Multifunctional aluminum alloy roughness measuring jig

By designing a multifunctional aluminum alloy roughness measurement fixture, the problem that existing equipment cannot effectively measure parts with curvature is solved. Efficient and accurate measurement of various parts is achieved, avoiding product scratches and measurement errors.

CN120628013AInactive Publication Date: 2025-09-12HANGZHOU POLYTECHNIC
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Patent Information

Application Number
CN202510904750.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-07-01
Publication Date
2025-09-12
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Existing contact and non-contact surface roughness measurement equipment has limitations and high costs. It cannot effectively measure the inner and outer diameters of products with curvature and is prone to scratching products.

Method used

A multifunctional aluminum alloy roughness measurement fixture is designed, which includes an adjustable measuring mechanism, a replaceable part positioning device and an adjustable roughness measuring instrument. It can adapt to the fixation and measurement of parts of different shapes and meet various measurement needs through measurement methods such as lifting, rotation and deflection.

Benefits of technology

It realizes the wide adaptability of roughness detection for a variety of parts, avoids product scratches, reduces measurement errors, and adapts to the needs of various measurement angles and positions.

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Abstract

The invention discloses a multifunctional aluminum alloy roughness measuring jig, and relates to the technical field of roughness detection, the multifunctional aluminum alloy roughness measuring jig comprises a base, the base comprises a base and a support frame arranged on the base, and the support frame is provided with an adjustable measuring mechanism; the adjustable measuring mechanism comprises a height indicating seat which is arranged on the supporting frame in a height-adjustable mode, the supporting frame is provided with an elevation graduated scale line matched with the height indicating seat, and the height indicating seat is provided with a telescopic horizontal rotating shaft capable of rotating along the axis. A deflectable movable support is arranged at the end of the horizontal rotating shaft, a roughness measuring instrument is arranged on the movable support, and a replaceable part positioning device is further arranged on the base. The device can be suitable for roughness detection of various parts, and measurement is convenient.
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Description

Technical Field

[0001] The present application relates to the field of detection and measurement technology, and in particular to a multifunctional aluminum alloy roughness measurement tool. Background Art

[0002] A surface roughness meter is a benchtop instrument used to assess the surface quality of parts. It can measure the surface roughness of a wide range of parts, including flat surfaces, inclined surfaces, external cylindrical surfaces, internal bores, deep grooves, and bearing raceways, achieving versatile and precise surface roughness measurement. Surface roughness measurement can be broadly categorized into contact and non-contact methods. Contact measurement methods primarily include comparison, die impression, and stylus methods. Existing contact-assisted measurement equipment has limitations due to its limited measurement angle. While handheld roughness meters overcome these limitations, they require the instrument to be placed horizontally on the surface of a horizontally positioned product, which can easily lead to scratches and large measurement errors. Furthermore, when measuring the inner and outer diameters of curved parts, the instrument lacks a surface to rest on, making it impossible to measure the roughness of these surfaces, thus failing to meet customer requirements. Commonly used non-contact measurement methods include light sectioning, real-time holography, speckle pattern analysis, astigmatism, optical heterodyning, AFM, and optical sensors. Consequently, these methods are complex and costly. Summary of the Invention

[0003] In view of this, the present application provides a multifunctional aluminum alloy roughness measurement fixture, which can solve the roughness detection of various parts and has a wide range of adaptability.

[0004] To achieve the above object, the present invention provides the following technical solutions: A multifunctional aluminum alloy roughness measurement fixture comprises: a base, the base comprising a base and a support frame disposed on the base, the support frame being provided with an adjustable measuring mechanism, the adjustable measuring mechanism comprising a height-adjustable height indicator seat disposed on the support frame, the support frame having an elevation scale line cooperating with the height indicator seat, the height indicator seat being provided with a retractable horizontal shaft rotatable along an axis, the end of the horizontal shaft being provided with a deflectable movable bracket, the movable bracket being provided with a roughness measuring instrument, and the base being further provided with a replaceable part positioning device.

[0005] Furthermore, the part positioning device is a planar workbench or a rotary workbench or a clamping claw assembly for holding a sphere.

[0006] Furthermore, an adjusting assembly is provided on the base, and a clamping mechanism cooperating with the part positioning device is provided on a slider of the adjusting assembly.

[0007] Furthermore, the adjustment assembly also includes a slide rail groove that slidably cooperates with the slider, a limiting groove is provided on the side of the slide rail groove, and the second locking knob passes through the limiting groove and is connected to the slider.

[0008] Furthermore, the clamping mechanism includes a connecting seat connected to the slider, a driving block slidingly arranged on the connecting seat, a driving mechanism that drives the driving block to move back and forth, and a swinging member hinged on the connecting seat. The movement of the driving block can drive the swinging member to swing so that the clamping opening between the swinging member and the connecting seat is reduced.

