Glass production equipment and glass production method

Abstract

The invention provides glass production equipment which comprises a barrel body, a movable seat is movably mounted at the top of the barrel body and fixedly mounted on the barrel body through fixing bolts, a driving motor and a feeding hopper are fixedly mounted at the top of the movable seat, and a supporting frame is fixed to the bottom of the barrel body; a lifting mechanism and a drainage pipe are fixedly installed on the side of the supporting frame, the drainage pipe is fixed to the bottom of the barrel body, a discharging barrel is fixedly installed at the bottom of the barrel body, and a driving wheel is installed on the driving motor. During use, raw materials fall between the partition plates through the connecting cylinder to be dispersed everywhere, the partition plates rotate to generate centrifugation while the raw materials are dispersed everywhere, the centrifugation drives the materials to roll and collide to complete primary mixing, and remixing is achieved through cooperation of the rotating column and the stirring column in the later period; during mixing, water is fed through the water inlet pipe to complete stirring and cleaning of the raw materials, dust and impurities in the raw materials are effectively removed, and the quality of glass after production is effectively improved.

Description

Technical Field

[0001] The present invention relates to the field of glass production equipment, in particular to glass production equipment and a glass production method. Background Art

[0002] During glass production, the crushed raw materials need to be weighed according to a certain proportion and mixed evenly to form a batch material. This step is usually carried out in dedicated mixing equipment to ensure that the various raw materials can be fully mixed to avoid uneven composition during the melting process.

[0003] According to the patent document with the existing publication number CN118831484B, a mixing equipment for glass production is disclosed, which includes a stirring chamber, and a plurality of discharge ports are opened in the middle and upper part of the circumferential surface of the stirring chamber. A collecting shell is provided on the outer side of all the discharge ports, so that the stirring chamber and the interior of the collecting shell are communicated. A collecting mechanism is connected to the collecting shell, and the collecting mechanism is used to discharge the raw materials inside the stirring chamber. A top sealing plate is fixedly installed on the top of the stirring chamber. When this technical solution is in use, by designing an air inlet pipe, external air can be introduced into the stirring chamber during the stirring process, thereby effectively improving the mixing uniformity of the raw materials. With respect to the above technical solution, although this solution achieves mixing uniformity, it is impossible to perform preliminary stirring and mixing during the early feeding, and the raw materials cannot be cleaned after stirring and mixing, which is inconvenient during use. Summary of the Invention

[0004] In view of the shortcomings of the existing technology, the purpose of the present invention is to provide a glass production equipment to solve the problems raised in the above-mentioned background technology. The present invention has a novel structure. When in use, the raw materials are dropped between the partition plates through the connecting cylinder and scattered everywhere. While being scattered everywhere, the partition plates rotate to produce centrifugal force, and the centrifugal force drives the materials to roll and collide to complete the initial mixing. Later, the rotating column and the stirring column are coordinated to achieve re-mixing. At the same time, water is introduced through the water inlet pipe to complete the stirring and cleaning of the raw materials, effectively removing dust and impurities in the raw materials and effectively improving the quality of the glass after production.

[0005] In order to achieve the above-mentioned purpose, the present invention is implemented through the following technical scheme: a glass production equipment, including a barrel body, a movable seat is movably installed on the top of the barrel body, and the movable seat is fixedly installed on the barrel body by fixing bolts, and a driving motor and a feed hopper are fixedly installed on the top of the movable seat respectively, and a support frame is fixedly installed on the bottom of the barrel body, and a lifting mechanism is fixedly installed on the side of the support frame, and a discharge barrel is fixedly installed on the bottom of the barrel body, and a driving wheel is installed on the driving motor, and the driving wheel is installed on the driving motor through an output shaft, and driven wheels are installed on both sides of the driving wheel.

[0006] Furthermore, an annular groove is formed on both the driven wheel and the driving wheel, a transmission belt is movably installed inside the annular groove, a tooth groove is fixed on the inner wall of the transmission belt, a gear is fixed inside the annular groove, and the gear cooperates with the tooth groove.

[0007] Furthermore, a connecting hole is opened on the driven wheel, a connecting cylinder is fixed between the connecting hole and the feed hopper, an opening is opened on the gear, the opening cooperates with the connecting hole, and the driven wheel is installed on the movable seat through a bearing seat.

