Edible mushroom bulk material comprehensive treatment system

Abstract

The invention discloses an edible mushroom bulk material comprehensive treatment system, and relates to the technical field of edible mushroom bulk material sterilization, the edible mushroom bulk material comprehensive treatment system comprises a first bin group, a second bin group, a third bin group and a bagging unit, the first bin group, the second bin group, the third bin group and the bagging unit are sequentially arranged from top to bottom, the first bin group comprises at least two first bins arranged side by side, and the second bin group comprises at least two second bins arranged side by side; the second bin group comprises at least two second bins arranged side by side, and the third bin group comprises at least two third bins arranged side by side; the first bin is used for sterilizing, cooling or caching a base material, the second bin is used for cooling or caching the base material, and the third bin is used for caching and cooling the base material; when steam is introduced into the medium channel in the first bin, heat of the steam in the medium channel in the first bin can be transferred into the material containing cavity in the first bin; a water replenishing device is fixedly arranged on the third bin and is used for replenishing water to the base material in the third bin; the device can realize efficient comprehensive sterilization.

Description

Technical Field

[0001] The present invention relates to the technical field of sterilization of edible fungi bulk materials, in particular to a comprehensive processing system for edible fungi bulk materials. Background Art

[0002] At present, the edible fungus bulk sterilization system is mainly a simple single-tank interconnected mode, that is, 1 sterilization chamber + 1 cooling chamber + 1 buffer chamber: first, the various base materials used to make edible fungus culture media, such as sawdust, bran, bean cake powder, gypsum, lime, etc., are added to the mixer in a certain proportion according to the production variety, and then water is added and stirred evenly. After that, the mixed base materials are transported into the sterilization chamber at the top through a bucket elevator. When the base material base reaches 80-85% of the sterilization chamber volume, the feed valve at the top of the sterilization chamber is closed, and steam is introduced for sterilization. After the sterilization timer ends, the sterilization chamber begins to exhaust and reduce pressure. When the pressure in the chamber returns to zero, the discharge valve at the bottom of the sterilization chamber is opened to discharge the base material in the chamber into the cooling chamber for cooling. When the temperature of the base material in the cooling chamber drops to 25℃~28℃, the discharge valve at the bottom of the cooling chamber is opened to start unloading to the bottom buffer chamber. At the same time, the discharge valve at the bottom of the buffer chamber is also opened to discharge the material into the storage bin of the packaging machine, and the packaging program is started.

[0003] The structure and function design of the existing edible fungus bulk sterilization system are relatively simple, and its design concept and function effectiveness are still in the primary stage: on the one hand, the existing edible fungus bulk sterilization system adopts the process method of direct steam sterilization in the warehouse. After the sterilization time ends, the existing bulk process requires that the moisture content of the base material be controlled at about 58% to 60%. For example, the moisture content of the base material before entering the sterilization warehouse is controlled at 40%. The water required to increase the moisture content of the base material from 40% to 58% to 60% can only be added in the sterilization warehouse. The water in the sterilization warehouse comes from steam conversion, and the conversion amount is difficult to control accurately. It is restricted by multiple factors. The longer the steam direct heating time is, the more obvious the fluctuation of the moisture content is, which makes it difficult to accurately control the moisture content of the base material. As a result, the moisture content of the base material fluctuates, which leads to inconsistent quality standards during the batch production of edible fungus bags. The weight of each batch of bags is different, which has a bad impact on the mushroom (ear) process. In addition, in order to maintain the high temperature environment in the sterilization warehouse, it is necessary to Steam must be continuously introduced from the time the base material enters the sterilization chamber until the sterilization is completed, which can easily lead to a high-temperature, high-pressure atmosphere in the sterilization chamber. Under high temperature and high pressure, the nutrients of the base material are quickly consumed, resulting in varying degrees of carbonization of the base material, which directly causes the bacteria to germinate and colonize slowly after the base material is inoculated, and the feeding effect is poor. In severe cases, the bacteria may not germinate at all, resulting in huge production losses. In addition, it can easily lead to metal fatigue and deformation. These situations have now become normal in production, and reducing the pressure in the chamber will lead to insufficient sterilization temperature and incomplete sterilization. On the other hand, the existing edible fungus bulk sterilization system is inefficient. Because the design concept remains in the primary stage of bulk sterilization, the design and matching functions are simple, the number of chambers is too small, the matching between functional chambers is unreasonable, and the production efficiency is not coordinated, resulting in low efficiency when applied in factories. The above problems have been fully exposed in the current industry practice of bulk sterilization, and the simple design concept, simple structure, and mismatched efficiency between functional chambers seriously restrict the release of production capacity. Summary of the Invention

[0004] The purpose of the present invention is to provide a comprehensive processing system for bulk edible fungi to solve the problems existing in the above-mentioned prior art and to achieve efficient comprehensive sterilization.

[0005] To achieve the above object, the present invention provides the following solutions:

[0006] The present invention provides an integrated processing system for bulk edible fungi, comprising a first bin group, a second bin group, a third bin group, and a bagging machine group. The first bin group, the second bin group, the third bin group, and the bagging machine group are arranged sequentially from top to bottom. The first bin group includes at least two first bins arranged side by side, the second bin group includes at least two second bins arranged side by side, and the third bin group includes at least two third bins arranged side by side. The center line of the first bin is parallel to the center line of the third bin, and the center line of the second bin is perpendicular to the center lines of the first bin and the third bin. The bagging machine group includes at least four bagging machines.

[0007] Any of the first bins can discharge materials into each of the second bins, and any of the second bins can discharge materials into each of the third bins. Any of the third bins is connected to at least two of the bagging machines, and the third bin can discharge materials into the connected bagging machines.

[0008] The first chamber is used for sterilizing, cooling or caching the base material, the second chamber is used for cooling or caching the base material, and the third chamber is used for caching and cooling the base material;

[0009] The first bin, the second bin and the third bin are each provided with a material cavities and medium channels, the material cavities are used to accommodate base materials, and the medium channels are separated from the material cavities;

[0010] The first bin is provided with a cavity inlet and a channel inlet, the cavity inlet can connect the material storage cavity in the first bin with the outside of the first bin, the cavity inlet is used to pass steam into the material storage cavity in the first bin, the channel inlet can connect the medium channel in the first bin with the outside of the first bin, the channel inlet is used to pass steam into the medium channel in the first bin, when steam is passed into the medium channel in the first bin, the heat of the steam in the medium channel in the first bin can be transferred to the material storage cavity in the first bin;

[0011] A water replenisher is fixedly provided on the third bin, and the water replenisher is used to replenish water to the base material in the third bin.

[0012] Preferably, the number of the first bins is three, the number of the second bins is two, the number of the third bins is two, and the number of the bagging machines is four; two of the bagging machines are connected to one of the third bins, and the other two of the bagging machines are connected to another of the third bins.

[0013] Preferably, it also includes four unloading barrels, a first feed valve is fixedly provided in the middle of the top of the first bin, and first discharge valves are fixedly provided at both ends of the bottom of the first bin; a second feed valve is fixedly provided in the middle of the top and at both ends of the second bin, and second discharge valves are fixedly provided at both ends of the bottom of the second bin; a third feed valve is fixedly provided at both ends of the top of the third bin, and a third discharge valve is fixedly provided at both ends of the bottom of the third bin; the six first discharge valves correspond one-to-one with the six second feed valves, and the outlet end of the first discharge valve is fixedly connected and communicated with the inlet end of the second feed valve; the four second discharge valves correspond one-to-one with the four third feed valves, and the outlet end of the second discharge valve is fixedly connected and communicated with the inlet end of the third feed valve; the four third discharge valves correspond one-to-one with the four unloading barrels, and the outlet end of the third discharge valve is fixedly connected and communicated with the inlet end of the unloading barrel; the four unloading barrels and the four bagging machines The transmission chain is connected with the driving sprocket wheel, the transmission gear is connected with the driven sprocket wheel, and the driven sprocket wheel is connected with the driven sprocket wheel to drive the transmission gear of the transmission gear.

[0014] Preferably, the medium channel includes a first channel, a second channel and a plurality of third channels, and the first channel, the second channel and each of the third channels are separated from the material holding cavity; the first channel is opened in the warehouse wall of the first bin, the second bin or the third bin; a stirring shaft is provided in the first bin, the second bin and the third bin, and the interior of the stirring shaft has the second channel; a plurality of shift forks are fixedly provided on the outer wall of the stirring shaft, and the shift forks correspond to the third channels one by one, and the interior of the shift forks has the third channel, and one end of the third channel is connected to the second channel; on the first bin, the channel inlet includes a first inlet and a second inlet, and the first inlet can The first inlet is capable of connecting the first channel in the first bin with the outside of the first bin, the first inlet is used to pass steam into the first channel in the first bin, when steam is passed into the first channel in the first bin, the heat of the steam in the first channel in the first bin can be transferred to the material storage cavity in the first bin, the second inlet is capable of connecting the second channel in the first bin with the outside of the first bin, the second inlet is used to pass steam into the second channel in the first bin, when steam is passed into the second channel in the first bin, the heat of the steam in the second channel and the third channel in the first bin can be transferred to the material storage cavity in the first bin.

[0015] Preferably, the first warehouse is equipped with a steam pipe, the steam pipe includes a main steam inlet pipe, an in-warehouse steam inlet pipe, a first steam inlet pipe and a second steam inlet pipe, a steam inlet being opened at one end of the main steam inlet pipe, the other end of the main steam inlet pipe being fixedly connected and communicated with one end of the first steam inlet pipe and one end of the second steam inlet pipe, a first steam regulating valve being fixedly provided on the main steam inlet pipe; the other end of the first steam inlet pipe is fixedly connected and communicated with the first inlet, and the other end of the second steam inlet pipe is connected and communicated with the second inlet; the first end of the in-warehouse steam inlet pipe is fixedly connected and communicated with the cavity inlet, the second end of the in-warehouse steam inlet pipe is fixedly connected and communicated with the main steam inlet pipe, the second end of the in-warehouse steam inlet pipe is placed between the first steam regulating valve and the steam inlet, and a second steam regulating valve is fixedly provided on the in-warehouse steam inlet pipe; a first thermometer and a first steam flowmeter are fixedly provided on the in-warehouse steam inlet pipe, and a second thermometer and a second steam flowmeter are fixedly provided on the first steam inlet pipe.

