An auxiliary support device for welding a net stand
By designing support and clamping mechanisms for welding steel space frames, the positioning accuracy problem when connecting welded ball joints to round steel pipes was solved, improving construction accuracy and efficiency.
Patent Information
- Application Number
- CN202510915284.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-03
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2045-07-03
AI Technical Summary
During the welding process of steel space frame, especially when welding ball joints to connect with round steel pipes, the lack of accurate positioning equipment leads to poor positioning accuracy and affects construction efficiency.
An auxiliary support device including a support mechanism and a clamping mechanism was designed. The device achieves accurate positioning of the upper and lower welding balls and fixation of the round steel pipe through a support platform, an arc plate and a motor-driven disc. The lifting mechanism and clamping mechanism ensure the precise positioning and fixation of the welding balls.
This achieved accurate positioning of the two staggered welding balls, improving construction precision and efficiency.
Smart Images

Figure CN120587807B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of steel structure building construction, and particularly relates to an auxiliary supporting device for welding of a spherical net rack. BACKGROUND
[0002] Steel structure is a kind of statically indeterminate space system which is combined by steel pipes, sectional steels or angle steels and other kinds of rod members according to certain geometric figures. The steel net rack structure appeared in China in the 1960s, and now there are a large number of buildings in China which adopt the steel net rack structure. The node form of the steel net rack is various, and the commonly used forms are the welded spherical node and the bolted spherical node. The welded spherical node is suitable for the connection of circular steel pipes, the node structure is simple, the force transmission is clear, and the overall rigidity is large. However, when the welded spherical node and the circular steel pipe are welded, accurate positioning is required in order to ensure the accuracy, especially for the steel net rack form in which the upper welded sphere and the lower welded sphere are misaligned, and when the circular steel pipe of the inclined support form is welded with the welded sphere, there is no better equipment for accurate positioning on the site at present, and the positioning accuracy is poor, and the construction efficiency is also affected. Therefore, the present application provides an auxiliary supporting device for welding of a spherical net rack. SUMMARY
[0003] The present application aims to provide an auxiliary supporting device for welding of a spherical net rack which is simple to operate and accurately positioned.
[0004] The present application is realized by the following measures:
[0005] An auxiliary supporting device for welding of a spherical net rack, characterized in that it comprises a supporting mechanism for supporting an upper welded sphere and an inclined circular steel pipe, one side of the supporting mechanism is provided with a supporting table for supporting a lower welded sphere, the supporting table can be a column structure, an upper part of which is provided with an arc-shaped groove for placing the welded sphere, one end of the circular steel pipe abuts against the outer side surface of the upper welded sphere, and the other end abuts against the outer side surface of the lower welded sphere.
[0006] The supporting mechanism comprises a frame body, an upper end of the frame body is provided with a placing table for placing the welded sphere, one side of the frame body is provided with a pair of arc-shaped plates which have the same center and different diameters, clamping mechanisms for clamping the circular steel pipe are arranged on the two arc-shaped plates, and the diameters of the two arc-shaped plates are different, so that the firmness of clamping the circular steel pipe is ensured.
[0007] The present application has the following specific features:
[0008] The placing table comprises a U-shaped frame fixed on the upper end of the frame body, a disc horizontally arranged on the U-shaped frame, a plurality of cross-shaped sliding grooves evenly arranged on the circular surface of the disc in the circumferential direction, the cross-shaped sliding grooves penetrating the lower side of the disc, a plurality of cross-shaped sliding rods arranged in the cross-shaped sliding grooves, L-shaped rods arranged on the outer ends of the cross-shaped sliding rods away from the axis of the disc, and ball ends arranged on the free ends of the L-shaped rods for center positioning of the upper welding ball, i.e. the ball ends are simultaneously moved towards the axis of the disc to push and clamp the upper welding ball to the center of the disc, the ball ends are arranged above the upper side of the disc, and the circular rods are arranged on the side of the cross-shaped sliding rods close to the inner ends and penetrate the cross-shaped sliding grooves.