[0008] Furthermore, a fixing cylinder is welded to the bottom of the driven wheel, a rotating disk is fixed to one end of the fixing cylinder, fixing columns are welded on the rotating disk, and partition plates are welded between the fixing columns.

[0009] Furthermore, a rotating column is welded to the bottom of the driving wheel, a stirring column is welded to the side of the rotating column, a limiting plate is fixed to one end of the rotating column, an arc plate is welded to the side of the limiting plate, and a water inlet pipe is fixed to the side of the barrel body.

[0010] Furthermore, a cavity is opened inside the barrel body, a circular discharge cavity is opened at the bottom of the cavity, a piston seat is movably installed inside the circular discharge cavity, the piston seat is fixedly installed at one end of the lifting mechanism, and a filter hole and an installation port are respectively opened on the piston seat.

[0011] Furthermore, a movable column is fixed to the bottom of the piston seat, one end of the movable column is movably installed inside the drain pipe, the drain pipe is fixed to the bottom of the barrel body, a discharge cylinder is fixed to the bottom of the barrel body, a conical seat is fixed between the discharge cylinder and the barrel body, and one end of the discharge cylinder is movably matched with the piston seat.

[0012] The glass production method implemented using the glass production equipment according to claim 1 comprises the following steps: Step 1: Raw material selection and preparation. The main raw materials of glass include silica sand, soda ash, limestone, feldspar, dolomite, etc. These raw materials need to be crushed into powder for subsequent uniform mixing; Step 2: Prepare the batch material. The crushed raw materials are weighed in a certain proportion and mixed evenly to form the batch material. This step is usually carried out in a dedicated mixing equipment to ensure that the various raw materials can be fully mixed to avoid uneven composition during the melting process. Step 3: melting; Step 4: Molding; Step 5: Annealing treatment.

[0013] Furthermore, in step three, the batch material is fed into a glass melting furnace for high-temperature melting. The temperature inside the melting furnace is usually as high as 1500-1700 degrees Celsius. Under high temperature, the silicate minerals in the batch material undergo a chemical reaction to form a uniform glass liquid. During this process, the carbonate raw material will decompose to produce carbon dioxide gas, which needs to be discharged through the exhaust system of the melting furnace to avoid the formation of bubbles in the glass.

[0014] Furthermore, the molten glass in step 4 is processed into the desired shape and size through specific molding devices, such as blowing, pressing, centrifugal rotation, etc. The temperature of the glass product after molding in step 5 is still very high and is in a stress imbalance state, which is prone to bursting during the cooling process. Therefore, the product needs to be sent to an annealing kiln for annealing.

[0015] Beneficial effects of the present invention: 1. When in use, the present invention allows the raw materials to fall between the partition plates through the connecting cylinder and be scattered everywhere. While being scattered, the partition plates rotate to generate centrifugal force, which drives the materials to roll and collide to complete the initial mixing. Later, the rotating column and the stirring column are coordinated to achieve re-mixing. While mixing, water is introduced through the water inlet pipe to complete the stirring and cleaning of the raw materials, effectively remove dust and impurities in the raw materials, and effectively improve the quality of the glass after production.

[0016] 2. In the present invention, the lifting mechanism pushes the piston seat to move upward and cooperates with the limit plate to prevent the raw materials from falling, so that sewage and dust impurities are discharged through the filter holes. After the piston seat drops, the mounting port cooperates with one end of the discharge barrel. Under the manipulation of the limit plate and the arc plate, the material moves inward and falls from the mounting port to the inside of the discharge barrel and is quickly discharged.