[0016] Preferably, the first warehouse, the second warehouse and the third warehouse are all equipped with a cold air system, and the cold air system includes a blower, a cold air fan, a cold air pipe, a cold air pipe bypass valve, a cold air fan inlet pipe, a cold air fan outlet pipe, a cold air fan inlet valve, a cold air fan outlet valve, a first air bag, a first cold air branch pipe, a first cold air pipe inlet valve, a first cold air pipe air elimination inlet valve, a first air filter, a first pressure sensor, a third thermometer, a second cold air branch pipe, a second cold air pipe inlet valve, a second cold air pipe air elimination inlet valve, a second air filter, a second pressure sensor, a fourth thermometer, a first air inlet temperature sensor and a second air inlet temperature sensor;

[0017] One end of the cold air duct is fixedly connected to and communicates with the air outlet of the blower, the other end of the cold air duct is fixedly connected to and communicates with the air inlet of the first air bag, and the cold air pipeline bypass valve is fixedly provided on the cold air duct;

[0018] The first end of the air cooler inlet pipe is fixedly connected to and communicated with the cold air duct, the first end of the air cooler inlet pipe is placed between the blower and the cold air pipeline bypass valve, the second end of the air cooler inlet pipe is fixedly connected to and communicated with the air inlet of the air cooler, and the air cooler inlet valve is fixedly provided on the air cooler inlet pipe;

[0019] The first end of the air cooler outlet pipe is fixedly connected to and communicated with the cold air pipeline, the first end of the air cooler outlet pipe is placed between the first air bag and the cold air pipeline bypass valve, the second end of the air cooler outlet pipe is fixedly connected to and communicated with the air outlet of the air cooler, and the air cooler outlet valve is fixedly provided on the air cooler outlet pipe;

[0020] The first air inlet temperature sensor and the second air inlet temperature sensor are both fixedly mounted on the cold air duct, the first air inlet temperature sensor is placed between the blower and the air cooler inlet pipe, and the second air inlet temperature sensor is placed between the first air bag and the air cooler outlet pipe;

[0021] The first air bag has a first air outlet and a second air outlet;

[0022] One end of the first cold air branch duct is fixedly connected to and communicates with the first air outlet, and the other end of the first cold air branch duct is communicated with the material storage cavity. The first cold air pipeline air elimination inlet valve, the first air filter, the first pressure sensor and the third temperature gauge are fixedly provided on the first cold air branch duct in sequence from the first air outlet to the material storage cavity;

[0023] One end of the second cold air branch pipe is fixedly connected to and communicated with the second air outlet, and the other end of the second cold air branch pipe is communicated with the material storage cavity. The second cold air pipeline air elimination inlet valve, the second air filter, the second pressure sensor and the fourth temperature gauge are fixedly provided on the second cold air branch pipe in sequence from the second air outlet to the material storage cavity.

[0024] Preferably, it also includes an alkali replenisher, the alkali replenisher includes an alkali tank, an alkali replenishment regulating valve and an alkali solution nozzle; the water replenisher includes a sterile water tank, a water replenishment regulating valve and a sterile water nozzle; the alkali tank and the sterile water tank are both fixedly arranged on the top of the third warehouse, the sterile water tank is used to store sterile water, and the alkali tank is used to store alkali solution; the alkali solution nozzle and the sterile water nozzle are both fixedly arranged in the material holding cavity in the third warehouse, the inlet of the alkali replenishment regulating valve is connected to the alkali tank, the outlet of the alkali replenishment regulating valve is connected to the alkali solution nozzle, and the water replenisher The inlet of the regulating valve is connected to the sterile water tank, and the outlet of the water replenishment regulating valve is connected to the sterile water nozzle; the first end of the first warehouse, the first end of the second warehouse and the first end of the third warehouse are all fixedly provided with a first warehouse pH meter and a first warehouse humidity sensor, the second end of the first warehouse, the second end of the second warehouse and the second end of the third warehouse are all fixedly provided with a second warehouse pH meter and a second warehouse humidity sensor, and the bottom of the first warehouse, the bottom of the second warehouse and the bottom of the third warehouse are fixedly provided with several warehouse temperature sensors.

[0025] Preferably, the first warehouse, the second warehouse and the third warehouse are all equipped with a purge system, which includes an air compressor, a compressed air storage tank, an air outlet valve of the compressed air storage tank, an air elimination steam inlet valve of the compressed air pipeline, a third air filter, a compressed air pipeline, a first compressed air branch pipeline, a first compressed air purge valve, a second air bag, a third pressure sensor, a second compressed air branch pipeline, a second compressed air purge valve, a third air bag and a fourth pressure sensor. The inlet of the compressed air storage tank is fixedly connected and communicated with the outlet of the air compressor, and the outlet of the compressed air storage tank is fixedly connected and communicated with one end of the compressed air pipeline.

[0026] The compressed air storage tank outlet valve, the compressed air pipeline air extinguishing steam inlet valve and the third air filter are fixedly arranged on the compressed air pipeline in sequence, and the compressed air storage tank outlet valve is placed between the compressed air storage tank and the compressed air pipeline air extinguishing steam inlet valve;

[0027] The first end of the first compressed air branch pipe is fixedly connected to and communicates with the compressed air pipe, the second end of the first compressed air branch pipe is fixedly arranged at the connection between the first bin and one of the first discharge valves, the connection between the second bin and one of the second discharge valves, or the connection between the third bin and one of the third discharge valves, the second air bag and the first compressed air purge valve are fixedly provided on the first compressed air branch pipe, the second air bag is placed between the third air filter and the first bin, the second bin, or the third bin, the first compressed air purge valve is placed between the second air bag and the first bin, the second bin, or the third bin, and the third pressure sensor is fixedly provided on the second air bag;

[0028] The first end of the second compressed air branch pipe is fixedly connected to and communicated with the compressed air pipe, and the second end of the second compressed air branch pipe is fixedly arranged at the connection between the first bin and another first discharge valve, the connection between the second bin and another second discharge valve, or the connection between the third bin and another third discharge valve. The third air bag and the second compressed air purge valve are fixedly provided on the second compressed air branch pipe. The third air bag is placed between the third air filter and the first bin, the second bin or the third bin. The second compressed air purge valve is placed between the third air bag and the first bin, the second bin or the third bin. The fourth pressure sensor is fixedly provided on the third air bag.

[0029] Preferably, a first jacket is fixedly provided on the outer sides of the inner wall of the first bin, the inner wall of the second bin, and the inner wall of the third bin, and the inner space of the first jacket forms the first channel. The cross section of the first channel is annular. A drain pipe is fixedly provided at the bottom of the first bin, the bottom of the second bin, and the bottom of the third bin, and the drain pipe is communicated with the first channel. A drain ball valve is fixedly provided on the drain pipe.

[0030] The first feed valve, the second feed valve and the third feed valve are all fixedly provided with a second jacket, one of the first discharge valve, one of the second discharge valve and one of the third discharge valve are all fixedly provided with a third jacket, and another of the first discharge valve, another of the second discharge valve and another of the third discharge valve are all fixedly provided with a fourth jacket;

[0031] The first warehouse, the second warehouse, and the third warehouse are all equipped with a water cooling system, and the water cooling system includes a first cold water inlet pipe, a second cold water inlet pipe, a third cold water inlet pipe, a fourth cold water inlet pipe, a fifth cold water inlet pipe, a first cold water outlet pipe, a second cold water outlet pipe, a third cold water outlet pipe, a fourth cold water outlet pipe, and a fifth cold water outlet pipe;

[0032] The first end of the first cold water inlet pipe is a cold water inlet end, the second end of the first cold water inlet pipe is fixedly connected to the bottom of the first bin, the bottom of the second bin, or the bottom of the third bin, the second end of the first cold water inlet pipe is communicated with the first channel, a cold water inlet ball valve and a circulating water flow meter are fixedly provided on the first cold water inlet pipe, and an inlet water temperature sensor is fixedly provided at the connection between the second end of the first cold water inlet pipe and the bottom of the first bin, the bottom of the second bin, or the bottom of the third bin;

[0033] The first end of the first cold water outlet pipe is fixedly connected to the top of the first bin, the top of the second bin, or the top of the third bin, the first end of the first cold water outlet pipe is in communication with the first channel, a cold water outlet ball valve is fixedly provided on the first cold water outlet pipe, and a water outlet temperature sensor is fixedly provided at the connection between the first end of the first cold water outlet pipe and the top of the first bin, the top of the second bin, or the top of the third bin;

[0034] The first end of the second cold water inlet pipe is connected to the first end of the stirring shaft, and the first end of the second cold water inlet pipe can be communicated with the second channel. The first end of the second cold water outlet pipe is connected to the second end of the stirring shaft, and the first end of the second cold water outlet pipe can be communicated with the second channel.

[0035] A first cooling water inlet is formed at the bottom of the second jacket, a first cooling water outlet is formed at the top of the second jacket, one end of the third cooling water inlet pipe is fixedly connected to and communicates with the first cooling water inlet, and one end of the third cooling water outlet pipe is fixedly connected to and communicates with the first cooling water outlet;

[0036] A second cooling water inlet is provided at the bottom of the third jacket, a second cooling water outlet is provided at the top of the third jacket, one end of the fourth cold water inlet pipe is fixedly connected to and communicates with the second cooling water inlet, and one end of the fourth cold water outlet pipe is fixedly connected to and communicates with the second cooling water outlet;

[0037] A third cooling water inlet is provided at the bottom of the fourth jacket, a third cooling water outlet is provided at the top of the fourth jacket, one end of the fifth cold water inlet pipe is fixedly connected and communicated with the third cooling water inlet, and one end of the fifth cold water outlet pipe is fixedly connected and communicated with the third cooling water outlet.

[0038] Preferably, the first warehouse, the second warehouse and the third warehouse are all equipped with an exhaust system, and the exhaust system includes an exhaust warehouse, an air elimination regulating valve, a fifth pressure sensor, an exhaust control valve, a fifth thermometer, a sixth pressure sensor, an exhaust pipe, a vacuum pump, an air flow meter and a cold air outlet pipe. The exhaust warehouse is fixedly arranged at the top of the first warehouse, the top of the second warehouse or the top of the third warehouse, and the exhaust warehouse is communicated with the material storage cavity. The air elimination regulating valve and the fifth pressure sensor are both fixedly arranged on the exhaust warehouse, one end of the exhaust pipe is fixedly connected and communicated with the exhaust warehouse, and the other end of the exhaust pipe is fixedly connected and communicated with the inlet of the vacuum pump. The exhaust control valve, the fifth thermometer and the sixth pressure sensor are fixedly arranged on the exhaust pipe from the exhaust warehouse to the vacuum pump in sequence, one end of the cold air outlet pipe is fixedly connected and communicated with the outlet of the vacuum pump, and the air flow meter is fixedly arranged on the cold air outlet pipe.

