Cableway device for transporting construction materials
By introducing intelligent sensors and control systems into the cableway device, combined with telescopic frames and sling systems, the problem of insufficient mechanization and intelligence in mountain transportation is solved, and the stable and efficient transportation of goods in complex terrain is achieved.
Patent Information
- Application Number
- CN202510544118.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-28
- Publication Date
- 2025-09-02
AI Technical Summary
The existing cable carriages are not mechanized and intelligent in mountainous areas with complex terrain, and the safety of construction materials and equipment transportation is difficult to ensure.
A cableway device including a support mechanism, pulley assembly, cable, cable conveying mechanism and intelligent sling system was designed. The position and speed of the cargo were detected by sensors, and the intelligent control component adjusted the conveying speed and cable tension to ensure that the cargo remained in a horizontal state and avoided overload. The telescopic frame and sling system were used to maintain stable transportation.
It improves transportation efficiency and safety, simplifies the device structure, adapts to complex terrain, and ensures the stability and reliability of goods during transportation.
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Figure CN120573136A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of material transportation, in particular to a cableway device for transporting construction materials. Background Art
[0002] The construction and maintenance of transmission towers are a core component of energy transmission, particularly in remote and geographically complex areas. Transmission towers are typically built on high mountains and ridges, where vegetation protection is crucial and road construction is difficult. Transporting equipment and materials is particularly challenging in forest parks, protected areas, and areas with steep mountain slopes. Traditional transportation methods, such as manual transport, animal-drawn transport, or helicopter lifts, are not only costly and inefficient, but also subject to significant limitations imposed by terrain and weather conditions. While existing cableway systems have addressed these challenges to some extent, they still have numerous shortcomings. For example, existing cableway systems are often complex in structure, time-consuming to install and dismantle, and difficult to adapt to the complex and varied terrain of mountainous areas. Furthermore, the mechanization and intelligence of existing cableway systems need to be improved, making the safe transportation of construction materials and equipment particularly challenging in complex mountainous areas. Therefore, there is an urgent need for a simple cableway system suitable for transporting materials for transmission tower construction in mountainous areas to improve transportation efficiency, reduce costs, and ensure the safety and reliability of the transportation process. Summary of the Invention
[0003] Therefore, the technical problem to be solved by the present invention is that the mechanization and intelligence level of the existing cableway device needs to be improved, especially in mountainous areas with complex terrain, where the safety of transportation of construction materials and equipment is difficult to ensure.
[0004] The above technical problem is solved by the following technical solution: The present invention proposes a cableway device for transporting construction materials, comprising:
[0005] a supporting mechanism having a pulley assembly provided thereon;
[0006] a steel cable, which is provided on the pulley assembly of the support mechanism;
[0007] a cable conveying mechanism for controlling the movement of the steel cable on the pulley assembly;
[0008] a cargo carrying mechanism, which is provided on the steel cable;
[0009] The cargo carrying mechanism includes an intelligent sling system and a carrying frame, wherein the carrying frame is provided with a telescopic frame, a sling is provided between the telescopic end of the telescopic frame and the intelligent sling system, and further includes a horizontal component provided on the carrying frame;
[0010] The intelligent sling system adjusts the telescopic length of the telescopic frame according to the horizontal information of the load-bearing frame detected by the horizontal component, and retracts and extends the sling to keep the goods on the load-bearing frame in a horizontal state.
[0011] In a preferred embodiment of the cableway device for transporting construction materials of the present invention: a cableway bracket sensor is provided on the pulley assembly;
[0012] During the movement of the steel cable, the position and speed of the cargo are detected by the cableway support sensor;
[0013] Also includes intelligent control components;
[0014] The cableway support sensor is provided with a communication module;
[0015] The data information detected by the cableway support sensor will be transmitted to the intelligent control component through the communication module;
[0016] The intelligent control component adjusts the conveying speed of the cable conveying mechanism according to the position of the goods in the ramp.
[0017] In a preferred embodiment of the cableway device for transporting construction materials of the present invention: the cableway support sensor is capable of detecting the tension information of the steel cable and transmitting the information to the intelligent control component via the communication module;
[0018] When the tension information of the steel cable exceeds a set threshold, the intelligent control component controls the cable conveying mechanism to stop running and issues an alarm;
[0019] When the sum of the tension information of the steel cables detected by the cableway support sensors on all the supporting mechanisms is greater than the set threshold, the intelligent control component controls the cable conveying mechanism to stop running and issues an alarm.
[0020] In a preferred embodiment of the cableway device for transporting construction materials of the present invention: a connecting piece is provided on the intelligent sling system, and the intelligent sling system is connected to the steel cable via the connecting piece;
[0021] A buffer bracket is provided on the bearing frame.