[0009] A rotating shaft is arranged at the center of the lower side of the disc, a rotating disc is arranged on the periphery of the rotating shaft, a plurality of arc-shaped grooves one are arranged on the rotating disc and matched with the circular rods, the circular rods are slidingly arranged in the corresponding arc-shaped grooves one, the circular rods slide along the arc-shaped grooves one when the rotating disc rotates, and then the cross-shaped sliding rods slide along the corresponding cross-shaped sliding grooves, and then the ball ends move towards or away from the axis of the disc.
[0010] A motor is arranged on the inner transverse plate of the U-shaped frame, the output end of the motor is connected with the rotating shaft, and the rotation of the rotating disc can be driven by the motor to realize the center positioning of the upper welding ball.
[0011] A positioning vertical rod is arranged on one side of the disc, a positioning plate is arranged on the inner surface of the positioning vertical rod towards the axis of the disc, the intersection point of the plane of the upper side of the positioning plate and the axis of the disc forms a positioning center for calibrating the placement position of the welding ball, i.e. the ball center of the welding ball needs to be coincided with the positioning center when the welding ball is placed;
[0012] A lifting mechanism for adjusting the height of the welding ball is arranged at the center of the upper side of the disc, the lifting mechanism comprises a cylindrical rod coaxially arranged on the disc, a sleeve matched with the cylindrical rod is arranged on the periphery of the cylindrical rod through a threaded structure, a circular table for placing the upper welding ball is coaxially arranged on the upper end of the sleeve, and a handle with a circular ring structure is arranged on the periphery of the sleeve, the height of the circular table can be adjusted by manually rotating the handle to make the sleeve rotate, the upper welding ball is placed on the circular table, the motor is started first to push the upper welding ball to the center of the disc, i.e. the ball center of the upper welding ball is coincided with the axis of the disc, and then the height is adjusted by the lifting mechanism to finally make the ball center of the upper welding ball coincided with the positioning center.
[0013] The upper end surface of the positioning vertical rod is provided with a sliding groove one, an L-shaped positioning rod is slidably arranged in the sliding groove one, a free end of the L-shaped positioning rod is provided with a positioning disc coaxial with the disc, a locking bolt one penetrating into the sliding groove one is arranged on the outer side surface of the positioning vertical rod through a threaded structure, an outer end of the locking bolt one is provided with a corresponding handle, and a distance between the lower side surface of the positioning disc and the upper side surface of the positioning plate is the radius of the upper welding ball. For the upper welding ball with different radius, first, the radius of the upper welding ball is measured, then the distance between the lower side surface of the positioning disc and the upper side surface of the positioning plate is adjusted to the radius of the upper welding ball to be placed and is fixed through the locking bolt one, then the upper welding ball is placed on the disc and the position of the upper welding ball is adjusted through the motor, so that the disc axis and the center of the upper welding ball are coincident, then the handle is rotated, the disc is raised until the highest point of the upper welding ball abuts against the lower side surface of the positioning disc, and at this time, the center of the upper welding ball and the positioning center are coincident.
[0014] The axis of the arc-shaped plate is coincident with the positioning center, so that the center line of the circular steel pipe passes through the center of the welding ball;
[0015] Both of the arc-shaped plates are provided with a through groove, and opposite side surfaces of the through groove are provided with corresponding arc-shaped grooves two, arc-shaped sliders are arranged in the arc-shaped grooves two, and the clamping mechanism is arranged between the arc-shaped sliders.
[0016] The clamping mechanism comprises a pair of support plates arranged on the arc-shaped sliders respectively, an outer annular plate is arranged between the support plates, an annular groove is arranged on the inner arc surface of the outer annular plate, a matched annular block is movably arranged in the annular groove, an inner annular plate is arranged on the annular block, the rotation of the annular block along the annular groove realizes the rotation of the inner annular plate relative to the outer annular plate, a plurality of groups of circular shafts are uniformly arranged on the inner annular plate along the circumference, clamping rods are rotatably arranged on the periphery of the circular shafts, limit shafts are arranged on the outer side ends of the clamping rods away from the axis of the inner annular plate, a plurality of groups of limit grooves matched with the limit shafts are uniformly arranged on the outer annular plate along the circumference, the limit shafts are arranged in the limit grooves on the corresponding side, and the inner side ends of the clamping rods are provided with cylindrical clamping ends.