[0039] Compared with the prior art, the present invention has achieved the following technical effects:

[0040] The edible fungus bulk material comprehensive processing system provided by the present invention comprises a first bin group, a second bin group, a third bin group and a bagging machine group which are arranged in sequence from top to bottom to form a three-dimensional processing system, wherein the first bin group comprises at least two first bins arranged side by side for sterilizing, cooling or caching the base material, so as to increase the sterilization base number and production efficiency per unit time, the second bin group comprises at least two second bins arranged side by side for cooling or caching the base material, so as to achieve efficient cooling of the sterilized base material, the third bin group comprises at least two third bins arranged side by side for caching and cooling the base material, so as to effectively restrain the base material temperature reversal phenomenon existing in the existing bulk material technology, and a water replenisher is fixedly provided on the third bin, which is used to replenish water to the base material in the third bin, so as to be able to reduce the temperature of the base material after the sterilization. When there is a deviation in moisture, water can be replenished at any time. Among them, in addition to being used for sterilizing the base material, the first warehouse also has the function of cooling or caching the base material. In addition to being used for cooling the base material, the second warehouse also has the function of caching the base material, so that the functions of the first warehouse, the second warehouse and the third warehouse can be flexibly used in combination, and a variety of different processing processes can be realized under different working conditions, thereby improving the flexibility and process richness of the base material processing of the edible fungus bulk material comprehensive processing system provided by this embodiment. The center line of the first warehouse is parallel to the center line of the third warehouse, and the center line of the second warehouse is perpendicular to the center line of the first warehouse and the center line of the third warehouse. The layout is compact and reasonable, which can improve space utilization and reduce layout difficulty. This embodiment provides The comprehensive processing system for bulk edible fungi has been scientifically, efficiently and reasonably planned and designed to completely reorganize the functions of the entire system, maximize the planned production capacity, and form a multi-layer composite full-function body for sterilizing bulk edible fungi, which can achieve efficient and comprehensive sterilization. In the first warehouse, steam is introduced into the material cavity through the cavity inlet to realize direct steam preheating of the base material in the material cavity, so that the base material in the material cavity can be heated up quickly and can reach the set temperature value in a short time, which takes about 16 minutes to 22 minutes to reach 123°C. When the temperature in the material cavity reaches the set value, the system automatically switches to introducing steam into the medium channel through the channel inlet, and the heat of the steam entering the medium channel can be transferred to the material cavity. The steam sterilization process is more gentle than the existing steam direct-through technology, which can not only ensure thorough sterilization, but also effectively shorten the time of introducing steam into the material cavity, effectively solving the various problems caused by the long steam-material contact time of the existing steam direct-through heating sterilization device, and can effectively avoid the carbonization of the base material, and fundamentally avoid the unstable water content fluctuation caused by the long-term contact between steam and base material. In addition, since the sterilization working principle is different from the existing bulk material sterilization process method and principle, the water content of the base material before entering the material cavity can be increased from the current 40% to about 50%.The water required to increase the moisture content of the base material from 50% to 58%-60% is supplemented by the water converted from steam during the direct steam preheating process, which can be accurately detected by a moisture detector. Moreover, after the base material is sterilized and cooled and enters the material storage cavity of the third bin, water can be added to the base material through a water replenisher when the moisture content is insufficient. This can effectively improve the control accuracy of the base material moisture content, thereby more effectively improving the overall quality of the base material after sterilization. The quality of the obtained base material highly meets the requirements for the colonization of edible fungi strains. Therefore, the edible fungi bulk material comprehensive processing system provided by this embodiment breaks through the unreasonable constraints of existing bulk material processes and equipment, solves the various drawbacks of existing bulk material sterilization processes and equipment, and solves the core technical problems that affect production efficiency and use effects. BRIEF DESCRIPTION OF THE DRAWINGS

[0041] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0042] Figure 1 A schematic diagram of the integrated processing system for bulk edible fungi provided in Example 1;

[0043] Figure 2 A schematic diagram of another direction of the integrated processing system for bulk edible fungi provided in Example 1;

[0044] Figure 3 A schematic diagram of another aspect of the integrated processing system for bulk edible fungi provided in Example 1;

[0045] Figure 4 A schematic diagram of another direction of the integrated processing system for bulk edible fungi provided in Example 1;

[0046] Figure 5 A schematic diagram of a comprehensive processing system for bulk edible fungi provided in Example 2;

[0047] Figure 6 A schematic diagram of another direction of the integrated processing system for bulk edible fungi provided in Example 2;

[0048] Figure 7 This is a schematic diagram of the first warehouse and accessories;

[0049] Figure 8 for Figure 7 A schematic diagram of the first compartment and accessories in another direction;

[0050] Figure 9 for Figure 7The main view of the first compartment and accessories;

[0051] Figure 10 for Figure 9 Bottom view of the first compartment and accessories;

[0052] Figure 11 for Figure 9 A top view of the first compartment and accessories;

[0053] Figure 12 for Figure 9 Left view of the first compartment and accessories;

[0054] Figure 13 for Figure 9 A cross-sectional view of the first compartment and accessories;

[0055] Figure 14 It is a schematic diagram of the structure on the discharge barrel;

[0056] In the figure: 100-first warehouse, 200-second warehouse, 300-third warehouse, 400-bagging machine, 1-material cavity, 3-first channel, 4-stirring shaft, 5-second channel, 6-shift fork, 7-third channel, 8-main steam inlet pipe, 9-steam inlet pipe in the warehouse, 10-first steam inlet pipe, 11-second steam inlet pipe, 12-first steam regulating valve, 13-second steam regulating valve, 14-first thermometer, 15-first steam flowmeter, 16-second thermometer, 17-second steam flowmeter, 18-blower, 19-cooler, 20-cold air pipeline, 21-cold air pipeline bypass valve, 22-cooler inlet pipe, 23-cooler outlet pipe, 24-cooler inlet valve, 25-cooler outlet valve, 26 -first air bag, 27-first cold air branch pipe, 28-first cold air pipeline inlet valve, 29-first cold air pipeline air disinfection inlet valve, 30-first air filter, 31-first pressure sensor, 32-third thermometer, 33-second cold air branch pipe, 34-second cold air pipeline inlet valve, 35-second cold air pipeline air disinfection inlet valve, 36-second air filter, 37-second pressure sensor, 38-fourth thermometer, 39-first inlet air temperature sensor, 40-second inlet air temperature sensor, 41-first feed valve, 42-first discharge valve, 44-alkali tank, 45-alkali replenishment regulating valve, 46-alkali solution nozzle, 47-sterile water tank, 48-water replenishment regulating valve, 49-sterile water nozzle, 50 - pH meter in the first chamber, 51- humidity sensor in the first chamber, 52- pH meter in the second chamber, 53- humidity sensor in the second chamber, 54- temperature sensor in the chamber, 55- air compressor, 56- compressed air storage tank, 57- outlet valve of compressed air storage tank, 58- steam inlet valve of compressed air pipeline, 59- third air filter, 60- compressed air pipeline, 61- first compressed air branch pipeline, 62- first compressed air purge valve, 63- second air bag, 64- third pressure sensor, 65- second compressed air branch pipeline, 66- second compressed air purge valve, 67- third air bag, 68- fourth pressure sensor, 69- drain pipe, 70- drain ball valve, 71- second jacket, 72- third jacket , 73-fourth jacket, 74-cold water inlet ball valve, 75-circulating water flow meter, 76-water inlet temperature sensor, 77-cold water outlet ball valve, 78-water outlet temperature sensor, 79-first cold water inlet pipe, 80-first cold water outlet pipe, 81-second cold water outlet pipe, 82-second cooling water inlet, 83-second cooling water outlet, 84-exhaust chamber, 85-air elimination regulating valve, 86-fifth pressure sensor, 87-exhaust control valve, 88-fifth thermometer, 89-sixth pressure sensor, 90-exhaust pipe, 91-vacuum pump, 92-air flow meter, 93-cold air outlet pipe, 94-glass lens, 95-manhole, 96-first rotary joint, 97-second rotary joint, 401-feeding drive motor,402- transmission chain, 403- active feeding roller, 404- driven feeding roller, 405- active sprocket, 406- driven sprocket. DETAILED DESCRIPTION

[0057] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0058] The purpose of the present invention is to provide a comprehensive processing system for bulk edible fungi to solve the problems existing in the above-mentioned prior art and to achieve efficient comprehensive sterilization.

[0059] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.

[0060] Example 1

[0061] like Figures 1 to 4 as well as Figures 7 to 14As shown, this embodiment provides an edible fungus bulk material comprehensive processing system, including a first bin group, a second bin group, a third bin group and a bagging unit, the first bin group, the second bin group, the third bin group and the bagging unit are arranged in sequence from top to bottom, the first bin group includes at least two first bins 100 arranged side by side, the second bin group includes at least two second bins 200 arranged side by side, the third bin group includes at least two third bins 300 arranged side by side, the center line of the first bin 100 is parallel to the center line of the third bin 300, and the second bin group includes at least two third bins 300 arranged side by side. The center line of the bin 200 is perpendicular to the center line of the first bin 100 and the center line of the third bin 300. The bagging unit includes at least four bagging machines 400. Any first bin 100 can unload materials to each second bin 200, and any second bin 200 can unload materials to each third bin 300. At least two bagging machines 400 are connected to any third bin 300, and the third bin 300 can unload materials to the connected bagging machines 400. The first bin 100 is used to sterilize, cool or cache the base material. , the second bin 200 is used to cool or cache the base material, and the third bin 300 is used to cache and cool the base material; the first bin 100, the second bin 200 and the third bin 300 are all provided with a material cavity 1 and a medium channel, the material cavity 1 is used to accommodate the base material, and the medium channel and the material cavity 1 are separated from each other; the first bin 100 is provided with a cavity inlet and a channel inlet, the cavity inlet can connect the material cavity 1 in the first bin 100 with the outside of the first bin 100, and the cavity inlet is used to supply the first bin 100 with the medium channel. Steam is introduced into the material storage cavity 1 in the bin 100, and the channel inlet can connect the medium channel in the first bin 100 with the outside of the first bin 100. The channel inlet is used to introduce steam into the medium channel in the first bin 100. When steam is introduced into the medium channel in the first bin 100, the heat of the steam in the medium channel in the first bin 100 can be transferred to the material storage cavity 1 in the first bin 100; a water replenisher is fixedly provided on the third bin 300, and the water replenisher is used to replenish water to the base material in the third bin 300.

[0062] The present embodiment provides a comprehensive processing system for bulk edible fungi, wherein the first bin group, the second bin group, the third bin group and the bagging unit are sequentially arranged from top to bottom to form a three-dimensional processing system. The first bin group includes at least two first bins 100 arranged side by side for sterilizing, cooling or caching the base material, so as to increase the sterilization base number and production efficiency per unit time. The second bin group includes at least two second bins 200 arranged side by side for cooling or caching the base material, so as to achieve efficient cooling of the sterilized base material. The third bin group includes at least two third bins 300 arranged side by side for caching and cooling the base material, which effectively restrains the phenomenon of base material temperature reversal in the existing bulk material technology, and a water replenisher is fixed on the third bin 300, which is used to add water to the third bin 300. The base material is replenished with water, and the water can be replenished at any time when the moisture content of the base material deviates. Among them, in addition to being used for sterilizing the base material, the first warehouse 100 also has the function of cooling or caching the base material. In addition to being used for cooling the base material, the second warehouse 200 also has the function of caching the base material, so that the functions of the first warehouse 100, the second warehouse 200 and the third warehouse 300 can be flexibly used in combination, and a variety of different processing process flows can be realized under different working conditions, thereby improving the flexibility and process richness of the base material processing of the edible fungus bulk material comprehensive processing system provided in this embodiment, and setting the center line of the first warehouse 100 to be parallel to the center line of the third warehouse 300, and the center line of the second warehouse 200 to be perpendicular to the center line of the first warehouse 100 and the center line of the third warehouse 300. The structure is straight, compact and reasonable, which can improve space utilization and reduce layout difficulty. The edible fungus bulk material comprehensive processing system provided in this embodiment is scientifically, efficiently and reasonably planned and designed, so that the functions of the entire system are completely reorganized, the planned production capacity is released to the maximum extent, and a multi-layer composite full-function body for sterilizing edible fungi bulk material is formed, which can achieve efficient and comprehensive sterilization. In the first warehouse 100, steam is introduced into the material cavity 1 through the cavity inlet to realize direct steam preheating of the base material in the material cavity 1, so that the base material in the material cavity 1 can be quickly heated up and can reach the set temperature value in a short time. It takes about 16 minutes to 22 minutes to reach 123°C. When the temperature in the material cavity 1 reaches the set value, the system automatically switches to the steam inlet. Steam is introduced into the medium channel from the channel inlet, and the heat of the steam entering the medium channel can be transferred to the material cavity 1, thereby heating the base material in the material cavity 1, so that the base material in the material cavity 1 can continue to heat up or keep warm steadily. The heating and keeping warm process is milder than the existing steam direct technology, which can not only ensure thorough sterilization, but also effectively shorten the time of introducing steam into the material cavity 1, effectively solving various problems caused by the long steam-material contact time of the existing steam direct heating sterilization device, and can effectively avoid the carbonization of the base material, and also fundamentally avoid the occurrence of unstable water content fluctuation caused by long-term contact between steam and base material. In addition, since the sterilization working principle is different from the existing bulk material sterilization process method and principle,The moisture content of the base material before entering the material holding cavity 1 can be increased from the current approximately 40% to approximately 50%. The water required to increase the moisture content of the base material from 50% to 58% to 60% is supplemented by the water converted from steam during the steam direct preheating process, which can be accurately detected by a moisture detector. Moreover, after the base material is sterilized and cooled and enters the material holding cavity 1 of the third bin 300, water can be supplemented to the base material through a water replenisher when the moisture content is insufficient, thereby effectively improving the control accuracy of the moisture content of the base material, thereby more effectively improving the overall quality of the base material after sterilization. The quality of the obtained base material highly meets the requirements for the colonization of edible fungi strains. Therefore, the edible fungi bulk material comprehensive processing system provided in this embodiment breaks through the unreasonable constraints of existing bulk material processes and equipment, solves various drawbacks of existing bulk material sterilization processes and equipment, and solves the core technical problems that affect production efficiency and use effects.

