Plush fabric carding equipment

Abstract

A plush fabric carding device comprises a moving bin, a fan assembly is arranged in the moving bin, and the fan assembly is used for blowing and carding plush fabric; the cover plate is detachably connected with the moving bin, and a gap allowing the plush fabric to penetrate through is formed between the moving bin and the cover plate; the first horizontal driving assembly is detachably connected with the moving bin and used for driving the moving bin to move horizontally; the mounting plate is arranged on the moving assembly, the moving assembly is configured to drive the mounting plate to move in the moving bin, a flame spray gun and a first dust collector are arranged on the mounting plate, the flame spray gun is used for combusting the waste wool in the moving bin, and the first dust collector is used for recycling impurities generated after the waste wool is combusted. Therefore, waste wool generated in the carding process can be effectively recycled, and the transportation and storage cost of the waste wool is reduced.

Description

Technical Field

[0001] The invention relates to the technical field of plush fabric production, in particular to a plush fabric combing device. Background Art

[0002] Plush fabric is a type of fabric, which refers to cotton fabric with a rich and fluffy surface after being brushed.

[0003] Plush fabrics need to be combed during the production process. The combing process can help the plush fabric improve the uniformity of the surface fluff, avoid some of the fluff tightly clinging to the outer surface of the fabric, affecting the fluffiness and appearance texture of the plush fabric. At the same time, combing can also remove the fluff generated during the weaving process to improve the quality of the plush fabric.

[0004] In the related art, a combing roller is usually used to comb the plush surface of the plush fabric, and a dust collection device is set near the combing roller to recycle the waste hair (excess fibers or fluff) generated after combing. This recycling effect is poor, and the recycled waste hair will be entangled in the pipe, causing blockage, affecting the service life of the dust collection device. At the same time, the waste hair occupies a large space, and the transportation and storage costs are high. Summary of the Invention

[0005] The present invention aims to solve one of the technical problems in the above-mentioned technology at least to a certain extent.

[0006] To this end, the purpose of the present invention is to provide a plush fabric combing device that can effectively recycle waste hair generated during the combing process and reduce the transportation and storage costs of the waste hair.

[0007] To achieve the above-mentioned objectives, the present invention proposes a plush fabric combing device, comprising: a mobile bin, wherein a fan assembly is respectively provided in the mobile bin, and the fan assembly is used to blow and comb the plush fabric; a cover plate, which is detachably connected to the mobile bin, and there is a gap between the mobile bin and the cover plate for the plush fabric to pass through; a first horizontal drive assembly, which is detachably connected to the mobile bin and is used to drive the mobile bin to move horizontally; a mounting plate, which is provided on the mobile assembly, and the mobile assembly is configured to drive the mounting plate to move in the mobile bin, and a flame spray gun and a first vacuum cleaner are provided on the mounting plate, the flame spray gun is used to burn waste hair in the mobile bin, and the first vacuum cleaner is used to recover impurities generated after the waste hair is burned.

[0008] In one embodiment of the present invention, the mobile warehouse is a warehouse body with an opening upward, and two first electromagnets are symmetrically arranged on the lower part of the cover plate. The two first electromagnets are magnetically connected to the upper part of the mobile warehouse respectively. The first electromagnets create a gap between the cover plate and the mobile warehouse for the plush fabric to pass through, wherein a second vacuum cleaner is provided on the mobile warehouse.

[0009] In one embodiment of the present invention, the first horizontal drive assembly includes: a drive bin, a motor, a ball screw, a ball slider and a connecting piece, wherein the motor is arranged in the drive bin, the ball screw is arranged on the driving end of the motor, the ball slider is arranged on the ball screw, one end of the connecting piece is connected to the ball slider, and a second electromagnet is arranged on the other end of the connecting piece, and the second electromagnet is magnetically connected to the movable bin.

