Automatic concrete vibrating device
By designing an automatic concrete vibration device with a motor-driven conveyor wheel and a cylinder for width adjustment, the problem of existing devices being unable to adjust length and width has been solved, enabling effective vibration of concrete with varying depths and widths, thus improving its application range and production efficiency.
Patent Information
- Application Number
- CN202511131734.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-13
- Publication Date
- 2025-10-24
- Estimated Expiration
- 2045-08-13
AI Technical Summary
Existing concrete vibrating devices have difficulty adjusting the length and width of the vibrating components, making it difficult to effectively vibrate concrete surfaces with varying depths and widths, thus limiting their application.
An automatic concrete vibration device was designed, comprising a No. 1 positioning plate, a No. 2 positioning plate, a vibrating host, a transmission pipe, a vibrating rod, a motor, a cylinder, and a moving mechanism. The motor drives the conveyor wheel to rotate, which in turn moves the vibrating rod. The cylinder adjusts the width of the device, and the moving mechanism enables horizontal movement and leveling, thus achieving the vibration of concrete of different depths and widths.
It enables automatic vibration of concrete of different depths and widths, improves the application range and vibration quality of the vibration device, reduces the difficulty of operation, and increases production efficiency.
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Figure CN120625892B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of concrete automatic vibrating device, and particularly relates to a concrete automatic vibrating device BACKGROUND
[0002] When the concrete mixed by the concrete mixer is poured into a component, the bubbles in the concrete must be removed, and the concrete must be tamped to make the concrete dense and combined, and eliminate the honeycomb and pitted surface of the concrete, so as to improve the strength of the concrete and ensure the quality of the concrete component. The process of removing the bubbles in the concrete and tamping the concrete is the concrete vibrating. However, the vibrating work of most existing concrete pouring sites is manually performed by holding the device to vibrate the concrete, and the turning and moving of the device are completed by manual operation, and the operation process requires certain skills. Therefore, a concrete vibrating device is needed, which can greatly save the manual operation force, reduce the use difficulty, and improve the production efficiency.
[0003] The Chinese patent with the publication number CN111910928B discloses a concrete vibrating device, which comprises a vibrating roller group, an elastic assembly, a vibrating driving mechanism, a support frame, a turning mechanism and a moving source mechanism. The turning mechanism is installed on the support frame, and the working ends of the turning mechanism are located at the head and tail of the support frame, respectively. The vibrating roller group is located at the head of the support frame. The elastic assembly has two elastic assemblies. The vibrating roller group is connected with the working ends of the turning mechanism through the two elastic assemblies. The vibrating driving mechanism is located at the head of the support frame, and the vibrating driving mechanism is installed on the working end of the turning mechanism. The output end of the vibrating driving mechanism is connected with the stress end of the vibrating roller group. The moving source mechanism is located at the tail of the support frame, and the moving source mechanism is connected with the working end of the turning mechanism. The technical solution can greatly save the manual operation force, reduce the use difficulty, and improve the production efficiency.
[0004] However, the existing vibrating device has the following problems:
[0005] In the existing technology, when the concrete is vibrated, the length of the vibrating part is limited and difficult to adjust, so that the vibrating device is difficult to vibrate the concrete with large depth, thereby causing the use of the vibrating device to be greatly limited.
[0006] When the concrete is vibrated, the width of the concrete vibrating device is fixed and difficult to adjust, so that the vibrating device is difficult to move on the ground with a width or a narrow width, thereby causing the use environment of the concrete vibrating device to be greatly limited. SUMMARY
[0007] The technical problem to be solved by the present application is to overcome the shortcomings of the existing technology, and to provide a concrete automatic vibrating device.
[0008] In order to solve the above technical problems, the concrete automatic vibrating device provided by the present application comprises a first positioning plate and a second positioning plate, a first limiting column is fixedly connected to the outside of the first positioning plate, a supporting plate is fixedly connected to the outside of the first positioning plate, a vibrating host is fixedly installed at the top of the supporting plate, a conducting pipe is fixedly sleeved on the side of the vibrating host, a vibrating rod is fixedly sleeved on one end of the conducting pipe, a first control seat is fixedly sleeved on the outside of the first limiting column, a first motor is fixedly installed on the side of the first control seat, a conveying wheel is fixedly sleeved on the output shaft of the first motor, and a positioning wheel is movably sleeved in the first control seat.