[0063] As a more preferred implementation of this embodiment, the number of first warehouses 100 is three, the number of second warehouses 200 is two, the number of third warehouses 300 is two, and the number of bagging machines 400 is four; two bagging machines 400 are connected to one third warehouse 300, and the other two bagging machines 400 are connected to another third warehouse 300, and the layout is compact and reasonable.

[0064] Furthermore, the edible fungus bulk material comprehensive processing system provided in this embodiment also includes four unloading barrels. A first feed valve 41 is fixedly provided in the middle of the top of the first bin 100, and first discharge valves 42 are fixedly provided at both ends of the bottom of the first bin 100; a second feed valve is fixedly provided in the middle and at both ends of the top of the second bin 200, and second discharge valves are fixedly provided at both ends of the bottom of the second bin 200; a third feed valve is fixedly provided at both ends of the top of the third bin 300, and third discharge valves are fixedly provided at both ends of the bottom of the third bin 300; six first discharge valves 42 and six second discharge valves 42 are fixedly provided. The feed valves correspond one to one, and the outlet end of the first discharge valve 42 is fixedly connected and communicated with the inlet end of the second feed valve; the four second discharge valves correspond one to one with the four third feed valves, and the outlet end of the second discharge valve is fixedly connected and communicated with the inlet end of the third feed valve; the four third discharge valves correspond one to one with the four discharge barrels, and the outlet end of the third discharge valve is fixedly connected and communicated with the inlet end of the discharge barrel; the four discharge barrels correspond one to one with the four bagging machines 400, and the outlet end of the discharge barrel is fixedly connected and communicated with the inlet end of the bagging machine 400. The structure is simple and easy to control the flow direction of the base material. ; The discharging cylinder is provided with a material discharging drive motor 401, a transmission chain 402, an active material discharging roller 403 and a driven material discharging roller 404. The active material discharging roller 403 is parallel to the driven material discharging roller 404. The active material discharging roller 403 and the driven material discharging roller 404 can both rotate. The power output shaft of the material discharging drive motor 401 is transmission-connected to the active material discharging roller 403. The power output shaft of the material discharging drive motor 401 can provide power for the rotation of the active material discharging roller 403; the main body of the active material discharging roller 403 and the main body of the driven material discharging roller 404 are both placed in the discharging cylinder. The active material discharging roller 403 is parallel to the driven material discharging roller 404. The active material discharging roller 403 and the driven material discharging roller 404 can both rotate. The first end of 03 is placed outside the discharge barrel, and a driving sprocket 405 is fixedly provided on the first end of the active material-discharging roller 403. The first end of the driven material-discharging roller 404 is placed outside the discharge barrel, and a driven sprocket 406 is fixedly provided on the first end of the driven material-discharging roller 404. The transmission chain 402 passes around the active sprocket 405 and the driven sprocket 406 so that the driven sprocket 406 can rotate with the active sprocket 405, which can effectively avoid the blockage of materials in the discharge barrel. The active material-discharging roller 403 and the driven material-discharging roller 404 are both installed on the discharge barrel through bearings and bearing seats.

[0065] As a more preferred implementation of this embodiment, the medium channel includes a first channel 3, a second channel 5 and a plurality of third channels 7, and the first channel 3, the second channel 5 and each third channel 7 are separated from the material cavity 1; the first channel 3 is opened in the wall of the first warehouse 100, the second warehouse 200 or the third warehouse 300; a stirring shaft 4 is provided in the first warehouse 100, the second warehouse 200 and the third warehouse 300, and the stirring shaft 4 can rotate, and the interior of the stirring shaft 4 has a second channel 5; a plurality of shift forks 6 are fixed on the outer wall of the stirring shaft 4, and the shift forks 6 correspond to the third channels 7 one by one, and the interior of the shift forks 6 has a third channel 7, and one end of the third channel 7 is connected to the second channel 5; on the first warehouse 100, the channel inlet includes a first inlet and a second inlet, and the first inlet can connect the first channel 3 in the first warehouse 100 with the outside of the first warehouse 100, and the first inlet is used to pass steam into the first channel 3 in the first warehouse 100, and the first warehouse 100 When steam is passed into the first channel 3, the heat of the steam in the first channel 3 in the first warehouse 100 can be transferred to the material cavity 1 in the first warehouse 100, and the second inlet can connect the second channel 5 in the first warehouse 100 with the outside of the first warehouse 100. The second inlet is used to pass steam into the second channel 5 in the first warehouse 100. When steam is passed into the second channel 5 in the first warehouse 100, the heat of the steam in the second channel 5 and the third channel 7 in the first warehouse 100 can be transferred to the material cavity 1 in the first warehouse 100, which is convenient for heating and sterilizing or keeping warm the base material by heat transfer, and continues until the sterilization timing ends. The structure is simple and easy to manufacture and use. It should be noted here that the stirring shaft 4 is equipped with a conventional drive system to realize the driving of the stirring shaft 4. In this embodiment, a motor is used to provide power for the stirring shaft 4, and a reducer is used to transmit the power output by the motor to the stirring shaft 4. The stirring shaft 4 adopts a conventional double-screw stirring shaft 4.

[0066] Furthermore, the first warehouse 100 is equipped with a steam pipeline, which includes a main steam inlet pipe 8, a steam inlet pipe 9 in the warehouse, a first steam inlet pipe 10 and a second steam inlet pipe 11. A steam inlet is opened at one end of the main steam inlet pipe 8, and the other end of the main steam inlet pipe 8 is fixedly connected and communicated with one end of the first steam inlet pipe 10 and one end of the second steam inlet pipe 11. A first steam regulating valve 12 is fixedly provided on the main steam inlet pipe 8; the other end of the first steam inlet pipe 10 is fixedly connected and communicated with the first inlet, and the other end of the second steam inlet pipe 11 is connected and communicated with the second inlet; the first end of the steam inlet pipe 9 in the warehouse is connected to the cavity inlet Fixedly connected and communicated, the second end of the steam inlet pipe 9 in the bin is fixedly connected and communicated with the main steam inlet pipe 8, the second end of the steam inlet pipe 9 in the bin is placed between the first steam regulating valve 12 and the steam inlet, and a second steam regulating valve 13 is fixedly provided on the steam inlet pipe 9 in the bin; a first thermometer 14 and a first steam flowmeter 15 are fixedly provided on the steam inlet pipe 9 in the bin, and a second thermometer 16 and a second steam flowmeter 17 are fixedly provided on the first steam inlet pipe 10 for easy use. The second steam inlet pipe 11 and the second inlet are preferably connected and communicated with the first rotary joint 96 to avoid the second steam inlet pipe 11 rotating with the stirring shaft 4.

[0067] Furthermore, the first warehouse 100, the second warehouse 200 and the third warehouse 300 are all equipped with a cold air system, which includes a blower 18, an air cooler 19, a cold air pipe 20, a cold air pipe bypass valve 21, an air cooler inlet pipe 22, an air cooler outlet pipe 23, an air cooler inlet valve 24, an air cooler outlet valve 25, a first air bag 26, a first cold air branch pipe 27, a first cold air pipe inlet valve 28, a first cold air pipe air elimination inlet valve 29, a first air filter 30, a first pressure sensor 31, a third thermometer 32, a second cold air branch pipe 33, a second cold air pipe inlet valve 34, a third air filter 35, a third pressure sensor 36, a third temperature gauge 37, a fourth pressure sensor 38, a fifth pressure sensor 39, a fifth pressure sensor 40, a fifth pressure sensor 41, a fifth pressure sensor 42, a fifth pressure sensor 43, a fifth pressure sensor 44, a fifth pressure sensor 45, a fifth pressure sensor 46, a fifth pressure sensor 47, a fifth pressure sensor 48, a fifth pressure sensor 49, a fifth pressure sensor 50, a fifth pressure sensor 51, a fifth pressure sensor 52, a fifth pressure sensor 53, a fifth pressure sensor 54, a fifth pressure sensor 55, a fifth pressure sensor 56, a fifth pressure sensor 57, a fifth pressure sensor 58, a fifth pressure sensor 59, a fifth pressure sensor 59, a fifth pressure sensor 5 4. Second cold air pipeline air elimination inlet valve 35, second air filter 36, second pressure sensor 37, fourth thermometer 38, first air inlet temperature sensor 39 and second air inlet temperature sensor 40; one end of the cold air duct 20 is fixedly connected and communicated with the air outlet of the blower 18, the other end of the cold air duct 20 is fixedly connected and communicated with the air inlet of the first air bag 26, and the cold air pipeline bypass valve 21 is fixedly provided on the cold air duct 20; the first end of the cold air inlet pipe 22 is fixedly connected and communicated with the cold air duct 20, and the first end of the cold air inlet pipe 22 is placed between the blower 18 and the cold air pipeline bypass valve 21, the second end of the air cooler inlet pipe 22 is fixedly connected and communicated with the air inlet of the air cooler 19, and a air cooler inlet valve 24 is fixedly provided on the air cooler inlet pipe 22; the first end of the air cooler outlet pipe 23 is fixedly connected and communicated with the cold air duct 20, the first end of the air cooler outlet pipe 23 is placed between the first air bag 26 and the cold air pipeline bypass valve 21, the second end of the air cooler outlet pipe 23 is fixedly connected and communicated with the air outlet of the air cooler 19, and a air cooler outlet valve 25 is fixedly provided on the air cooler outlet pipe 23; the first air inlet temperature sensor 39 and the second air inlet temperature sensor 40 are both fixedly arranged on the cold air duct 20, An inlet air temperature sensor 39 is placed between the blower 18 and the air cooler inlet pipe 22, and a second inlet air temperature sensor 40 is placed between the first air bag 26 and the air cooler outlet pipe 23; the first air bag 26 has a first air outlet and a second air outlet; one end of the first cold air branch pipe 27 is fixedly connected to and communicates with the first air outlet, and the other end of the first cold air branch pipe 27 is communicated with the material storage cavity 1. The first cold air branch pipe 27 is fixedly provided with a first cold air pipeline air elimination inlet valve 29, a first air filter 30, a first pressure sensor 31 and a third thermometer 32 in sequence from the first air outlet to the material storage cavity 1;One end of the second cold air branch duct 33 is fixedly connected to and communicated with the second air outlet, and the other end of the second cold air branch duct 33 is communicated with the material storage cavity 1. A second cold air pipeline air elimination inlet valve 35, a second air filter 36, a second pressure sensor 37 and a fourth thermometer 38 are fixedly provided on the second cold air branch duct 33 from the second air outlet to the material storage cavity 1. When the first warehouse 100, the second warehouse 200 or the third warehouse 300 needs to be ventilated and cooled, when the external ambient air temperature is low, the cold air pipeline bypass valve 21 is opened, and the air cooler inlet valve 24 and the air cooler outlet valve 25 are closed, so that the air in the external environment directly enters the first warehouse 100, the second warehouse 200 or the third warehouse 300 Air bag 26 scientifically utilizes external cold resources to reduce costs. It directly and efficiently utilizes natural cold air resources in spring, autumn, and winter, effectively reducing overall energy consumption costs, making the entire system more scientific and reasonable, and providing strong technical support for large-scale production on the front line. When the external ambient air temperature is high, the cold air pipeline bypass valve 21 is closed, and the air cooler inlet valve 24 and air cooler outlet valve 25 are opened. The air in the external environment is cooled by the air cooler 19 before entering the first air bag 26. This realizes the combined utilization of the cooling of the air cooler 19 and the natural resources of the external ambient air, and can be switched in real time according to the external ambient temperature throughout the year.

