An auxiliary device for exciter stator varnish dipping

By designing an auxiliary device for the exciter stator, the problems of uneven paint dipping and unstable lifting are solved, uniform paint dipping of various parts of the stator and stability during the lifting process are achieved, and the insulation performance and service life of the equipment are improved.

CN120601710BActive Publication Date: 2025-09-30ANHUI AGSETE MOTOR TECH CO LTD
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Patent Information

Application Number
CN202511106175.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-08-08
Publication Date
2025-09-30
Estimated Expiration
2045-08-08

AI Technical Summary

Technical Problem

During the varnishing process, the exciter stator has problems of uneven varnishing and unstable lifting, which affects the insulation performance and service life.

Method used

An auxiliary device was designed, including a fixed base, a control base, a motor-driven screw and a gear transmission system. The angle of the stator was adjusted through an adjustment block and a slot structure, and the stable lifting of the stator was ensured by steel ropes and electric push rods.

Benefits of technology

The uniform varnishing of all parts of the stator and the stability during the lifting process are achieved, which improves the insulation performance and the service life of the equipment.

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Abstract

The present invention discloses an auxiliary device for the paint dipping of an exciter stator, and relates to the technical field of stator paint dipping. The device comprises two fixed bases and a control base, wherein a second motor is fixedly provided on the outer wall of one side of the control base, and a bidirectional screw is fixedly provided on the output end of the second motor. By starting the first motor, the control base drives the stator down to the paint dipping position, and the paint dipping operation begins. During the paint dipping process, when the angle of the stator needs to be adjusted, the shift block is shifted upward to drive the clamping block out of the slot on the outer wall of the connecting ring, and the connecting ring is no longer restricted by the clamping block. Rotating the connecting ring can drive the limiting sleeve and the stator clamped by it to rotate together, thereby adjusting the angle of the stator and ensuring that all parts of the stator can be evenly dipped in paint. After adjusting to the appropriate angle, the shift block is released, and the clamping block is reset and re-stuck into the corresponding slot under the elastic action of the elastic spring, thereby ensuring the stability of the stator during the paint dipping process.
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Description

Technical Field

[0001] The invention relates to the technical field of stator varnish dipping, and in particular to an auxiliary device for stator varnish dipping of an exciter. Background Art

[0002] The exciter is an important component of the generator. Its stator needs to be varnished to improve the moisture resistance, electrical insulation strength, heat resistance and heat dissipation of the winding. It can also improve the mechanical properties and chemical stability of the winding insulation, thereby ensuring the normal operation of the exciter and extending its service life. In the production and manufacturing process of the exciter stator, the varnishing process is a key link to ensure the performance and quality of the stator.

[0003] During the traditional exciter stator varnishing operation, the stator is often fixed in a single position, and it is difficult to flexibly adjust the angle. As a result, during the varnishing process, some parts of the stator may not be fully exposed to the paint liquid, resulting in uneven varnishing, which seriously affects the insulation performance and service life of the stator. In addition, the process of lifting the exciter stator to the varnishing tank mainly relies on simple lifting equipment, and the operation process lacks precise control. During lifting, the stator is prone to displacement or even collision due to shaking, which may not only cause damage to the stator winding and affect the insulation performance, but also cause potential damage to the overall structure and increase the risk of equipment failure. Summary of the Invention

[0004] The purpose of the present invention is to provide an auxiliary device for varnish dipping of an exciter stator, which solves the technical problems raised in the background technology.

[0005] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: an auxiliary device for paint dipping of an exciter stator, comprising two fixed bases and a control base, wherein a second motor is fixedly provided on an outer wall of one side of the control base, a bidirectional screw is fixedly provided on an output end of the second motor, and two adjusting blocks are threadedly provided on the outer wall of the bidirectional screw, and a fixing ring is fixedly provided on the bottom outer wall of the two adjusting blocks, a connecting tube is rotatably provided on the inner wall of each of the fixing rings, and a limiting ring is fixedly provided on the outer wall of the opposite sides of the two connecting tubes, one of the connecting tubes is fixedly provided with a connecting ring, and the outer wall of the connecting ring is evenly provided with card slots, and the outer wall of the adjusting block located on one side of the second motor is provided with a seat groove, an elastic spring is fixedly provided on the top of the inner wall of the seat groove, and a card block is fixedly provided on the outer wall of the other end of the elastic spring, and a shift block is fixedly provided on the outer wall of the side of the block away from the adjusting block, and the shift block is engaged with the corresponding card slot.

