Winding device for fabric production and method thereof

Abstract

The invention relates to the technical field of fabric winding, and discloses a winding device for fabric production and a method thereof.The winding device for fabric production comprises a base, a winding rod is rotationally connected to one side of the base, the outer surface of the winding rod is sleeved with a limiting device, and the limiting device is used for limiting a fabric roll; the trigger part is slidably connected to one end of the limiting frame and used for judging whether the conveyed fabric deviates or not, and the supporting device is installed at one end of the trigger part. Signals are transmitted through the triggering parts, so that the supporting device at the position of the other triggering part is controlled to clamp and pull the fabric to move, when the triggering part sending out the signals does not send out the signals, it is indicated that the two sides of the fabric are flush with the two sides of the fabric roll at the moment, and therefore the fabric is automatically adjusted; and the problems of virtual winding or fabric loss caused by excessive stress on one side of a semi-finished fabric roll and the like are reduced.

Description

Technical Field

[0001] The present invention relates to the technical field of fabric winding, in particular to a winding device and method for fabric production. Background Art

[0002] Fabric winding is a key process in the textile industry, which can be divided into two methods: manual and mechanical. Manual winding is suitable for small batch processing. It is necessary to maintain uniform tension and avoid creases. It is recommended to lay the fabric flat and then roll it into a tube for upright storage. Industrial winding relies on professional equipment.

[0003] Existing fabrics require repeated processing and shaping with multiple processes, which results in semi-finished fabrics. When the semi-finished fabrics are wound, a winder is required. However, the existing winder cannot determine whether the semi-finished fabric being wound is offset, resulting in the two end surfaces of the rolled semi-finished fabric not being flat, resulting in false winding or excessive force on one side of the semi-finished fabric roll, resulting in fabric loss here. Summary of the Invention

[0004] The present invention provides a winding device and method for fabric production, which has the beneficial effect of being able to adjust the position of the fabric, and solves the problem mentioned in the above background technology that it is impossible to determine whether the semi-finished fabric being wound is offset, thereby causing the two end surfaces of the rolled semi-finished fabric to be uneven, resulting in false winding or excessive force on one side of the semi-finished fabric roll, resulting in fabric loss there.

[0005] The present invention provides the following technical solution: a winding device for fabric production, comprising:

[0006] base;

[0007] a winding rod rotatably connected to one side of the base;

[0008] A limiting device, which is sleeved on the outer surface of the reeling rod and is used to limit the position of the fabric roll;

[0009] A trigger component is slidably connected to one end of the limit frame, and is used to determine whether the fabric being transported is offset;

[0010] A supporting device is mounted on one end of the trigger component, and the trigger component controls the supporting device to move and contact the fabric;

[0011] The support device includes a support bar installed at one end of the trigger component, one side of the support bar is rotatably connected to a roller rod, and one end of the roller rod is provided with a plurality of spray holes, which spray atomized liquid onto the fabric.

[0012] As an optional solution of the winding device for fabric production of the present invention, there are two supporting devices, and the two supporting devices are respectively in contact with the two ends of the fabric;

[0013] The upper end of the support bar is provided with a second air bag for contacting the fabric.

[0014] As an optional solution of the winding device for fabric production of the present invention, wherein: the limiting device includes a baffle mounted on the outer surface of the base, a pressure strip is slidably connected to one side of the baffle, and the lower end surface of the pressure strip is used to abut against the fabric roll;

[0015] The lower end of the pressing strip is also rotatably connected to a paddle, and the paddle is used to paddle the fabric and push it upward.

[0016] As an optional solution of the winding device for fabric production of the present invention, wherein: a first air bag is provided inside the press strip;

[0017] The lower end of the paddle is rotatably connected to a first roller for reducing friction between the paddle and the fabric.

[0018] As an optional solution of the winding device for fabric production described in the present invention, the trigger component includes a second extending frame installed at one end of the limiting device, and a clamping plate is installed at one end of the second extending frame, and the fabric is used to pass through the clamping plate, and a force plate is installed on one side of the clamping plate.

