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for use in the embodiments. It should be understood that the following drawings only illustrate certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying any creative work.

[0019] Figure 1 The structure of the present invention is schematically shown Figure 1 ;

[0020] Figure 2 for Figure 1 Enlarged view of point A in the middle;

[0021] Figure 3 for Figure 1 Enlarged view of point B in the middle;

[0022] Figure 4 The structure of the present invention is schematically shown Figure 2 ;

[0023] Figure 5 for Figure 4 Enlarged view of point C in the middle;

[0024] Figure 6 Schematic diagram of the structure of the tie rod ball head in the present invention;

[0025] Figure 7 Schematic diagram of the structure of the ball pin head in the present invention;

[0026] Figure 8 It is a cross-sectional view of the ball pin head in the present invention.

[0027] In the figure, 1, workbench; 2, reducer; 3, rotating table; 4, work station sink; 5, placement plate; 6, through hole; 7, electromagnet; 8, robotic arm; 9, front frame; 10, front electric slide; 11, front cylinder; 111, front pneumatic finger; 12, rear frame; 13, rear electric slide; 14, rear cylinder; 141, rear pneumatic finger; 15, adapter frame; 16, adapter plate; 17, adapter slot; 18, vibration plate; 19, air pump; 20, air inlet pipe; 21, shelf; 22, pipe joint; 23, inflatable metal bellows; 24, chuck; 25, connecting sleeve; 26, support frame; 2 7. Horizontal electric slide; 28. Vertical electric slide; 29. ​​Mounting seat; 30. Vertical electric slide; 31. Adjusting cylinder; 32. Connecting seat; 33. Injection head; 34. Guide plate; 35. Guide arc groove; 36. Injection molding machine; 37. Feed pipe; 38. Heating tube sleeve; 39. Molten metal bellows; 40. Fan; 41. Distance sensor; 42. Ball head seat; 43. Ball head; 44. Connecting column; 45. Insertion part; 46. Pin part; 47. Inlet hole; 48. External connecting slope; 49. Inlet groove; 50. Internal connecting slope; 51. Insertion column; 52. Vertical through groove; 53. Accommodation groove. DETAILED DESCRIPTION

[0028] To make the objectives, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions of the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings herein can be arranged and designed in various different configurations.

[0029] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the invention as claimed, but rather merely represents selected embodiments of the present invention. All other embodiments derived by persons of ordinary skill in the art based on the embodiments of the present invention without creative effort shall fall within the scope of protection of the present invention.

[0030] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not need to be further defined or explained in subsequent drawings.

[0031] In the description of the present invention, it should be understood that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, or are the orientation or position relationship in which the product of the invention is usually placed when in use, or are the orientation or position relationship commonly understood by those skilled in the art. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or component referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0032] Furthermore, the terms “first,” “second,” “third,” etc., are merely used for distinguishing descriptions and are not to be understood as indicating or implying relative importance.

[0033] In the description of the present invention, it should also be noted that, unless otherwise expressly specified or limited, the terms "disposed," "installed," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed connections, detachable connections, or integral connections; they may refer to mechanical connections or electrical connections; they may refer to direct connections or indirect connections through an intermediate medium; and they may refer to internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on the specific circumstances.

[0034] An automobile tie rod ball head assembly system, such as Figures 1 to 5 As shown, it includes a workbench 1 and a rotating table 3 that can rotate intermittently on the workbench 1. A reducer 2 is fixedly connected to the workbench 1. An active motor that is transmission-connected to the input shaft of the reducer 2 is fixedly connected to one side of the reducer 2. The output shaft of the reducer 2 is coaxially fixedly connected to the bottom surface of the rotating table 3.