[0006] Preferably, the top outer walls of the two fixed bases are fixedly connected to support beams, two cross beams are fixedly connected between the upper ends of the two support beams, a gap is left between the two cross beams, movable grooves are provided on the outer walls on opposite sides of the two cross beams, an installation box is movably connected between the two cross beams, and the outer walls on both sides of the installation box are fixedly connected to support sliders, and the outer walls of the two support sliders are movably connected to the inner walls of the corresponding two movable grooves respectively;

[0007] A working compartment is provided at the bottom of the installation box, and a first motor is fixedly installed on an outer wall of one side of the installation box. Two box holes are provided on the outer walls of both sides of the installation box, and a rotating shaft is rotatably provided on the inner walls of the two box holes. A transmission gear and a driven gear are respectively installed between the two pairs of rotating shafts, and one end of the rotating shaft located at the transmission gear is connected to the output end of the first motor, and a first mounting plate is provided on the outer wall of the rotating shaft at the end of the transmission gear and the driven gear away from the first motor. The first mounting plate is fixedly connected to the installation box, and one end of the two rotating shafts passing through the inner wall of the first mounting plate is fixedly connected Rope drum, the outer walls of the other ends of the two rope drums are provided with a second mounting plate, the outer walls of the two second mounting plates on the side away from the mounting box are fixedly connected to the same fixed plate, an electric push rod is fixedly installed on the top of the fixed plate, and a push plate is fixedly installed on the output end of the electric push rod, and one outer wall of one side of the push plate is fixedly connected to a support plate, and a plate groove is provided on the top outer wall of the support plate, and steel ropes are provided on the outer walls of the two rope drums, and one end of the two steel ropes is fixedly connected to the same hanging platform, which is located inside the plate groove, and the bottom outer wall of the hanging platform is fixedly connected to the top of the control seat.

[0008] Preferably, the bottom of the inner wall of the two movable grooves are fixedly connected with a plurality of compression springs, the top outer walls of the two multiple compression springs are fixedly connected with a movable plate, and an elastic sealing frame is provided between the two movable plates and the inner wall of the movable groove.

[0009] Preferably, the top outer wall of one of the support beams is fixedly connected to a fixing ring, a third motor is installed inside the fixing ring, a lock is provided on the outer wall of the fixing ring, a reciprocating screw is fixedly installed on the output end of the third motor, a connecting plate is fixedly installed on the top outer wall of the other support beam, the outer wall of the other end of the reciprocating screw is rotatably connected to the inner wall of the connecting plate, a movable block is fixedly installed on the top outer wall of the mounting box, a through hole is opened in the movable block, the outer wall of the through hole is movably connected to the reciprocating screw, the mounting box is slidably connected to the two cross beams through the provided movable groove and the support slider, the inner walls of the two first mounting plates are rotatably connected to the corresponding rotating shaft, and the two pairs of the first mounting plates and the second mounting plates are rotatably connected to the corresponding rope drums.

[0010] Preferably, an adjustment slot is provided on the outer wall of the bottom of the control seat, the bidirectional screw rod is located inside the adjustment slot, and one end of the bidirectional screw rod away from the second motor is rotatably connected to the inner wall of the adjustment slot.

[0011] Preferably, the installation box is movably connected to the two cross beams via a movable groove, a supporting slider, an elastic sealing frame, a compression spring and a movable plate.

[0012] Preferably, the first motor drives the transmission gear to rotate, which drives the driven gear to rotate to control the retraction and extension of the steel rope, thereby completing the up and down movement of the lifting control seat.

[0013] Preferably, the third motor is fixedly connected to the fixing ring via a provided lock.

[0014] Preferably, the installation box and the two beams are movably connected via a movable groove, a supporting slider, an elastic sealing frame, a compression spring, a movable plate, a third motor, a reciprocating screw and a movable block.