[0019] As an optional solution of the winding device for fabric production of the present invention, a second roller is installed on the upper end of the clamping plate, and the second roller is used to contact the fabric.

[0020] As an optional solution of the fabric production winding device of the present invention, wherein: the trigger component further includes a slider slidably connected to the interior of the limit frame, one end of the slider is rotatably connected to the first extension frame, and a second torque spring is connected between the slider and the first extension frame;

[0021] A first short shaft is installed at one end of the first extending frame, a rotating frame is installed at the lower end of the first short shaft, and the lower end of the supporting bar is connected to the upper end of the rotating frame.

[0022] As an optional solution of the winding device for fabric production described in the present invention, it further includes a driving component, which is installed at one end of the base, and one end of the driving component is connected to one end of the slider.

[0023] As an optional solution of the present invention, the fabric production winding device, wherein: the internal portion of the baffle is provided with a spring, the bead and the baffle are connected by a spring;

[0024] A first torsion spring is further installed inside the pressure strip, and the upper end of the shift plate is connected to the pressure strip via the first torsion spring.

[0025] The present invention also provides a method for processing a winding device for fabric production, comprising the following steps:

[0026] The semi-finished fabric is fixed on the outer surface of the winding rod, and the winding rod is driven to rotate by the motor, and the winding rod drives the semi-finished fabric to be wound on the outer surface of the winding rod;

[0027] When the two sides of the fabric are offset from the two sides of the fabric roll, a signal is transmitted through the trigger component, thereby controlling the support device at the position of another trigger component to clamp and pull the fabric to move;

[0028] The spray hole at one end of the roller sprays atomized liquid onto the fabric, which increases the tensile strength of the fabric. Since the roller is rotating, it can spray a large area of ​​the fabric.

[0029] The inflated second airbag comes into contact with the fabric, thereby clamping the fabric. When the fabric is subjected to a large pulling force, the fabric will squeeze the second airbag, allowing the second airbag to slide away from the fabric without damaging the fabric.

[0030] Use the paddle to push the fabric on the top of the fabric roll upwards, so that a larger gap is created between the fabric roll and the fabric, reducing the friction between the fabric and the fabric roll;

[0031] Complete the winding.

[0032] The present invention has the following beneficial effects:

[0033] 1. The winding device and method for fabric production transmit signals through a trigger component, thereby controlling a support device at the position of another trigger component to clamp and pull the fabric to move. When the trigger component that sends the signal no longer sends the signal, it indicates that the two sides of the fabric are now flush with the two sides of the fabric roll. In this way, the fabric is automatically adjusted to reduce problems such as false winding or excessive force on one side of the semi-finished fabric roll, which leads to fabric loss at this location.

[0034] 2. The winding device and method for fabric production spray atomized liquid onto the fabric through a nozzle at one end of a rotating roller rod, thereby increasing the tensile strength of the fabric. Moreover, since the roller rod is rotating for spraying, the roller rod can spray a large area of ​​the fabric, thereby reducing the occurrence of fabric being pulled and damaged.

[0035] 3. The winding device and method for fabric production use a rotating plate to shift the fabric at the upper end of the fabric roll upward, thereby creating a larger gap between the fabric roll and the fabric. At this time, the two support bars are moved to drive the fabric to move its position, thereby reducing the friction between the fabric and the fabric roll, and further reducing the occurrence of fabric being pulled and damaged. BRIEF DESCRIPTION OF THE DRAWINGS

[0036] Figure 1 It is a schematic structural diagram of the present invention as a whole.

[0037] Figure 2 Schematic diagram of the structure of the support device of the present invention.

[0038] Figure 3 Schematic diagram of the structure of the limiting device of the present invention.

[0039] Figure 4 It is a cross-sectional view of the layering strip of the present invention.

[0040] Figure 5 It is a structural schematic diagram of the trigger component of the present invention.