[0010] In one embodiment of the present invention, the moving assembly includes: a first electric telescopic rod, a second electric telescopic rod and a second horizontal drive assembly, wherein the second electric telescopic rod is arranged on the driving end of the first electric telescopic rod, and the first electric telescopic rod is used to drive the second electric telescopic rod to move horizontally, and the second horizontal drive assembly is arranged on the driving end of the second electric telescopic rod, and the second electric telescopic rod is used to drive the second horizontal drive assembly to move vertically, wherein the second horizontal drive assembly has the same structure as the first horizontal drive assembly, and the second horizontal drive assembly is provided with the mounting plate.

[0011] In one embodiment of the present invention, a sealing ring is provided on the second horizontal driving assembly, and the second horizontal driving assembly closes the movable bin when it is in contact with the upper surface of the movable bin.

[0012] In one embodiment of the present invention, it also includes: a cover plate separation device, the cover plate separation device includes: a first hydraulic telescopic device and a third electromagnet, wherein the first hydraulic telescopic device is arranged above the cover plate, the third electromagnet is arranged on the driving end of the first hydraulic telescopic device, and the third electromagnet is arranged between the cover plate and the first hydraulic telescopic device, wherein the third electromagnet is magnetically connected to the cover plate.

[0013] In one embodiment of the present invention, it also includes: a mobile warehouse separation device, the mobile warehouse separation device includes: a second hydraulic telescopic device and a fourth electromagnet, wherein the second hydraulic telescopic device is arranged below the mobile warehouse, the fourth electromagnet is arranged on the driving end of the second hydraulic telescopic device, and the fourth electromagnet is arranged between the mobile warehouse and the second hydraulic telescopic device, wherein the fourth electromagnet is magnetically connected to the mobile warehouse.

[0014] In one embodiment of the present invention, a plurality of the fan assemblies are provided in the mobile bin, and the plurality of the fan assemblies are used to comb the plush fabric in different directions.

[0015] In one embodiment of the present invention, it further includes: a frame and a cloth guide roller group, wherein the cloth guide roller group is arranged on the frame for guiding the plush fabric, and the first horizontal driving component and the moving component are respectively arranged on the frame.

[0016] Beneficial effects of the present invention: The fan assembly blows away the fluff clinging to the outer surface of the fabric. Some of the waste hair generated during the combing process falls into the mobile bin, while the rest is adsorbed onto the plush fabric and recovered by the vacuum cleaner. This prevents waste hair from drifting freely in the work area, ensuring a clean and tidy working environment.

[0017] The flame spray gun burns the waste hair in the mobile bin, and then uses a vacuum cleaner to clean it, which can significantly reduce the volume of waste hair. The ashes after combustion take up much less space than the original waste hair, which helps reduce transportation and storage costs. It also avoids clogging the vacuum cleaner with the recycled waste hair, which reduces the service life of the vacuum cleaner.

[0018] Additional aspects and advantages of the present invention will be set forth in part in the description which follows and, in part, will be obvious from the description which follows, or may be learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The above and / or additional aspects and advantages of the present invention will become apparent and readily understood from the following description of the embodiments with reference to the accompanying drawings, in which: Figure 1 Schematic diagram of the overall structure of a plush fabric combing device according to one embodiment of the present invention; Figure 2 is a schematic cross-sectional view of a plush fabric combing device according to an embodiment of the present invention; Figure 3 is a schematic cross-sectional view of a plush fabric combing device according to another embodiment of the present invention; Figure 4 Schematic diagram of the connection structure between the cover plate and the mobile bin according to one embodiment of the present invention; Figure 5 A schematic diagram of the connection structure of a flame spray gun, a first dust collector and a moving assembly according to an embodiment of the present invention; Figure 6 for Figure 2 A partial enlarged view of area A in the middle.