[0068] Furthermore, the edible fungus bulk material comprehensive processing system provided in this embodiment also includes an alkali supplementer, which includes an alkali tank 44, an alkali supplement regulating valve 45 and an alkali solution nozzle 46; the water supplementer includes a sterile water tank 47, a water supplement regulating valve 48 and a sterile water nozzle 49; the alkali tank 44 and the sterile water tank 47 are both fixedly arranged on the top of the third warehouse 300, the sterile water tank 47 is used to store sterile water, and the alkali tank 44 is used to store alkali solution; the alkali solution nozzle 46 and the sterile water nozzle 49 are both fixedly arranged in the material holding cavity 1 in the third warehouse 300, and the alkali supplement regulating valve 45 is The inlet is connected to the alkali tank 44, the outlet of the alkali replenishment regulating valve 45 is connected to the alkali solution nozzle 46, the inlet of the water replenishment regulating valve 48 is connected to the sterile water tank 47, and the outlet of the water replenishment regulating valve 48 is connected to the sterile water nozzle 49; the first end of the first warehouse 100, the first end of the second warehouse 200 and the first end of the third warehouse 300 are all fixedly provided with a first warehouse pH meter 50 and a first warehouse humidity sensor 51, and the second end of the first warehouse 100, the second end of the second warehouse 200 and the second end of the third warehouse 300 are all fixedly provided with a second warehouse pH meter 52 The bottom of the first bin 100, the bottom of the second bin 200 and the bottom of the third bin 300 are fixed with a plurality of bin temperature sensors 54. The first bin humidity sensor 51 and the second bin humidity sensor 53 can detect the water content of the base material, the bin temperature sensor 54 can detect the temperature of the base material, the first bin pH meter 50 and the second bin pH meter 52 can detect the pH value of the base material, so as to stably adjust the pH and water content of the base material to ensure the quality of the culture medium. There are deviations in the quality, particle state, and state and composition of the auxiliary materials. After the sterilization of the base material is completed, the pH value will change. The pH value of the base material for most edible fungi mycelium colonization is between 5.5 and 6. When the pH meter 50 in the first bin and the pH meter 52 in the second bin detect that the pH value of the base material in the third bin 300 exceeds the optimal range, alkali solution is sprayed into the base material through the alkali solution nozzle 46 for secondary adjustment of the pH value, ensuring that the pH value of the base material in each third bin 300 is in the optimal state, thereby ensuring the high standards of factory-based large-scale mushroom bag production.

[0069] Furthermore, the first warehouse 100, the second warehouse 200 and the third warehouse 300 are all equipped with a purge system, which includes an air compressor 55, a compressed air storage tank 56, an air outlet valve 57 of the compressed air storage tank, a compressed air pipeline air elimination steam inlet valve 58, a third air filter 59, a compressed air pipeline 60, a first compressed air branch pipeline 61, a first compressed air purge valve 62, a second air bag 63, a third pressure sensor 64, a second compressed air branch pipeline 65, a second compressed air purge valve 66, a third air bag 67 and a fourth pressure sensor 68. The inlet of the compressed air storage tank 56 is fixedly connected and communicated with the outlet of the air compressor 55, and the outlet of the compressed air storage tank 56 is fixedly connected and communicated with the pressure relief valve 62. One end of the compressed air pipeline 60 is fixedly connected and communicated; the compressed air storage tank outlet valve 57, the compressed air pipeline air elimination steam inlet valve 58 and the third air filter 59 are fixedly arranged on the compressed air pipeline 60 in sequence, and the compressed air storage tank outlet valve 57 is placed between the compressed air storage tank 56 and the compressed air pipeline air elimination steam inlet valve 58; the first end of the first compressed air branch pipeline 61 is fixedly connected and communicated with the compressed air pipeline 60, and the second end of the first compressed air branch pipeline 61 is fixedly arranged at the connection between the first warehouse 100 and a first discharge valve 42, the connection between the second warehouse 200 and a second discharge valve or the connection between the third warehouse 300 and a third discharge valve. A second air bag 63 and a first compressed air purge valve 62 are fixedly provided on the air branch pipe 61. The second air bag 63 is placed between the third air filter 59 and the first warehouse 100, the second warehouse 200 or the third warehouse 300. The first compressed air purge valve 62 is placed between the second air bag 63 and the first warehouse 100, the second warehouse 200 or the third warehouse 300. A third pressure sensor 64 is fixedly provided on the second air bag 63; a first end of the second compressed air branch pipe 65 is fixedly connected to and communicated with the compressed air pipe 60, and a second end of the second compressed air branch pipe 65 is fixedly provided at the connection between the first warehouse 100 and another first discharge valve 42, the connection between the second warehouse 200 and another second discharge valve or At the connection between the third bin 300 and another third discharge valve, a third air bag 67 and a second compressed air purge valve 66 are fixedly provided on the second compressed air branch pipe 65. The third air bag 67 is placed between the third air filter 59 and the first bin 100, the second bin 200 or the third bin 300. The second compressed air purge valve 66 is placed between the third air bag 67 and the first bin 100, the second bin 200 or the third bin 300. A fourth pressure sensor 68 is fixedly provided on the third air bag 67, which can effectively improve the discharge capacity of the first discharge valve 42, the second discharge valve and the third discharge valve, avoid blockage of the first discharge valve 42, the second discharge valve and the third discharge valve, and facilitate the completion of factory production and mass production plans.

[0070] As a more preferred implementation manner of this embodiment, the outer sides of the inner wall of the first bin 100, the inner wall of the second bin 200 and the inner wall of the third bin 300 are fixedly sleeved with a first jacket, the internal space of the first jacket forms a first channel 3, the cross section of the first channel 3 is annular, the bottom of the first bin 100, the bottom of the second bin 200 and the bottom of the third bin 300 are fixedly provided with a drain pipe 69, the drain pipe 69 is connected to the first channel 3, and a drain ball valve 70 is fixedly provided on the drain pipe 69; the first feed valve 41, the second feed valve and the third feed valve are fixedly sleeved with a second jacket 71, a first discharge valve 42, a second discharge valve and a third discharge valve are fixedly sleeved There is a third jacket 72, and another first discharge valve 42, another second discharge valve and another third discharge valve are all fixedly sleeved with a fourth jacket 73; the first warehouse 100, the second warehouse 200 and the third warehouse 300 are all equipped with a water cooling system, which includes a first cold water inlet pipe 79, a second cold water inlet pipe, a third cold water inlet pipe, a fourth cold water inlet pipe, a fifth cold water inlet pipe, a first cold water outlet pipe 80, a second cold water outlet pipe 81, a third cold water outlet pipe, a fourth cold water outlet pipe and a fifth cold water outlet pipe; the first end of the first cold water inlet pipe 79 is the cold water inlet end, and the second end of the first cold water inlet pipe 79 is fixedly connected to the bottom of the first warehouse 100, the bottom of the second warehouse 200 or the bottom of the third warehouse 300, The second end of the first cold water inlet pipe 79 is connected to the first channel 3, and a cold water inlet ball valve 74 and a circulating water flow meter 75 are fixed on the first cold water inlet pipe 79. A water inlet temperature sensor 76 is fixed at the connection between the second end of the first cold water inlet pipe 79 and the bottom of the first warehouse 100, the bottom of the second warehouse 200 or the bottom of the third warehouse 300; the first end of the first cold water outlet pipe 80 is fixedly connected to the top of the first warehouse 100, the top of the second warehouse 200 or the top of the third warehouse 300, and the first end of the first cold water outlet pipe 80 is connected to the first channel 3, and a cold water outlet ball valve 77 is fixed on the first cold water outlet pipe 80. The first end of the first cold water outlet pipe 80 is connected to the top of the first warehouse 100, the top of the second warehouse 200 or the top of the third warehouse 300. A water outlet temperature sensor 78 is fixedly provided at the connection of the top of the bin 200 or the top of the third bin 300 to realize cooling by passing cold water into the first jacket; the first end of the second cold water inlet pipe is connected to the first end of the stirring shaft 4, the first end of the second cold water inlet pipe can be communicated with the second channel 5, the first end of the second cold water outlet pipe 81 is connected to the second end of the stirring shaft 4, the first end of the second cold water outlet pipe 81 can be communicated with the second channel 5, so as to realize cooling by passing cold water into the stirring shaft 4 and the fork 6, thereby avoiding the problem of high-temperature deformation of the stirring shaft 4 and the fork 6, and improving the rationality and safety of equipment use. The first end of the second cold water outlet pipe 81 is preferably connected to the second end of the stirring shaft 4 by a second rotary joint 97;A first cooling water inlet is provided at the bottom of the second jacket 71, a first cooling water outlet is provided at the top of the second jacket 71, one end of the third cold water inlet pipe is fixedly connected and communicated with the first cooling water inlet, and one end of the third cold water outlet pipe is fixedly connected and communicated with the first cooling water outlet, so as to achieve cooling by passing cold water at the first feed valve 41, the second feed valve or the third feed valve; a second cooling water inlet 82 is provided at the bottom of the third jacket 72, a second cooling water outlet 83 is provided at the top of the third jacket 72, and one end of the fourth cold water inlet pipe is fixedly connected and communicated with the second cooling water inlet 82. One end of the fourth cold water outlet pipe is fixedly connected to and communicates with the second cooling water outlet 83, enabling cold water cooling at one first discharge valve 42, one second discharge valve, or one third discharge valve. A third cooling water inlet is defined at the bottom of the fourth jacket 73, and a third cooling water outlet is defined at the top of the fourth jacket 73. One end of the fifth cold water inlet pipe is fixedly connected to and communicates with the third cooling water inlet, and one end of the fifth cold water outlet pipe is fixedly connected to and communicates with the third cooling water outlet, enabling cold water cooling at another first discharge valve 42, another second discharge valve, and another third discharge valve.