[0035] There are eight workstations on the workbench 1 that are evenly spaced with the rotating table 3 as a circle. The rotating tables 3 at each workstation can be magnetized, and through holes are provided on the rotating tables 3 at the workstations. The workbench 1 at the first workstation is provided with a loading assembly, and a detection part that is arranged opposite to the through holes and can detect the opening direction of the ball head seat 42 on the workstation. The workbench 1 is provided with a ball cover loading and unloading assembly for sending the ball cover to the ball head seat 42 on the rotating table 3 at the third workstation. The workbench 1 at the fourth workstation is provided with an artificial An air inflation component, an artificial air inflation component is used to manually insert a sheet ball pin into the ball cover and then cooperate with manual inflation to shape the sheet ball pin. An active injection molding component is provided on the workbench 1 at the fifth station. The active injection molding component guides the ball pin to be set vertically and injects molten POM into it. The workbench 1 at the sixth to eighth stations is provided with a cooling component arranged opposite to the through hole. The cooling component includes a number of fans 40. Each fan 40 is fixedly connected to the workbench 1 and is suspended. The fan 40 is arranged opposite to the through hole.

[0036] The loading assembly includes a robotic arm 8 mounted on the workbench 1, the robotic arm 8 is used to clamp the ball head seat 42 and is placed on the rotating table 3 located at the first station, the detection part includes a distance sensor 41, and a controller, the probe of the distance sensor 41 is arranged facing the through hole at the first station, the output end of the distance sensor 41 is coupled to the connection end of the controller, and the controller is coupled to the controlled end of the robotic arm 8, a plurality of station sinking grooves 4 are provided on the rotating table 3, and the number of the station sinking grooves 4 is the same as the number of stations, and the through holes are provided at the station sinking grooves. On the bottom surface of the groove 4, a placement plate 5 is embedded in the work station sink 4, and a through hole 6 is opened on the top surface of the placement plate 5 to pass through it. An annular electromagnet 7 passing through the through hole is fixedly connected to the bottom surface of the placement plate 5, and the inner ring of the annular electromagnet 7 is coaxially connected to the through hole. A plurality of power supplies are fixedly connected to the bottom surface of the rotating table 3, and the plurality of power supplies are arranged in a one-to-one correspondence with the electromagnet 7. A time relay is connected in series between the power supply and the electromagnet 7. The controlled end of the time relay is coupled to a wireless receiver, and the controller is coupled to a wireless transmitter connected to the wireless receiver for communication.

[0037] The ball cover loading and unloading assembly includes a vibration plate 18 fixedly connected to the workbench 1, a front frame 9 and a rear frame 12 located between the rotating table 3 and the vibration plate 18, a front electric slide 10 and a rear electric slide 13 fixedly connected horizontally to the front frame 9 and the rear frame 12 respectively, a front cylinder 11 and a rear cylinder 14 fixedly connected vertically downward to the front electric slide 10 and the rear electric slide 13 respectively, and a front pneumatic finger 111 and a rear pneumatic finger 141 fixedly connected to the movable ends of the front cylinder 11 and the rear cylinder 14 respectively. An adapter frame 15 located on one side of the front frame 9 and the rear frame 12 is fixedly connected to the workbench 1, an adapter plate 16 is rotatably provided on the adapter frame 15, and two adapter slots 17 are centrally symmetrically arranged on the adapter plate 16. The inner top surface of the adapter frame 15 is fixedly connected to a drive motor, and the rotor shaft of the drive motor passes through the adapter frame 15 and is coaxially fixedly connected to the bottom surface of the adapter plate 16.

[0038] The artificial inflation assembly includes a shelf 21 fixedly connected to the workbench 1, an air pump 19 arranged on one side of the workbench 1, a pipe joint 22 fixedly connected to the shelf 21 and passing through the shelf 21, an air inlet pipe 20 connecting the pipe joint 22 and the air pump 19, an inflation metal bellows 23 connected to the other end of the pipe joint 22, and a connecting sleeve 25 connected to the inflation metal bellows 23. The outer ring of the connecting sleeve 25 is fixedly connected to the chuck 24, and the top surface of the shelf 21 is provided with a groove for the chuck 24 and the connecting sleeve 25 to be embedded, and the inner ring of the connecting sleeve 25 is provided with an internal thread.