[0009] Preferably, the conducting pipe is movably sleeved in the conveying wheel, and the conducting pipe is in close contact with the side of the positioning wheel.
[0010] Preferably, a second control seat is movably sleeved on the outside of the first limiting column, a tension spring is fixedly connected to the side of the second control seat, one end of the tension spring is fixedly connected to the side of the second positioning plate, a transverse moving mechanism is arranged on the side of the first positioning plate, a bearing seat is fixedly connected to the bottom of the first positioning plate, a second limiting column is fixedly connected to the side of the first positioning plate, a moving mechanism is arranged on the side of the bearing seat, a sliding ball is movably sleeved on the bottom of the supporting plate, and a leveling mechanism is arranged on the bottom of the second positioning plate.
[0011] Preferably, the transverse moving mechanism comprises a first air cylinder, the first air cylinder is fixedly installed on the side of the bearing seat, one end of the first air cylinder is fixedly connected with a first bearing column, a limiting sleeve is movably sleeved on the outside of the first bearing column, a second bearing column is movably sleeved in the limiting sleeve, and the second bearing column is fixedly connected with a second air cylinder at one end.
[0012] Preferably, the second limiting column is movably sleeved in the second positioning plate, and the number of the second limiting columns is four.
[0013] Preferably, the moving mechanism comprises a second motor, the second motor is fixedly installed on the side of the bearing seat, a first gear is fixedly sleeved on the output shaft of the second motor, a moving wheel is movably sleeved on the bottom of the bearing seat, a second gear is fixedly sleeved on the side of the moving wheel, the second gear is in meshing connection with the first gear, a limiting groove is formed in the bottom of the moving wheel, and a sliding rail is movably sleeved in the bottom of the limiting groove.
[0014] Preferably, the number of the sliding balls is several, and the several sliding balls are uniformly distributed on the bottom of the supporting plate.
[0015] Preferably, the sliding rail is matched with the limiting groove, and the number of the sliding rails is two, and the two sliding rails are parallel to each other.
[0016] Preferably, the leveling mechanism comprises a positioning block fixedly connected to the bottom of the second positioning plate, a first scraper movably sleeved to the bottom of the positioning block, a second scraper movably sleeved to one end of the first scraper, and the second scraper movably sleeved to the bottom of the first positioning plate.
[0017] The beneficial effects of the present application are as follows:
[0018] By setting the first motor, when the concrete is vibrated, the plurality of first motors are started to drive the plurality of conveying wheels to rotate at a uniform speed, so that the rotating conveying wheels drive the transmission pipe to transmit power, i.e. drive the plurality of vibrating rods to move up and down, so that the vibrating rods can quickly move into the concrete, thereby achieving the effect of automatic vibration of concrete at different depths, thereby avoiding the problem that the vibrating parts are difficult to adjust and extend, resulting in difficulty in vibrating concrete with large depth, thereby improving the use range of the vibrating device.
[0019] By setting the horizontal moving mechanism, when different width concrete needs to be vibrated, the first cylinder and the second cylinder are started to drive the first positioning plate and the second positioning plate to separate through the first load-bearing column and the second load-bearing column, thereby achieving the width adjustment effect of the vibrating device, so that the vibrating device can vibrate different width concrete, thereby avoiding the problem that the vibrating device is difficult to move on the surface of concrete with different widths when the width is fixed, thereby improving the universality of the use range of the vibrating device.
[0020] By setting the moving mechanism, when the concrete needs to be vibrated in a large range, the second motor is started to drive the second gear to rotate through the first gear, i.e. drive the moving wheel to rotate, so that the moving wheel drives the vibrating host to move horizontally through the first positioning plate, thereby achieving the horizontal movement effect of the plurality of vibrating rods, so that the plurality of vibrating rods can move and vibrate the concrete, thereby facilitating the automatic vibration of the large range concrete. BRIEF DESCRIPTION OF DRAWINGS
[0021] Figure 1 It is a front view of the concrete automatic vibrating device of the present application.