[0022] In a preferred embodiment of the cableway device for transporting construction materials of the present invention: a slide groove is provided on the telescopic frame, a reinforcement rod is provided on the carrying frame, and a slide column is provided on the reinforcement rod;
[0023] The sliding column and the sliding groove are slidably connected.
[0024] In a preferred embodiment of the cableway device for transporting construction materials of the present invention, the cable conveying mechanism includes a gearbox, a motor connected to the gearbox, and a retractable winch connected to the gearbox.
[0025] In a preferred embodiment of the cableway device for transporting construction materials of the present invention: the support mechanism includes a column and a cantilever member provided on the column, and the pulley assembly is provided on the cantilever member;
[0026] It also includes a foot support arranged on the column.
[0027] In a preferred embodiment of the cableway device for transporting construction materials of the present invention, the column includes a lower support body and an upper support body threadedly connected to the lower support body.
[0028] In a preferred embodiment of the cableway device for transporting construction materials of the present invention, the cantilever member includes a sleeve provided on the upper support body, a crossbeam provided on the sleeve, and a reinforcing plate provided on the crossbeam and the sleeve.
[0029] In a preferred embodiment of the cableway device for transporting construction materials of the present invention: the foot support comprises a fixing ring provided on the lower support body, and a pin provided on the fixing ring;
[0030] The supporting mechanism further includes a base arranged on the lower supporting body.
[0031] The beneficial effects of the present invention are: through real-time detection of the horizontal component, if a tilt occurs, the state of the load-bearing frame can be adjusted by extending and retracting the telescopic frame and retracting and extending the sling, thereby ensuring stable transportation of the goods. The device has a simple structure and a high degree of intelligence, and can improve the efficiency and safety of transportation. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings of the embodiments of the present invention. Obviously, the drawings described below only relate to some embodiments of the present invention, and are not intended to limit the present invention.
[0033] Figure 1 A schematic diagram showing the overall structure of a cableway device for transporting construction materials is shown.
[0034] Figure 2 A schematic structural diagram of a cable conveying mechanism of a cableway device for transporting construction materials is shown.
[0035] Figure 3 A schematic structural diagram of a cargo carrying mechanism of a cableway device for transporting construction materials is shown.
[0036] Figure 4 A schematic diagram of the bottom structure of a cargo carrying mechanism of a cableway device for transporting construction materials is shown.
[0037] Figure 5A schematic structural diagram of a supporting mechanism of a cableway device for transporting construction materials is shown.
[0038] Figure 6 A schematic structural diagram of a pulley assembly of a cableway device for transporting construction materials is shown.
[0039] Figure 7 A schematic diagram showing the steps of constructing a cableway device for transporting construction materials.
[0040] In the figure: 1. Support mechanism; 11. Column; 111. Lower support body; 112. Upper support body; 12. Cantilever member; 121. Crossbeam; 122. Sleeve; 123. Reinforcement plate; 13. Pulley assembly; 131. Support plate; 132. Guide wheel; 133. Cableway support sensor; 134. Communication module; 14. Foot support; 141. Fixing ring; 142. Pin; 15. Base; 2. Steel cable; 3. Cable conveying mechanism; 31. Gearbox; 32. Motor; 33. Retractable winch; 4. Cargo carrying mechanism; 41. Intelligent sling system; 411. Connector; 42. Carrying frame; 421. Telescopic frame; 422. Slide; 43. Sling; 44. Horizontal assembly; 45. Buffer bracket; 46. Reinforcement rod; 461. Sliding column; 5. Intelligent control assembly. DETAILED DESCRIPTION
[0041] In order to enable those skilled in the art to better understand the present invention, the present invention is further described in detail below with reference to specific embodiments and the accompanying drawings.
[0042] The terms used in the present invention are those commonly used in the art in view of the functions of the present invention, but these terms may vary according to the intentions of those skilled in the art, precedents, or new technologies in the art. In addition, specific terms may be selected by the applicant, and in such cases, their detailed meanings will be described in the detailed description of the present invention. Therefore, the terms used in the specification should not be understood as simple names, but rather as the meanings of the terms and the overall description of the present invention.
[0043] Reference Figures 1 to 6 This embodiment provides a cableway device for transporting construction materials, including a support mechanism 1 on which a pulley assembly 13 is provided; it should be noted that the support mechanism 1 is provided with several pulley assemblies 13 along the ramp, and the pulley assembly 13 is composed of a support plate 131 and a guide wheel 132.