[0041] Figure 6 It is a structural schematic diagram of the supporting device and triggering component of the present invention.

[0042] In the figure: 1. Base; 2. Winding rod;

[0043] 3. Limiting device; 31. Baffle; 32. Pressure strip; 33. Spring; 34. Paddle; 35. First roller; 36. First airbag; 37. First torque spring;

[0044] 4. Limiting frame;

[0045] 5. Trigger component; 51. Slider; 52. First extension frame; 53. Second torque spring; 54. First short shaft; 55. Rotating frame; 56. Second extension frame; 57. Clamp; 58. Force plate; 59. Second roller;

[0046] 6. Support device; 61. Support bar; 62. Roller rod; 63. Spray hole; 64. Second airbag;

[0047] 7. Driving components. DETAILED DESCRIPTION

[0048] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0049] Example 1

[0050] See also Figure 1-Figure 2 , wherein a winding device for fabric production comprises:

[0051] Base 1;

[0052] The winding rod 2 is rotatably connected to one side of the base 1;

[0053] The limiting device 3 is sleeved on the outer surface of the winding rod 2 and is used to limit the fabric roll;

[0054] A trigger component 5 is slidably connected to one end of the limit frame 4 and is used to determine whether the fabric being transported is offset;

[0055] The supporting device 6 is mounted on one end of the trigger component 5, and the trigger component 5 controls the supporting device 6 to move and contact the fabric;

[0056] The supporting device 6 includes a supporting bar 61 installed at one end of the trigger component 5. One side of the supporting bar 61 is rotatably connected to a roller rod 62. One end of the roller rod 62 is provided with a plurality of spray holes 63, and the spray holes 63 spray atomized liquid onto the fabric.

[0057] according to Figure 1 As shown, the semi-finished fabric is fixed on the outer surface of the winding rod 2, and then the winding rod 2 is driven to rotate by the motor, and the winding rod 2 drives the semi-finished fabric to be wound around the outer surface of the winding rod 2, so as to achieve winding. When the rolled fabric roll needs to be transferred to the next process, the sliding base 1 and the winding rod 2 installed at the lower end of the base 1 are used to move the semi-finished fabric roll to the next process.

[0058] according to Figure 1 and Figure 2 As shown, the distance between the two trigger components 5 is adjusted so that the distance between the two trigger components 5 is equal to the width of the fabric;

[0059] The fabric is assisted in transmission by the trigger component 5, and the two sides of the fabric pass through the trigger component 5. When the two sides of the fabric are offset from the two sides of the fabric roll, due to the tension in the fabric, when the fabric is offset, the offset fabric will squeeze one trigger component 5, so a signal is transmitted through the trigger component 5, thereby controlling the support device 6 at the position of the other trigger component 5 to clamp and pull the fabric to move. When the trigger component 5 that sends a signal no longer sends a signal, it indicates that the two sides of the fabric are now flush with the two sides of the fabric roll, thereby realizing automatic adjustment of the fabric, reducing the problems of false winding or excessive force on one side of the semi-finished fabric roll causing fabric loss there.

[0060] Since the semi-finished fabric is relatively fragile and has tension in the fabric itself, the semi-finished fabric may be damaged when the supporting device 6 pulls the fabric. To solve this problem, a roller rod 62 is provided at the upper end of the supporting bar 61. Figure 2 As shown, when the position of the fabric needs to be adjusted, the two support bars 61 are pressed against the upper and lower ends of the fabric to clamp the fabric. Then, according to the signal sent by the trigger component 5, the two support bars 61 are moved in the same direction, thereby driving the fabric to move through the support bars 61, thereby adjusting the fabric.

[0061] It should be noted that when the support bar 61 contacts the fabric, the roller rod 62 is rotated to spray atomized liquid onto the fabric through the spray hole 63 at one end of the roller rod 62, thereby increasing the tensile strength of the fabric. Moreover, since the roller rod 62 is a rotating spraying device, the roller rod 62 can spray a large area of ​​the fabric, thereby reducing the possibility of the fabric being pulled and damaged.