[0022] Figure 2 It is a side view of the first control seat in the concrete automatic vibrating device of the present application.
[0023] Figure 3 It is a top view of the second control seat in the concrete automatic vibrating device of the present application.
[0024] Figure 4 It is a bottom view of the support plate in the concrete automatic vibrating device of the present application.
[0025] Figure 5 is a front view of a moving mechanism in the automatic concrete vibrating device of the present application;
[0026] Figure 6 is a front view of a leveling mechanism in the automatic concrete vibrating device of the present application;
[0027] Figure 7 is a front view of a transverse moving mechanism in the automatic concrete vibrating device of the present application.
[0028] The names of the components corresponding to the respective marks in the above-mentioned drawings are as follows:
[0029] 1. No. 1 positioning plate; 2. No. 2 positioning plate; 3. No. 1 limiting column; 4. Support plate; 5. Vibrating main machine; 6. Conduction pipe; 7. Vibrating rod; 8. No. 1 control seat; 9. No. 1 motor; 10. Conveying wheel; 11. Positioning wheel; 12. No. 2 control seat; 13. Tension spring;
[0030] 14. Transverse moving mechanism; 141. No. 1 air cylinder; 142. No. 1 bearing column; 143. Limiting sleeve; 144. No. 2 bearing column; 145. No. 2 air cylinder; 15. Bearing seat; 16. No. 2 limiting column;
[0031] 17. Moving mechanism; 171. No. 2 motor; 172. No. 1 gear; 173. Moving wheel; 174. No. 2 gear; 175. Limiting groove; 176. Slide rail; 18. Sliding ball;
[0032] 19. Leveling mechanism; 191. Positioning block; 192. No. 1 scraper; 193. No. 2 scraper. DETAILED DESCRIPTION
[0033] The specific embodiments of the present application will be further described in detail below in conjunction with the drawings.
[0034] As Figures 1-3The utility model provides a kind of concrete automatic vibrating device shown, the utility model provides a kind of concrete automatic vibrating device, including No. 1 locating plate 1 and No. 2 locating plate 2, the outside fixed connection of No. 1 locating plate 1 has one limit post 3, the outside fixed connection of No. 1 locating plate 1 has support plate 4, the top of support plate 4 is fixedly installed with vibrating host 5, the side of vibrating host 5 is fixedly sleeved with conducting pipe 6, one end of conducting pipe 6 is fixedly sleeved with vibrating rod 7, the outside fixed sleeve of one limit post 3 has one control seat 8, one control seat 8 is fixedly installed with one motor 9 on side, the output shaft of one motor 9 is fixedly sleeved with conveying wheel 10, the inside movable sleeve of one control seat 8 has locating wheel 11;Conducting pipe 6 movable sleeve is in the inside of conveying wheel 10, and the side of conducting pipe 6 and locating wheel 11 is in close contact;By setting one motor 9, when in concrete vibrating, start multiple one motor 9, so that multiple one motor 9 can drive multiple conveying wheel 10 rotation at uniform speed, promote multiple rotating conveying wheel 10 to drive conducting pipe 6 to drive, i.e. drive multiple vibrating rod 7 to move up and down, so that vibrating rod 7 can be moved to the inside of concrete quickly, to reach the concrete automatic vibrating effect of different depth, to avoid the problem that vibrating component is difficult to adjust extension and leads to difficult to vibrate concrete of large depth, to improve the use range of vibrating device.
[0035] Please refer to Figures 1-5 The outside movable sleeve of one limit post 3 has No. 2 control seat 12, the side of No. 2 control seat 12 is fixedly connected with tension spring 13, one end of tension spring 13 is fixedly connected on the side of No. 2 locating plate 2, the side of No. 1 locating plate 1 is provided with horizontal moving mechanism 14, the bottom of No. 1 locating plate 1 is fixedly connected with bearing seat 15, the side of No. 1 locating plate 1 is fixedly connected with No. 2 limit post 16, the side of bearing seat 15 is provided with moving mechanism 17, the bottom of support plate 4 is movably sleeved with sliding ball 18, the bottom of No. 2 locating plate 2 is provided with leveling mechanism 19;By setting tension spring 13, when the distance between multiple No. 2 control seat 12 needs to be adjusted, No. 2 control seat 12 can compress tension spring 13, to reach the equal-distance compression effect between multiple No. 2 control seat 12, when multiple No. 2 control seat 12 is unfolded, tension spring 13 can push multiple No. 2 control seat 12 to disperse evenly, to improve the uniformity when multiple No. 2 control seat 12 aggregates and disperses.
