An efficient cleaning device for hockey stick surfaces
The fully automated laser cleaning device is used to efficiently clean the surface of the hockey stick, solving the problems of low efficiency and pollution caused by manual polishing, achieving an efficient, non-destructive and environmentally friendly cleaning effect, and ensuring the consistency and performance of the stick surface.
Patent Information
- Application Number
- CN202511086019.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-05
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2045-08-05
AI Technical Summary
In the prior art, hockey stick surface grinding is inefficient, labor-intensive and inconsistent. Manual grinding produces severe dust pollution, which affects the health of operators.
A fully automated laser cleaning device is used to efficiently clean the surface of the hockey stick using a laser through a pushing, adjusting, cleaning and unloading mechanism. The laser energy is precisely controlled to roughen the resin layer without damaging the substrate.
The method realizes efficient and damage-free cleaning of the surface of the hockey stick, improves production efficiency, reduces labor costs, ensures surface consistency and cleanliness, maintains the performance of the stick, and is environmentally friendly and pollution-free.
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Figure CN120571822B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of hockey stick cleaning, and in particular to a high-efficiency cleaning device for the surface of a hockey stick. Background Art
[0002] During the production of a hockey stick, the skeleton is first formed through molding. The surface is then coated with resin for reinforcement and strength. The surface is then roughened and painted for a smoother finish. Finally, a pattern is printed on the surface using water transfer technology. The hockey stick should be smooth overall, without any other forms of roughness or protrusions. However, during manufacturing, the surface roughness may be adjusted through specific processes to meet usage requirements, such as increasing friction and improving ball control. If the surface of the stick becomes sticky or astringent, it can be treated through grinding and polishing to improve its surface smoothness. Currently, the surface roughening process is generally performed manually. Some companies have also tried using automated equipment, but due to the severe surface scratches after automated grinding, it has not been widely adopted. Due to the high hardness of resin, manual grinding is labor-intensive and inefficient. It is difficult to ensure consistency over time, and the dust generated during grinding is harmful to the operator's health.
[0003] Therefore, there is an urgent need for an efficient cleaning device that uses laser cleaning technology to improve efficiency and reduce manual involvement. Summary of the Invention
[0004] In order to achieve the above functions and solve the above problems, the present invention provides a highly efficient cleaning device for the surface of a hockey stick.
[0005] The present invention is achieved through the following technical solutions:
[0006] An efficient cleaning device for the surface of a hockey stick comprises a pushing mechanism that can be pushed under a feeding mechanism, a conveyor line being provided beside the feeding mechanism, the conveyor line being located below an adjusting mechanism, the conveyor line being a chain transmission mechanism, and corresponding conveyor blocks capable of clamping a hockey stick being fixed on the front and rear chains, a plurality of lifting mechanisms being provided below the conveyor line along the conveying direction, and a discharge mechanism being provided at the rear end of the conveyor line;
[0007] The pushing mechanism includes a pushing trolley with rollers installed at the bottom, and a plurality of club holders are arranged above the pushing trolley. The club holders are arranged in two rows spaced apart from each other, and each row has a corresponding U-groove at the front and back, and the U-groove is adapted to the rod body of the hockey stick;
[0008] The adjustment mechanism includes two side beams a fixed on four columns a, each of which is fixed with a moving beam a driving module, and the module is fixed with a moving beam a spanning the two side beams a, and several cleaning mechanisms are fixed at the bottom of the moving beam a.
[0009] Preferably, the pushing mechanism further comprises a chassis fixed on the ground and capable of abutting against the front end surface of the pushing trolley, two V-shaped blocks are installed at the bottom of the front end of the pushing trolley, two U-shaped protrusions capable of being embedded in the V-shaped grooves of the V-shaped blocks are installed on the chassis, and a photoelectric switch is also installed;
[0010] A welding clamping cylinder is fixed to the bottom of the chassis, and the welding clamping cylinder can lock the body frame of the pusher trolley from the bottom.
[0011] Preferably, the feeding mechanism includes a feeding frame as a supporting body, a picking frame fixed along the conveyor line direction is fixed on the top of the feeding frame, an x-axis driving module is installed on the picking frame and a feeding slide is fixed on the x-axis driving module, a z-axis driving module is provided on the feeding slide, the z-axis driving module controls the up and down displacement of the z-axis slide, a bracket plate parallel to the hockey stick body is fixed at the bottom of the z-axis slide, and a feeding clamp cylinder capable of clamping the rod body is provided at both ends of the bracket plate.