[0071] Furthermore, the first warehouse 100, the second warehouse 200 and the third warehouse 300 are all equipped with an exhaust system, which includes an exhaust warehouse 84, an air elimination regulating valve 85, a fifth pressure sensor 86, an exhaust control valve 87, a fifth thermometer 88, a sixth pressure sensor 89, an exhaust pipe 90, a vacuum pump 91, an air flow meter 92 and a cold air outlet pipe 93. The exhaust warehouse 84 is fixedly arranged on the top of the first warehouse 100, the top of the second warehouse 200 or the top of the third warehouse 300. The exhaust warehouse 84 is connected to the material cavity 1. The air elimination regulating valve 85 and the fifth pressure sensor 86 are fixed. It is fixed on the exhaust bin 84, one end of the exhaust pipe 90 is fixedly connected and communicated with the exhaust bin 84, and the other end of the exhaust pipe 90 is fixedly connected and communicated with the inlet of the vacuum pump 91. An exhaust control valve 87, a fifth thermometer 88 and a sixth pressure sensor 89 are fixedly provided on the exhaust pipe 90 from the exhaust bin 84 to the vacuum pump 91 in sequence. One end of the cold air outlet pipe 93 is fixedly connected and communicated with the outlet of the vacuum pump 91, and an air flow meter 92 is fixedly provided on the cold air outlet pipe 93, so as to realize vacuuming and cooling in the first bin 100, the second bin 200 and the third bin 300.

[0072] In this embodiment, among the first bin 100, the second bin 200 and the third bin 300, the first bin 100 is additionally equipped with a steam pipe compared to the second bin 200 and the third bin 300, so as to be used for steam direct and heat transfer composite sterilization of the base material in the first bin 100; compared to the first bin 100 and the second bin 200, the third bin 300 is additionally equipped with a water replenisher and an alkali replenisher, so as to stably adjust the pH and water content of the base material to ensure the quality of the culture medium; as a more preferred embodiment of this embodiment, the first bin 100, the second bin 200 and the third bin 300 are equipped with a steam pipe for steam direct and heat transfer composite sterilization of the base material in the first bin 100; compared to the first bin 100 and the second bin 200, the third bin 300 is additionally equipped with a water replenisher and an alkali replenisher, so as to stably adjust the pH and water content of the base material to ensure the quality of the culture medium; Some components of the system equipped in the three warehouses 300 can be shared according to actual conditions, for example, the air compressor 55, etc.; as a more preferred implementation of this embodiment, the first warehouse 100 can also be equipped with a water replenisher and an alkali replenisher, so that when executing the following sub-program, the base material after cooling in the first warehouse 100 can be directly replenished with water and alkali in the first warehouse 100, without having to stay in the second warehouse 200 and the third warehouse 300, and can be directly unloaded into the bagging machine 400 through the second warehouse 200 and the third warehouse 300, thereby improving the overall production efficiency.

[0073] The specific workflow of the edible fungus bulk material comprehensive processing system provided in this embodiment may be, but is not limited to, as follows:

[0074] The first warehouse 100 of the first warehouse group is numbered as first warehouse No. 1 100, first warehouse No. 2 100 and first warehouse No. 3 100, the second warehouse 200 of the second warehouse group is numbered as second warehouse No. 1 200 and second warehouse No. 2 200, and the third warehouse 300 of the third warehouse group is numbered as third warehouse No. 1 300 and third warehouse No. 2 300.

[0075] Sawdust, bran, soy flour, gypsum and lime are added with appropriate amount of water (for example, 45% water content) to obtain a base material. After the base material is evenly stirred in a mixer, it is sequentially filled into No. 1 first bin 100, No. 2 first bin 100 and No. 3 first bin 100 in the first bin group through a bucket elevator in a set order. The base material first enters No. 1 first bin 100. After the feeding of No. 1 first bin 100 is completed, the bin is sealed and steam is passed through, and No. 1 first bin 100 enters the sterilization program. Then the feeder continues to feed to No. 2 first bin 100. After the feeding of No. 2 first bin 100 is completed, the bin is sealed and the No. 2 first bin 100 enters the steam sterilization program. The feeder continues to feed to No. 3 first bin 100 in turn. After the feeding of No. 3 first bin 100 is completed, the bin is still sealed and steam is passed through to enter the sterilization program.

[0076] At this time, the first bin 100 No. 1, the first bin 100 No. 2 and the first bin 100 No. 3 in the first bin group are in the sterilization process in different time periods according to the set sequence. When the timing of the first bin 100 No. 1 ends, it needs to enter the exhaust and decompression program. When the steam pressure inside the first bin 100 No. 1 is completely released, the first bin group includes a main program and at least one sub-program, which can be selected according to different production situations:

[0077] Main program:

[0078] When the steam pressure inside the first bin 100 is released, the first discharge valve 42 at the bottom of the first bin 100 is opened to discharge the base material in the first bin 100 into one of the second bins 200 of the second bin group. For example, the base material can be discharged into the second bin 200 first. When the first bin 100 starts to discharge the base material in the bin into the second bin 200, the second discharge valve and the third feed valve between the second bin 200 and the third bin 300 are opened synchronously. At the same time, the cooling systems (cold air system, water cooling system and exhaust system) of the second bin 200 and the third bin 300 are started synchronously to cool the base material in the bin. Temperature, the base material discharged from the No. 1 first warehouse 100 passes through the No. 1 second warehouse 200 without stopping, and is directly transported to the No. 1 third warehouse 300 through the second discharge valve and the third feed valve at the bottom of the No. 1 second warehouse 200. When all the base materials in the No. 1 first warehouse 100 are transferred to the No. 1 third warehouse 300, the third feed valve on the top of the No. 1 third warehouse 300 is closed, and the No. 1 third warehouse 300 enters the cooling program. When the temperature of the base material in the No. 1 third warehouse 300 drops to about 25°C (generally 25-28°C), the No. 1 third warehouse 300 opens the third discharge valve at the bottom and starts to unload the material to the bagging machine 400 through the bottom discharge barrel to enter the packaging program.

[0079] Furthermore, when the pressure in the No. 2 first warehouse 100 is released, the first discharge valve 42 at the bottom of the No. 2 first warehouse 100 is opened, and the base material is also discharged into the No. 1 second warehouse 200. When the No. 2 first warehouse 100 starts to discharge the base material in the warehouse into the No. 1 second warehouse 200, the second discharge valve and the third feed valve between the No. 1 second warehouse 200 and the No. 2 third warehouse 300 are opened synchronously. At the same time, the No. 1 second warehouse 200 and the No. 2 third warehouse 300 synchronously start their own cooling systems (cold air system, water cooling system and exhaust system) to cool the base material in the warehouse. When the base material discharged from the No. 2 first warehouse 100 passes through the No. 1 second warehouse 200, the No. 1 second warehouse 200 and the No. 2 third warehouse 300 are cooled. The second warehouse 200 also does not stop, but passes directly through the second warehouse No. 1 200, and is directly transported to the third warehouse No. 2 300 through the second discharge valve and the third feed valve at the bottom of the second warehouse No. 1 200. When all the base materials in the first warehouse No. 2 100 are transferred to the third warehouse No. 2 300, the third feed valve on the top of the third warehouse No. 2 300 is closed, and then the third warehouse No. 2 300 enters the cooling program. When the temperature of the base material in the third warehouse No. 2 300 drops to about 25°C (generally 25-28°C), the third warehouse No. 2 300 opens the third discharge valve at the bottom and starts to unload the material to the bagging machine 400 through the unloading barrel at the bottom to enter the packaging program.

[0080] Furthermore, when the pressure in the No. 3 first warehouse 100 is completely released, the first discharge valve 42 at the bottom of the No. 3 first warehouse 100 is opened, and the base material is unloaded into the No. 2 second warehouse 200 (at this time, the No. 1 third warehouse 300 and the No. 2 third warehouse 300 are both in the process of cooling or unloading, and temporarily do not receive new base material). When the No. 3 first warehouse 100 starts to unload the base material in the warehouse into the No. 2 second warehouse 200, at the same time, the No. 2 second warehouse 200's own cooling system (cold air system, water cooling system and exhaust system) is started synchronously to cool the base material in the warehouse. When the base material in the No. 3 first warehouse 100 is completely unloaded into the No. 2 second warehouse 200, the top second inlet valve of the No. 2 second warehouse 200 is closed. Valve, then No. 2 second warehouse 200 enters the cooling program. When the temperature of the base material in No. 2 second warehouse 200 drops to about 25°C (generally 25-28°C), No. 1 third warehouse 300 will complete the unloading work and is in the base material emptying state. At this time, open the second discharge valve and the third feed valve at the bottom of No. 2 second warehouse 200 to transport the base material that has completed the base material cooling program in No. 2 second warehouse 200 to No. 1 third warehouse 300. Since the base material in this link has completed the cooling work in No. 2 second warehouse 200, the base material does not need to wait for cooling after entering No. 1 third warehouse 300, and can be directly unloaded to the bagging machine 400 through the unloading barrel and enter the packaging program.

[0081] Furthermore, since the second bin 200 No. 1 and the second bin 200 No. 2 are not sterilized all the time, after a period of use, in order to ensure that the second bin 200 No. 1 and the second bin 200 No. 2 are in an absolutely sterile state, it is necessary to regularly introduce steam to sterilize the environment inside the bin. The sterilization interval can be set according to different varieties. Generally, varieties can be sterilized and disinfected every 5-7 days (such as mushrooms and fungus). When one of the second bin 200 No. 1 and the second bin 200 No. 2 needs to be sterilized, the other second bin 200 that has been sterilized in advance is switched to serve as the base material transit channel. Similarly, the third bin 300 No. 1 and the third bin 300 No. 2 also need to be sterilized regularly. When the second bin 200 No. 1, the second bin 200 No. 2, the third bin 300 No. 1 and the third bin 300 No. 2 are sterilized, the operating efficiency of the entire system will be temporarily reduced, and the production efficiency of the entire system is in a periodic dynamic regular operation.

[0082] Sub-program:

[0083] When the steam pressure inside the No. 1 first warehouse 100 is completely released, the first discharge valve 42 at the bottom of the No. 1 first warehouse 100 is opened to unload the base material into the No. 1 second warehouse 200. When the No. 1 second warehouse 200 has finished receiving the material, the second feed valve on the top of the No. 1 second warehouse 200 is closed. At the same time, the No. 1 second warehouse 200's own cooling system (cold air system, water cooling system and exhaust system) is started to synchronously cool the base material in the warehouse. When the cooling process of the base material in the No. 1 second warehouse 200 is completed, the second discharge valve and the third feed valve at the bottom of the No. 1 second warehouse 200 are opened to unload the material to the No. 1 third warehouse 300. At the same time, the third discharge valve at the bottom of the No. 1 third warehouse 300 is opened to unload the material to the bagging machine 400 through the bottom unloading barrel to enter the packaging process.