[0044] The steel cable 2 is arranged on the pulley assembly 13 of the support mechanism 1; at least two guide wheels 132 are arranged on the support plate 131, and the number of guide wheels 132 is even and divided into two groups. The two groups of guide wheels 132 are symmetrically arranged on the support plate 131, and the steel cable 2 is arranged between the two groups of guide wheels 132. The two groups of guide wheels 132 can support and limit the steel cable 2 and allow the steel cable 2 to slide between the guide wheels 132.
[0045] The cable conveying mechanism 3 is used to control the movement of the steel cable 2 on the pulley assembly 13; the cable conveying mechanism 3 can make the steel cable 2 slide on the pulley assembly 13 to realize the transportation of goods.
[0046] The cargo carrying mechanism 4 is provided on the steel cable 2 ; the cargo carrying mechanism 4 is used for placing building materials.
[0047] The cargo carrying mechanism 4 includes an intelligent sling system 41 and a load-bearing frame 42. A telescopic frame 421 is provided on the load-bearing frame 42. A sling 43 is provided between the telescopic end of the telescopic frame 421 and the intelligent sling system 41. It also includes a horizontal component 44 provided on the load-bearing frame 42. The telescopic frame 421 itself has telescopic ability and adopts a screw slider telescopic structure to control the size of the telescopic frame 421 for placing cargo of different sizes. After the telescopic frame 421 is extended and retracted, the length of the sling 43 is adjusted by the intelligent sling system 41 to keep the load-bearing frame 42 in a horizontal state. The intelligent sling system 41 can retract and extend the sling 43, and the horizontal component 44 can detect whether the load-bearing frame 42 is in a horizontal state.
[0048] The intelligent sling system 41 adjusts the telescopic length of the telescopic frame 421 according to the horizontal information of the carrier 42 detected by the horizontal component 44, and retracts and extends the sling 43 so that the goods on the carrier 42 remain in a horizontal state.
[0049] When no goods are placed, the carrier 42 is initially in a horizontal state, and the telescopic frame 421 is in an unextended state. When goods need to be placed, the telescopic frame 421 is extended to enlarge the space for placing the goods. At the same time, the intelligent sling system 41 releases the sling 43 to lower the height of the carrier 42 to facilitate the placement of the goods. After the goods are placed, the telescopic frame 421 is contracted, and the contraction of the sling 43 is coordinated to reduce the space. After the space is reduced, the sling 43 can be used to restrain the goods to prevent them from falling, and at the same time, the goods are lifted away from the ground. Due to the size and shape of the goods, their center of gravity is different after placement. It is located at the center of the carrier 42. Therefore, after the carrier 42 is raised, it may be tilted. When the horizontal component 44 detects the tilt, the telescopic frame 421 of the corresponding part of the side control is appropriately extended and retracted, and the sling 43 is appropriately retracted and extended to keep the cargo stable. In addition, when the cable conveying mechanism 3 conveys the steel cable 2, the cargo carrying mechanism 4 will move. During the movement, through real-time detection by the horizontal component 44, if a tilt occurs, the state of the carrier 42 will be adjusted at the first time by extending and retracting the telescopic frame 421 and retracting and extending the sling 43 to ensure stable transportation of the cargo.
[0050] Reference Figures 1 to 6 As an optional embodiment: a cableway support sensor 133 is provided on the pulley assembly 13; in this embodiment, the cableway support sensor 133 can detect the movement speed and position of the cargo carrying mechanism 4, which is composed of a speed sensor and a position sensor. When the cargo moves to the position where the pulley assembly 13 is located, the speed sensor detects the movement speed of the cargo carrying mechanism 4, and the position sensor detects the position of the cargo carrying mechanism 4.
[0051] During the movement of the steel cable 2, the position and speed of the cargo are detected by the cableway support sensor 133; an intelligent control component 5 is also included; a communication module 134 is provided on the cableway support sensor 133; the data information detected by the cableway support sensor 133 will be transmitted to the intelligent control component 5 through the communication module 134; the intelligent control component 5 adjusts the conveying speed of the cable conveying mechanism 3 according to the position of the cargo on the ramp.
[0052] It should be noted that the intelligent control component 5 records the geographical information of the ramp, such as height, slope and other information, and draws a location map based on this information. The location of the support mechanism 1 is set as a punctuation point. Due to different geographical locations, the steel cable 2 connected to the support mechanism 1 may be in different tensile states, and the inclination angles formed by the steel cable 2 on the support mechanism 1 are different. When the cargo carrying mechanism 4 moves to the corresponding punctuation point, the intelligent control component 5 adjusts the conveying speed of the cable conveying mechanism 3 according to the inclination state of the steel cable 2 to avoid the tilting and falling of the cargo due to excessive conveying speed.