[0012] Preferably, the jacking mechanism includes a jacking module whose base is fixed on the ground, and the jacking module is a servo electric cylinder module. A connecting cross plate is installed on the top of the jacking module, and the connecting cross plate is perpendicular to the conveying direction of the conveyor line. Jacking clamping cylinders are provided at the front and rear ends of the conveyor line, and the telescopic end of the jacking clamping cylinder is fixed with a rod clamp that can be clamped.
[0013] Preferably, the adjustment mechanism further comprises four columns b lower than the columns a, side beams b are fixed on the front and rear columns b, front beams are fixed on the front ends of the side beams b on both sides, and a moving beam b driving module is provided at the rear end, and a moving beam b is fixed between the two.
[0014] A plurality of front fine-tuning modules are fixed on the front beam, and front clamping claws are fixed on the sliders of the modules;
[0015] Several rear fine-tuning modules corresponding to the front fine-tuning modules are fixed on the moving beam b. Each rear fine-tuning module is fixed on the moving beam b through a support block b. A forward carrier plate is fixed on the rear fine-tuning module and a slide cylinder is installed on the carrier plate. A rear clamp is provided on the slide cylinder.
[0016] Preferably, the cleaning mechanism includes a plurality of support blocks a fixed to the bottom of the moving beam a, the support blocks a are mounted with upper and lower fine-tuning modules, the sliders of the upper and lower fine-tuning modules are fixed with mounting plates, side plates are provided on both sides of the mounting plates, a square cavity is fixed at the bottom position between the side plates, and the center of the square cavity can allow the carrier plate, the slide cylinder and the rear clamp to pass through;
[0017] Focusing mechanisms are fixed on the top, bottom, left and right of the square cavity respectively, and each focusing mechanism is provided with a laser, and the four lasers are all facing the center of the square cavity.
[0018] Preferably, the unloading mechanism includes a plurality of sliding rods inclined side by side and facing the top of the conveyor line, and a storage rack is welded to the other end of the sliding rod.
[0019] Preferably, all electrical components in the device are controlled by an electric control cabinet next to the feeding mechanism, and a dust collector is installed next to the regulating mechanism.
[0020] Preferably, the parameters of the laser are set to a scanning speed of 2500 mm / s, a frequency of 20 kHz, and a pulse width of 25; and the moving speed of the moving beam a is 4.2 mm / s.
[0021] The beneficial effects of the present invention are:
[0022] The present invention is fully automated and capable of batch cleaning, and can clean expensive hockey sticks in large quantities, thereby greatly saving labor costs.
[0023] No damage to the club substrate, protecting the club structure: Setting reasonable cleaning parameters allows the laser energy to be precisely controlled, only roughening the surface resin without damaging the substrate.
[0024] Ultra-high cleanliness and consistency: Laser scanning can cover the entire surface, avoiding uneven surfaces caused by manual polishing.
[0025] Precise control, improved performance: Selective cleaning without damaging the friction texture of the club surface (such as the grip area or hitting surface), maintaining optimal ball control and hitting feel.
[0026] Highly efficient and environmentally friendly: No sandpaper, solvents or chemical cleaners are required, reducing long-term costs and causing no additional pollution. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a three-dimensional diagram of the overall structure of the present invention;
[0028] Figure 2 It is a schematic diagram of the feeding mechanism of the present invention;
[0029] Figure 3 It is an enlarged schematic diagram of the material pushing mechanism in the present invention;
[0030] Figure 4 It is a schematic diagram of the adjustment mechanism of the present invention;
[0031] Figure 5 A schematic diagram of the adjustment mechanism from another angle;
[0032] Figure 6 It is a schematic diagram of the rear end of the regulating mechanism;
[0033] Figure 7 Schematic diagram of the front end of the regulating mechanism;
[0034] Figure 8 It is a schematic diagram of the cleaning mechanism of the present invention;
[0035] Figure 9 It is a schematic diagram of the conveying line of the present invention;
[0036] Figure 10 It is a schematic diagram of the jacking mechanism of the present invention.