[0017] An arc-shaped groove three penetrating into the annular groove is arranged on the peripheral arc surface of the outer annular plate, an extension rod is arranged on the annular block, and an auxiliary plate one is arranged on the extension rod after the extension rod extends out of the arc-shaped groove three. The auxiliary plate one is manually pushed to drive the inner annular plate to rotate, so that the clamping ends realize the clamping and limiting of the circular steel pipe.
[0018] The clamping mechanism further comprises a locking mechanism, the locking mechanism comprises a pair of arc-shaped grooves four arranged on the upper and lower sides of the outer annular plate respectively, a pair of arc-shaped sliding plates matched with the arc-shaped grooves four are slidably arranged in the arc-shaped grooves four, a connecting plate is arranged between the arc-shaped sliding plates to form a whole, the connecting plate is arranged outside the outer peripheral curved surface of the outer annular plate, an auxiliary plate two matched with the auxiliary plate one is arranged on the connecting plate, a pair of jacking bolts matched with the auxiliary plate one are arranged on the auxiliary plate two through threaded structure, a limiting bolt is arranged on one side of the arc-shaped sliding plate through threaded structure, a plurality of groups of insertion holes matched with the limiting bolt are arranged in the arc-shaped grooves four, and the limiting bolt is arranged in the insertion hole after penetrating through the arc-shaped sliding plate.
[0019] The locking mechanism further comprises a pre-tightening mechanism, the pre-tightening mechanism comprises a screw rod arranged on the auxiliary plate two through threaded structure, a sliding groove two is arranged on the inner end face of the screw rod facing the auxiliary plate one, an inner rod is slidably arranged in the sliding groove two, a circular plate one is arranged on the outer periphery of the screw rod close to the inner end face, a circular plate two is arranged on the outer end face of the inner rod, a spring is arranged between the circular plate one and the circular plate two and sleeved on the outer periphery of the inner rod, an arc-shaped jacking head matched with the auxiliary plate one is arranged on the outer side face of the circular plate two, and a rotating handle is arranged on the outer end face of the screw rod. By rotating the screw rod through the rotating handle, the arc-shaped jacking head is pressed on the auxiliary plate one, at this time the spring is compressed, the auxiliary plate one is pre-tightened by the elastic force of the spring, and finally the clamping end is further clamped and fixed on the circular steel pipe to ensure the firmness of the fixation.
[0020] The support plate is provided with a locking plate, the locking plate is provided with a locking bolt two matched with the outer side face of the arc-shaped plate through threaded structure, and the clamping mechanism on the two arc-shaped plates is locked and fixed through the locking bolt two after the angle of the circular steel pipe is adjusted. When fixed, the locking bolt two is pressed on the outer side face of the corresponding arc-shaped plate.
[0021] The frame body comprises a base, a pair of square pipes are arranged on the base, a pair of matched U-shaped supports are slidably arranged in the square pipes, upper ends of the U-shaped supports are provided with the placing table, middle parts of the U-shaped supports are provided with fixing discs, outer rotating discs are rotatably arranged on the periphery of the fixing discs, the specific structure can refer to the structure of the inner annular plate and the outer annular plate, the outer rotating discs are throughly provided with locking bolts three through a threaded structure on the periphery, the outer rotating discs are provided with mounting plates, a pair of the arc-shaped plates are sequentially arranged on the mounting plates, the position of the arc-shaped plate can be adjusted through the rotation of the outer rotating disc, thereby the position of the round steel pipe is adjusted, after the adjustment is completed, the locking bolts three are locked and fixed, the base is provided with an electric telescopic rod, the top end of the electric telescopic rod is arranged on the fixing disc, the height of the welding ball can be adjusted through the electric telescopic rod.