[0009] Furthermore, the driving mechanism includes a threaded seat fixedly arranged on the connecting seat, a screw threadedly connected to the threaded seat, a rotating block fixedly connected to the screw, and a connecting block rotatably matched with the rotating block, and the connecting block is connected to the driving block.

[0010] Furthermore, the movable bracket is provided with a supporting groove, the roughness measuring instrument is installed in the supporting groove, and the roughness measuring instrument is provided with a measuring contact.

[0011] Furthermore, the measuring contact is made of diamond.

[0012] Furthermore, the horizontal rotating shaft includes a fixed sleeve and a movable shaft that are sleeve-connected, the fixed sleeve is provided with a locking bolt that can resist the movable shaft, the fixed sleeve is rotatably set on the height indicating seat, the height indicating seat is provided with a first locking knob that can resist the fixed sleeve, and the movable bracket is set on the movable shaft.

[0013] Furthermore, the movable shaft is provided with an arc guide groove concentric with the movable bracket, the pendulum block is connected to the movable bracket through the arc guide groove, and the movable shaft is also provided with a sliding limit rod, the limit rod is connected to a pressure plate, and a push spring acting on the pressure plate causes the pressure plate to resist the pendulum block.

[0014] As can be seen from the above technical solution, the advantages of the present invention are: by replacing different part positioning devices, it is convenient to fix parts of different shapes such as cylindrical, annular, spherical, square or diamond shapes. The roughness measuring instrument with an adjustable measuring mechanism that can be raised, lowered, rotated and deflected can adjust the angle and orientation of the roughness measuring instrument, thereby meeting the measurement needs of different measuring surfaces of different parts. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The drawings that constitute a part of this application are used to provide further understanding of this application. The illustrative embodiments of this application and their descriptions are used to explain this application and do not constitute improper limitations on this application.

[0016] Figure 1 Schematic diagram of the overall structure of this embodiment; Figure 2 2 is a schematic structural diagram of the lifting mechanism of this embodiment; Figure 3 yes Figure 1 A schematic diagram of the structure enlargement at point A; Figure 4 yes Figure 1 A magnified schematic diagram of the structure at point B in FIG. Figure 5 yes Figure 4 A schematic diagram of the structure of the swing member; Figure 6 yes Figure 4 A magnified schematic diagram of the structure at position C in FIG; Figure 7 yes Figure 1 Schematic diagram of the enlarged structure at D in the figure.

[0017] Description of the drawings: base 1, support leg 11, lifting mechanism 2, support seat 21, slide rail groove 211, elevation scale line 212, turntable 22, handle 23, screw rod 24, nut 25, lifting seat 26, roller 27, connecting shaft 271, fixing plate 28, height indicator seat 29, first locking knob 291, roughness measuring instrument 3, adjustment component 4, slide rail groove 41, limit groove 411, slider 42, second locking knob 43, Clamping mechanism 5, connecting seat 51, threaded seat 52, handle 53, screw 54, rotating block 55, connecting block 56, retaining ring 57, connecting member 58, driving block 59, guide rail 510, swinging member 520, second hinge shaft 521, first pressing head 522, second pressing head 523, horizontal rotating shaft 6, arc guide groove 61, pressure plate 62, limit rod 63, push spring 64, movable bracket 7, swing block 71, part positioning device 8. DETAILED DESCRIPTION

[0018] In order to make the purpose, technical solutions and advantages of this application more clear, the following further describes this application in detail in conjunction with the embodiments and drawings. Here, the illustrative embodiments of this application and their descriptions are used to explain this application, but are not intended to limit this application.

[0019] refer to Figures 1 to 7 ,like Figure 1As shown, this embodiment provides a multifunctional aluminum alloy roughness measurement fixture, including: a base, the base including a base 1 and a support frame 21 arranged on the base 1, the base 1 is provided with a plurality of legs 11, the support frame 21 is provided with an adjustable measuring mechanism, the adjustable measuring mechanism includes a height-adjustable height indicator seat 29 arranged on the support frame 21, the support frame 21 has a height scale line 212 that cooperates with the height indicator seat 29, the height indicator seat 29 is provided with a retractable horizontal shaft 6 that can rotate along the axis, the end of the horizontal shaft 6 is provided with a deflectable movable bracket 7, the movable bracket 7 is provided with a roughness measuring instrument 3, and the base 1 is also provided with a replaceable part positioning device 8.