[0015] Preferably, the third motor drives the mounting box to reciprocate between the two beams.

[0016] Compared with the related art, the auxiliary device for exciter stator varnishing provided by the present invention has the following beneficial effects:

[0017] 1. The present invention provides an auxiliary device for varnishing the stator of an exciter. By starting a first motor, the control seat drives the stator to descend to the varnishing position and the varnishing operation begins. During the varnishing process, when the angle of the stator needs to be adjusted, the shift block is shifted upward to drive the clamping block to disengage from the slot on the outer wall of the connecting ring. The connecting ring is no longer restricted by the clamping block. Rotating the connecting ring can drive the limiting collar and the stator clamped by it to rotate together, thereby adjusting the angle of the stator to ensure that all parts of the stator can be evenly varnished. After adjusting to the appropriate angle, the shift block is released, and the clamping block is reset under the elastic action of the elastic spring and re-clamped into the corresponding slot to ensure the stability of the stator during the varnishing process.

[0018] 2. The present invention provides an auxiliary device for paint dipping of the stator of the exciter, which drives the transmission gear inside the installation box to rotate by starting the first motor, and drives the driven gear to rotate as the transmission gear rotates. After the transmission gear and the driven gear rotate together, they respectively drive the rope drums on the two rotating shafts to rotate together. As the rope drum rotates, the steel rope drives the control seat to slowly descend. At the same time, a hanging platform is provided between the steel rope and the control seat, which can be used to adjust the direction of the control seat to facilitate the installation of the stator. At the same time, a second mounting plate is provided at the rope drum, and a fixing plate is fixedly provided on the outer walls of the two second mounting plates. An electric push rod is provided on the fixing plate. The electric push rod is started to push the support plate outside the control seat to support the control seat to ensure the stability of the stator.

[0019] 3. The present invention provides an auxiliary device for varnish dipping of the stator of the exciter, by opening movable grooves on the outer walls opposite to each other of the two beams, and providing compression springs at the bottom of the inner walls of the two movable grooves, and providing movable plates on the tops of the two pairs of compression springs, respectively, for pressure buffering of the installation box, thereby ensuring the stability of the stator during the hanging process. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0021] Figure 2 This is a schematic diagram of the overall structure of the present invention from another angle;

[0022] Figure 3 This is a structural front view of the present invention;

[0023] Figure 4 This is a structural diagram of the support beam of the present invention;

[0024] Figure 5 This is a partial structural cross-sectional view of the support beam of the present invention;

[0025] Figure 6 This is a structural diagram of the installation box of the present invention;

[0026] Figure 7 This is a bottom view of the installation box structure of the present invention;

[0027] Figure 8 This is an exploded view of the installation box structure of the present invention;

[0028] Figure 9 This is a structural diagram of the control seat of the present invention;

[0029] Figure 10 For the present invention Figure 5 A magnified view of the structure at center A;

[0030] Figure 11 For the present invention Figure 9 Enlarged view of the structure at point B in the middle.

[0031] In the figure: 1. Fixed base; 2. Support beam; 3. Crossbeam; 4. Movable groove; 401. Movable plate; 5. Mounting box; 501. Support slider; 502. Working chamber; 6. Movable block; 601. Through hole; 602. Box hole; 7. First motor; 8. Transmission gear; 801. Rotating shaft; 802. Driven gear; 9. First mounting plate; 10. Rope drum; 11. Steel rope; 12. Second mounting plate; 13. Fixed plate; 14. Electric push rod; 15. Push plate; 16. Support plate; 17. Plate groove; 18. Hanging platform ;19. Control seat;1901. Adjustment slot;1902. Second motor;1903. Adjustment block;1904. Bidirectional screw;1905. Fixed collar;1906. Connecting tube;1907. Limit collar;1908. Connecting ring;1909. Slot;1910. Seat slot;1911. Elastic spring;1912. Shift block;1913. Slot;20. Compression spring;21. Elastic sealing frame;22. Fixed ring;23. Third motor;24. Lock;25. Reciprocating screw;26. Connecting plate. DETAILED DESCRIPTION

[0032] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments; based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0033] Example 1

