Pillow inner beating production line after pillow inner filling

Abstract

The invention discloses a pillow inner beating production line after pillow inner filling, and relates to the technical field of pillow inner production equipment.The pillow inner beating production line comprises a first rack body, a pillow inner body and a fixing support, and bearing supports are symmetrically and fixedly installed at the top of the first rack body. According to the pillow inner beating production line after pillow inner filling, through the arranged hinge mechanism and the arranged connecting base, an upper electric push rod and a lower electric push rod can drive an upper arc-shaped clamping plate and a lower arc-shaped clamping plate to rotate towards the center through rotation of a first connecting rod in the connecting base and rotation of a second connecting rod in a second bearing base during operation; then, through rotation of a swinging transmission rod in a first bearing seat, a driving mechanism can drive the swinging transmission rod to rotate during operation, so that a fixing block drives a bearing plate to synchronously rotate, and the pillow inner body is automatically grabbed; and then the bearing plate drives the holding and clamping mechanism to automatically beat the grabbed pillow inner body, so that the purpose of reducing the workload of workers is achieved.

Description

Technical Field

[0001] The invention relates to the technical field of pillow core production equipment, in particular to a production line for beating the pillow core after filling the pillow core. Background Art

[0002] "Pillow core" refers to the filling part inside the pillow, which is the core part of the pillow. The material and design of the pillow core directly affect the comfort, support and service life of the pillow. However, after the pillow core is filled with filling, in order to prevent the filling from piling up on one side and causing the filling material in the pillow core to be not fluffy, the staff needs to pat the pillow core after filling to ensure that the filling in the pillow core is more uniform and fluffy.

[0003] However, the existing pillow core beating work is mostly done by workers manually checking and beating, which can easily increase the fatigue of the workers and easily lead to missed beatings, thereby affecting the factory quality of the pillow cores of the same batch. In addition, the repeated high-intensity beating work can easily increase the risk of occupational diseases for the workers, thus having certain defects. Summary of the Invention

[0004] The object of the present invention is to provide a production line for beating pillow cores after pillow filling, so as to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a production line for beating pillow cores after filling pillow cores, comprising a first frame body, a pillow core main body and a fixed bracket, a load-bearing bracket being symmetrically fixedly installed on the top of the first frame body, and a conveying roller being rotatably connected to the inner side of the load-bearing bracket, and a connecting belt being movably installed on the outer surface of the end of the conveying roller, and a swinging assembly being equidistantly installed on the top of the first frame body, and a clamping mechanism being symmetrically installed on the inner side of the swinging assembly, the pillow core main body being fitly placed on the top of the conveying roller, the fixed bracket being fixedly installed on the bottom inner surface of the first frame body, and a first lifter being fixedly installed on the top of the fixed bracket, and a pillow core limiting plate being fixedly installed on the extending end of the first lifter, and a horizontal conveying mechanism being installed on the top of the fixed bracket, and a second frame body being fixedly installed on the bottom right end of the load-bearing bracket.

[0006] Furthermore, the swing assembly includes a first bearing seat, and the first bearing seat is fixedly installed on the outside of the first frame body, and a swing transmission rod is installed through the inside of the first bearing seat, and the outer surface of the swing transmission rod is fixedly connected to a fixed block, and at the same time, a supporting plate is fixedly installed on the inner side of the fixed block, and a second bearing seat is fixedly installed symmetrically on the inner side of the supporting plate, and a driving mechanism is installed on the end of the swing transmission rod, and the driving mechanism is installed on the back of the first frame body.

[0007] Furthermore, the outer surface of the swing transmission rod is fixedly connected to the inside of the first bearing seat, and the outer side of the first bearing seat is fixedly connected to the back side of the first frame body, and the swing transmission rod forms a rotating structure with the first frame body through the first bearing seat.

[0008] Furthermore, the clamping mechanism includes an electric push rod, and a hinge mechanism is installed at the end of the electric push rod, and the other end of the hinge mechanism is fixedly connected to the inner side of the supporting plate, and the electric push rod is rotatably connected to the supporting plate through the hinge mechanism. At the same time, the extending end of the electric push rod is fixedly installed with a connecting seat, and a clamping mechanism is installed on the inner side of the connecting seat.