[0022] When in use, the lower welding ball is supported through the support table, and corresponding welding is carried out on the corresponding transverse supporting round steel pipe, the upper welding ball is supported through the support mechanism, and the ball center of the upper welding ball is specially adjusted to coincide with the positioning center during the supporting, then the height and the ball center distance between the lower welding ball and the upper welding ball are adjusted as required, then the oblique supporting round steel pipe is inserted between the two inner annular plates and the two ends are respectively abutted on the spherical surfaces of the two welding balls, then clamping and fixing are carried out through the clamping ends, and finally welding is carried out.
[0023] The present application has the advantages that the present application realizes the accurate positioning of the upper and lower two misaligned welding balls, especially the positioning center arranged on the placing table, ensures the accurate position of the welding ball, and the setting of the arc-shaped plate and the clamping mechanism effectively fixes the obliquely placed round steel pipe, improves the construction precision and construction efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0024] Figure 1 It is a schematic view of the overall structure of the embodiment of the present application.
[0025] Figure 2 It is a schematic view of the placing table in the embodiment of the present application.
[0026] Figure 3 It is a schematic view of the lower side of the placing table in the embodiment of the present application.
[0027] Figure 4 It is Figure 1 the enlarged view of A in FIG.
[0028] Figure 5 It is a schematic view of the clamping mechanism in the embodiment of the present application.
[0029] Figure 6 It is Figure 5 the enlarged view of B in FIG.
[0030] Wherein, the reference signs are: 1, base; 2, square tube; 3, electric telescopic rod; 4, outer rotating disc; 5, fixed disc; 6, mounting plate; 7, U-shaped support; 8, placing table; 9, upper layer welded ball; 10, round steel pipe; 11, arc plate; 12, clamping mechanism; 13, lower layer welded ball; 14, support table; 15, U-shaped frame; 16, motor; 17, rotating disc; 18, disc; 19, cross-shaped slide rod; 20, L-shaped rod; 21, handle; 22, round ball end; 23, cylindrical rod; 24, sleeve; 25, circular table; 26, positioning vertical rod; 27, positioning plate; 28, positioning disc; 29, L-shaped positioning rod; 30, handle; 31, arc-shaped groove one; 32, round rod; 33, locking plate; 34, arc-shaped groove two; 35, outer annular plate; 36, clamping rod; 37, inner annular plate; 38, clamping end; 39, limiting groove; 40, arc-shaped slide block; 41, arc-shaped groove four; 42, arc-shaped groove three; 43, connecting plate; 44, auxiliary plate two; 45, auxiliary plate one; 46 screw rod; 47, jacking bolt; 48, spring. DETAILED DESCRIPTION
[0031] It should be noted that the embodiments in the present application and the features in the embodiments can be combined with each other without conflict.
[0032] In the description of the present application, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements indicated must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first", "second" and the like are only for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the technical features indicated. Therefore, the features defined with "first", "second" and the like can explicitly or implicitly include one or more of the features. In the description of the present application, unless otherwise specified, the meaning of "a plurality of" is two or more.
[0033] In the description of the present application, it should be noted that unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connection" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected, it can be mechanically connected, or it can be electrically connected, it can be directly connected, or indirectly connected through an intermediate medium, it can be the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0034] To clearly illustrate the technical features of the present scheme, the present scheme is described below through a specific implementation.
[0035] Referring to Figures 1-6 The application discloses an auxiliary supporting device for welding a net rack, which is characterized by comprising a supporting mechanism for supporting upper welding balls 9 and an inclined round steel pipe 10, and a supporting table 14 for supporting lower welding balls 13 is arranged on one side of the supporting mechanism; the supporting table 14 can be a column structure, and an arc-shaped groove for placing the welding balls is arranged on the upper part of the supporting table 14; one end of the round steel pipe 10 is abutted against the outer side surface of the upper welding ball 9, and the other end is abutted against the outer side surface of the lower welding ball 13.
[0036] The supporting mechanism comprises a rack body, a placing table 8 for placing the welding balls is arranged on the upper end of the rack body, and an arc-shaped plate 11 with coaxial centers and different diameters is arranged on one side of the rack body; a clamping mechanism 12 for clamping the round steel pipe 10 is arranged on the two arc-shaped plates 11; and the diameters of the two arc-shaped plates 11 are different, so that the clamping firmness of the round steel pipe 10 is ensured.