[0017] 3. In the present invention, when the arc plate rotates on the piston seat, the arc plate drives the raw material on the top of the filter hole to move, and the arc plate prevents the raw material from clogging and affecting the rapid drainage in the later stage after filtration. After the transmission belt is movably installed on the gear, the driving wheel and the driven wheel realize power transmission, and the transmission belt is limited and fixed by the sides of the driving wheel and the driven wheel, avoiding the influence caused by the misalignment of the tooth groove and the gear. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic structural diagram of the steps of a glass production method according to the present invention; Figure 2 This is a schematic structural diagram of a glass production device according to the present invention; Figure 3 This is a schematic structural diagram of a driving wheel and a driven wheel for glass production equipment according to the present invention; Figure 4 This is a schematic diagram of a top-down cross-sectional structure of a rotating disk for glass production equipment according to the present invention; Figure 5 This is a schematic diagram of a top-down cross-sectional structure of a driven wheel for glass production equipment according to the present invention; Figure 6 This is a structural schematic diagram of a piston seat for glass production equipment according to the present invention; Figure 7 This is a schematic diagram of a side cross-sectional structure of the bottom of a barrel body for glass production equipment according to the present invention; Figure 8 This is a schematic diagram of a top cross-sectional structure of a barrel for glass production equipment according to the present invention; In the figure: 1. barrel body; 2. movable seat; 3. feed hopper; 4. driving motor; 5. fixing bolt; 6. water inlet pipe; 7. support frame; 8. drain pipe; 9. discharge barrel; 10. lifting mechanism; 11. driven wheel; 12. connecting hole; 13. bearing seat; 14. ring groove; 15. transmission belt; 16. tooth groove; 17. driving wheel; 18. output shaft; 19. fixed barrel; 20. rotating disk; 21. fixed column; 22. partition plate; 23. rotating column; 24. stirring column; 25. limit plate; 26. arc plate; 27. gear; 28. opening; 29. ​​piston seat; 30. filter hole; 31. installation port; 32. movable column; 33. cavity. DETAILED DESCRIPTION

[0019] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.

[0020] See also Figures 1 to 8 The present invention provides a technical solution: a glass production equipment, comprising a barrel body 1, a movable seat 2 is movably installed on the top of the barrel body 1, and the movable seat 2 is fixedly installed on the barrel body 1 by fixing bolts 5, and a driving motor 4 and a feeding hopper 3 are fixedly installed on the top of the movable seat 2, respectively, the bottom of the barrel body 1 is fixed with a support frame 7, and a lifting mechanism 10 is fixedly installed on the side of the support frame 7, and a discharging drum 9 is fixedly installed on the bottom of the barrel body 1, and a driving wheel 17 is installed on the driving motor 4, and the driving wheel 17 is installed on the driving motor 4 through an output shaft 18. Driven wheels 11 are installed on both sides of the driving wheel 17, and the rotation of the driving wheel 17 drives the synchronous rotation of the driven wheel 11 through the transmission belt 15. When the driven wheel 11 rotates, the partition plate 22 completes the stirring and stirring during feeding, so as to facilitate the breaking up and mixing of the materials.

[0021] In this embodiment, an annular groove 14 is provided on the driven wheel 11 and the driving wheel 17, and a transmission belt 15 is movably installed inside the annular groove 14. A tooth groove 16 is fixed on the inner wall of the transmission belt 15, and a gear 27 is fixed inside the annular groove 14, and the gear 27 cooperates with the tooth groove 16. A connecting hole 12 is provided on the driven wheel 11, and a connecting cylinder is fixed between the connecting hole 12 and the feed hopper 3. An opening 28 is provided on the gear 27, and the opening 28 cooperates with the connecting hole 12. The driven wheel 11 is installed on the movable seat 2 through the bearing seat 13, and a fixed cylinder 19 is welded to the bottom of the driven wheel 11. A rotating disk 20 is fixed at one end of the fixed cylinder 19, and a fixed column 21 is welded on the rotating disk 20. A partition plate 22 is welded between the fixed columns 21, and the top of the partition plate 22 is conical in shape. The raw material slides down rapidly through the top of the partition plate 22 and contacts the principle through the fixed column 21, reducing damage to the principle caused by friction.

[0022] In this embodiment, a rotating column 23 is welded to the bottom of the driving wheel 17, a stirring column 24 is welded to the side of the rotating column 23, a limiting plate 25 is fixed to one end of the rotating column 23, and an arc plate 26 is welded to the side of the limiting plate 25. A water inlet pipe 6 is fixed to the side of the barrel body 1, and a cavity 33 is opened inside the barrel body 1. A circular discharge cavity is opened at the bottom of the cavity 33, and a piston seat 29 is movably installed inside the circular discharge cavity. The piston seat 29 is fixedly installed at one end of the lifting mechanism 10. The lifting mechanism 10 is a linear reciprocating electric push rod, which is pushed by the lifting mechanism 10 to move the piston. The plug seat 29 moves up and down to control the stirring and cleaning of the later principle. A filter hole 30 and a mounting port 31 are respectively provided on the piston seat 29. A movable column 32 is fixed to the bottom of the piston seat 29. One end of the movable column 32 is movably installed inside the drain pipe 8. The drain pipe 8 is fixed to the bottom of the barrel body 1. A discharge barrel 9 is fixed to the bottom of the barrel body 1. A conical seat is fixed between the discharge barrel 9 and the barrel body 1. One end of the discharge barrel 9 is movable to cooperate with the piston seat 29. The piston seat 29 descends and cooperates with the discharge barrel 9, which can effectively avoid the impact caused by the principle moving to the side of the discharge barrel 9 during discharging.