[0020] As shown in the figure: 1. Mobile bin, 2. Fan assembly, 3. Cover plate, 4. First horizontal drive assembly, 41. Drive bin, 42. Motor, 43. Ball screw, 44. Ball slider, 45. Connector, 5. Mounting plate, 6. Flame spray gun, 7. First vacuum cleaner, 8. Mobile assembly, 81. First electric telescopic rod, 82. Second electric telescopic rod, 83. Second horizontal drive assembly, 9. First electromagnet, 10. Second vacuum cleaner, 11. Second electromagnet, 12. Cover plate separation device, 121. First hydraulic telescopic device, 122. Third electromagnet, 13. Mobile bin separation device, 131. Second hydraulic telescopic device, 132. Fourth electromagnet, 14. Frame, 15. Cloth guide roller group. DETAILED DESCRIPTION

[0021] The following describes embodiments of the present invention in detail, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and are not to be construed as limiting the present invention.

[0022] The following describes a plush fabric combing device according to an embodiment of the present invention with reference to the accompanying drawings.

[0023] like Figure 1 、 Figure 2 and Figure 4 As shown, the plush fabric combing device according to an embodiment of the present invention may include: a movable bin 1 , a cover plate 3 , a first horizontal drive assembly 4 and a mounting plate 5 .

[0024] The mobile bin 1 is provided with a fan assembly 2 for blowing and combing the plush fabric. The cover plate 3 is detachably connected to the mobile bin 1, with a gap between the mobile bin 1 and the cover plate 3 for the plush fabric to pass through. The first horizontal drive assembly 4 is detachably connected to the mobile bin 1 and is used to drive the mobile bin 1 horizontally. The mounting plate 5 is provided on the mobile assembly 8. It should be noted that the blowing direction of the fan assembly 2 is oblique, not perpendicular to the plush fabric.

[0025] It can be understood that the cover plate 3 and the mobile bin 1 described in this embodiment enclose a space, and the waste hair generated by the fan assembly 2 during the combing process will fall into the mobile bin 1, preventing the waste hair from flying around, polluting the working environment, and being inconvenient to clean.

[0026] The moving component 8 is configured to drive the mounting plate 5 to move in the mobile bin 1. The mounting plate 5 is provided with a flame spray gun 6 and a first vacuum cleaner 7. The flame spray gun 6 is used to burn the waste hair in the mobile bin 1, and the first vacuum cleaner 7 is used to recover impurities generated after the waste hair is burned.

[0027] It is understood that the flame spray guns 6 described in this embodiment can be provided in multiple locations depending on the width of the mobile bin 1. The waste hair in the mobile bin 1 is burned and then cleaned. This combustion significantly reduces the volume of the waste hair. The burned ash occupies much less space than the original waste hair, which helps reduce transportation and storage costs.

[0028] As a possible scenario, the fan assembly 2 is all parts of the fan equipment, the fan equipment is arranged in the mobile warehouse 1, and the housing and air outlet of the fan equipment are made of refractory material; As another possible situation, the fan assembly 2 is the air outlet head on the fan equipment, the air outlet head is arranged in the mobile warehouse 1, the air outlet head is made of refractory material, and the air outlet head is connected to the external fan equipment body through a gooseneck metal hose.

[0029] Furthermore, if Figure 2 、 Figure 4 and Figure 6 As shown, the mobile warehouse 1 is a warehouse body with an opening upward, and two first electromagnets 9 are symmetrically arranged at the lower part of the cover 3. The two first electromagnets 9 are magnetically connected to the upper part of the mobile warehouse 1 respectively. The first electromagnets 9 create a gap between the cover 3 and the mobile warehouse 1 for the plush fabric to pass through, wherein a second vacuum cleaner 10 is provided on the mobile warehouse 1.

[0030] It is understood that the cover plate 3 described in this embodiment can be detachably connected to the mobile bin 1 via the first electromagnet 9. After the cover plate 3 is separated from the mobile bin 1, it is convenient for the flame spray gun 6 and the first vacuum cleaner 7 to operate in the mobile bin 1. The second vacuum cleaner 10 uses a lower suction force to recover the waste hair still attached to the fabric after combing.