[0037] The specific features of the present application also include:
[0038] The placing table 8 comprises a U-shaped frame 15 fixed on the upper end of the rack body, a disc 18 is horizontally arranged on the U-shaped frame 15, a plurality of cross-shaped sliding grooves are uniformly arranged on the arc surface of the disc 18 in the circumferential direction, the plurality of cross-shaped sliding grooves all penetrate the lower side surface of the disc 18, a plurality of cross-shaped sliding rods 19 are arranged in the plurality of cross-shaped sliding grooves, L-shaped rods 20 are arranged on the outer ends of the cross-shaped sliding rods 19 away from the axis of the disc 18, a ball end 22 for center positioning of the upper welding ball 9 is arranged on the free ends of the L-shaped rods 20, that is, the plurality of ball ends 22 simultaneously move towards the axis of the disc 18, the upper welding ball 9 is pushed and clamped, and the upper welding ball 9 is arranged at the center of the disc 18; the ball end 22 is arranged above the upper side surface of the disc 18, and a round rod 32 penetrating the cross-shaped sliding groove is arranged on the side of the cross-shaped sliding rod 19 close to the inner end.
[0039] A rotating shaft is arranged at the center of the lower side surface of the disc 18, a rotating disc 17 is arranged on the periphery of the rotating shaft, a plurality of arc-shaped grooves I 31 matched with the round rods 32 are arranged on the rotating disc 17, the plurality of round rods 32 are slidingly arranged in the corresponding arc-shaped grooves I 31, when the rotating disc rotates, the round rods slide along the arc-shaped grooves I 31, and then the plurality of cross-shaped sliding rods 19 slide along the corresponding cross-shaped sliding grooves, and then the ball ends 22 move towards or away from the axis direction of the disc 18.
[0040] A motor 16 is arranged on the inner transverse plate of the U-shaped frame 15, the output end of the motor 16 is connected with the rotating shaft, and the rotation of the rotating disc 17 can be driven through the motor 16, so that the center positioning of the upper welding ball 9 is realized.
[0041] The disc 18 is provided with a positioning vertical rod 26 on one side, and the positioning vertical rod 26 is provided with a positioning plate 27 on the inner surface towards the axis of the disc 18, and the intersection point between the upper surface of the positioning plate 27 and the axis of the disc 18 is the positioning center for calibrating the placement position of the welding ball, that is, the ball center of the welding ball needs to be coincided with the positioning center when the welding ball is placed;
[0042] The disc 18 is provided with a lifting mechanism for adjusting the height of the welding ball at the center of the upper surface, and the lifting mechanism comprises a cylindrical rod 23 coaxially arranged on the disc 18, and the cylindrical rod 23 is provided with a matched sleeve 24 on the outer periphery through a threaded structure, and the sleeve 24 is provided with a circular table 25 for placing the upper welding ball 9 on the coaxial upper end, and the sleeve 24 is provided with a handle 21 in the form of a circular ring structure on the outer periphery, and the height of the circular table 25 can be adjusted by manually rotating the handle 21, and the upper welding ball 9 is placed on the circular table 25, and the motor 16 is started first to push the upper welding ball 9 to the center of the disc 18 through the plurality of ball ends 22, that is, the ball center of the upper welding ball 9 is coincided with the axis of the disc 18, and then the height is adjusted through the lifting mechanism, and finally the ball center of the upper welding ball 9 is coincided with the positioning center.