[0034] See also Figures 1-11The present invention provides a technical solution: an auxiliary device for varnishing the stator of an exciter, comprising two fixed bases 1 and a control base 19. An adjusting groove 1901 is provided on the bottom outer wall of the control base 19. A second motor 1902 is fixedly provided on the outer wall of one side of the control base 19. A bidirectional screw rod 1904 is fixedly provided on the output end of the second motor 1902. The bidirectional screw rod 1904 is located inside the adjusting groove 1901. One end of the bidirectional screw rod 1904 away from the second motor 1902 is rotatably connected to the inner wall of the adjusting groove 1901. Two adjusting blocks 1903 are threaded on the outer wall of the bidirectional screw rod 1904. A fixing collar 1905 is fixed on the bottom outer wall of each adjusting block 1903. The inner wall of the fixed sleeve 1905 is rotatably provided with a connecting cylinder 1906, and the outer walls of the two connecting cylinders 1906 on the opposite side are fixedly provided with a limiting sleeve 1907, and the outer wall of one of the connecting cylinders 1906 is fixedly provided with a connecting ring 1908, and the outer wall of the connecting ring 1908 is evenly provided with a clamping groove 1909. The outer wall of the adjustment block 1903 located on the side of the second motor 1902 is provided with a seat groove 1910, and an elastic spring 1911 is fixedly provided on the top of the inner wall of the seat groove 1910. The outer wall of the other end of the elastic spring 1911 is fixedly provided with a clamping block 1913, and the outer wall of the clamping block 1913 on the side away from the adjustment block 1903 is fixedly provided with a shifting block 1912, and the shifting block 1912 is engaged with the corresponding clamping groove 1909;

[0035] In this embodiment, the exciter stator to be dipped in paint is placed stably between the two limiting collars 1907. After it is properly placed, the second motor 1902 is started to drive the bidirectional screw 1904 to rotate. Under the action of the bidirectional screw 1904, the two adjustment blocks 1903 threadedly connected thereto begin to approach each other along the screw. As the two adjustment blocks 1903 approach, the two limiting collars 1907 respectively connected thereto gradually approach and are tightly stuck on the inner wall of the stator, thereby achieving a firm clamping of the stator. When the stator is firmly clamped, the first motor 7 is started to drive the transmission gear 8 inside the installation box 5 to rotate, and the transmission gear 8 then drives the driven gear 802 to rotate, thereby controlling the retraction and extension of the steel rope 11, thereby achieving The control seat 19 drives the stator down to the paint dipping position and starts the paint dipping operation. During the paint dipping process, when the angle of the stator needs to be adjusted, the shift block 1912 is pushed upward to drive the card block 1913 to disengage from the slot 1909 on the outer wall of the connecting ring 1908, and the connecting ring 1908 is no longer restricted by the card block 1913. Rotating the connecting ring 1908 can drive the limiting ring 1907 and the stator stuck by it to rotate together, thereby adjusting the angle of the stator to ensure that all parts of the stator can be evenly dipped in paint. After adjusting to the appropriate angle, release the shift block 1912, and the card block 1913 is reset under the elastic action of the elastic spring 1911 and re-locked into the corresponding slot 1909 to ensure the stability of the stator during the paint dipping process.

[0036] The top outer walls of the two fixed bases 1 are fixedly connected to support beams 2, and two cross beams 3 are fixedly connected between the upper ends of the two support beams 2, with a gap between the two cross beams 3. Movable grooves 4 are provided on the outer walls on the opposite sides of the two cross beams 3, and an installation box 5 is movably connected between the two cross beams 3. The outer walls of both sides of the installation box 5 are fixedly connected to support sliders 501, and the outer walls of the two support sliders 501 are movably connected to the inner walls of the corresponding two movable grooves 4 respectively;