[0020] like Figure 1 and Figure 2 As shown, in the embodiment of the present application, a lifting mechanism 2 is provided on the support frame 21, and the lifting mechanism 2 includes a screw rod 24 vertically pivoted on the support frame 21, a nut 25 threadedly connected to the screw rod 24, a turntable 22 connected to one end of the screw rod 24 and a handle 23 connected to the turntable 22, the height indicating seat 29 is connected to the nut 25, and a rotating connecting shaft 271 is provided on the height indicating seat 29, and the roller 27 connected to the connecting shaft 271 rolls along the slide groove 211 provided on the support frame 21 to realize the limiting of the height indicating seat 29. During adjustment, the handle 23 is used to rotate the screw rod 24 to drive the height indicating seat 29 to rise and fall, thereby realizing the height adjustment of the roughness measuring instrument 3.

[0021] In an embodiment of the present application, the part positioning device 8 is a planar workbench or a rotary workbench or a clamping assembly for holding a sphere, wherein the planar workbench may be a workbench with an embedding groove or a clamping assembly; the rotary workbench may include a motor and a turntable connected to the motor, and the turntable is provided with a clamping assembly capable of clamping a cylinder or a ring; the clamping assembly for clamping a sphere may include a base body, a clamping assembly and a horizontal or / and vertical rotation mechanism arranged on the base body for driving the clamping assembly to move.

[0022] like Figure 1 As shown, the base 1 is provided with an adjusting component 4 , and the slider 42 of the adjusting component 4 is provided with a clamping mechanism 5 that cooperates with the part positioning device 8 .

[0023] like Figure 1 and Figure 3As shown, the adjustment component 4 also includes a slide rail groove 41 that slides with the slider 42. A limiting groove 411 is provided on the side of the slide rail groove 41. The second locking knob 43 passes through the limiting groove 411 and is threadedly connected to the slider 42. The second locking knob 43 is used to abut against the slide rail groove 41 to achieve position locking of the slider 42.

[0024] like Figure 1 and Figure 4 As shown, the clamping mechanism 5 includes a connecting seat 51 connected to the slider 42, a driving block 59 slidingly set on the connecting seat 51 through a guide rail 510, a driving mechanism for driving the driving block 59 to move back and forth, and a swinging member 520 hinged on the connecting seat 51 through a second hinge shaft 521. The movement of the driving block 59 can drive the swinging member 520 to swing so that the clamping opening between the swinging member 520 and the connecting seat 51 is reduced, and the part positioning device 8 is located in the clamping opening, so that the part positioning device 8 is easy to replace.

[0025] like Figure 5 As shown, specifically, the swing member 520 is C-shaped, one end of the swing member 520 has a second pressing head 523 that can abut against the inclined surface of the driving block 59, and the other end of the swing member 520 has a first pressing head 522 that can abut against the part positioning device 8.

[0026] like Figure 6 As shown, in the embodiment of the present application, the driving mechanism includes a threaded seat 52 fixedly provided on the connecting seat 51, a screw 54 threadedly connected to the threaded seat 52, a handle 53 connected to one end of the screw 54, a rotating block 55 fixedly connected to the other end of the screw 54, and a connecting block 56 rotatably cooperated with the rotating block 55, the connecting block 56 has a retaining ring 57 for limiting the separation of the rotating block 55 and the connecting block 56, and the connecting block 56 is connected to the driving block 59 through a connecting member 58.

[0027] In the embodiment of the present application, a supporting groove is provided on the movable bracket 7 , the roughness measuring instrument 3 is installed in the supporting groove, and a measuring contact is provided on the roughness measuring instrument 3 .

[0028] In the present application, preferably, the measuring contact is made of diamond.

[0029] In an embodiment of the present application, the horizontal rotating shaft 6 includes a fixed sleeve and a movable shaft that are sleeve-connected. The fixed sleeve is provided with a locking bolt that can be abutted against the movable shaft. The fixed sleeve is rotatably set on the height indicating seat 29. The height indicating seat 29 is provided with a first locking knob 291 that can abut against the fixed sleeve. The movable bracket 7 is set on the movable shaft. The horizontal rotating shaft 6 is retractable and can adjust the axial position of the roughness measuring instrument 3. The rotation of the horizontal rotating shaft 6 can adjust the orientation of the roughness measuring instrument 3. The lifting and lowering of the height indicating seat 29 is used to adjust the height position of the roughness measuring instrument 3. The rotation of the movable bracket 7 can adjust the inclination angle of the roughness measuring instrument 3.