[0043] The positioning vertical rod 26 is provided with a sliding groove I on the upper end surface, and the sliding groove I is slidably provided with an L-shaped positioning rod 29, and the free end of the L-shaped positioning rod 29 is provided with a positioning circular plate 28 coaxial with the disc 18, and the outer side surface of the positioning vertical rod 26 is provided with a locking bolt I penetrating into the sliding groove I through a threaded structure, and the outer end of the locking bolt I is provided with a corresponding handle 30, and the distance between the lower surface of the positioning circular plate 28 and the upper surface of the positioning plate 27 is the radius of the upper welding ball 9, and for the upper welding ball 9 with different radius, the radius of the upper welding ball 9 is measured first, and then the distance between the lower surface of the positioning circular plate 28 and the upper surface of the positioning plate 27 is adjusted to the radius of the upper welding ball 9 to be placed and fixed through the locking bolt I, and then the upper welding ball 9 is placed on the circular table 25 and the position of the upper welding ball 9 is adjusted through the motor 16, so that the axis of the disc 18 is coincided with the ball center of the upper welding ball 9, and then the handle 21 is rotated to raise the circular table 25 until the highest point of the upper welding ball 9 touches the lower surface of the positioning circular plate 28, at this time the ball center of the upper welding ball 9 is coincided with the positioning center.
[0044] The axis of the arc-shaped plate 11 is coincided with the positioning center, so as to ensure that the center line of the circular steel pipe 10 passes through the ball center of the welding ball;
[0045] The two arc-shaped plates 11 are provided with a through groove, and the opposite two side surfaces of the through groove are provided with corresponding arc-shaped grooves II 34, and the two arc-shaped grooves II 34 are provided with matched arc-shaped sliding blocks 40, and the two arc-shaped sliding blocks 40 are provided with a clamping mechanism 12.
[0046] The clamping mechanism 12 comprises a pair of support plates arranged on the two arc-shaped sliding blocks 40 respectively, and an outer annular plate 35 is arranged between the two support plates. An annular groove is arranged on the inner arc surface of the outer annular plate 35. A matched annular block is movably arranged in the annular groove. An inner annular plate 37 is arranged on the annular block. The rotation of the annular block along the annular groove realizes the rotation of the inner annular plate 37 relative to the outer annular plate 35. A plurality of groups of circular shafts are evenly arranged on the inner annular plate 37 along the circumference. A clamping rod 36 is rotatably arranged on the outer periphery of the circular shaft. A limiting shaft is arranged on the outer side end of the clamping rod 36 away from the axis of the inner annular plate 37. A plurality of groups of limiting grooves 39 matched with the limiting shaft are evenly arranged on the outer annular plate 35 along the circumference. The limiting shaft is arranged in the corresponding limiting groove 39. The inner side end of the clamping rod 36 is provided with a cylindrical clamping end 38. The rotation of the inner annular plate 37 moves a plurality of groups of clamping ends 38 towards the axis of the inner annular plate 37 or away from it, so as to realize the clamping and limiting of the circular steel pipe 10.
[0047] An arc-shaped groove three 42 penetrating to the annular groove is arranged on the outer periphery arc surface of the outer annular plate 35. An extension rod is arranged on the annular block. The extension rod is provided with an auxiliary plate one 45 after extending out of the arc-shaped groove three 42. The auxiliary plate one 45 is manually pushed to drive the rotation of the inner annular plate 37, so that the clamping end 38 realizes the clamping and limiting of the circular steel pipe 10.
[0048] The clamping mechanism 12 further comprises a locking mechanism. The locking mechanism comprises a pair of arc-shaped grooves four 41 arranged on the upper and lower sides of the outer annular plate 35 respectively. A matched arc-shaped sliding plate is slidably arranged in each of the two arc-shaped grooves four 41. The two arc-shaped sliding plates are connected by a connecting plate 43 to form a whole. The connecting plate 43 is arranged on the outer side of the outer periphery arc surface of the outer annular plate 35. The connecting plate 43 is provided with an auxiliary plate two 44 matched with the auxiliary plate one 45. The auxiliary plate two 44 is provided with a pair of jacking bolts 47 matched with the auxiliary plate one 45 through a threaded structure. A limiting bolt is through-arranged on one side of the arc-shaped sliding plate through a threaded structure. A plurality of groups of insertion holes matched with the limiting bolt are arranged in the corresponding arc-shaped groove four 41. The limiting bolt is arranged in the insertion hole after penetrating through the arc-shaped sliding plate. The jacking bolts 47 are pressed on the auxiliary plate one 45 by sliding the locking mechanism. Then the locking mechanism is fixed by the limiting bolt. Finally, the clamping end 38 clamps and fixes the circular steel pipe 10.