[0009] Furthermore, the clamping mechanism includes an arc-shaped clamping plate, and a first fixing plate is symmetrically fixedly installed on the outer surface of the arc-shaped clamping plate, and a first connecting rod is fixedly installed through the interior of the first fixing plate, and a second fixing plate is symmetrically fixedly installed on the outer surface of the arc-shaped clamping plate, and a second connecting rod is fixedly connected through the interior of the second fixing plate, the end of the second connecting rod is fixedly connected to the inner surface of the second bearing seat, and the second connecting rod is rotatably connected to the first bearing seat through the second bearing seat.

[0010] Furthermore, the outer surface of the first connecting rod is fixedly connected to the inside of the first fixing plate, and the end of the first connecting rod is rotatably connected to the inside of the connecting seat, and the first fixing plate forms a rotating structure with the connecting seat through the first connecting rod.

[0011] Furthermore, the end of the second fixing plate is fixedly connected to the outer surface of the arc-shaped clamping plate, and the interior of the second fixing plate is fixedly connected to the outer surface of the second connecting rod, and the second connecting rod forms a fixed structure through the second fixing plate and the arc-shaped clamping plate.

[0012] Furthermore, there are three groups of pillow core limiting plates, the installation positions of the three groups of pillow core limiting plates correspond one to one with the installation positions of the clamping mechanisms, and the spacing between the pillow core limiting plates in each group is the same as the width of the pillow core body.

[0013] Furthermore, the transverse conveying mechanism includes a second lifter, and the top of the extended end of the second lifter is fixedly connected to a connecting bracket, and the outer side of the connecting bracket is rotatably connected to a pulley, and the outer surface of the pulley is provided with a translation conveyor belt.

[0014] Furthermore, the bottom of the fixed end of the second lifter is fixedly connected to the top of the fixed bracket, and the end of the fixed bracket is fixedly connected to the inner surface of the first frame body, and the second lifter forms a fixed structure with the first frame body through the fixed bracket.

[0015] The present invention provides a production line for beating pillow cores after pillow core filling, which has the following beneficial effects:

[0016] 1. The present invention provides a hinge mechanism and a connecting seat, so that the upper and lower sets of electric push rods can drive the upper and lower arc-shaped clamping plates to rotate toward the center through the rotation of the first connecting rod in the connecting seat and the rotation of the second connecting rod in the second bearing seat during operation, thereby completing the automatic grabbing of the pillow core body. Then, by the rotation of the swing transmission rod in the first bearing seat, the driving mechanism can drive the swing transmission rod to rotate during operation, so that the fixed block drives the carrying plate to rotate synchronously, and then the carrying plate drives the clamping mechanism to automatically pat the grabbed pillow core body, thereby achieving the purpose of reducing the workload of the staff and also improving the overall automation level of the production line. In addition, the two sets of relatively arranged swing assemblies and the clamping mechanism enable the pillow core patting production line to perform more comprehensive patting on the pillow core, thereby greatly improving the patting effect of the patting production line on the pillow core, and the patting production line can achieve the purpose of automated production by connecting filling and packaging equipment, thereby improving the production efficiency of the manufacturer.

[0017] 2. The present invention provides a first lifter and a second lifter, so that the first lifter and the second lifter can drive the pillow core limit plate and the connecting bracket to move up and down during operation. When the pillow core limit plate and the connecting bracket complete the upward movement, the pillow core can be driven to move laterally through the translation conveyor belt as the pulley runs, thereby ensuring that the end of the pillow core is close to the clamping mechanism so that it is easy to be clamped by the clamping mechanism to complete the beating work. At the same time, the setting of the pillow core limit plate ensures that the position of the lateral conveying mechanism will not be offset when the pillow core is moved laterally. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the front three-dimensional structure of a production line for beating pillow cores after pillow core filling according to the present invention;

[0019] Figure 2 The present invention is a production line for beating the pillow core after the pillow core is filled Figure 1 A schematic diagram of the structure at center A;