[0062] It should be noted that one end of the roller rod 62 is connected to an asynchronous motor, which drives the roller rod 62 to rotate. An atomizer is installed inside the spray hole 63, and the atomizer is connected to the water storage tank inside the roller rod 62. When the trigger component 5 sends a signal, the atomizer is energized to spray the liquid in the water storage tank out.

[0063] The liquid used is purified water.

[0064] Example 2

[0065] This embodiment is an improvement made on the basis of embodiment 1. For details, please refer to Figure 1-Figure 2 There are two supporting devices 6, and the two supporting devices 6 are respectively against the two ends of the fabric;

[0066] A second air bag 64 for contacting the fabric is installed at the upper end of the support bar 61 .

[0067] according to Figure 2 As shown, in order to increase the friction force of clamping the fabric and reduce the occurrence of damage to the fabric caused by pulling, the inflated second airbag 64 is pressed against the fabric, thereby clamping the fabric through the second airbag 64, and when the fabric is subjected to a large pulling force, the fabric will squeeze the second airbag 64, so that the second airbag 64 is pulled away from the fabric without damaging the fabric;

[0068] It should be noted that one end of the second airbag 64 is connected to the air pump. When the trigger component 5 sends a signal, air is transmitted to the second airbag 64 through the air pump.

[0069] It should be noted that the two support bars 61 are rotatably connected to the trigger component 5, so the two support bars 61 can be rotated and adjusted, so that the position of the support bar 61 can be adjusted at will according to the area of ​​the fabric to be clamped. After the position of the support bar 61 is adjusted, the connection between the support bar 61 and the trigger component 5 is fixed by a pin to avoid the support bar 61 slipping when the two support bars 61 pull the fabric.

[0070] Example 3

[0071] This embodiment is an improvement made on the basis of embodiment 2. For details, please refer to Figures 1-4 The limiting device 3 includes a baffle 31 sleeved on the outer surface of the base 1, and a pressure strip 32 is slidably connected to one side of the baffle 31, and the lower end surface of the pressure strip 32 is used to contact the fabric roll;

[0072] The lower end of the pressing strip 32 is also rotatably connected to a dial plate 34, which is used to push the fabric upward.

[0073] Since there is friction between the fabric and the fabric roll when the two support bars 61 clamp the fabric and pull the fabric, and the friction area is large, there is still a situation where the fabric is damaged due to friction. Figure 3 and Figure 4 As shown, baffles 31 are provided on both sides of the winding rod 2, and the fabric roll is limited by the two baffles 31. When the fabric is offset, the dial plate 34 is rotated to use the dial plate 34 to shift the fabric at the upper end of the fabric roll upward, so that a larger gap is generated between the fabric roll and the fabric. At this time, the two support bars 61 are moved to drive the fabric to move its position, thereby reducing the friction between the fabric and the fabric roll, and further reducing the occurrence of fabric being pulled and damaged.

[0074] Example 4

[0075] This embodiment is an improvement made on the basis of embodiment 3. For details, please refer to Figure 1-Figure 5 , a first air bag 36 is provided inside the pressure strip 32;

[0076] The lower end of the paddle 34 is rotatably connected to a first roller 35 for reducing friction between the paddle 34 and the fabric.

[0077] When the trigger component 5 sends a signal, air is delivered to the first airbag 36 through the air pump, so that the inflated first airbag 36 presses the paddle 34 to swing to one side, so that the paddle 34 moves upward to create a gap between the fabric and the fabric roll;

[0078] Furthermore, in order to better reduce the friction between the paddle 34 and the fabric, a first roller 35 is installed on one side of the paddle 34, so that when the fabric is transported, the friction is reduced by the first roller 35;

[0079] It should be noted that a first torque spring 37 is connected between the paddle 34 and the spring 33 , so when the first airbag 36 no longer contacts the paddle 34 , the paddle 34 is pulled back to its original position by the first torque spring 37 .