[0037] In the picture:
[0038] 1. Pushing mechanism, 101. Pushing trolley, 102. Ball rod bracket, 103. V-block, 104. Base frame, 105. U-shaped bump, 106. Photoelectric switch, 107. Welding clamping cylinder,
[0039] 2. Loading mechanism, 201. Loading frame, 202. Picking frame, 2021. Loading plate, 203. X-axis drive module, 204. Z-axis drive module, 205. Z-axis slide, 206. Support plate, 207. Loading claw cylinder,
[0040] 3. Conveyor line, 4. Lifting mechanism, 401. Base, 402. Lifting module, 403. Connecting horizontal plate, 404. Lifting clamping cylinder, 405. Rod clamp, 406. Conveying block,
[0041] 5. Adjustment mechanism, 501, column a, 5011, side beam a, 5012, moving beam a,
[0042] 502, column b, 5021, side beam b, 5022, front beam, 5023, mobile beam b, 503, mobile beam b drive module, 504, mobile beam a drive module,
[0043] 505, support block a, 5051, upper and lower fine-tuning module, 506, support block b, 5061, rear fine-tuning module, 507, carrier plate, 508, slide cylinder, 509, rear clamping claw cylinder, 510, front clamping claw, 511, front fine-tuning module,
[0044] 6. Cleaning mechanism, 601. Mounting plate, 602. Side plate, 604. Square cavity, 605. Cleaning cavity, 606. Focusing mechanism, 607. Laser,
[0045] 7. Unloading mechanism, 701. Slide bar, 702. Storage rack,
[0046] 8. Vacuum cleaner, 9. Electric control cabinet, DETAILED DESCRIPTION
[0047] The following will be combined with the accompanying drawings to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, not all of them. Generally, the components of the embodiments of the present invention described and shown in the drawings herein can be arranged and designed in a variety of different configurations.
[0048] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the invention as claimed, but is merely intended to represent selected embodiments of the present invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative work are within the scope of protection of the present invention.
[0049] refer to Figures 1 to 9 The present invention includes a pushing mechanism 1 that can be pushed under a loading mechanism 2 for batch loading. A conveyor line 3 is provided beside the loading mechanism 2. The conveyor line 3 is located below the adjusting mechanism 5. The conveyor line 3 is a chain transmission mechanism and corresponding conveying blocks 406 that can clamp the hockey sticks are fixed on the front and rear chains and can be clamped with the front and rear ends of the hockey sticks. Several lifting mechanisms 4 are further provided below the conveyor line 3 along the conveying direction to lift it to the position of the cleaning mechanism 6. A discharge mechanism 7 is provided at the tail end of the conveyor line 3 for storing the cleaned hockey sticks.
[0050] The pushing mechanism 1 includes a pushing trolley 101 with rollers installed at the bottom. A plurality of club holders 102 are provided above the pushing trolley 101. The club holders 102 are arranged in two rows spaced apart from each other, i.e., the hockey sticks are suspended in the middle for easy grasping. Each row has corresponding U-grooves at the front and back, and the U-grooves are adapted to the rod bodies of the hockey sticks.
[0051] The adjustment mechanism 5 includes two side beams a5011 fixed on four columns a501, and a moving beam a driving module 504 is fixed on each side beam a5011, and a moving beam a5012 spanning the two side beams a5011 is fixed on the module, and several cleaning mechanisms 6 are fixed at the bottom of the moving beam a5012. The movement of the moving beam a5012 will drive all the cleaning mechanisms 6 to clean.
[0052] The pushing mechanism 1 also includes a base frame 104 fixed to the ground and capable of abutting against the front end surface of the pushing trolley 101. Two V-shaped blocks 103 are installed at the bottom of the front end of the pushing trolley 101. Two U-shaped protrusions 105 that can be embedded in the V-shaped grooves of the V-shaped blocks 103 are installed on the base frame 104. The two are clamped together to prevent the pushing trolley 101 from shaking. A photoelectric switch 106 is also installed for position monitoring.
[0053] A welding clamping cylinder 107 is fixed to the bottom of the chassis 104 , and the welding clamping cylinder 107 can lock the body frame of the pusher trolley 101 from the bottom.
[0054] refer to Figure 2 The loading mechanism 2 includes a loading frame 201 as a supporting body, and a picking frame 202 fixed along the direction of the conveyor line 3 is fixed on the top of the loading frame 201. The picking frame 202 is equipped with an x-axis driving module 203 for conveying the ball stick to the subsequent conveyor line 3, and a loading slide 2021 is fixed on the x-axis driving module 203. The loading slide 2021 is provided with a z-axis driving module 204. The z-axis driving module 204 controls the up and down displacement of the z-axis slide 205 for grabbing the ball stick up and down. A bracket plate 206 parallel to the hockey stick body is fixed at the bottom of the z-axis slide 205, and a loading claw cylinder 207 capable of clamping the stick body is provided at both ends of the bracket plate 206 as a grabbing device for the ball stick.