[0037] A working compartment 502 is provided at the bottom of the installation box 5, and a first motor 7 is fixedly installed on the outer wall of one side of the installation box 5. Two box holes 602 are provided on the outer walls of both sides of the installation box 5. A rotating shaft 801 is rotatably provided on the inner walls of the two box holes 602. A transmission gear 8 and a driven gear 802 are respectively installed between the two pairs of rotating shafts 801. One end of the rotating shaft 801 located at the transmission gear 8 is connected to the output end of the first motor 7, and a first mounting plate 9 is provided on the outer wall of the rotating shaft 801 at the end of the transmission gear 8 and the driven gear 802 away from the first motor 7. The first mounting plate 9 is fixedly connected to the installation box 5, and one end of the two rotating shafts 801 passing through the inner wall of the first mounting plate 9 is fixedly connected A rope drum 10 is connected, and a second mounting plate 12 is provided on the outer wall of the other end of the two rope drums 10. The outer walls of the two second mounting plates 12 on the side away from the mounting box 5 are fixedly connected to the same fixing plate 13. An electric push rod 14 is fixedly installed on the top of the fixing plate 13. A push plate 15 is fixedly installed on the output end of the electric push rod 14. A support plate 16 is fixedly connected to the outer wall of one side of the push plate 15. A plate groove 17 is opened on the top outer wall of the support plate 16. Steel ropes 11 are provided on the outer walls of the two rope drums 10. One end of the two steel ropes 11 is fixedly connected to the same hanging platform 18. The hanging platform 18 is located inside the plate groove 17, and the bottom outer wall of the hanging platform 18 is fixedly connected to the top of the control seat 19.

[0038] In this embodiment, the installation box 5 is slidably connected to the movable slot 4 of the crossbeam 3 via a support slider 501, ensuring stable movement of the installation box 5 within the gap between the crossbeams 3 and providing a basis for adjusting the horizontal position of the control base 19. The first motor 7, serving as the power source, drives the transmission gear 8 to rotate, driving the synchronous rotation of the driven gear 802. This enables the two pairs of rotating shafts 801 and the rope drum 10 to operate in coordination, achieving the retraction and extension of the steel rope 11. This gear transmission structure ensures the consistent rotation speed of the two rope drums 10, preventing uneven force on the steel rope 11 and causing the hanging platform 18 to tilt. The working chamber 502 provides an enclosed space for the transmission gear 8, the driven gear 802, and other components, reducing interference from external dust on the transmission. The first and second mounting plates 9 and 12 provide fixed support for the rotating shaft 801 and rope drum 10, ensuring their coaxiality during rotation. The electric push rod 14 on the fixed plate 13 pushes the support plate 16 via the push plate 15, supporting the hanging platform 18 from below when the stator is hoisted, preventing the stator from shaking due to a shift in its center of gravity and further improving the hoisting stability.

[0039] The bottom of the inner wall of the two movable grooves 4 is fixedly connected with a plurality of compression springs 20, the top outer wall of the two plurality of compression springs 20 is fixedly connected with a movable plate 401, and an elastic sealing frame 21 is provided between the two movable plates 401 and the inner wall of the movable groove 4;

[0040] In this embodiment, the compression spring 20 on the inner wall of the movable groove 4 and the movable plate 401 form a buffer mechanism. When the installation box 5 slides on the crossbeam 3 or vibrates due to stator hoisting, the movable plate 401 compresses the compression spring 20. The elastic deformation of the spring absorbs the impact force, preventing the installation box 5 from directly colliding with the bottom of the movable groove 4, thereby reducing the shaking during the stator hoisting process. The elastic sealing frame 21 is embedded between the movable plate 401 and the inner wall of the movable groove 4, ensuring the flexible movement of the movable plate 401 while preventing dust and debris from entering the movable groove 4, preventing it from affecting the smooth sliding of the support slider 501, and enhancing the sealing of the structure.

[0041] A fixing ring 22 is fixedly connected to the top outer wall of one of the support beams 2, a third motor 23 is installed inside the fixing ring 22, a lock buckle 24 is provided on the outer wall of the fixing ring 22, a reciprocating screw 25 is fixedly installed on the output end of the third motor 23, a connecting plate 26 is fixedly installed on the top outer wall of the other support beam 2, the outer wall of the other end of the reciprocating screw 25 is rotatably connected to the inner wall of the connecting plate 26, a movable block 6 is fixedly installed on the top outer wall of the mounting box 5, a through hole 601 is opened in the movable block 6, and the outer wall of the through hole 601 is movably connected to the reciprocating screw 25;