[0023] The glass production method implemented using the glass production equipment according to claim 1 comprises the following steps: Step 1: Raw material selection and preparation. The main raw materials of glass include silica sand, soda ash, limestone, feldspar, dolomite, etc. These raw materials need to be crushed into powder for subsequent uniform mixing; Step 2: Prepare the batch material. The crushed raw materials are weighed in a certain proportion and mixed evenly to form the batch material. This step is usually carried out in a dedicated mixing equipment to ensure that the various raw materials can be fully mixed to avoid uneven composition during the melting process. Step 3: melting; Step 4: Molding; Step 5: Annealing treatment.

[0024] In this embodiment, in step three, the batch material is sent to a glass melting furnace for high-temperature melting. The temperature inside the melting furnace is usually as high as 1500-1700 degrees Celsius. Under high temperature, the silicate minerals in the batch material undergo chemical reactions to form uniform glass liquid. In this process, the carbonate raw material will decompose to produce carbon dioxide gas, which needs to be discharged through the exhaust system of the melting furnace to avoid the formation of bubbles in the glass. The molten glass liquid in step four is processed into the desired shape and size through specific molding devices such as blowing, pressing, centrifugal rotation, etc. The temperature of the glass product after molding in step five is still very high and is in a stress imbalance state. It is easy to burst during the cooling process. Therefore, the product needs to be sent to an annealing furnace for annealing.

[0025] When the device is in use, two different glass materials are poured into the bottom of the feed hopper 3 respectively, and the drive motor 4 is started. The drive motor 4 drives the driving wheel 17 to rotate through the output shaft 18. When the driving wheel 17 rotates, the transmission belt 15 is driven to rotate through the internal gear 27. The rotation of the transmission belt 15 drives the driven wheel 11 to rotate synchronously. While the driven wheel 11 rotates, the raw materials inside the feed hopper 3 fall to the bottom of the rotating disk 20 through the connecting hole 12 and the opening 28. The raw materials move downward and fall on the top of the partition plate 22. The raw materials move in four directions through the partition plate 22. When the raw materials move to the side, the driven wheel 11 drives the rotating disk 20 to rotate through the fixed cylinder 19. When the rotating disk 20 rotates, centrifugal force is generated. The centrifugal force drives the material to roll and disperse to the side through the partition plate 22 and the fixed column 21. The dispersion causes the raw materials to be preliminarily mixed inside the cavity 33. The cavity 33 is elliptical in shape, which reduces the space for the materials to roll inside. The mixing efficiency is effectively improved. The driving wheel 17 drives the rotating column 23 and the stirring column 24 to rotate and stir the raw materials inside again. After stirring for a period of time, water is introduced through the water inlet pipe 6, and the water enters the interior of the cavity 33. The stirring column 24 drives the principle to roll in the water, stirring and mixing again while cleaning the raw materials. The cleaned waste water moves to the top of the drain pipe 8 through the filter hole 30 for discharge. During cleaning, when the arc plate 26 rotates on the piston seat 29, the arc plate 26 drives the raw materials at the top of the filter hole 30 to move. The arc plate 26 prevents the raw materials from clogging the filter hole 30 and affecting the rapid drainage in the later stage. After cleaning, the piston seat 29 is driven down by the lifting mechanism 10, the position of the mounting port 31 is opened, and the mounting port 31 moves to the top of the discharge barrel 9, and the raw materials are discharged from the inside of the discharge barrel 9 through the mounting port 31. During discharge, the slow rotation of the arc plate 26 drives the material to move inward to the mounting port 31 for discharge.

[0026] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, from all points of view, the embodiments should be regarded as illustrative and non-restrictive. The scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes that fall within the meaning and range of equivalents of the claims are included in the present invention. Any reference signs in the claims should not be construed as limiting the claim to which they relate.