[0039] The active injection molding assembly includes an injection molding machine 36 arranged on one side of the workbench 1, a support frame 26 fixedly connected to the workbench 1, a horizontal electric slide 27 fixedly connected to the support frame 26, a longitudinal electric slide 28 fixedly connected to the slide seat in the horizontal electric slide 27, a vertical electric slide 30 fixedly connected to the slide seat in the longitudinal electric slide 28 through a mounting seat 29, a guide plate 34 fixedly connected to the slide seat in the vertical electric slide 30, and a connecting seat 32 located above the guide plate 34, a guide hole is provided on the guide plate 34, and an upward concave groove is provided on the bottom surface of the guide plate 34. The guide arc groove 35 is sunken and coaxially connected to the guide hole. The slide seat of the vertical electric slide rail 30 is fixedly connected with a vertically arranged adjusting cylinder 31. The connecting seat 32 is fixedly connected to the movable end of the adjusting cylinder 31. The connecting seat 32 is fixedly connected with an injection head 33 that passes through it and is coaxially arranged with the guide hole. The injection head 33 is connected to the output end of the injection molding machine 36 through the molten metal bellows 39 and the feed pipe 37 in turn. A heating pipe sleeve 38 is fixedly connected to the workbench 1 and is sleeved on the outside of the feed pipe 37. The heating pipe sleeve 38 is fixedly connected with an electric heating wire wrapped around the outside of the feed pipe 37.

[0040] The automobile tie rod ball head produced and processed by the present invention is as follows: Figures 6 to 8 As shown, it includes a ball head seat 42, a ball cover, a ball head 43, and a connecting column portion 44 integrally formed with the ball head 43. There is an active cavity in the ball head seat 42, and an opening communicating with the active cavity is opened on the top surface of the ball head seat 42. The ball cover is embedded in the active cavity, and the ball head 43 is embedded in the ball cover.

[0041] The ball head 43 and the connecting column 44 are composed of stainless steel sheets that are butt-welded at the edges. After the insert 45 is embedded in one end of the connecting column 44 of the butt-welded stainless steel sheet, the inner circle of the connecting column 44 tightly wraps the outer circle of the insert 45, and the upper end of the insert 45 is fixedly connected with a pin 46. After installing the insert 45 and the pin 46, the internal thread of the inner circle of the connecting sleeve 25 of the artificial inflation component is threadedly connected with the external thread of the outer circle of the pin 46, so that the inflation pump 19 can pass air through the inlet hole 47 opened in the pin 46 and the insert 45 for ventilation and pressurization, and finally the connecting column 44 and the ball head 43 can be inflated and pressurized. Under the influence of the air pressure forming process, the ball head 43 forms a spherical structure, the connecting column 44 forms a cylindrical structure, and the inner connecting bevel 50 of the inner circle of the connecting column 44 can be connected with The outer connecting inclined surfaces 48 of the outer ring of the insert 45 fit together, and there is an inlet groove 49 between the outer ring of the insert 45 and the inner ring of the connecting column 44. There is a receiving groove 53 in the ball head 43. The end of the insert 45 away from the pin part 46 is fixedly connected to the tubular insert column 51 which is connected to the inlet hole 47. The outer ring of the insert column 51 is provided with a number of vertical through grooves 52 connecting the inner ring of the insert column 51 and the receiving groove 53. The subsequent injection assembly injects molten POM through the inlet hole 47 toward the receiving groove 53, the inlet groove 49, and the vertical through groove 52 until the molten POM overflows from the opening position of the inlet hole 47. The molten POM is then solidified. Since the temperature of the molten POM is within 200°C, it is injected into the stainless steel ball pin without affecting it. It can also connect the various structures of the ball pin, so that it has good integrity.

[0042] Moreover, this structure is used to complete the assembly and production of the automobile tie rod ball head, avoiding the riveting and sealing of the outer ring of the opening position of the ball head seat 42, and avoiding the structural strength of the ball head seat 42 at this location from declining. In this way, it is also avoided that the ball head pin destroys the opening position of the ball head seat 42 from the ball head seat 42 and then detaches. In addition, the automobile tie rod ball head formed by this structure itself is lighter in texture, but can still maintain good structural strength. When metal products are replaced by polymer compounds, the manufacturing cost of the automobile tie rod ball head can be further reduced.