[0020] Figure 3 This is a bottom-up perspective structural diagram of the first frame of a production line for beating pillow cores after pillow core filling according to the present invention;

[0021] Figure 4 This is a rear perspective structural diagram of a pillow core beating production line after pillow core filling according to the present invention;

[0022] Figure 5 The present invention is a production line for beating the pillow core after the pillow core is filled Figure 4 A magnified schematic diagram of the structure at point B in the middle;

[0023] Figure 6It is a schematic diagram of the three-dimensional structure of a fixing bracket and a connecting bracket of a production line for beating the pillow core after filling the pillow core according to the present invention.

[0024] In the figure: 1. first frame; 2. load-bearing bracket; 3. conveying roller; 4. connecting belt; 5. swinging assembly; 51. first bearing seat; 52. swinging transmission rod; 53. fixing block; 54. load-bearing plate; 55. second bearing seat; 56. driving mechanism; 6. clamping mechanism; 61. electric push rod; 62. hinge mechanism; 63. connecting seat; 64. clamping mechanism; 641. arc-shaped clamping plate; 642. first fixed plate; 643. first connecting rod; 644. second fixed plate; 645. second connecting rod; 7. pillow core body; 8. fixing bracket; 9. first lifter; 10. pillow core limit plate; 11. horizontal conveying mechanism; 111. second lifter; 112. connecting bracket; 113. pulley; 114. translation conveyor belt; 12. second frame. DETAILED DESCRIPTION

[0025] The following embodiments of the present invention are described in further detail with reference to the accompanying drawings and examples. The following examples are used to illustrate the present invention but are not intended to limit the scope of the present invention.

[0026] like Figure 1-Figure 4As shown, a production line for beating the pillow core after filling the pillow core is provided, comprising a first frame body 1, a pillow core body 7 and a fixed bracket 8, a load-bearing bracket 2 is symmetrically fixedly installed on the top of the first frame body 1, and a conveying roller 3 is rotatably connected to the inner side of the load-bearing bracket 2, and a connecting belt 4 is movably installed on the outer surface of the end of the conveying roller 3, and a swinging assembly 5 is equidistantly installed on the top of the first frame body 1, the swinging assembly 5 includes a first bearing seat 51, and the first bearing seat 51 is fixedly installed on the outer side of the first frame body 1, and a swinging transmission rod 52 is installed through the inside of the first bearing seat 51, the outer surface of the swinging transmission rod 52 is fixedly connected to the inside of the first bearing seat 51, and the outer side of the first bearing seat 51 is fixedly connected to the back side of the first frame body 1, and the swinging transmission rod 52 forms a rotating structure with the first frame body 1 through the first bearing seat 51. By setting the swing transmission rod 52 and the first frame body 1 in the rotating structure, the swing assembly 5 is convenient for beating the pillow core body 7 through the clamping mechanism 6, and the outer surface of the swing transmission rod 52 is fixedly connected to the fixed block 53, and the inner side of the fixed block 53 is fixedly installed with a bearing plate 54, and the inner side of the bearing plate 54 is symmetrically fixed with a second bearing seat 55, and the end of the swing transmission rod 52 is installed with a driving mechanism 56, and the driving mechanism 56 is installed on the back of the first frame body 1, and the inner side of the swing assembly 5 is symmetrically installed with a clamping mechanism 6, which includes an electric push rod 61, and the end of the electric push rod 61 is installed with a hinge mechanism 62, and the hinge mechanism 62 is fixed with the inner side of the support plate 54. The other end of the connecting mechanism 62 is fixedly connected to the inner side of the supporting plate 54, and the electric push rod 61 is rotatably connected to the supporting plate 54 through the hinge mechanism 62. At the same time, the extending end of the electric push rod 61 is fixedly installed with a connecting seat 63, and the inner side of the connecting seat 63 is installed with a clamping mechanism 64. The clamping mechanism 64 includes an arc-shaped clamping plate 641, and the outer surface of the arc-shaped clamping plate 641 is symmetrically fixed with a first fixing plate 642, and the interior of the first fixing plate 642 is fixedly installed with a first connecting rod 643. The outer surface of the first connecting rod 643 is fixedly connected to the interior of the first fixing plate 642, and the end of the first connecting rod 643 is rotatably connected to the interior of the connecting seat 63, and the first fixing plate 642 is connected to the connecting seat 63 through the first connecting rod 643. The first fixing plate 642 and the connecting seat 63 are configured as a rotating structure, so that the first fixing plate 642 can easily drive the arc-shaped clamping plate 641 to clamp the pillow core body 7, and the outer surface of the arc-shaped clamping plate 641 is symmetrically fixed with a second fixing plate 644, and the interior of the second fixing plate 644 is fixedly connected with a second connecting rod 645, and the end of the second fixing plate 644 is fixedly connected to the outer surface of the arc-shaped clamping plate 641, and the interior of the second fixing plate 644 is fixedly connected to the outer surface of the second connecting rod 645, and the second connecting rod 645 forms a fixed structure with the arc-shaped clamping plate 641 through the second fixing plate 644. By configuring the second connecting rod 645 and the arc-shaped clamping plate 641 as a fixed structure,This prevents the arc-shaped clamping plate 641 from becoming loose when the second connecting rod 645 rotates to clamp the arc-shaped clamping plate 641. The end of the second connecting rod 645 is fixedly connected to the inner surface of the second bearing seat 55. The second connecting rod 645 is rotatably connected to the first bearing seat 51 through the second bearing seat 55. The pillow core body 7 is placed in a close fit on top of the conveyor roller 3. The second frame body 12 is fixedly mounted on the bottom right end of the supporting bracket 2.