[0053] Reference Figures 1 to 6 As an optional embodiment: the cableway support sensor 133 can detect the tension information of the steel cable 2 and transmit it to the intelligent control component 5 through the communication module 134; the intelligent control component 5 can display the tension information of the steel cable 2 and the position and speed of the cargo, so that the operator can understand the transportation status of the cargo and the stress status of the steel cable 2.
[0054] It should be noted that the tension information of the steel cable 2 is detected by a gravity sensor, which is provided on the guide wheel 132 .
[0055] When the tension information of the steel cable 2 exceeds the set threshold, the intelligent control component 5 controls the cable conveying mechanism 3 to stop running and issues an alarm; when the tension information of a single part exceeds the set threshold, part of the support mechanism 1 may fail to provide effective support for the steel cable 2, and maintenance is required at this time.
[0056] When the sum of the tension information of the steel cable 2 detected by the cableway support sensors 133 on all the supporting mechanisms 1 is greater than the set threshold, the intelligent control component 5 controls the cable conveying mechanism 3 to stop running and issues an alarm. By calculating the total mass of the goods carried by the steel cable 2, overloading can be avoided.
[0057] Reference Figures 1 to 6 As an optional embodiment: a connecting piece 411 is provided on the intelligent sling system 41, and the intelligent sling system 41 is connected to the steel cable 2 via the connecting piece 411;
[0058] A buffer bracket 45 is provided on the load-bearing frame 42. The buffer bracket 45 is a spring buffer structure. When the load-bearing frame 42 is placed on the ground, it can have a certain buffering capacity to protect the goods.
[0059] A sliding groove 422 is provided on the telescopic frame 421 , a reinforcing rod 46 is provided on the supporting frame 42 , and a sliding column 461 is provided on the reinforcing rod 46 ; the sliding column 461 and the sliding groove 422 are slidably connected.
[0060] The provision of the reinforcement rod 46 can increase the strength of the telescopic frame 421 and the area for placing goods.
[0061] The cable conveying mechanism 3 includes a gearbox 31, a motor 32 connected to the gearbox 31, and a retractable winch 33 connected to the gearbox 31. The power output by the motor 32 is converted and transmitted to the retractable winch 33 through the gearbox 31. The retractable operation of the steel cable 2 can be achieved by controlling the rotation direction of the retractable winch 33.
[0062] Reference Figures 1 to 6As an optional embodiment: the support mechanism 1 includes a column 11, and a cantilever component 12 arranged on the column 11, and a pulley assembly 13 is arranged on the cantilever component 12; it also includes a foot support 14 arranged on the column 11.
[0063] Furthermore, the column 11 includes a lower support body 111 and an upper support body 112 threadedly connected to the lower support body 111. By threading the lower support body 111 and the upper support body 112, the column 11 can be easily assembled and constructed, and the overall height of the column 11 can be adjusted by adjusting the depth of the threaded connection.
[0064] The cantilever member 12 includes a sleeve 122 arranged on the upper support body 112, a cross beam 121 is provided on the sleeve 122, and a reinforcement plate 123 is provided on the cross beam 121 and the sleeve 122. In this embodiment, the sleeve 122 can slide on the upper support body 112. After adjusting to a suitable position, the sleeve 122 is fixedly connected to the outside of the upper support body 112 by bolts, and the cross beam 121 and the reinforcement plate 123 are both connected by welding.
[0065] Preferably, the foot support 14 includes a fixing ring 141 provided on the lower support body 111, and a pin 142 provided on the fixing ring 141; the fixing ring 141 can slide on the outer wall of the lower support body 111. After adjusting the fixing ring 141 to a suitable position, the fixing ring 141 is fixed to the outer wall of the lower support body 111 by bolts, and the pin 142 is inserted into the ramp to improve the stability and support effect of the lower support body 111.
[0066] The support mechanism 1 further includes a base 15 disposed on the lower support body 111 . The base 15 is sleeved on the outer wall of the lower support body 111 to increase the stability of the lower support body 111 .