[0055] refer to Figure 10 The jacking mechanism 4 includes a jacking module 402 fixed on the ground with a base 401. The jacking module 402 is a servo electric cylinder module. A connecting cross plate 403 is installed on the top of the jacking module 402. The connecting cross plate 403 is perpendicular to the conveying direction of the conveyor line 3, that is, the ball rod body is also perpendicular to the conveyor line 3. The conveyor line 3 is provided with a jacking clamping cylinder 404 at both ends. The telescopic end of the jacking clamping cylinder 404 is fixed with a rod body clamp 405 that can be clamped.
[0056] refer to Figures 4 to 7 The adjustment mechanism 5 further includes four columns b502 lower than the columns a501, and side beams b5021 are fixed on the front and rear columns b502. Front beams 5022 are fixed on the front ends of the side beams b5021 on both sides, and a moving beam b driving module 503 is provided at the rear end, and a moving beam b5023 is fixed between the two.
[0057] The front beam 5022 is fixed with a plurality of front fine-tuning modules 511, which can be moved up and down to fine-tune the clamping position; and the sliders of the modules are fixed with front clamping claws 510 for clamping one end of the hockey handle;
[0058] Several rear fine-tuning modules 5061 corresponding to the front fine-tuning modules 511 are fixed on the movable beam b5023. Each rear fine-tuning module 5061 is fixed on the movable beam b5023 through a support block b506. A forward carrier plate 507 is fixed on the rear fine-tuning module 5061 and a slide cylinder 508 is installed on the carrier plate 507. The front and rear displacement of the slide cylinder 508 can shorten or expand the front and rear distance to accommodate clubs of different lengths. A rear clamp 509 is provided on the slide cylinder 508 to clamp the other end of the club.
[0059] The cleaning mechanism 6 includes a plurality of support blocks a505 fixed to the bottom of the moving beam a5012. An up-and-down fine-tuning module 5051 is mounted on the support block a505. A mounting plate 601 is fixed to the slider of the up-and-down fine-tuning module 5051. Side plates 602 are provided on both sides of the mounting plate 601. A square cavity 604 is fixed at the bottom position between the side plates 602. The center of the square cavity 604 is large enough to allow the carrier plate 507, the slide cylinder 508 and the rear clamping jaw 509 to pass through. That is, the square cavity 604 is hollow and penetrates from front to back.
[0060] Focusing mechanisms 606 are fixed to the upper, lower, left and right sides of the square cavity 604 respectively, and each focusing mechanism 606 is provided with a laser 607 for adjusting the focal length of the laser during the laser cleaning process to adapt to the size of the hockey stick. The four lasers 607 are all directly at the center of the square cavity 604, that is, aligned with the shaft of the hockey stick.
[0061] The unloading mechanism 7 includes a plurality of slide bars 701 tilted side by side and facing the top of the conveyor line 3 to facilitate the sliding of the clubs. The other end of the slide bar 701 is welded with a storage rack 702.
[0062] All electrical components in this device are controlled by an electric control cabinet 9 next to the feeding mechanism 2. The electric control cabinet 9 is provided with electric control components such as a PLC controller. A dust collector 8 is installed next to the regulating mechanism 5 for dust collection.
[0063] The parameters of the laser 607 are set to a scanning speed of 2500 mm / s, a frequency of 20 kHz, and a pulse width of 25; the moving speed of the moving beam a5012 is 4.2 mm / s to ensure the cleaning efficiency and decontamination and roughening effect of the club.
[0064] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention and are not limiting. Other modifications or equivalent substitutions made to the technical solution of the present invention by ordinary technicians in this field should be included in the scope of the claims of the present invention as long as they do not depart from the spirit and scope of the technical solution of the present invention.