[0036] Please refer to Figure 4 、 Figure 5 And Figure 7The horizontal moving mechanism 14 comprises a first cylinder 141 fixedly installed on the side of the bearing seat 15, one end of the first cylinder 141 is fixedly connected with a first bearing column 142, the outer part of the first bearing column 142 is movably sleeved with a limiting sleeve 143, the inner part of the limiting sleeve 143 is movably sleeved with a second bearing column 144, one end of the second bearing column 144 is fixedly connected with a second cylinder 145; by arranging the horizontal moving mechanism 14, when different width concrete vibration is needed, the first cylinder 141 and the second cylinder 145 are started, so that the first cylinder 141 and the second cylinder 145 can push the first positioning plate 1 and the second positioning plate 2 to separate through the first bearing column 142 and the second bearing column 144, so as to achieve the width adjustment effect of the vibration device, so that the vibration device can vibrate the concrete of different widths, thereby avoiding the problem that the vibration device cannot move on the concrete surface with different widths when the width is fixed, thereby improving the universality of the vibration device.
[0037] Please refer to Figure 1 and Figure 4 The second limiting column 16 is movably sleeved in the inner part of the second positioning plate 2, and the number of the second limiting column 16 is four; by arranging the second limiting column 16, when the distance between the first positioning plate 1 and the second positioning plate 2 is adjusted, the second limiting column 16 can limit the movement of the first positioning plate 1 and the second positioning plate 2, so as to avoid the problem that the first positioning plate 1 and the second positioning plate 2 are inclined and deviated when moving, thereby improving the stability when the width of the vibration device is adjusted.
[0038] Please refer to Figure 4 and Figure 5 The moving mechanism 17 comprises a second motor 171 fixedly installed on the side of the bearing seat 15, a first gear 172 fixedly sleeved on the output shaft of the second motor 171, a moving wheel 173 movably sleeved at the bottom of the bearing seat 15, a second gear 174 fixedly sleeved on the side of the moving wheel 173, the second gear 174 is engagedly connected with the first gear 172, a limiting groove 175 is formed at the bottom of the moving wheel 173, and a sliding rail 176 is movably sleeved at the bottom of the limiting groove 175; by arranging the moving mechanism 17, when the concrete needs to be vibrated in a large range, the second motor 171 is started, so that the second motor 171 can drive the second gear 174 to rotate through the first gear 172, that is, the moving wheel 173 is driven to rotate, so that the moving wheel 173 can drive the vibration host 5 to move horizontally through the first positioning plate 1, thereby achieving the horizontal movement effect of the plurality of vibration rods 7, so that the plurality of vibration rods 7 can vibrate the concrete by moving, thereby facilitating the automatic vibration of the large range of concrete.
[0039] Please refer to Figure 4The number of the sliding balls 18 is several, and the several sliding balls 18 are uniformly distributed on the bottom of the support plate 4; by arranging the sliding balls 18, when the width of the vibrating device is adjusted, the sliding balls 18 can support and limit the horizontally moving support plate 4, so that the problem of friction between the second positioning plate 2 and the support plate 4 when the second positioning plate 2 moves horizontally is avoided, thereby improving the smoothness of the movement of the second positioning plate 2.
[0040] Please refer to Figure 5 The slide rails 176 are matched with the limiting grooves 175, and the number of the slide rails 176 is two, and the two slide rails 176 are parallel to each other; by arranging the slide rails 176, when the concrete needs to be moved and vibrated, the slide rails 176 are placed on the top of the concrete, so that the slide rails 176 can support and limit the rotationally moving moving wheels 173, thereby avoiding the problem of deviation of the moving wheels 173 when the moving wheels 173 move, and further improving the stability of the vibrating device when the vibrating device moves.