[0042] In this embodiment, the third motor 23 is firmly mounted on the support beam 2 via a fixing ring 22 and a lock 24, and its output end drives the reciprocating screw 25 to rotate, while the movable block 6 on the top of the mounting box 5 is threadedly connected to the reciprocating screw 25 via a through hole 601, forming a screw transmission mechanism. When the reciprocating screw 25 rotates, the movable block 6 moves along the axial direction of the screw, thereby driving the mounting box 5 to slide in the movable groove 4 via the support slider 501, thereby adjusting the horizontal position of the control seat 19. The connecting plate 26 supports and positions the other end of the reciprocating screw 25, ensuring its stability during rotation and preventing the screw from bending and deforming due to excessive cantilevering. This structure enables the control seat 19 to be accurately moved to the stator storage position or the paint dipping station, thereby improving the flexibility and accuracy of the operation.

[0043] The mounting box 5 is slidably connected to the two cross beams 3 through the provided movable groove 4 and the supporting slider 501, and the inner walls of the two first mounting plates 9 are rotatably connected to the corresponding rotating shaft 801. The two pairs of first mounting plates 9 and second mounting plates 12 are rotatably connected to the corresponding rope drum 10. The mounting box 5 is movably connected to the two cross beams 3 through the provided movable groove 4, the supporting slider 501, the elastic sealing frame 21, the compression spring 20 and the movable plate 401. The first motor 7 drives the transmission gear 8 to rotate, driving the driven gear 802 to rotate and control the steel rope 11 to retract and release, completing the up and down movement of the lifting control seat 19. The third motor 23 is fixedly connected to the fixing ring 22 through the provided lock buckle 24. The mounting box 5 is movably connected to the two cross beams 3 through the provided movable groove 4, the supporting slider 501, the elastic sealing frame 21, the compression spring 20, the movable plate 401, the third motor 23, the reciprocating screw rod 25 and the movable block 6. The third motor 23 drives the mounting box 5 to reciprocate between the two cross beams 3;

[0044] Working principle: Two cross beams 3 are arranged between the two support beams 2, a gap is left between the two cross beams 3, an installation box 5 is arranged between the gaps, a working compartment 502 is opened at the bottom of the installation box 5, and a first motor 7 is arranged on the outer wall of the installation box 5. When the first motor 7 is started, the transmission gear 8 inside the installation box 5 is driven to rotate. As the transmission gear 8 rotates, the driven gear 802 is driven to rotate. After the transmission gear 8 and the driven gear 802 rotate together, they respectively drive the rope drums 10 on the two rotating shafts 801 to rotate together. As the rope drum 10 rotates, the steel rope 11 drives the control seat 19 to slowly descend. At the same time, a hanging platform 18 is provided between the steel rope 11 and the control seat 19, which can be used to adjust the direction of the control seat 19 to facilitate the installation of the stator. At the same time, a second mounting plate 12 is provided at the rope drum 10, and a fixing plate 13 is fixedly provided on the outer walls of the two second mounting plates 12. An electric push rod 14 is provided. When the electric push rod 14 is started, the support plate 16 outside the control seat 19 is pushed to support the control seat 19, thereby ensuring the stability of the stator and effectively avoiding the problem that the center of gravity of the stator is shifted after the control seat 19 lifts the stator, thereby causing damage to the stator. A movable groove 4 is opened on the outer walls opposite to each other of the two cross beams 3, and compression springs 20 are provided at the bottom of the inner walls of the two movable grooves 4. A movable plate 401 is provided on the top of the two pairs of compression springs 20 for pressure buffering of the installation box 5 to ensure the stability of the stator during the hanging process. A third motor 23 is provided on the top of one of the support beams 2. When the third motor 23 is started, the movable block 6 is driven to move on the reciprocating screw rod 25. At the same time, the bottom of the movable block 6 is fixedly connected to the installation box 5. The movement of the movable block 6 can drive the installation box 5 to move, thereby adjusting the position of the control seat 19, which is convenient for the extraction of the stator.