[0067] Reference Figure 7The installation method of the present invention is as follows: first, drill a hole on the ramp to open a socket for the column 11, then insert the lower support body 111 of the column 11 into the drilled hole, and then install the base 15. After the base 15 is installed, fix the base 15 by bolts, and then put the fixing ring 141 on the outside of the lower support body 111 so that the pin 142 is inserted into the ramp to support the lower support body 111. Then, fix the fixing ring 141 by bolts, rotate the upper support body 112 to adjust the connection depth between it and the lower support body 111, and finally install the cantilever member 12 and the pulley assembly 13, and by putting the sleeve 122 on the outer wall of the upper support body 112 and fixing the sleeve 122 by bolts, the installation of the support mechanism 1 is completed, and the steel cable 2 passes between the guide wheels 132, and the steel cable 2 is connected to the retractable winch 33. The rotation of the retractable winch 33 can make the steel cable 2 move, and the cargo carrying mechanism 4 connected to the steel cable 2 moves, so as to facilitate the transportation of cargo.
[0068] Finally, it should be pointed out that the methods and devices described in detail above are merely embodiments, and those skilled in the art can modify these embodiments in different ways without departing from the scope of the present invention.
Claims
1. A cableway device for transporting construction materials, characterized in that: include, A support mechanism (1) having a pulley assembly (13) disposed thereon; a steel cable (2) provided on a pulley assembly (13) of the support mechanism (1); A cable conveying mechanism (3) for controlling the movement of the steel cable (2) on the pulley assembly (13); A cargo carrying mechanism (4) provided on the steel cable (2); The cargo carrying mechanism (4) includes an intelligent sling system (41) and a carrying frame (42), wherein a telescopic frame (421) is provided on the carrying frame (42), a sling (43) is provided between the telescopic end of the telescopic frame (421) and the intelligent sling system (41), and further includes a horizontal component (44) provided on the carrying frame (42); The intelligent sling system (41) adjusts the telescopic length of the telescopic frame (421) according to the horizontal information of the carrier (42) detected by the horizontal component (44), and retracts and extends the sling (43) so that the goods on the carrier (42) remain in a horizontal state.
2. The cableway device for transporting construction materials according to claim 1, characterized in that: A cableway support sensor (133) is provided on the pulley assembly (13); During the movement of the steel cable (2), the position and speed of the cargo are detected by the cableway support sensor (133); Also included is an intelligent control component (5); The cableway support sensor (133) is provided with a communication module (134); The data information detected by the cableway support sensor (133) is transmitted to the intelligent control component (5) via the communication module (134); The intelligent control component (5) adjusts the conveying speed of the cable conveying mechanism (3) according to the position of the goods in the ramp.
3. The cableway device for transporting construction materials according to claim 2, characterized in that: The cableway support sensor (133) is capable of detecting the tension information of the steel cable (2) and transmitting the information to the intelligent control component (5) via the communication module (134); When the tension information of the steel cable (2) exceeds a set threshold, the intelligent control component (5) controls the cable conveying mechanism (3) to stop running and issues an alarm; When the sum of the tension information of the steel cable (2) detected by the cableway support sensors (133) on all the supporting mechanisms (1) is greater than a set threshold, the intelligent control component (5) controls the cable conveying mechanism (3) to stop running and issues an alarm.
4. The cableway device for transporting construction materials according to claim 3, characterized in that: The intelligent sling system (41) is provided with a connecting piece (411), and the intelligent sling system (41) is connected to the steel cable (2) via the connecting piece (411); A buffer bracket (45) is provided on the carrier (42).
5. The cableway device for transporting construction materials according to claim 4, characterized in that: The telescopic frame (421) is provided with a sliding groove (422), the supporting frame (42) is provided with a reinforcing rod (46), and the reinforcing rod (46) is provided with a sliding column (461); The sliding post (461) and the sliding groove (422) are slidably connected.
6. The cableway device for transporting construction materials according to claim 5, characterized in that: The cable conveying mechanism (3) comprises a gearbox (31), a motor (32) connected to the gearbox (31), and a retractable winch (33) connected to the gearbox (31).
7. The cableway device for transporting construction materials according to any one of claims 1 to 6, characterized in that: The support mechanism (1) comprises a column (11) and a cantilever component (12) provided on the column (11), and the pulley assembly (13) is provided on the cantilever component (12); It also includes a foot support (14) arranged on the column (11).
8. The cableway device for transporting construction materials according to claim 7, characterized in that: The column (11) comprises a lower support body (111) and an upper support body (112) threadedly connected to the lower support body (111).
9. The cableway device for transporting construction materials according to claim 8, characterized in that: The cantilever member (12) includes a sleeve (122) provided on the upper support body (112), a crossbeam (121) provided on the sleeve (122), and a reinforcing plate (123) provided on the crossbeam (121) and the sleeve (122).
10. The cableway device for transporting construction materials according to claim 9, characterized in that: The foot support (14) includes a fixing ring (141) provided on the lower support body (111), and a pin (142) provided on the fixing ring (141); The support mechanism (1) further comprises a base (15) provided on the lower support body (111).