[0031] In order to clearly illustrate the above embodiment, in one embodiment of the present invention, as Figure 1 and Figure 2 As shown, the first horizontal drive assembly 4 may include: a drive bin 41, a motor 42, a ball screw 43, a ball slider 44 and a connector 45, wherein the motor 42 is arranged in the drive bin 41, the ball screw 43 is arranged on the driving end of the motor 42, the ball slider 44 is arranged on the ball screw 43, one end of the connector 45 is connected to the ball slider 44, and the other end of the connector 45 is provided with a second electromagnet 11, and the second electromagnet 11 is magnetically connected to the mobile bin 1.

[0032] It can be understood that the motor 42 described in this embodiment can drive the ball screw 43 to rotate, and the ball slider 44 can move on the rotating ball screw 43, and the ball slider 44 can drive the second electromagnet 11 to move through the connecting member 45 (for example, a connecting rod, a connecting plate, etc.).

[0033] In one embodiment of the present invention, Figure 1、 Figure 3 and Figure 5 As shown, the mobile assembly 8 may include: a first electric telescopic rod 81, a second electric telescopic rod 82, and a second horizontal drive assembly 83, wherein the second electric telescopic rod 82 is disposed on the driving end of the first electric telescopic rod 81, and the first electric telescopic rod 81 is used to drive the second electric telescopic rod 82 to move horizontally, and the second horizontal drive assembly 83 is disposed on the driving end of the second electric telescopic rod 82, and the second electric telescopic rod 82 is used to drive the second horizontal drive assembly 83 to move vertically, wherein the second horizontal drive assembly 83 has the same structure as the first horizontal drive assembly 4, and is provided with a mounting plate 5. The second horizontal drive assembly 83 has a sealing ring, and when the second horizontal drive assembly 83 contacts and connects with the upper surface of the mobile bin 1, it seals the mobile bin 1.

[0034] It is understandable that the movable assembly 8 described in this embodiment can adjust the working position of the mounting plate 5 in the horizontal and vertical directions, so that the mounting plate 5 can drive the flame spray gun 6 and the second vacuum cleaner 10 to operate in the mobile bin 1.

[0035] Specifically, the plush fabric passes through the gap between the cover plate 3 and the mobile bin 1, and the first horizontal drive component 4 can drive the mobile bin 1 to move horizontally on the plush fabric through the second electromagnet 11. The fan component 2 blows and combs the velvet surface of the plush fabric, and blows up part of the fluff tightly attached to the outer surface of the fabric. Part of the waste hair generated during the combing process will fall into the mobile bin 1, and the other part will be adsorbed on the plush fabric. The second vacuum cleaner 10 can recycle the waste hair adsorbed on the plush fabric.

[0036] After combing the fabric of the target length, the cover plate 3 can be separated from the mobile warehouse 1, and the first electric telescopic rod 81 can drive the second electric telescopic rod 82 to move horizontally, and the second electric telescopic rod 82 can drive the second horizontal driving assembly 83 to move vertically, so that the driving bin of the second horizontal driving assembly 83 is in contact with the upper surface of the mobile warehouse 1, and the mobile warehouse 1 closes the opening of the closed mobile warehouse 1, and the second horizontal driving assembly 83 drives the mounting plate 5 to move horizontally in the mobile warehouse 1, and the mounting plate 5 drives the flame spray gun 6 and the first vacuum cleaner 7 to move in the mobile warehouse 1, and the flame sprayed by the flame spray gun 6 can burn the waste hair in the mobile warehouse 1, and the first vacuum cleaner 7 can recycle the ashes after burning. After the cover plate 3 is reset, the above operation is repeated, and the plush fabric can be continuously combed. During the combing process, there will be no situation where stray hair is scattered everywhere, which maintains the working environment. At the same time, the ashes after burning are small in volume and easy to store and transport.

[0037] In one embodiment of the present invention, Figure 1-Figure 3As shown, it may also include: a cover plate separation device 12 and a mobile warehouse separation device 13, the cover plate separation device 12 includes: a first hydraulic telescopic device 121 and a third electromagnet 122, wherein the first hydraulic telescopic device 121 is arranged above the cover plate 3, the third electromagnet 122 is arranged on the driving end of the first hydraulic telescopic device 121, and the third electromagnet 122 is arranged between the cover plate 3 and the first hydraulic telescopic device 121, wherein the third electromagnet 122 is magnetically connected to the cover plate 3.