[0027] like Figure 1 、 Figure 3 、 Figure 4 、 Figure 5 and Figure 6 As shown, a load-bearing bracket 2 is symmetrically fixedly installed on the top of the first frame body 1, and a conveying roller 3 is rotatably connected to the inner side of the load-bearing bracket 2, and a connecting belt 4 is movably installed on the outer surface of the end of the conveying roller 3. The pillow core body 7 is placed on the top of the conveying roller 3, and the fixed bracket 8 is fixedly installed on the bottom inner surface of the first frame body 1, and a first lifter 9 is fixedly installed on the top of the fixed bracket 8, and a pillow core limiting plate 10 is fixedly installed on the extended end of the first lifter 9. There are three groups of pillow core limiting plates 10, and the installation positions of the three groups of pillow core limiting plates 10 correspond to the installation positions of the clamping mechanism 6 one by one. The spacing between the pillow core limiting plates 10 in each group is the same as the width of the pillow core body 7, and a horizontal conveying mechanism 11 is installed on the top of the fixed bracket 8. The horizontal conveying mechanism 1 1 includes a second lifter 111, and the top of the extended end of the second lifter 111 is fixedly connected to a connecting bracket 112, the bottom of the fixed end of the second lifter 111 is fixedly connected to the top of the fixed bracket 8, and the end of the fixed bracket 8 is fixedly connected to the inner surface of the first frame body 1, and the second lifter 111 forms a fixed structure with the first frame body 1 through the fixed bracket 8. By setting the second lifter 111 and the first frame body 1 as a fixed structure, the second lifter 111 is more stable when driving the connecting bracket 112 to move up and down, and the outer side of the connecting bracket 112 is rotatably connected to a pulley 113, and the outer surface of the pulley 113 is provided with a translation conveyor belt 114, and the second frame body 12 is fixedly installed on the bottom of the right end of the supporting bracket 2.