[0041] Please refer to Figure 4 and Figure 6 The leveling mechanism 19 comprises a positioning block 191, the positioning block 191 is fixedly connected to the bottom of the second positioning plate 2, the bottom of the positioning block 191 movably sleeved with a first scraper 192, one end of the first scraper 192 movably sleeved with a second scraper 193, and one end of the second scraper 193 movably sleeved on the bottom of the first positioning plate 1; by arranging the leveling mechanism 19, when the concrete is moved and vibrated, the second positioning plate 2 can drive the first scraper 192 to move horizontally through the positioning block 191, at this time, the horizontally moving first scraper 192 can scrape and smooth the concrete, thereby achieving the leveling effect when the concrete vibration is finished, and further improving the quality of the concrete vibration.
[0042] The working principle of the present application is as follows: when the concrete is vibrated, the plurality of first motors 9 are started, so that the plurality of first motors 9 can drive the plurality of conveying wheels 10 to rotate at a constant speed, so that the rotating conveying wheels 10 can drive the transmission pipe 6 to drive the plurality of vibrating rods 7 to move up and down, so that the vibrating rods 7 can quickly move into the concrete, thereby achieving the effect of automatic vibration of concrete at different depths, thereby avoiding the problem that the vibrating component is difficult to adjust and extend, thereby improving the use range of the vibrating device. When the distance between the plurality of second control seats 12 needs to be adjusted, the second control seat 12 can compress the tension spring 13, thereby achieving the effect of equal distance compression between the plurality of second control seats 12. When the plurality of second control seats 12 are expanded, the tension spring 13 can push the plurality of second control seats 12 to disperse evenly, thereby improving the uniformity of the plurality of second control seats 12 when they are aggregated and dispersed. When different width concrete needs to be vibrated, the first air cylinder 141 and the second air cylinder 145 are started, so that the first air cylinder 141 and the second air cylinder 145 can drive the first positioning plate 1 and the second positioning plate 2 to separate through the first supporting column 142 and the second supporting column 144, thereby achieving the width adjustment effect of the vibrating device, so that the vibrating device can vibrate different width concrete, thereby avoiding the problem that the vibrating device cannot move on the surface of concrete with different widths when the width is fixed, thereby improving the universality of the use range of the vibrating device. When the distance between the first positioning plate 1 and the second positioning plate 2 needs to be adjusted, the second limiting column 16 can limit the movement of the first positioning plate 1 and the second positioning plate 2, so that the problem of inclination and deviation of the first positioning plate 1 and the second positioning plate 2 when they move is avoided, thereby improving the stability of the vibrating device when the width is adjusted. When the concrete needs to be vibrated in a large range, the second motor 171 is started, so that the second motor 171 can drive the second gear 174 to rotate through the first gear 172, that is, drive the moving wheel 173 to rotate, so that the moving wheel 173 can drive the vibrating host 5 to move horizontally through the first positioning plate 1, thereby achieving the horizontal movement effect of the plurality of vibrating rods 7, so that the plurality of vibrating rods 7 can move and vibrate the concrete, thereby facilitating the automatic vibration of the concrete in a large range. When the width of the vibrating device needs to be adjusted, the sliding ball 18 can support and limit the horizontally moving support plate 4, so that the problem of friction between the second positioning plate 2 and the support plate 4 when the second positioning plate 2 moves horizontally is avoided, thereby improving the smoothness of the movement of the second positioning plate 2. When the concrete needs to be moved and vibrated, the slide rail 176 is placed on the top of the concrete, so that the slide rail 176 can support and limit the rotating moving wheel 173, thereby avoiding the problem of deviation of the moving wheel 173 when it moves, thereby improving the stability of the vibrating device when it moves. When the concrete needs to be moved and vibrated, the second positioning plate 2 can drive the first scraper 192 to move horizontally through the positioning block 191,At this time, the first horizontal moving screed 192 can scrape and smooth the concrete, so that the smoothing effect is achieved when the concrete is vibrated, and the quality of the concrete vibration is improved.
[0043] It should be noted that the present application is not limited to the specific structures shown in the above-described embodiments and the accompanying drawings, and various changes can be made within the knowledge of those skilled in the art.