[0084] When the steam pressure inside the No. 2 first warehouse 100 is completely released, the first discharge valve 42 at the bottom of the No. 2 first warehouse 100 is opened to unload the base material into the No. 2 second warehouse 200. When the No. 2 second warehouse 200 has finished receiving the material, the second feed valve on the top of the No. 2 second warehouse 200 is closed. At the same time, the No. 2 second warehouse 200's own cooling system (cold air system, water cooling system and exhaust system) is started to synchronously cool the base material in the warehouse. When the cooling process of the base material in the No. 2 second warehouse 200 is completed, the second discharge valve and the third feed valve at the bottom of the No. 2 second warehouse 200 are opened to unload the material to the No. 2 third warehouse 300. At the same time, the third discharge valve at the bottom of the No. 2 third warehouse 300 is opened to unload the material to the bagging machine 400 through the bottom unloading barrel to enter the packaging process.

[0085] When the steam pressure inside the No. 3 first warehouse 100 is completely released, it is necessary to start its own comprehensive cooling system (cold air system, water cooling system and exhaust system) to cool down on the spot. The first discharge valve 42 at the bottom of the No. 3 first warehouse 100 cannot be opened temporarily (at this time, the No. 1 second warehouse 200 and the No. 2 second warehouse 200 are both occupied, and the No. 1 third warehouse 300 is still in the process of unloading, which makes it impossible to transfer to the No. 1 third warehouse 300). When the No. 1 third warehouse 300 is emptied, the base material in the No. 1 second warehouse 200 begins to be unloaded into the No. 1 third warehouse 300. At this time, the base material in the No. 3 first warehouse 100 that has been cooled can be unloaded into the No. 1 second warehouse 200.

[0086] Although the sub-program can also achieve continuous production, its continuity is not as smooth as the main program. This solution can be used as a temporary buffer alternative program when a temporary failure occurs in No. 1 second warehouse 200, No. 2 second warehouse 200, No. 1 third warehouse 300 or No. 2 third warehouse 300.

[0087] The technical advantages of the edible fungus bulk material comprehensive processing system provided in this embodiment: Through scientific design and program control arrangement, the entire system has a strong capacity release capability. The functional warehouse on each layer is designed with an independent functional system to perfectly buffer and respond to failure problems in various production situations. It has multiple technical process usage solutions, and the process is flexible and changeable, leaving room for subsequent process and equipment optimization. The system has full coverage of data collection, and production dynamics are mastered in real time. The comprehensive technology and equipment advantages strongly crush the various production indicators of the existing bulk material system, bringing better process and equipment options to the edible fungus industry, and is a strong boost to the bulk material process of the edible fungus industry.

[0088] As a more preferred implementation manner of this embodiment, a glass lens 94 is fixedly provided at the first end of the first warehouse 100, the first end of the second warehouse 200 and the first end of the third warehouse 300, and a perspective window is added, so that the condition of the base material in the first warehouse 100, the second warehouse 200 and the third warehouse 300 can be observed at any time; a manhole 95 is provided at the first end of the first warehouse 100, the first end of the second warehouse 200 and the first end of the third warehouse 300, and the manhole 95 is blocked by a cover, so that workers can open the cover and enter the first warehouse 100, the second warehouse 200 or the third warehouse 300 through the manhole 95 during maintenance.

[0089] An optional sterilization method for the first bin 100 in the edible fungi bulk comprehensive processing system provided in this embodiment is as follows:

[0090] First, the edible fungus base material is mixed with water in a blender. The mixed wood chips and other base materials are transported by an elevator through the first feed valve 41 into the material cavity 1 of the first bin 100. When the filling factor reaches 80% to 85% of the total volume of the material cavity 1, the first feed valve 41 is closed, and the entire material cavity 1 is in a completely closed state.

[0091] Close the first steam regulating valve 12, open the second steam regulating valve 13, turn on the steam main switch, and steam enters the material cavity 1 through the main steam inlet pipe 8 and the steam inlet pipe 9 in the warehouse to preheat the base material in the material cavity 1. After a maximum of 30 minutes, the temperature reaches the set temperature value (for example, the set value is 115°C, the warehouse pressure is 0.08 MPa or 123°C, and the warehouse pressure is about 0.12 MPa), achieving ultra-short preheating and temperature rise. Then, open the first steam regulating valve 12, close the second steam regulating valve 13, and switch the steam to the first channel 3, the second channel 5 and the third channel 7 to perform multi-directional steam heating to maintain the temperature and warehouse pressure in the first warehouse 100 (the warehouse pressure is the pressure in the material cavity 1);

[0092] While the temperature is rising, the exhaust control valve 87 is slightly opened to expel the cold air in the material cavity 1. When the temperature reaches 100°C, the exhaust control valve 87 is closed. When the temperature and pressure in the material cavity 1 reach the set value, the steam intake is reduced to maintain the temperature and pressure in the material cavity 1 stable and balanced. When the temperature and pressure in the material cavity 1 decrease, the steam intake is increased to raise the temperature to the set value again and then reduced. The cycle is repeated to keep the temperature constant until the sterilization timer ends.

[0093] Example 2

[0094] like Figures 5 and 6 As shown, this embodiment provides an edible fungus bulk material comprehensive processing system. Compared with the edible fungus bulk material comprehensive processing system provided in Example 1, the only difference is that in the edible fungus bulk material comprehensive processing system provided in this embodiment, the first bin 100 is used to sterilize the base material, but does not have a cooling function and is no longer applicable to the sub-program in Example 1.

[0095] The present invention uses specific examples to illustrate the principles and implementation methods of the present invention. The above examples are only intended to help understand the method and core concept of the present invention. At the same time, those skilled in the art will find that the specific implementation methods and application scopes may vary based on the concept of the present invention. In summary, the contents of this specification should not be construed as limiting the present invention.

Claims

1. A comprehensive processing system for bulk edible fungi, characterized by: The system comprises a first bin group, a second bin group, a third bin group and a bagging machine group, wherein the first bin group, the second bin group, the third bin group and the bagging machine group are arranged in order from top to bottom, the first bin group comprises at least two first bins arranged side by side, the second bin group comprises at least two second bins arranged side by side, the third bin group comprises at least two third bins arranged side by side, the center line of the first bin is parallel to the center line of the third bin, the center line of the second bin is perpendicular to the center line of the first bin and the center line of the third bin, and the bagging machine group comprises at least four bagging machines; Any of the first bins can discharge materials into each of the second bins, and any of the second bins can discharge materials into each of the third bins. Any of the third bins is connected to at least two of the bagging machines, and the third bin can discharge materials into the connected bagging machines. The first chamber is used for sterilizing, cooling or caching the base material, the second chamber is used for cooling or caching the base material, and the third chamber is used for caching and cooling the base material; The first bin, the second bin and the third bin are each provided with a material cavities and medium channels, the material cavities are used to accommodate base materials, and the medium channels are separated from the material cavities; The first bin is provided with a cavity inlet and a channel inlet, the cavity inlet can connect the material storage cavity in the first bin with the outside of the first bin, the cavity inlet is used to pass steam into the material storage cavity in the first bin, the channel inlet can connect the medium channel in the first bin with the outside of the first bin, the channel inlet is used to pass steam into the medium channel in the first bin, when steam is passed into the medium channel in the first bin, the heat of the steam in the medium channel in the first bin can be transferred to the material storage cavity in the first bin; A water replenisher is fixedly provided on the third bin, and the water replenisher is used to replenish water to the base material in the third bin.

2. The edible fungus bulk material comprehensive processing system according to claim 1, characterized in that: The number of the first bins is three, the number of the second bins is two, the number of the third bins is two, and the number of the bagging machines is four; two of the bagging machines are connected to one of the third bins, and the other two of the bagging machines are connected to another of the third bins.

3. The edible fungus bulk material comprehensive processing system according to claim 2, characterized in that: It also includes four unloading barrels, a first feed valve is fixedly provided in the middle of the top of the first bin, and first discharge valves are fixedly provided at both ends of the bottom of the first bin; a second feed valve is fixedly provided in the middle of the top and at both ends of the second bin, and second discharge valves are fixedly provided at both ends of the bottom of the second bin; a third feed valve is fixedly provided at both ends of the top of the third bin, and a third discharge valve is fixedly provided at both ends of the bottom of the third bin; the six first discharge valves correspond one-to-one with the six second feed valves, and the outlet end of the first discharge valve is fixedly connected and communicated with the inlet end of the second feed valve; the four second discharge valves correspond one-to-one with the four third feed valves, and the outlet end of the second discharge valve is fixedly connected and communicated with the inlet end of the third feed valve; the four third discharge valves correspond one-to-one with the four unloading barrels, and the outlet end of the third discharge valve is fixedly connected and communicated with the inlet end of the unloading barrel; the four unloading barrels are paired one-to-one with the four bagging machines The transmission chain is connected with the driving sprocket wheel, the driving sprocket wheel being connected with the transmission gear and the transmission gear is connected with the transmission gear and the transmission gear is connected with the transmission gear and the transmission gear is connected with the transmission gear and the transmission gear is connected with the transmission gear.

4. The edible fungus bulk material integrated processing system according to claim 3, characterized in that: The medium channel includes a first channel, a second channel and a plurality of third channels, and the first channel, the second channel and each of the third channels are separated from the material holding cavity; the first channel is opened in the warehouse wall of the first bin, the second bin or the third bin; a stirring shaft is provided in the first bin, the second bin and the third bin, and the interior of the stirring shaft has the second channel; a plurality of shift forks are fixed on the outer wall of the stirring shaft, and the shift forks correspond to the third channels one by one, and the interior of the shift forks has the third channel, and one end of the third channel is connected to the second channel; on the first bin, the channel inlet includes a first inlet and a second inlet, and the first inlet can The first channel in the first warehouse is connected to the outside of the first warehouse, and the first inlet is used to pass steam into the first channel in the first warehouse. When steam is passed into the first channel in the first warehouse, the heat of the steam in the first channel in the first warehouse can be transferred to the material storage cavity in the first warehouse. The second inlet can connect the second channel in the first warehouse with the outside of the first warehouse. The second inlet is used to pass steam into the second channel in the first warehouse. When steam is passed into the second channel in the first warehouse, the heat of the steam in the second channel and the third channel in the first warehouse can be transferred to the material storage cavity in the first warehouse.

5. The edible fungus bulk material integrated processing system according to claim 4, characterized in that: The first warehouse is equipped with a steam pipeline, which includes a main steam inlet pipe, an in-warehouse steam inlet pipe, a first steam inlet pipe and a second steam inlet pipe. A steam inlet is opened at one end of the main steam inlet pipe, and the other end of the main steam inlet pipe is fixedly connected and communicated with one end of the first steam inlet pipe and one end of the second steam inlet pipe. A first steam regulating valve is fixedly provided on the main steam inlet pipe; the other end of the first steam inlet pipe is fixedly connected and communicated with the first inlet, and the other end of the second steam inlet pipe is connected and communicated with the second inlet; the first end of the in-warehouse steam inlet pipe is fixedly connected and communicated with the cavity inlet, and the second end of the in-warehouse steam inlet pipe is fixedly connected and communicated with the main steam inlet pipe, the second end of the in-warehouse steam inlet pipe is placed between the first steam regulating valve and the steam inlet, and a second steam regulating valve is fixedly provided on the in-warehouse steam inlet pipe; a first thermometer and a first steam flowmeter are fixedly provided on the in-warehouse steam inlet pipe, and a second thermometer and a second steam flowmeter are fixedly provided on the first steam inlet pipe.