[0043] During the process of assembling the automobile tie rod ball head through the automobile tie rod ball head assembly system, the ball head seat 42 is clamped by the robot arm 8 and placed on the placement tray 5. When the ball head seat 42 is placed on the placement tray 5 of the first workstation, the distance sensor 41 will detect the distance between it and the ball head seat 42 through the through hole. When ensuring that the ball head seat 42 is placed with its opening facing upward, the robot arm 8 releases the clamping of the ball head seat 42 and controls the wireless transmitter to transmit a wireless signal to the wireless receiver through the controller. The wireless receiver receives the signal and sends a signal to the time relay, so that the time relay is turned on and the power supply is supplied to the electromagnet 7, thereby generating magnetic force at the location of the placement tray 5, and then adsorbing the ball head seat 42 to prevent the ball head seat 42 from falling during the rotation of the turntable 3.

[0044] Driven by the rotating table 3, the ball head seat 42 is driven to the third work station. During this process, the vibrating plate 18 works, so that the vibrating plate 18 guides the ball cover therein to be displaced. The front electric slide 10 drives the front cylinder 11 to move to the discharge end of the vibrating plate 18, and then the front cylinder 11 drives the front pneumatic finger 111 to move downward and clamp the ball cover, thereby clamping the ball cover, and then the front cylinder 11 moves in the opposite direction, and the front electric slide 10 also moves in the opposite direction, and then drives the front cylinder 11, the front pneumatic finger 111 and the ball cover to move above the adapter slot 17 of the adapter plate 16, and then the front cylinder 11 drives the front pneumatic finger 111 to move downward, and the front pneumatic finger 111 is loosened. The ball cover is opened so that it can fall into the adapter slot 17, and the drive motor drives the adapter plate 16 to rotate 180 degrees, and then the rear cylinder 14 drives the rear pneumatic finger 141 to move downward, and the rear pneumatic finger 141 clamps the ball cover, and then the rear cylinder 14 drives the rear pneumatic finger 141 and the ball cover to move upward, and the rear electric slide 13 drives the rear cylinder 14, the rear pneumatic finger 141, and the ball cover to move, so that the ball cover can go above the opening of the ball head seat 42, and the rear cylinder 14 drives the rear pneumatic finger 141 and the ball cover to move downward, so that the ball cover can be embedded in the ball head seat 42. After the rear pneumatic finger 141 releases the ball cover, the rear cylinder 14 and the rear electric slide 13 return to their original positions.

[0045] Afterwards, the ball head seat 42 follows the rotating table 3 to the fourth workstation, and the operator manually places the uninflated ball head 43 and connecting column 44 in the ball cover, and inserts the plug 51 and the plug 45 into the connecting column 44, so that the outer ring of the plug 45 and the inner ring of the connecting column 44 fit together and seal. Then the operator threadedly connects the internal thread of the inner ring of the connecting sleeve 25 with the external thread of the outer ring of the pin 46, and the air pump 19 starts to work, so that pressurized air can be inflated through the inflatable metal bellows 23, so that the ball head 43 can be inflated to form a spherical head structure, and the connecting column 44 forms a cylindrical structure. After that, after turning off the air pump 19 again, the connecting sleeve 25 is manually disconnected from the pin 46, and re-inserted into the groove through the chuck 24.

[0046] Then the rotating table 3 drives the ball seat to the bottom of the active injection molding component, and then the horizontal electric slide 27, the longitudinal electric slide 28, and the vertical electric slide 30 are used to adjust the position of the adjustment cylinder 31 and the guide plate 34. When the guide plate 34 moves downward, the guide arc groove 35 can guide the ball pin so that the ball pin can pass through the guide hole, and the opening of the inlet hole 47 on the ball pin is coaxially aligned with the injection head 33. Then the adjustment cylinder 31 drives the connecting seat 32 and the injection head 33 to move downward, so that the injection head The top surface of the pin portion 46 of 33 is in conflict, and the interior of the injection head 33 is coaxially connected with the inlet hole 47 on the pin portion 46. Then the injection molding machine 36 guides the molten POM through the feed pipe 37 and the molten metal bellows 39 and the injection head 33 into the ball pin. In this process, the heating pipe sleeve 38 can keep the feed pipe 37 warm. At the same time, the heating wire in the heating pipe sleeve 38 can also ensure that the feed pipe 37 can still maintain a certain temperature to prevent the molten POM from solidifying in the feed pipe 37 and the molten metal bellows 39.