[0080] Example 5

[0081] This embodiment is an improvement made on the basis of embodiment 4. For details, please refer to Figures 1-6 The trigger component 5 includes a second extending frame 56 installed at one end of the limiting device 3, and a clamping plate 57 is installed at one end of the second extending frame 56. The fabric is used to pass through the clamping plate 57, and a force plate 58 is installed on one side of the clamping plate 57;

[0082] A second roller 59 is mounted on the upper end of the clamping plate 57 and is used to abut against the fabric;

[0083] The trigger component 5 further includes a slider 51 slidably connected to the interior of the limit frame 4 , one end of the slider 51 is rotatably connected to the first extension frame 52 , and a second torque spring 53 is connected between the slider 51 and the first extension frame 52 ;

[0084] A first short shaft 54 ​​is mounted on one end of the first extending frame 52 , a rotating frame 55 is mounted on the lower end of the first short shaft 54 ​​, and a lower end of the supporting bar 61 is connected to an upper end of the rotating frame 55 .

[0085] according to Figure 5 and Figure 6 As shown, the fabric passes through the clamping plate 57, and two first torque springs 37 are used to limit the two sides of the fabric respectively. Due to the tension in the fabric, when the fabric deviates, it will inevitably squeeze the force plate 58 inside the first torque spring 37, thereby triggering the force plate 58 to send an electrical signal to the driving component 7. The driving component 7 receives the signal and pushes or pulls the slider 51 to move, and the slider 51 drives the first extending frame 52, the rotating frame 55 and the support bar 61 to move, thereby adjusting the position of the fabric.

[0086] The base 1 further includes a driving component 7 , which is mounted on one end of the base 1 , and one end of the driving component 7 is connected to one end of the slider 51 .

[0087] The driving component 7 includes an electric push rod, an air cylinder, a hydraulic cylinder, etc.

[0088] Example 6

[0089] The present invention also provides a method for processing a winding device for fabric production, comprising the following steps:

[0090] The semi-finished fabric is fixed on the outer surface of the winding rod 2, and the winding rod 2 is driven to rotate by the motor, and the winding rod 2 drives the semi-finished fabric to be wound on the outer surface of the winding rod 2;

[0091] When the two sides of the fabric are offset from the two sides of the fabric roll, a signal is transmitted through the trigger component 5, thereby controlling the support device 6 at the position of another trigger component 5 to clamp and pull the fabric to move;

[0092] The spray hole 63 at one end of the roller rod 62 sprays atomized liquid onto the fabric, thereby increasing the tensile strength of the fabric. Moreover, since the roller rod 62 is a rotating spraying device, the roller rod 62 can spray a large area of ​​the fabric.

[0093] The inflated second airbag 64 comes into contact with the fabric, thereby clamping the fabric. When the fabric is subjected to a large pulling force, the fabric will squeeze the second airbag 64, thereby allowing the second airbag 64 to slide away from the fabric without damaging the fabric.

[0094] The fabric on the upper end of the fabric roll is moved upward by using the paddle 34, so that a larger gap is created between the fabric roll and the fabric, thereby reducing the friction between the fabric and the fabric roll;

[0095] Complete the winding.

[0096] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0097] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principles of the present invention. These improvements and modifications should also be regarded as within the scope of protection of the present invention.

Claims

1. A winding device for fabric production, characterized in that: include: Base (1); A winding rod (2), the winding rod (2) being rotatably connected to one side of the base (1); A limiting device (3), the limiting device (3) is sleeved on the outer surface of the reeling rod (2), and the limiting device (3) is used to limit the fabric roll; A trigger component (5), the trigger component (5) being slidably connected to one end of the limiting frame (4), and the trigger component (5) being used to determine whether the fabric being transmitted is offset; A supporting device (6), the supporting device (6) being mounted on one end of the trigger component (5), and the trigger component (5) controlling the supporting device (6) to move and contact the fabric; The support device (6) comprises a support bar (61) mounted on one end of the trigger component (5); one side of the support bar (61) is rotatably connected to a roller rod (62); one end of the roller rod (62) is provided with a plurality of spray holes (63); the spray holes (63) spray atomized liquid onto the fabric.