[0027] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. A glass production device, comprising a barrel (1), characterized in that: A movable seat (2) is movably mounted on the top of the barrel body (1), and the movable seat (2) is fixedly mounted on the barrel body (1) by fixing bolts (5). A driving motor (4) and a feed hopper (3) are fixedly mounted on the top of the movable seat (2). A support frame (7) is fixedly mounted on the bottom of the barrel body (1), and a lifting mechanism (10) is fixedly mounted on the side of the support frame (7). A discharge barrel (9) is fixedly mounted on the bottom of the barrel body (1). A driving wheel (17) is mounted on the driving motor (4), and the driving wheel (17) is mounted on the driving motor (4) through an output shaft (18). Driven wheels (11) are mounted on both sides of the driving wheel (17).

2. The glass production equipment according to claim 1, characterized in that: The driven wheel (11) and the driving wheel (17) are both provided with an annular groove (14), a transmission belt (15) is movably mounted inside the annular groove (14), a tooth groove (16) is fixed on the inner wall of the transmission belt (15), a gear (27) is fixed inside the annular groove (14), and the gear (27) cooperates with the tooth groove (16).

3. The glass production equipment according to claim 2, characterized in that: The driven wheel (11) is provided with a connecting hole (12), a connecting cylinder is fixed between the connecting hole (12) and the feed hopper (3), the gear (27) is provided with an opening (28), the opening (28) is matched with the connecting hole (12), and the driven wheel (11) is mounted on the movable seat (2) via a bearing seat (13).

4. The glass production equipment according to claim 2, characterized in that: A fixing cylinder (19) is welded to the bottom of the driven wheel (11), a rotating disk (20) is fixed to one end of the fixing cylinder (19), fixing columns (21) are welded to the rotating disk (20), and partition plates (22) are welded between the fixing columns (21).

5. The glass production equipment according to claim 1, characterized in that: A rotating column (23) is welded to the bottom of the driving wheel (17), a stirring column (24) is welded to the side of the rotating column (23), a limiting plate (25) is fixed to one end of the rotating column (23), an arc plate (26) is welded to the side of the limiting plate (25), and a water inlet pipe (6) is fixed to the side of the barrel body (1).

6. The glass production equipment according to claim 1, characterized in that: A cavity (33) is formed inside the barrel body (1), a circular discharge cavity is formed at the bottom of the cavity (33), a piston seat (29) is movably mounted inside the circular discharge cavity, the piston seat (29) is fixedly mounted on one end of the lifting mechanism (10), and a filter hole (30) and a mounting port (31) are respectively formed on the piston seat (29).

7. The glass production equipment according to claim 6, characterized in that: A movable column (32) is fixed to the bottom of the piston seat (29), one end of the movable column (32) is movably mounted inside the drain pipe (8), the drain pipe (8) is fixed to the bottom of the barrel body (1), a discharge barrel (9) is fixed to the bottom of the barrel body (1), a conical seat is fixed between the discharge barrel (9) and the barrel body (1), and one end of the discharge barrel (9) is movably matched with the piston seat (29).

8. A glass production method implemented using the glass production equipment according to claim 1, characterized in that: The following steps are involved: Step 1: Raw material selection and preparation. The main raw materials for glass include silica sand, soda ash, limestone, feldspar, dolomite, etc. These raw materials need to be crushed into powder for subsequent uniform mixing; Step 2: Preparation of batch material: The crushed raw materials are weighed in a certain proportion and mixed evenly to form a batch material. This step is usually carried out in a dedicated mixing equipment to ensure that the various raw materials can be fully mixed to avoid uneven composition during the melting process. ‌ Step 3: melting; Step 4: Molding; Step 5: Annealing treatment.

9. The method for producing glass according to claim 8, characterized in that: In step three, the batch material is fed into a glass melting furnace for high-temperature melting. The temperature inside the melting furnace is usually as high as 1500-1700 degrees Celsius. Under high temperature, the silicate minerals in the batch material undergo chemical reactions to form a uniform glass liquid. During this process, the carbonate raw materials will decompose to produce carbon dioxide gas, which needs to be discharged through the exhaust system of the melting furnace to avoid the formation of bubbles in the glass.

10. The glass production method according to claim 8, characterized in that: The molten glass in step 4 is processed into the desired shape and size through specific molding devices, such as blowing, pressing, centrifugal rotation, etc. The temperature of the glass product after molding in step 5 is still very high and is in a stress imbalance state, which is prone to cracking during the cooling process. Therefore, the product needs to be sent to an annealing kiln for annealing.

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