[0047] After the ball pin of the molten POM is injected and follows the ball seat 42 to continue to move with the turntable 3 through the sixth to eighth stations, the fan 40 is used to cool the ball pin to make the molten POM solidify as soon as possible, so that the ball pin can form a complete and integrated structure. At the eighth station, the time relay timing ends and disconnects the path between the power supply and the electromagnet 7. After the electromagnet 7 is powered off, the electromagnet 7 no longer attracts the ball seat 42, so that the automobile tie rod ball head can be unloaded.

[0048] The foregoing description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Those skilled in the art will readily appreciate that various modifications and variations of the present invention are possible. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present invention are intended to be within the scope of protection of the present invention.

Claims

1. An automobile tie rod ball head assembly system, characterized in that: The invention comprises a workbench (1) and a rotating table (3) which can be rotated intermittently on the workbench (1); the workbench (1) has eight workstations which are evenly spaced and which are arranged around the rotating table (3); the rotating tables (3) at each workstation can generate magnetism; and the rotating tables (3) at each workstation are provided with through holes; the workbench (1) at the first workstation is provided with a feeding assembly and a detection member which is arranged opposite to the through hole and can detect the opening direction of the ball head seat (42) at the workstation; the workbench (1) is provided with a device for sending the ball cover to the workstation at the second workstation; The ball cover loading and unloading assembly in the ball head seat (42) on the rotating table (3) at the third station, the workbench (1) at the fourth station is provided with an artificial inflation assembly, the artificial inflation assembly cooperates with the manual inflation and shaping of the sheet ball head pin after the sheet ball head pin is manually inserted into the ball cover, the active injection molding assembly is provided on the workbench (1) at the fifth station, the active injection molding assembly guides the ball head pin to be arranged vertically and injects molten POM into it, and the workbench (1) at the sixth to eighth stations are all provided with cooling assemblies arranged opposite to the through holes.

2. The automobile tie rod ball end assembly system according to claim 1, characterized in that: The loading assembly comprises a mechanical arm (8) mounted on a workbench (1), wherein the mechanical arm (8) is used for clamping a ball head seat (42) and is placed on a rotating table (3) located at a first work station.

3. The automobile tie rod ball end assembly system according to claim 2, characterized in that: The detection component includes a distance sensor (41) and a controller. The probe of the distance sensor (41) is arranged facing the through hole at the first work station. The output end of the distance sensor (41) is coupled to the connection end of the controller, and the controller is coupled to the controlled end of the robot arm (8).

4. The automobile tie rod ball end assembly system according to claim 1, characterized in that: The ball cover loading and unloading assembly comprises a vibration plate (18) fixedly connected to the workbench (1), a front frame (9) and a rear frame (12) located between the rotating table (3) and the vibration plate (18), a front electric slide rail (10) and a rear electric slide rail (13) respectively fixedly connected horizontally to the front frame (9) and the rear frame (12), a front cylinder (11) and a rear cylinder (14) respectively fixedly connected vertically downward to the front electric slide rail (10) and the rear electric slide rail (13), and a front cylinder (11) and a rear cylinder (14) respectively fixedly connected to the front cylinder (11) and the rear cylinder (14). The front pneumatic finger (111) and the rear pneumatic finger (141) are on the movable end, and the workbench (1) is fixedly connected to an adapter frame (15) located on one side of the front frame (9) and the rear frame (12). An adapter plate (16) is rotatably provided on the adapter frame (15), and two adapter grooves (17) are provided on the adapter plate (16) that are centrally symmetrically arranged. A driving motor is fixedly connected to the inner top surface of the adapter frame (15), and a rotor shaft of the driving motor passes through the adapter frame (15) and is coaxially fixedly connected to the bottom surface of the adapter plate (16).