[0045] Place the exciter stator to be dipped in paint steadily between the two limiting collars 1907. After it is properly placed, start the second motor 1902 to drive the bidirectional screw 1904 to rotate. Under the action of the bidirectional screw 1904, the two adjustment blocks 1903 threadedly connected thereto begin to approach each other along the screw. As the two adjustment blocks 1903 approach, the two limiting collars 1907 respectively connected thereto gradually approach and are tightly stuck on the inner wall of the stator, thereby achieving a firm clamping of the stator. When the stator is firmly clamped, start the first motor 7 to drive the transmission gear 8 inside the installation box 5 to rotate, and the transmission gear 8 then drives the driven gear 802 to rotate, thereby controlling the retraction and extension of the steel rope 11, thereby achieving a control seat 19 drives the stator down to the paint dipping position and starts the paint dipping operation. During the paint dipping process, when the angle of the stator needs to be adjusted, the shift block 1912 is pushed upward to drive the clamping block 1913 to disengage from the slot 1909 on the outer wall of the connecting ring 1908, and the connecting ring 1908 is no longer restricted by the clamping block 1913. Rotating the connecting ring 1908 can drive the limiting ring 1907 and the stator clamped by it to rotate together, thereby adjusting the angle of the stator to ensure that all parts of the stator can be evenly dipped in paint. After adjusting to the appropriate angle, release the shift block 1912, and the clamping block 1913 is reset under the elastic action of the elastic spring 1911 and re-locked into the corresponding slot 1909 to ensure the stability of the stator during the paint dipping process.

[0046] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "include," "comprise," or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device that includes a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, the phrase "includes an element defined by..." does not exclude the presence of other identical elements in the process, method, article, or device that includes the element.

[0047] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. An auxiliary device for varnishing an exciter stator, comprising two fixed bases (1) and a control base (19), characterized in that: A second motor (1902) is fixedly provided on the outer wall of one side of the control seat (19), a bidirectional screw (1904) is fixedly provided on the output end of the second motor (1902), two adjustment blocks (1903) are threadedly provided on the outer wall of the bidirectional screw (1904), a fixing ring (1905) is fixedly provided on the bottom outer wall of the two adjustment blocks (1903), a connecting tube (1906) is rotatably provided on the inner wall of each fixing ring (1905), and a limiting ring (1907) is fixedly provided on the outer wall of the opposite side of the two connecting tubes (1906), and one of the connecting tubes (190 6) is fixedly provided with a connecting ring (1908), the outer wall of the connecting ring (1908) is evenly provided with card slots (1909), the outer wall of the adjusting block (1903) located on one side of the second motor (1902) is provided with a seat groove (1910), the top of the inner wall of the seat groove (1910) is fixedly provided with an elastic spring (1911), the outer wall of the other end of the elastic spring (1911) is fixedly provided with a card block (1913), the outer wall of the card block (1913) away from the adjusting block (1903) is fixedly provided with a shifting block (1912), and the shifting block (1912) is engaged with the corresponding card slot (1909).

2. The auxiliary device for exciter stator varnishing according to claim 1, characterized in that: The top outer walls of the two fixed bases (1) are fixedly connected to support beams (2), two cross beams (3) are fixedly connected between the upper ends of the two support beams (2), a gap is left between the two cross beams (3), and movable grooves (4) are provided on the outer walls on the opposite sides of the two cross beams (3). An installation box (5) is movably connected between the two cross beams (3), and the outer walls of both sides of the installation box (5) are fixedly connected to support sliders (501), and the outer walls of the two support sliders (501) are movably connected to the inner walls of the corresponding two movable grooves (4). A working chamber (502) is provided at the bottom of the installation box (5), a first motor (7) is fixedly installed on the outer wall of one side of the installation box (5), two box holes (602) are provided on the outer walls of both sides of the installation box (5), and a rotating shaft (801) is rotatably provided on the inner walls of the two box holes (602), and a transmission gear (8) and a driven gear (802) are respectively installed between the two pairs of rotating shafts (801), one end of the rotating shaft (801) located at the transmission gear (8) is connected to the output end of the first motor (7), and a first mounting plate (9) is provided on the outer wall of the rotating shaft (801) at the end of the transmission gear (8) and the driven gear (802) away from the first motor (7), and the first mounting plate (9) is fixedly connected to the installation box (5), and one end of the two rotating shafts (801) passing through the inner wall of the first mounting plate (9) is fixedly connected. There is a rope drum (10), and the outer walls of the other ends of the two rope drums (10) are both provided with a second mounting plate (12), and the outer walls of the two second mounting plates (12) on the side away from the mounting box (5) are fixedly connected to the same fixed plate (13), and an electric push rod (14) is fixedly installed on the top of the fixed plate (13), and a push plate (15) is fixedly installed on the output end of the electric push rod (14), and one side outer wall of the push plate (15) is fixedly connected to a support plate (16), and a plate groove (17) is opened on the top outer wall of the support plate (16), and the outer walls of the two rope drums (10) are both provided with steel ropes (11), and one end of the two steel ropes (11) is fixedly connected to the same hanging platform (18), and the hanging platform (18) is located inside the plate groove (17), and the bottom outer wall of the hanging platform (18) is fixedly connected to the top of the control seat (19).