[0028] In summary, combined Figures 1-6As shown, the working principle of the pillow core beating production line after pillow filling is as follows: first, with the operation of the equipment and through the cooperation of the connecting belt 4, the conveying roller 3 rotates synchronously in the same direction on the inner side of the supporting bracket 2, and then the production equipment conveys the pillow core body 7 that has been filled and sealed through the production line, and then the pillow core body 7 is conveyed to the position facing the clamping mechanism 6 through the rotation of the conveying roller 3. When the positions of the three pillow core bodies 7 are aligned, the conveying roller 3 stops rotating, and then the first lifter 9 and the second lifter 111 on the top of the fixed bracket 8 are opened. When the first lifter 9 and the second lifter 111 start running, they respectively drive the pillow core limit plate 10 and the connecting bracket 112 to move upward. When the pillow core limit plate 10 rises, it automatically limits the left and right sides of the pillow core body 7. Then, when the pulley 113 starts to rotate, the end of the pillow core body 7 is driven to move toward the clamping mechanism 6 through the cooperation of the translation conveyor belt 114;

[0029] Secondly, when the end of the pillow core body 7 is close to the inner side of the arc-shaped clamping plate 641, the pulley 113 stops rotating, and then the first lifter 9 and the second lifter 111 continue to operate, so that the pillow core limit plate 10 and the connecting bracket 112 are lowered to their original positions again, and then the upper and lower groups of electric push rods 61 start to operate. At this time, through the cooperation of the hinge mechanism 62 and the connecting seat 63 and the rotation of the first connecting rod 643 in the connecting seat 63 and the rotation of the second connecting rod 645 in the second bearing seat 55, the upper and lower groups of first fixing plates 642 and second fixing plates 644 drive the arc-shaped clamping plate 641 to automatically clamp the end of the pillow core body 7. Then the driving mechanism 56 starts to operate, so that the swing transmission rod 52 rotates inside the first bearing seat 51, so that the fixing block 53 drives the bearing plate 54 to rotate synchronously, and then the clamping mechanism 6 drives the pillow core body 7 to automatically slap.

[0030] Finally, when the beating time of the pillow core body 7 reaches the set value, the electric push rod 61 starts to run, so that the clamping mechanism 64 releases the pillow core body 7, and then the first lifter 9 and the transverse conveying mechanism 11 continue to run to move the pillow core body 7 back to its original position, and then the conveying roller 3 continues to run to transfer the preliminarily beaten pillow core body 7 from the first frame body 1 to the second frame body 12, and then the swinging assembly 5, the clamping mechanism 6, the first lifter 9 and the transverse conveying mechanism 11 on the second frame body 12 cooperate with each other to clamp and beat the other end of the pillow core body 7, so as to achieve the purpose of comprehensive beating, ensuring that the filling in the pillow core body 7 is more comprehensive and fluffy, and then the beaten pillow core is conveyed to the subsequent packaging equipment as the conveying roller 3 continues to run, so as to achieve the purpose of automated production.

[0031] The embodiments of the present invention are presented for purposes of illustration and description and are not intended to be exhaustive or to limit the invention to the disclosed forms. Many modifications and variations will be apparent to those skilled in the art. The embodiments are chosen and described in order to better illustrate the principles of the invention and its practical application and to enable those skilled in the art to understand the invention and design various embodiments with various modifications as suited for specific applications.

Claims

1. A pillow core beating production line after pillow core filling, comprising a first frame (1), a pillow core body (7) and a fixing bracket (8), characterized in that: The top of the first frame body (1) is symmetrically fixed with a bearing bracket (2), and the inner side of the bearing bracket (2) is rotatably connected to a conveying roller (3), and the outer surface of the end of the conveying roller (3) is movably installed with a connecting belt (4), and the top of the first frame body (1) is equidistantly installed with a swinging assembly (5), and the inner side of the swinging assembly (5) is symmetrically installed with a clamping mechanism (6), and the pillow core body (7) is placed on the top of the conveying roller (3), and the fixed bracket (8) is fixedly installed on the bottom inner surface of the first frame body (1), and the top of the fixed bracket (8) is fixedly installed with a first lifter (9), and the extended end of the first lifter (9) is fixedly installed with a pillow core limiting plate (10), and the top of the fixed bracket (8) is fixedly installed with a horizontal conveying mechanism (11), and the right end bottom of the bearing bracket (2) is fixedly installed with a second frame body (12).