[0038] The mobile warehouse separation device 13 includes: a second hydraulic telescopic device 131 and a fourth electromagnet 132, wherein the second hydraulic telescopic device 131 is arranged below the mobile warehouse 1, the fourth electromagnet 132 is arranged on the driving end of the second hydraulic telescopic device 131, and the fourth electromagnet 132 is arranged between the mobile warehouse 1 and the second hydraulic telescopic device 131, wherein the fourth electromagnet 132 is magnetically connected to the mobile warehouse 1.

[0039] It should be noted that the first hydraulic telescopic device 121 described in this embodiment can separate the cover plate 3 from the mobile warehouse 1 through the third electromagnet 122 after the first electromagnet 9 loses magnetism, and the second hydraulic telescopic device 131 can move the mobile warehouse 1 to a position where the second horizontal drive assembly 83 can abut against it through the fourth electromagnet 132 after the second electromagnet loses magnetism.

[0040] In one embodiment of the present invention, Figure 1 and Figure 2 As shown, it may further include: a frame 14 and a cloth guide roller assembly 15, wherein the cloth guide roller assembly 15 is arranged on the frame 14 for guiding the plush fabric, and the first horizontal drive assembly 4 and the moving assembly 8 are respectively arranged on the frame 14. A plurality of fan assemblies 2 are arranged in the mobile bin 1, and the plurality of fan assemblies 2 are used to comb the plush fabric in different directions.

[0041] It can be understood that multiple fan components 2 can comb the plush from different directions, which is suitable for a variety of plush fabrics (different plush fabrics have different inclination directions of the part of the plush attached to the outer surface of the fabric), with better combing effect and a wide range of applications.

[0042] It should be noted that the motor 42 described in the above embodiment is equipped with a brake, which can quickly stop the motor 42 from running. A reduction gearbox is provided on the driving end of the motor 42. The driving end of the motor 42 is connected to the input end of the reduction gearbox, and the output end of the reduction gearbox constitutes the driving end of the motor 42. The output speed of the motor 42 is adjusted by the reduction gearbox.

[0043] In summary, the plush fabric combing device according to the embodiment of the present invention can effectively recycle waste hair generated during the combing process and reduce the transportation and storage costs of the waste hair.

[0044] In the description of this specification, the terms "first" and "second" are used for descriptive purposes only and should not be understood to indicate or imply relative importance or implicitly specify the number of the technical features indicated. Therefore, a feature specified as "first" or "second" may explicitly or implicitly include at least one of such features. In the description of the present invention, "plurality" means at least two, for example, two, three, etc., unless otherwise specifically defined.

[0045] In the description of this specification, reference to terms such as "one embodiment," "some embodiments," and "example" means that a particular feature, structure, material, or characteristic described in conjunction with that embodiment or example is included in at least one embodiment or example of the present invention. In addition, those skilled in the art may combine and integrate different embodiments or examples described in this specification, as well as features of different embodiments or examples, unless otherwise inconsistent.

[0046] Although the embodiments of the present invention have been shown and described above, it will be understood that the above embodiments are illustrative and are not to be construed as limitations on the present invention. A person skilled in the art may change, modify, replace and modify the above embodiments within the scope of the present invention.

Claims

1. A plush fabric combing device, characterized in that: include: A mobile bin (1), wherein a fan assembly (2) is provided in each of the mobile bins (1), and the fan assembly (2) is used to blow and comb the plush fabric; A cover plate (3) is detachably connected to the mobile bin (1), and a gap exists between the mobile bin (1) and the cover plate (3) for the plush fabric to pass through; A first horizontal driving assembly (4) is detachably connected to the mobile bin (1) and is used to drive the mobile bin (1) to move horizontally; The mounting plate (5) is arranged on a moving assembly (8), wherein the moving assembly (8) is configured to drive the mounting plate (5) to move in the moving bin (1), and a flame spray gun (6) and a first dust collector (7) are arranged on the mounting plate (5), wherein the flame spray gun (6) is used to burn waste hair in the moving bin (1).