[0030] like Figure 7 As shown, in the embodiment of the present application, the movable shaft is provided with an arc guide groove 61 concentric with the movable bracket 7, and the pendulum block 71 passes through the arc guide groove 61 and is connected to the movable bracket 7. The movable shaft is also provided with a sliding limit rod 63, and the limit rod 63 is connected to a pressure plate 62. A push spring 64 acting on the pressure plate 62 causes the pressure plate 62 to abut against the pendulum block 71. The friction between the pressure plate 62 and the pendulum block 71 is used to prevent the movable bracket 7 from rotating freely, thereby achieving angle adjustment of the movable bracket 7. Preferably, the abutting surface of the pressure plate 62 and the abutting surface of the pendulum block 71 can be configured as mutually meshing tooth surfaces to increase the friction between the pressure plate 62 and the pendulum block 71.

[0031] Specifically, the pushing spring 64 is sleeved on the limiting rod 63 , and the pushing spring 64 is restricted between the pressing plate 62 and the horizontal rotation shaft 6 .

[0032] The above description is merely a preferred embodiment of the present application and is not intended to limit the present application. Those skilled in the art will appreciate that various modifications and variations of the present embodiment are possible. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present application shall be included within the scope of protection of the present application.

Claims

1. A multifunctional aluminum alloy roughness measurement fixture, characterized in that: The invention comprises: a base, the base comprising a base (1) and a support frame (21) arranged on the base (1), the support frame (21) being provided with an adjustable measuring mechanism, the adjustable measuring mechanism comprising a height indicating seat (29) arranged on the support frame (21) and adjustable in height, the support frame (21) being provided with a height scale line (212) cooperating with the height indicating seat (29), the height indicating seat (29) being provided with a retractable horizontal rotating shaft (6) rotatable along an axis, the end of the horizontal rotating shaft (6) being provided with a deflectable movable bracket (7), the movable bracket (7) being provided with a roughness measuring instrument (3), and the base (1) being further provided with a replaceable part positioning device (8).

2. The multifunctional aluminum alloy roughness measurement tool according to claim 1, characterized in that: The part positioning device (8) is a planar workbench or a rotary workbench or a clamping claw assembly for holding a sphere.

3. The multifunctional aluminum alloy roughness measurement tool according to claim 1, characterized in that: An adjusting assembly (4) is provided on the base (1), and a clamping mechanism (5) cooperating with the part positioning device (8) is provided on a slider (42) of the adjusting assembly (4).

4. The multifunctional aluminum alloy roughness measurement tool according to claim 3 is characterized in that: The adjustment assembly (4) further comprises a slide rail groove (41) that is slidably engaged with the slider (42), a limiting groove (411) is provided on a side surface of the slide rail groove (41), and a second locking knob (43) passes through the limiting groove (411) and is connected to the slider (42).

5. The multifunctional aluminum alloy roughness measurement tool according to claim 3, characterized in that: The clamping mechanism (5) includes a connecting seat (51) connected to the slider (42), a driving block (59) slidably arranged on the connecting seat (51), a driving mechanism for driving the driving block (59) to move back and forth, and a swinging member (520) hinged on the connecting seat (51), wherein the movement of the driving block (59) can drive the swinging member (520) to swing, thereby reducing the clamping opening between the swinging member (520) and the connecting seat (51).

6. The multifunctional aluminum alloy roughness measurement tool according to claim 5, characterized in that: The driving mechanism comprises a threaded seat (52) fixedly arranged on the connecting seat (51), a screw (54) threadedly connected to the threaded seat (52), a rotating block (55) fixedly connected to the screw (54), and a connecting block (56) rotatably engaged with the rotating block (55), wherein the connecting block (56) is connected to the driving block (59).

7. The multifunctional aluminum alloy roughness measurement tool according to claim 1, characterized in that: The movable bracket (7) is provided with a supporting groove, the roughness measuring instrument (3) is installed in the supporting groove, and the roughness measuring instrument (3) is provided with a measuring contact.

8. The multifunctional aluminum alloy roughness measurement tool according to claim 3, characterized in that: The measuring contact is made of diamond.

9. The multifunctional aluminum alloy roughness measurement tool according to claim 1, characterized in that: The horizontal rotating shaft (6) includes a fixed sleeve and a movable shaft that are sleeve-connected, the fixed sleeve is provided with a locking bolt capable of abutting against the movable shaft, the fixed sleeve is rotatably arranged on the height indicating seat (29), the height indicating seat (29) is provided with a first locking knob (291) capable of abutting against the fixed sleeve, and the movable bracket (7) is arranged on the movable shaft.

10. The multifunctional aluminum alloy roughness measurement tool according to claim 9, characterized in that: The movable shaft is provided with an arc guide groove (61) concentric with the movable bracket (7), and the pendulum block (71) passes through the arc guide groove (61) and is connected to the movable bracket (7). The movable shaft is also provided with a sliding limit rod (63), and the limit rod (63) is connected to a pressure plate (62). A push spring (64) acting on the pressure plate (62) causes the pressure plate (62) to abut against the pendulum block (71).