2. The fabric production winding device according to claim 1, characterized in that: There are two supporting devices (6), and the two supporting devices (6) are respectively in contact with two ends of the fabric; A second air bag (64) for contacting the fabric is installed at the upper end of the support bar (61).

3. The fabric production winding device according to claim 1, characterized in that: The limiting device (3) comprises a baffle (31) sleeved on the outer surface of the base (1), one side of the baffle (31) is slidably connected to a pressure strip (32), and the lower end surface of the pressure strip (32) is used to contact the fabric roll; The lower end of the pressure strip (32) is also rotatably connected to a dial plate (34), and the dial plate (34) is used to dial the fabric and push it upward.

4. The fabric production winding device according to claim 3, characterized in that: A first air bag (36) is provided inside the pressure strip (32); The lower end of the paddle (34) is rotatably connected to a first roller (35) for reducing friction between the paddle (34) and the fabric.

5. The fabric production winding device according to claim 4, characterized in that: The trigger component (5) comprises a second extending frame (56) mounted on one end of the limiting device (3), a clamping plate (57) being mounted on one end of the second extending frame (56), the fabric being used to pass through the clamping plate (57), and a force-bearing plate (58) being mounted on one side of the clamping plate (57).

6. The fabric production winding device according to claim 5, characterized in that: A second roller (59) is mounted on the upper end of the clamping plate (57), and the second roller (59) is used to contact the fabric.

7. The fabric production winding device according to claim 5, characterized in that: The trigger component (5) further comprises a slider (51) slidably connected to the interior of the limiting frame (4); one end of the slider (51) is rotatably connected to the first extension frame (52); a second torque spring (53) is connected between the slider (51) and the first extension frame (52); A first short shaft (54) is mounted on one end of the first extension frame (52), a rotating frame (55) is mounted on the lower end of the first short shaft (54), and the lower end of the support bar (61) is connected to the upper end of the rotating frame (55).

8. The fabric production winding device according to claim 7, characterized in that: It also includes a driving component (7), which is mounted on one end of the base (1), and one end of the driving component (7) is connected to one end of the slider (51).

9. The fabric production winding device according to claim 4, characterized in that: The baffle (31) is internally mounted with a spring (33), and the bead (32) is connected to the baffle (31) via a spring (33); A first torque spring (37) is also installed inside the pressure strip (32), and the upper end of the shift plate (34) is connected to the pressure strip (32) via the first torque spring (37).

10. A processing method using a winding device for fabric production, characterized in that: The following steps are involved: The semi-finished fabric is fixed on the outer surface of the winding rod (2), and the winding rod (2) is driven to rotate by a motor, so that the winding rod (2) drives the semi-finished fabric to be wound on the outer surface of the winding rod (2); When the two sides of the fabric are offset from the two sides of the fabric roll, a signal is transmitted through the trigger component (5), thereby controlling the support device (6) at the position of another trigger component (5) to clamp and pull the fabric to move; The spray hole (63) at one end of the roller rod (62) sprays the atomized liquid onto the fabric, thereby increasing the tensile strength of the fabric through the liquid, and because the roller rod (62) is a rotating spraying device, the roller rod (62) can spray a large area of ​​the fabric; The expanded second airbag (64) is pressed against the fabric, thereby clamping the fabric through the second airbag (64), and when the fabric is subjected to a large pulling force, the fabric will squeeze the second airbag (64), thereby allowing the second airbag (64) to be removed from the fabric without damaging the fabric; Using the dial plate (34) to dial the fabric at the upper end of the fabric roll upwards, a larger gap is generated between the fabric roll and the fabric, thereby reducing the friction between the fabric and the fabric roll; Complete the winding.

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