5. The automobile tie rod ball end assembly system according to claim 1, characterized in that: The artificial inflation assembly comprises a shelf (21) fixedly connected to a workbench (1), an air pump (19) arranged on one side of the workbench (1), a pipe joint (22) fixedly connected to the shelf (21) and penetrating the shelf (21), an air inlet pipe (20) connecting the pipe joint (22) and the air pump (19), an air-inflating metal bellows (23) connected to the other end of the pipe joint (22), and a connecting sleeve (25) connected to the air-inflating metal bellows (23), wherein the outer ring of the connecting sleeve (25) is fixedly connected to a chuck (24), the top surface of the shelf (21) is provided with an embedding groove for the chuck (24) and the connecting sleeve (25), and the inner ring of the connecting sleeve (25) is provided with an internal thread.

6. The automobile tie rod ball end assembly system according to claim 1, characterized in that: The active injection molding assembly comprises an injection molding machine (36) arranged on one side of the workbench (1), a support frame (26) fixedly connected to the workbench (1), a horizontal electric slide rail (27) fixedly connected to the support frame (26) horizontally, a longitudinal electric slide rail (28) fixedly connected to the slide seat of the horizontal electric slide rail (27) longitudinally, a vertical electric slide rail (30) fixedly connected to the slide seat of the longitudinal electric slide rail (28) via a mounting seat (29), a guide plate (34) fixedly connected to the slide seat of the vertical electric slide rail (30), and a connecting seat (32) located above the guide plate (34), wherein the guide plate (34) is provided with a guide hole, and the bottom surface of the guide plate (34) is provided with a recessed portion that is upwardly concave. A guide arc groove (35) is coaxially connected to the guide hole, a vertically arranged adjustment cylinder (31) is fixedly connected to the slide seat of the vertical electric slide rail (30), the connecting seat (32) is fixedly connected to the movable end of the adjustment cylinder (31), an injection head (33) is fixedly connected to the connecting seat (32) and passes through the connecting seat and is coaxially arranged with the guide hole, the injection head (33) is connected to the output end of the injection molding machine (36) through the molten metal bellows (39) and the feed pipe (37) in turn, a heating pipe sleeve (38) is fixedly connected to the workbench (1) and is sleeved on the outside of the feed pipe (37), and a heating wire is fixedly connected to the heating pipe sleeve (38) and is wound around the outside of the feed pipe (37).

7. The automobile tie rod ball end assembly system according to claim 1, characterized in that: The cooling component comprises a plurality of fans (40), each of the fans (40) is fixedly connected to the workbench (1) and is suspended in the air, and the fans (40) are arranged facing the through holes.

8. The automobile tie rod ball end assembly system according to claim 1, characterized in that: A reducer (2) is fixedly connected to the workbench (1), an active motor drivingly connected to the input shaft of the reducer (2) is fixedly connected to one side of the reducer (2), and an output shaft of the reducer (2) is coaxially fixedly connected to the bottom surface of the rotating table (3).

9. The automobile tie rod ball end assembly system according to claim 3, characterized in that: The rotating table (3) is provided with a plurality of station troughs (4), the number of the station troughs (4) is the same as the number of stations, the through holes are provided on the bottom surface of the station troughs (4), a placement plate (5) is embedded in the station troughs (4), the top surface of the placement plate (5) is provided with a through hole (6) passing through the placement plate, the bottom surface of the placement plate (5) is fixedly connected with an annular electromagnet (7) passing through the through hole, the inner ring of the annular electromagnet (7) is coaxially connected to the through hole, the bottom surface of the rotating table (3) is fixedly connected with a plurality of power supplies, the plurality of power supplies are arranged in a one-to-one correspondence with the electromagnet (7), a time relay is connected in series between the power supply and the electromagnet (7), the controlled end of the time relay is coupled with a wireless receiver, and the controller is coupled with a wireless transmitter connected to the wireless receiver for communication.

Citation Information

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