2. The pillow core beating production line after pillow filling according to claim 1, characterized in that: The swing assembly (5) includes a first bearing seat (51), and the first bearing seat (51) is fixedly installed on the outside of the first frame body (1), and a swing transmission rod (52) is installed through the inside of the first bearing seat (51), and the outer surface of the swing transmission rod (52) is fixedly connected to a fixed block (53), and a supporting plate (54) is fixedly installed on the inner side of the fixed block (53), and a second bearing seat (55) is fixedly installed on the inner side of the supporting plate (54) symmetrically in the upper and lower directions, and a driving mechanism (56) is installed at the end of the swing transmission rod (52), and the driving mechanism (56) is installed on the back side of the first frame body (1).

3. The pillow core beating production line after pillow core filling according to claim 2, characterized in that: The outer surface of the swing transmission rod (52) is fixedly connected to the inside of the first bearing seat (51), and the outer side of the first bearing seat (51) is fixedly connected to the back side of the first frame body (1), and the swing transmission rod (52) forms a rotating structure with the first frame body (1) through the first bearing seat (51).

4. The pillow core beating production line after pillow filling according to claim 2, characterized in that: The clamping mechanism (6) includes an electric push rod (61), and a hinge mechanism (62) is installed at the end of the electric push rod (61), and the other end of the hinge mechanism (62) is fixedly connected to the inner side of the carrier plate (54), and the electric push rod (61) is rotatably connected to the carrier plate (54) through the hinge mechanism (62), and at the same time, a connecting seat (63) is fixedly installed at the extended end of the electric push rod (61), and a clamping mechanism (64) is installed on the inner side of the connecting seat (63).

5. The pillow core beating production line after pillow filling according to claim 4, characterized in that: The clamping mechanism (64) includes an arc-shaped clamping plate (641), and a first fixing plate (642) is symmetrically fixedly installed on the outer surface of the arc-shaped clamping plate (641), and a first connecting rod (643) is fixedly installed through the interior of the first fixing plate (642), and a second fixing plate (644) is symmetrically fixedly installed on the outer surface of the arc-shaped clamping plate (641), and a second connecting rod (645) is fixedly connected through the interior of the second fixing plate (644), the end of the second connecting rod (645) is fixedly connected to the inner surface of the second bearing seat (55), and the second connecting rod (645) is rotatably connected to the first bearing seat (51) through the second bearing seat (55).

6. The pillow core beating production line after pillow filling according to claim 5, characterized in that: The outer surface of the first connecting rod (643) is fixedly connected to the inside of the first fixed plate (642), and the end of the first connecting rod (643) is rotatably connected to the inside of the connecting seat (63), and the first fixed plate (642) forms a rotating structure with the connecting seat (63) through the first connecting rod (643).

7. The pillow core beating production line after pillow filling according to claim 5, characterized in that: The end of the second fixing plate (644) is fixedly connected to the outer surface of the arc-shaped clamping plate (641), and the interior of the second fixing plate (644) is fixedly connected to the outer surface of the second connecting rod (645), and the second connecting rod (645) forms a fixed structure with the arc-shaped clamping plate (641) through the second fixing plate (644).

8. The pillow core beating production line after pillow filling according to claim 1, characterized in that: The number of the pillow core limiting plates (10) is three groups, and the installation positions of the three groups of pillow core limiting plates (10) correspond one-to-one to the installation positions of the clamping mechanism (6). The spacing between the pillow core limiting plates (10) in each group is the same as the width of the pillow core body (7).

9. The pillow core beating production line after pillow filling according to claim 1, characterized in that: The transverse conveying mechanism (11) includes a second lifter (111), and the top of the extended end of the second lifter (111) is fixedly connected to a connecting bracket (112), and the outer side of the connecting bracket (112) is rotatably connected to a pulley (113), and the outer surface of the pulley (113) is provided with a translation conveyor belt (114).

10. The pillow core beating production line after pillow filling according to claim 9, characterized in that: The bottom of the fixed end of the second lifter (111) is fixedly connected to the top of the fixed bracket (8), and the end of the fixed bracket (8) is fixedly connected to the inner surface of the first frame body (1), and the second lifter (111) forms a fixed structure with the first frame body (1) through the fixed bracket (8).

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