2. The plush fabric combing device according to claim 1, characterized in that: The mobile bin (1) is a bin body with an opening facing upwards, and two first electromagnets (9) are symmetrically arranged at the lower part of the cover plate (3). The two first electromagnets (9) are magnetically connected to the upper part of the mobile bin (1) respectively. The first electromagnets (9) create a gap between the cover plate (3) and the mobile bin (1) for the plush fabric to pass through, wherein a second vacuum cleaner (10) is arranged on the mobile bin (1).

3. The plush fabric combing device according to claim 1, characterized in that: The first horizontal drive assembly (4) comprises: a drive bin (41), a motor (42), a ball screw (43), a ball slider (44) and a connecting member (45), wherein the motor (42) is arranged in the drive bin (41), the ball screw (43) is arranged on the drive end of the motor (42), the ball slider (44) is arranged on the ball screw (43), one end of the connecting member (45) is connected to the ball slider (44), and the other end of the connecting member (45) is provided with a second electromagnet (11), and the second electromagnet (11) is magnetically connected to the movable bin (1).

4. The plush fabric combing device according to claim 1, characterized in that: The moving assembly (8) comprises: a first electric telescopic rod (81), a second electric telescopic rod (82) and a second horizontal driving assembly (83), wherein the second electric telescopic rod (82) is arranged on the driving end of the first electric telescopic rod (81), and the first electric telescopic rod (81) is used to drive the second electric telescopic rod (82) to move horizontally, and the second horizontal driving assembly (83) is arranged on the driving end of the second electric telescopic rod (82), and the second electric telescopic rod (82) is used to drive the second horizontal driving assembly (83) to move vertically, wherein the second horizontal driving assembly (83) has the same structure as the first horizontal driving assembly (4), and the second horizontal driving assembly (83) is provided with the mounting plate (5).

5. The plush fabric combing device according to claim 4, characterized in that: A sealing ring is provided on the second horizontal driving component (83), and the second horizontal driving component (83) closes the movable bin (1) when it contacts and connects with the upper surface of the movable bin (1).

6. The plush fabric combing device according to claim 1, characterized in that: Also includes: A cover plate separation device (12), the cover plate separation device (12) comprising: a first hydraulic telescopic device (121) and a third electromagnet (122), wherein the first hydraulic telescopic device (121) is arranged above the cover plate (3), the third electromagnet (122) is arranged on the driving end of the first hydraulic telescopic device (121), and the third electromagnet (122) is arranged between the cover plate (3) and the first hydraulic telescopic device (121), wherein the third electromagnet (122) is magnetically connected to the cover plate (3).

7. The plush fabric combing device according to claim 1, characterized in that: Also includes: A mobile bin separation device (13), the mobile bin separation device (13) comprising: a second hydraulic telescopic device (131) and a fourth electromagnet (132), wherein the second hydraulic telescopic device (131) is arranged below the mobile bin (1), the fourth electromagnet (132) is arranged on the driving end of the second hydraulic telescopic device (131), and the fourth electromagnet (132) is arranged between the mobile bin (1) and the second hydraulic telescopic device (131), wherein the fourth electromagnet (132) is magnetically connected to the mobile bin (1).

8. The plush fabric combing device according to claim 1, characterized in that: A plurality of the fan assemblies (2) are provided in the mobile bin (1), and the plurality of the fan assemblies (2) are used to comb the plush fabric in different directions.

9. The plush fabric combing device according to claim 1, characterized in that: Also includes: A machine frame (14) and a cloth guide roller group (15), wherein the cloth guide roller group (15) is arranged on the machine frame (14) and is used for guiding the plush fabric, and the first horizontal driving component (4) and the moving component (8) are respectively arranged on the machine frame (14).

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