Claims
1. An efficient cleaning device for the surface of a hockey stick, characterized by: The invention comprises a pushing mechanism (1) capable of being pushed into the lower part of a feeding mechanism (2), a conveying line (3) being provided beside the feeding mechanism (2), the conveying line (3) being located below the adjusting mechanism (5), the conveying line (3) being a chain transmission mechanism and corresponding conveying blocks (406) capable of clamping a hockey stick being fixed on the front and rear chains, a plurality of lifting mechanisms (4) being provided below the conveying line (3) along the conveying direction, and a discharge mechanism (7) being provided at the tail end of the conveying line (3); The pushing mechanism (1) comprises a pushing trolley (101) with rollers mounted on the bottom, and a plurality of club holders (102) are arranged above the pushing trolley (101). The club holders (102) are arranged in two rows spaced apart from each other, and each row has corresponding U-grooves at the front and back, and the U-grooves are adapted to the body of the hockey stick. The regulating mechanism (5) comprises two side beams a (5011) fixed on four upright posts a (501), each of the side beams a (5011) being fixed with a moving beam a driving module (504), and a moving beam a (5012) spanning the two side beams a (5011) being fixed on the moving beam a driving module (504), and a plurality of cleaning mechanisms (6) being fixed at the bottom of the moving beam a (5012); The jacking mechanism (4) includes a jacking module (402) fixed on the ground with a base (401), the jacking module (402) is a servo electric cylinder module, a connecting horizontal plate (403) is installed on the top of the jacking module (402), the connecting horizontal plate (403) is perpendicular to the conveying direction of the conveyor line (3), and jacking clamping cylinders (404) are provided at both the front and rear ends of the conveyor line (3), and a rod body clamping claw (405) capable of clamping is fixed to the telescopic end of the jacking clamping cylinder (404); The adjustment mechanism (5) further comprises four columns b (502) lower than the column a (501), side beams b (5021) being fixed to the front and rear columns b (502), front beams (5022) being fixed to the front ends of the side beams b (5021) on both sides, and a movable beam b driving module (503) being provided at the rear ends, with a movable beam b (5023) being fixed between the two. A plurality of front fine-tuning modules (511) are fixed on the front beam (5022), and a front clamping claw (510) is fixed on the sliders of the modules for clamping one end of the hockey stick; A plurality of rear fine-tuning modules (5061) corresponding to the front fine-tuning modules (511) are fixed on the moving beam b (5023), and each rear fine-tuning module (5061) is fixed on the moving beam b (5023) via a support block b (506). A forward-facing carrier plate (507) is fixed on the rear fine-tuning module (5061), and a slide cylinder (508) is installed on the carrier plate (507). A rear clamping claw (509) is provided on the slide cylinder (508) for clamping the other end of the hockey stick; The cleaning mechanism (6) includes a plurality of support blocks a (505) fixed to the bottom of the moving beam a (5012), an upper and lower fine-tuning module (5051) is installed on the support block a (505), a mounting plate (601) is fixed on the slider of the upper and lower fine-tuning module (5051), side plates (602) are provided on both sides of the mounting plate (601), a square cavity (604) is fixed at the bottom position between the side plates (602), and the center of the square cavity (604) can allow the carrier plate (507), the slide cylinder (508) and the rear clamping claw (509) to pass through; Focusing mechanisms (606) are fixed to the top, bottom, left and right of the square cavity (604), and each focusing mechanism (606) is provided with a laser (607). The four lasers (607) are all facing the center of the square cavity (604).
2. The efficient cleaning device for the surface of a hockey stick according to claim 1, characterized in that: The pushing mechanism (1) further comprises a base frame (104) fixed on the ground and capable of abutting against the front end surface of the pushing trolley (101); two V-shaped blocks (103) are mounted on the front bottom of the pushing trolley (101); two U-shaped protrusions (105) capable of being embedded in the V-shaped grooves of the V-shaped blocks (103) are mounted on the base frame (104); and a photoelectric switch (106) is also mounted. A welding clamping cylinder (107) is fixed to the bottom of the chassis (104), and the welding clamping cylinder (107) can lock the body frame of the pusher trolley (101) from the bottom.
3. The efficient cleaning device for the surface of a hockey stick according to claim 1, characterized in that: The feeding mechanism (2) comprises a feeding frame (201) as a supporting body, a picking frame (202) fixed along the direction of the conveyor line (3) is fixed on the top of the feeding frame (201), an x-axis driving module (203) is installed on the picking frame (202), and a feeding slide (221) is fixed on the x-axis driving module (203), a z-axis driving module (204) is provided on the feeding slide (2021), and the z-axis driving module (204) controls the up and down displacement of the z-axis slide (205), a support plate (206) parallel to the hockey stick body is fixed at the bottom of the z-axis slide (205), and a feeding claw cylinder (207) capable of clamping the stick body is provided at both ends of the support plate (206).
4. The efficient cleaning device for the surface of a hockey stick according to claim 1, characterized in that: The unloading mechanism (7) comprises a plurality of sliding rods (701) tilted side by side and facing the top of the conveyor line (3), and a storage rack (702) is welded to the other end of the sliding rod (701).
5. The efficient cleaning device for the surface of a hockey stick according to claim 1, characterized in that: All electrical components in the device are controlled by an electric control cabinet (9) next to the feeding mechanism (2), and a dust collector (8) is installed next to the regulating mechanism (5).
6. The efficient cleaning device for the surface of a hockey stick according to claim 1, characterized in that: The parameters of the laser (607) are set to a scanning speed of 2500 mm / s, a frequency of 20 kHz, and a pulse width of 25; the moving speed of the moving beam a (5012) is 4.2 mm / s.
Citation Information
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