6. The edible fungus bulk material integrated processing system according to claim 1, characterized in that: The first warehouse, the second warehouse and the third warehouse are all equipped with a cold air system, which includes a blower, a cold air fan, a cold air pipe, a cold air pipe bypass valve, a cold air fan inlet pipe, a cold air fan outlet pipe, a cold air fan inlet valve, a cold air fan outlet valve, a first air bag, a first cold air branch pipe, a first cold air pipe inlet valve, a first cold air pipe air elimination inlet valve, a first air filter, a first pressure sensor, a third thermometer, a second cold air branch pipe, a second cold air pipe inlet valve, a second cold air pipe air elimination inlet valve, a second air filter, a second pressure sensor, a fourth thermometer, a first air inlet temperature sensor and a second air inlet temperature sensor; One end of the cold air duct is fixedly connected to and communicates with the air outlet of the blower, the other end of the cold air duct is fixedly connected to and communicates with the air inlet of the first air bag, and the cold air pipeline bypass valve is fixedly provided on the cold air duct; The first end of the air cooler inlet pipe is fixedly connected to and communicated with the cold air duct, the first end of the air cooler inlet pipe is placed between the blower and the cold air pipeline bypass valve, the second end of the air cooler inlet pipe is fixedly connected to and communicated with the air inlet of the air cooler, and the air cooler inlet valve is fixedly provided on the air cooler inlet pipe; The first end of the air cooler outlet pipe is fixedly connected to and communicated with the cold air pipeline, the first end of the air cooler outlet pipe is placed between the first air bag and the cold air pipeline bypass valve, the second end of the air cooler outlet pipe is fixedly connected to and communicated with the air outlet of the air cooler, and the air cooler outlet valve is fixedly provided on the air cooler outlet pipe; The first air inlet temperature sensor and the second air inlet temperature sensor are both fixedly mounted on the cold air duct, the first air inlet temperature sensor is placed between the blower and the air cooler inlet pipe, and the second air inlet temperature sensor is placed between the first air bag and the air cooler outlet pipe; The first air bag has a first air outlet and a second air outlet; One end of the first cold air branch duct is fixedly connected to and communicates with the first air outlet, and the other end of the first cold air branch duct is communicated with the material storage cavity. The first cold air pipeline air elimination inlet valve, the first air filter, the first pressure sensor and the third temperature gauge are fixedly provided on the first cold air branch duct in sequence from the first air outlet to the material storage cavity; One end of the second cold air branch pipe is fixedly connected to and communicated with the second air outlet, and the other end of the second cold air branch pipe is communicated with the material storage cavity. The second cold air pipeline air elimination inlet valve, the second air filter, the second pressure sensor and the fourth temperature gauge are fixedly provided on the second cold air branch pipe in sequence from the second air outlet to the material storage cavity.

7. The edible fungus bulk material integrated processing system according to claim 1, characterized in that: It also includes an alkali replenisher, which includes an alkali tank, an alkali replenishment regulating valve and an alkali solution nozzle; the water replenisher includes a sterile water tank, a water replenishment regulating valve and a sterile water nozzle; the alkali tank and the sterile water tank are both fixedly arranged on the top of the third warehouse, the sterile water tank is used to store sterile water, and the alkali tank is used to store alkali solution; the alkali solution nozzle and the sterile water nozzle are both fixedly arranged in the material storage cavity in the third warehouse, the inlet of the alkali replenishment regulating valve is connected to the alkali tank, the outlet of the alkali replenishment regulating valve is connected to the alkali solution nozzle, and the water replenishment regulating valve is connected to the alkali tank. The inlet of the valve is connected to the sterile water tank, and the outlet of the water replenishment regulating valve is connected to the sterile water nozzle; the first end of the first warehouse, the first end of the second warehouse and the first end of the third warehouse are fixedly provided with a first warehouse pH meter and a first warehouse humidity sensor, the second end of the first warehouse, the second end of the second warehouse and the second end of the third warehouse are fixedly provided with a second warehouse pH meter and a second warehouse humidity sensor, and the bottom of the first warehouse, the bottom of the second warehouse and the bottom of the third warehouse are fixedly provided with several warehouse temperature sensors.

8. The edible fungus bulk material integrated processing system according to claim 3, characterized in that: The first warehouse, the second warehouse and the third warehouse are all equipped with a purge system, which includes an air compressor, a compressed air storage tank, an air outlet valve of the compressed air storage tank, an air elimination steam inlet valve of the compressed air pipeline, a third air filter, a compressed air pipeline, a first compressed air branch pipeline, a first compressed air purge valve, a second air bag, a third pressure sensor, a second compressed air branch pipeline, a second compressed air purge valve, a third air bag and a fourth pressure sensor. The inlet of the compressed air storage tank is fixedly connected and communicated with the outlet of the air compressor, and the outlet of the compressed air storage tank is fixedly connected and communicated with one end of the compressed air pipeline; The compressed air storage tank outlet valve, the compressed air pipeline air extinguishing steam inlet valve and the third air filter are fixedly arranged on the compressed air pipeline in sequence, and the compressed air storage tank outlet valve is placed between the compressed air storage tank and the compressed air pipeline air extinguishing steam inlet valve; The first end of the first compressed air branch pipe is fixedly connected to and communicates with the compressed air pipe, the second end of the first compressed air branch pipe is fixedly arranged at the connection between the first bin and one of the first discharge valves, the connection between the second bin and one of the second discharge valves, or the connection between the third bin and one of the third discharge valves, the second air bag and the first compressed air purge valve are fixedly provided on the first compressed air branch pipe, the second air bag is placed between the third air filter and the first bin, the second bin, or the third bin, the first compressed air purge valve is placed between the second air bag and the first bin, the second bin, or the third bin, and the third pressure sensor is fixedly provided on the second air bag; The first end of the second compressed air branch pipe is fixedly connected to and communicated with the compressed air pipe, and the second end of the second compressed air branch pipe is fixedly arranged at the connection between the first bin and another first discharge valve, the connection between the second bin and another second discharge valve, or the connection between the third bin and another third discharge valve. The third air bag and the second compressed air purge valve are fixedly provided on the second compressed air branch pipe. The third air bag is placed between the third air filter and the first bin, the second bin or the third bin. The second compressed air purge valve is placed between the third air bag and the first bin, the second bin or the third bin. The fourth pressure sensor is fixedly provided on the third air bag.

9. The edible fungus bulk material integrated processing system according to claim 4, characterized in that: A first jacket is fixedly provided on the outer sides of the inner walls of the first bin, the inner walls of the second bin, and the inner walls of the third bin. The interior space of the first jacket forms the first channel. The cross section of the first channel is annular. A drain pipe is fixedly provided at the bottom of the first bin, the bottom of the second bin, and the bottom of the third bin. The drain pipe is connected to the first channel and a drain ball valve is fixedly provided on the drain pipe. The first feed valve, the second feed valve and the third feed valve are all fixedly provided with a second jacket, one of the first discharge valve, one of the second discharge valve and one of the third discharge valve are all fixedly provided with a third jacket, and another of the first discharge valve, another of the second discharge valve and another of the third discharge valve are all fixedly provided with a fourth jacket; The first warehouse, the second warehouse, and the third warehouse are all equipped with a water cooling system, and the water cooling system includes a first cold water inlet pipe, a second cold water inlet pipe, a third cold water inlet pipe, a fourth cold water inlet pipe, a fifth cold water inlet pipe, a first cold water outlet pipe, a second cold water outlet pipe, a third cold water outlet pipe, a fourth cold water outlet pipe, and a fifth cold water outlet pipe; The first end of the first cold water inlet pipe is a cold water inlet end, the second end of the first cold water inlet pipe is fixedly connected to the bottom of the first bin, the bottom of the second bin, or the bottom of the third bin, the second end of the first cold water inlet pipe is communicated with the first channel, a cold water inlet ball valve and a circulating water flow meter are fixedly provided on the first cold water inlet pipe, and an inlet water temperature sensor is fixedly provided at the connection between the second end of the first cold water inlet pipe and the bottom of the first bin, the bottom of the second bin, or the bottom of the third bin; The first end of the first cold water outlet pipe is fixedly connected to the top of the first bin, the top of the second bin, or the top of the third bin, the first end of the first cold water outlet pipe is in communication with the first channel, a cold water outlet ball valve is fixedly provided on the first cold water outlet pipe, and a water outlet temperature sensor is fixedly provided at the connection between the first end of the first cold water outlet pipe and the top of the first bin, the top of the second bin, or the top of the third bin; The first end of the second cold water inlet pipe is connected to the first end of the stirring shaft, and the first end of the second cold water inlet pipe can be communicated with the second channel. The first end of the second cold water outlet pipe is connected to the second end of the stirring shaft, and the first end of the second cold water outlet pipe can be communicated with the second channel. A first cooling water inlet is formed at the bottom of the second jacket, a first cooling water outlet is formed at the top of the second jacket, one end of the third cooling water inlet pipe is fixedly connected to and communicates with the first cooling water inlet, and one end of the third cooling water outlet pipe is fixedly connected to and communicates with the first cooling water outlet; A second cooling water inlet is provided at the bottom of the third jacket, a second cooling water outlet is provided at the top of the third jacket, one end of the fourth cold water inlet pipe is fixedly connected to and communicates with the second cooling water inlet, and one end of the fourth cold water outlet pipe is fixedly connected to and communicates with the second cooling water outlet; A third cooling water inlet is provided at the bottom of the fourth jacket, a third cooling water outlet is provided at the top of the fourth jacket, one end of the fifth cold water inlet pipe is fixedly connected and communicated with the third cooling water inlet, and one end of the fifth cold water outlet pipe is fixedly connected and communicated with the third cooling water outlet.

10. The edible fungus bulk material integrated processing system according to claim 1, characterized in that: The first warehouse, the second warehouse and the third warehouse are all equipped with an exhaust system, which includes an exhaust warehouse, an air elimination regulating valve, a fifth pressure sensor, an exhaust control valve, a fifth thermometer, a sixth pressure sensor, an exhaust pipe, a vacuum pump, an air flow meter and a cold air outlet pipe. The exhaust warehouse is fixedly arranged at the top of the first warehouse, the top of the second warehouse or the top of the third warehouse, and the exhaust warehouse is communicated with the material storage cavity. The air elimination regulating valve and the fifth pressure sensor are both fixedly arranged on the exhaust warehouse, one end of the exhaust pipe is fixedly connected and communicated with the exhaust warehouse, and the other end of the exhaust pipe is fixedly connected and communicated with the inlet of the vacuum pump. The exhaust control valve, the fifth thermometer and the sixth pressure sensor are fixedly arranged on the exhaust pipe from the exhaust warehouse to the vacuum pump in sequence, one end of the cold air outlet pipe is fixedly connected and communicated with the outlet of the vacuum pump, and the air flow meter is fixedly arranged on the cold air outlet pipe.

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