[0049] The locking mechanism further comprises a pre-tightening mechanism, the pre-tightening mechanism comprises a screw rod 46 provided through the auxiliary plate two 44 by a threaded structure, the screw rod 46 is provided with a sliding groove two on the inner end face of the auxiliary plate one 45, the inner end face of the screw rod 46 is provided with a circular plate one, the outer end face of the inner rod is provided with a circular plate two, the circular plate one and the circular plate two are provided with a spring 48 sleeved on the outer periphery of the inner rod, the outer side of the circular plate two is provided with an arc-shaped top head matched with the auxiliary plate one 45, the outer end face of the screw rod 46 is provided with a rotating handle, the screw rod 46 is rotated through the rotating handle, so that the arc-shaped top head is pressed on the auxiliary plate one 45, at this time the spring 48 is compressed, the spring 48 generates a pre-tightening force on the auxiliary plate one 45 through the elastic force, so that the clamping end 38 finally realizes further clamping and fixing of the circular steel pipe 10, and the fixing firmness is ensured.
[0050] The support plate is provided with a locking plate 33, the locking plate 33 is provided with a locking bolt two matched with the outer side of the arc-shaped plate 11 through a threaded structure, after the angle of the circular steel pipe 10 is adjusted, the clamping mechanism 12 on the two arc-shaped plates 11 is locked and fixed through the locking bolt two, and the locking bolt two is pressed on the outer side of the corresponding arc-shaped plate 11 during fixing.
[0051] The support body comprises a base 1, the base 1 is provided with a pair of pipes 2, a U-shaped support 7 matched with the pair of pipes 2 is slidably arranged in the pair of pipes 2, the upper end of the U-shaped support 7 is provided with a placing table 8, the middle part of the U-shaped support 7 is provided with a fixed disc 5, the outer periphery of the fixed disc 5 is rotatably provided with an outer rotating disc 4, the specific structure can refer to the structure of the inner annular plate 37 and the outer annular plate 35, the outer periphery of the outer rotating disc 4 is provided with a locking bolt three through a threaded structure, the outer rotating disc 4 is provided with a mounting plate 6, a pair of arc-shaped plates 11 are sequentially arranged on the mounting plate 6, the position of the arc-shaped plate 11 can be adjusted through the rotation of the outer rotating disc 4, and then the position of the circular steel pipe 10 is adjusted, and after the adjustment is completed, the arc-shaped plate 11 is locked and fixed through the locking bolt three, the base 1 is provided with an electric telescopic rod 3, the top end of the electric telescopic rod 3 is arranged on the fixed disc 5, and the height of the welding ball can be adjusted through the electric telescopic rod 3.
[0052] In use, the lower welding ball 13 is supported by the supporting table 14 first, and corresponding welding is performed on the corresponding transversely supported circular steel pipe, the staggered upper welding ball 9 is supported through the supporting mechanism, and attention is paid to adjusting the ball center of the upper welding ball 9 to coincide with the positioning center during supporting, then the height and the ball center distance between the lower welding ball 13 and the upper welding ball 9 are adjusted as required, then the obliquely supported circular steel pipe 10 is inserted between the two inner annular plates 37 and the two ends are respectively abutted on the spherical surfaces of the two welding balls, then clamping and fixing are performed through the plurality of clamping ends 38, and finally welding is performed.
[0053] The technical features not described in the present application can be realized by or using the prior art, which will not be described here again, of course, the above description is not a limitation of the present application, and the present application is not limited to the above examples, the changes, modifications, additions or replacements made by the ordinary skilled in the art within the essential scope of the present application should also belong to the protection scope of the present application.