3. The auxiliary device for exciter stator varnishing according to claim 2, characterized in that: The bottom of the inner wall of the two movable grooves (4) is fixedly connected to a plurality of compression springs (20), the top outer wall of the two plurality of compression springs (20) is fixedly connected to a movable plate (401), and an elastic sealing frame (21) is provided between the two movable plates (401) and the inner wall of the movable groove (4).

4. The auxiliary device for exciter stator varnishing according to claim 2, characterized in that: A fixing ring (22) is fixedly connected to the top outer wall of one of the support beams (2), a third motor (23) is installed inside the fixing ring (22), a lock buckle (24) is provided on the outer wall of the fixing ring (22), a reciprocating screw (25) is fixedly installed on the output end of the third motor (23), a connecting plate (26) is fixedly installed on the top outer wall of the other support beam (2), the outer wall of the other end of the reciprocating screw (25) is rotatably connected to the inner wall of the connecting plate (26), a movable block (6) is fixedly installed on the top outer wall of the installation box (5), a through hole (601) is opened in the movable block (6), and the outer wall of the through hole (601) is movably connected to the reciprocating screw (25).

5. The auxiliary device for exciter stator varnishing according to claim 1, characterized in that: An adjustment slot (1901) is provided on the outer wall of the bottom of the control seat (19), and the bidirectional screw rod (1904) is located inside the adjustment slot (1901). One end of the bidirectional screw rod (1904) away from the second motor (1902) is rotatably connected to the inner wall of the adjustment slot (1901).

6. The auxiliary device for exciter stator varnishing according to claim 2, characterized in that: The installation box (5) is slidably connected to the two cross beams (3) via the provided movable groove (4) and the supporting slider (501); the inner walls of the two first installation plates (9) are rotatably connected to the corresponding rotating shafts (801); the two pairs of the first installation plates (9) and the second installation plates (12) are rotatably connected to the corresponding rope drums (10); the installation box (5) is movably connected to the two cross beams (3) via the provided movable groove (4), the supporting slider (501), the elastic sealing frame (21), the compression spring (20) and the movable plate (401).

7. The auxiliary device for exciter stator varnishing according to claim 2, characterized in that: The first motor (7) drives the transmission gear (8) to rotate, driving the driven gear (802) to rotate and control the steel rope (11) to retract and extend, thereby completing the up and down movement of the lifting control seat (19).

8. The auxiliary device for exciter stator varnishing according to claim 4, characterized in that: The third motor (23) is fixedly connected to the fixing ring (22) via a provided lock buckle (24).

9. The auxiliary device for exciter stator varnishing according to claim 4, characterized in that: The installation box (5) is movably connected to the two beams (3) via a movable groove (4), a supporting slider (501), an elastic sealing frame (21), a compression spring (20), a movable plate (401), a third motor (23), a reciprocating screw (25) and a movable block (6).

10. The auxiliary device for exciter stator varnishing according to claim 9, characterized in that: The third motor (23) drives the mounting box (5) to reciprocate between the two beams (3).

Citation Information

Patent Citations

  • Motor rotor paint dipping device and using method thereof

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