Claims
1. An automatic concrete vibrating device, characterized by comprising: The utility model relates to a vibrating device, including a first positioning plate (1) and second positioning plate (2), the outside fixed connection of first positioning plate (1) has one limit post (3), the outside fixed connection of first positioning plate (1) has support plate (4), the top fixed mounting of support plate (4) has vibrating host computer (5), the side fixed sleeve of vibrating host computer (5) has transmission pipe (6), the one end fixed sleeve of transmission pipe (6) has vibrating rod (7), the outside fixed sleeve of one limit post (3) has one control seat (8), the side fixed mounting of one control seat (8) has one motor (9), the output shaft of one motor (9) fixed sleeve has conveying wheel (10), the inside movable sleeve of one control seat (8) has positioning wheel (11), The transmission pipe (6) is movably sleeved in the inside of conveying wheel (10), and the side of transmission pipe (6) is in close contact with positioning wheel (11); The outside movable sleeve of one limit post (3) has the second control seat (12) same with one control seat (8), the side fixed connection of second control seat (12) has tension spring (13), the side of second positioning plate (2) is fixedly connected to the one end of tension spring (13), and the side of one control seat (8) and second control seat (12) is also fixedly connected with tension spring (13), the side of first positioning plate (1) is provided with horizontal moving mechanism (14), the bottom of first positioning plate (1) is fixedly connected with bearing seat (15), the side of first positioning plate (1) is fixedly connected with second limit post (16), the side of bearing seat (15) is provided with moving mechanism (17), the bottom movable sleeve of support plate (4) has sliding ball (18), the bottom of second positioning plate (2) is provided with leveling mechanism (19), Horizontal moving mechanism (14) drives first positioning plate (1) and second positioning plate (2) to separate, thereby achieving the width adjustment effect of vibrating device.
2. The automatic concrete vibrating device according to claim 1, wherein The horizontal moving mechanism (14) includes a first air cylinder (141), the first air cylinder (141) is fixedly installed on the side of the bearing seat (15), one end of the first air cylinder (141) is fixedly connected with a first bearing column (142), the outside of the first bearing column (142) is movably sleeved with a limiting sleeve (143), the inside of the limiting sleeve (143) is movably sleeved with a second bearing column (144), one end of the second bearing column (144) is fixedly connected with a second air cylinder (145).
3. The automatic concrete vibrating device according to claim 1, wherein The second limit post (16) is movably sleeved in the inside of the second positioning plate (2), and the number of the second limit post (16) is four.
4. The automatic concrete vibrating device according to claim 1, wherein The moving mechanism (17) comprises a No. 2 motor (171) fixedly installed on the side of the load-bearing seat (15), a No. 1 gear (172) fixedly sleeved on the output shaft of the No. 2 motor (171), a moving wheel (173) movably sleeved at the bottom of the load-bearing seat (15), a No. 2 gear (174) fixedly sleeved on the side of the moving wheel (173), the No. 2 gear (174) is in meshing connection with the No. 1 gear (172), a limiting groove (175) is formed at the bottom of the moving wheel (173), and a slide rail (176) is movably sleeved at the bottom of the limiting groove (175).
5. The automatic concrete vibrating device according to claim 1, wherein The number of the sliding balls (18) is several, and the several sliding balls (18) are uniformly distributed on the bottom of the support plate (4).
6. The automatic concrete vibrating device according to claim 4, wherein The slide rail (176) is matched with the limiting groove (175), and the number of the slide rails (176) is two, and the two slide rails (176) are parallel to each other.
7. The automatic concrete vibrating device according to claim 1, wherein The leveling mechanism (19) comprises a positioning block (191) fixedly connected to the bottom of the No. 2 positioning plate (2), a No. 1 scraper (192) movably sleeved to the bottom of the positioning block (191), a No. 2 scraper (193) movably sleeved to one end of the No. 1 scraper (192), and the No. 2 scraper (193) is movably sleeved to the bottom of the No. 1 positioning plate (1).
Citation Information
Patent Citations
A concrete vibrating device
CN111910928B
railway ballast tamping machine
CH395161A
Laminated slab long line platform automatic production system and production process thereof
CN115383895A