Claims
1. An auxiliary support device for welding a ball grid frame, characterized in that, It includes a support mechanism for supporting the upper welded ball (9) and the inclined round steel pipe (10), and a support platform (14) for supporting the lower welded ball (13) is provided on one side of the support mechanism; The support mechanism includes a frame, the upper end of which is provided with a placement platform (8) for placing welding balls, and a pair of coaxial arc plates (11) with different diameters of their respective circles are provided on one side of the frame. Both arc plates (11) are provided with clamping mechanisms (12) for clamping round steel pipes (10). The placement platform (8) includes a U-shaped frame (15) fixed to the upper end of the frame. A disc (18) is horizontally arranged on the U-shaped frame (15). Several cross-shaped grooves are evenly arranged on the arc surface of the disc (18) in the circumferential direction. Several cross-shaped grooves penetrate the lower side of the disc (18). A matching cross-shaped slide rod (19) is arranged in each of the several cross-shaped grooves. An L-shaped rod (20) is arranged at the outer end of the cross-shaped slide rod (19) away from the axis of the disc (18). A spherical end (22) for center positioning of the upper welding ball (9) is arranged at the free end of the L-shaped rod (20). The spherical end (22) is arranged above the upper side of the disc (18). A round rod (32) that passes through the cross-shaped groove is arranged on the side of the cross-shaped slide rod (19) near the inner end. A rotating shaft is provided at the center of the lower side of the disc (18), and a rotating disk (17) is provided around the rotating shaft. The rotating disk (17) is provided with a plurality of arc-shaped grooves (31) that cooperate with the round rods (32). The round rods (32) are slidably disposed in the corresponding arc-shaped grooves (31). A motor (16) is provided on the inner horizontal plate of the U-shaped frame (15), and the output end of the motor (16) is connected to the rotating shaft; A positioning vertical rod (26) is provided on one side of the disk (18). A positioning plate (27) is provided on the inner surface of the positioning vertical rod (26) facing the axis of the disk (18). The point where the plane on the upper side of the positioning plate (27) intersects with the axis of the disk (18) forms a positioning center for calibrating the placement position of the welding ball. A lifting mechanism for adjusting the height of the welding ball is provided at the center of the upper side of the disc (18). The lifting mechanism includes a cylindrical rod (23) coaxially arranged on the disc (18). A sleeve (24) is provided around the cylindrical rod (23) through a threaded structure. A frustum (25) for placing the upper welding ball (9) is coaxially arranged at the upper end of the sleeve (24). A handle (21) with a ring structure is provided around the sleeve (24). The axis of the arc-shaped plate (11) coincides with the positioning center; Both of the arc plates (11) are provided with through grooves, and corresponding arc grooves (34) are provided on the opposite sides of the through grooves. Matching arc sliders (40) are provided in the arc grooves (34) on both sides, and the clamping mechanism (12) is provided between the arc sliders (40) on both sides.
2. The auxiliary support device for welding a ball net frame according to claim 1, characterized in that, A groove is provided on the upper surface of the positioning vertical rod (26), and an L-shaped positioning rod (29) is slidably arranged in the groove. The free end of the L-shaped positioning rod (29) is provided with a positioning circular plate (28) coaxial with the disc (18). A locking bolt is provided on the outer surface of the positioning vertical rod (26) through a threaded structure, which passes through the groove. A corresponding handle (30) is provided on the outer end of the locking bolt.
3. The auxiliary support device for welding a ball net frame according to claim 2, characterized in that, The clamping mechanism (12) includes a pair of support plates respectively disposed on the arc-shaped sliders (40) on both sides. An outer annular plate (35) is disposed between the two support plates. An annular groove is disposed on the inner arc surface of the outer annular plate (35). A matching annular block is movably disposed in the annular groove. An inner annular plate (37) is disposed on the annular block. Several sets of circular shafts are evenly disposed along the circumference of the inner annular plate (37). A clamping rod (36) is rotatably disposed around the circular shaft. A limiting shaft is disposed on the outer side end of the clamping rod (36) away from the axis of the inner annular plate (37). Several sets of limiting grooves (39) that cooperate with the limiting shafts are evenly disposed along the circumference of the outer annular plate (35). The limiting shafts are disposed in the limiting grooves (39) on the corresponding side. A cylindrical clamping end (38) is disposed on the inner side end of the clamping rod (36).
Citation Information
Patent Citations
Positioning device for projection of welded ball net rack rod piece relative to welded ball and construction method
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