Automatic induction cutting equipment for intelligent production based on copper wires
By setting up a straightening and correction mechanism in the intelligent cutting equipment, the correction problem during copper wire cutting is solved, the rapid pressure clamp positioning of the copper wire and the cutting efficiency are improved, and the cutting error is reduced.
Patent Information
- Application Number
- CN202511077729.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-01
- Publication Date
- 2025-09-16
AI Technical Summary
Existing intelligent cutting equipment is unable to correct and straighten bent copper wires when cutting them, resulting in errors in the measurement of the copper wire size sensed by the automatic sensor, leading to cutting errors.
A straightening and correction mechanism is set on the back side of the intelligent control box, including a hanging plate, a lifting column block, a push-pull support plate and a rolling rod. Through the cooperation of the electric telescopic rod and the motor, the copper wire is initially clamped and heated to soften, and then cut using a cutting disc.
The efficiency of copper wire cutting is improved, cutting errors are reduced, and rapid clamp positioning and intermittent cycle discharge of copper wire are realized.
Smart Images
Figure CN120644588A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of copper wire processing, and in particular to an automatic induction cutting device for intelligent production of copper wire. Background Art
[0002] Copper wire is a metal wire with good electrical and thermal conductivity. When processing copper wire, cutting equipment is needed to cut it into small sections. When the cutting equipment cuts the copper wire, the intelligent control system installed in the intelligent control box on the equipment will control the feeder to automatically push the copper wire under the cutting knife. After the control system senses the appropriate size, it will control the cutting knife to automatically move down to cut the copper wire. The entire cutting process is controlled by the intelligent control system, which is conducive to improving the efficiency of copper wire cutting.
[0003] Existing intelligent cutting equipment mostly performs automatic cutting directly when cutting copper wire, and is unable to correct and straighten the copper wire to be cut. If the copper wire to be cut has curved corrugations, the curved corrugations will cause errors in the measurement of the copper wire size sensed by the automatic sensor, which will easily lead to errors in the cutting of the copper wire. Therefore, those skilled in the art provide an automatic sensing cutting equipment based on intelligent production of copper wire to solve the problems raised in the above background technology. Summary of the Invention
[0004] The purpose of the present invention is to solve the problem that the existing intelligent cutting equipment in the prior art mostly performs automatic cutting directly when cutting copper wire, and is unable to correct and straighten the copper wire to be cut. If the copper wire to be cut has curved corrugations, the curved corrugations will cause errors in the measurement of the copper wire size sensed by the automatic sensor, thereby causing errors in the copper wire cutting. An automatic sensing cutting equipment for intelligent production of copper wire is proposed.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an automatic induction cutting device for intelligent production of copper wire, comprising an intelligent control box, a straightening and correction mechanism is provided on the upper rear side of the intelligent control box, the straightening and correction mechanism comprises a hanging plate, the hanging plate is located above the rear side of the intelligent control box and is fixedly connected to the upper rear side of the intelligent control box, an installation cavity is provided on both ends of the upper surface of the hanging plate, a lifting cavity is provided in the middle of the upper surface of the hanging plate, a U-shaped support plate is rotatably connected to both ends of the inner side of the installation cavity, a lifting column block is slidably provided on the inner side of the lifting cavity, and the top of the lifting column block The lifting column block is provided with a first electric telescopic rod fixed in the middle, and a group of push-pull support plates are rotated in the middle of the lifting column block, and a second mounting frame plate is rotated below the U-shaped support plate provided at the left end of the hanging plate, and the first mounting frame plate is rotated below the U-shaped support plate provided at the right end of the hanging plate, and a plurality of rolling rods are equidistantly distributed below the inner sides of the first mounting frame plate and the second mounting frame plate. An upper pushing rod is rotated at one end below the first mounting frame plate, and a first gear is fixed to the rear side of the upper pushing rod, and a lower pushing rod is provided below the upper pushing rod, and a second gear is fixedly connected to the middle part of the rear side of the lower pushing rod, and a first motor is fixed to the rear side of the second gear;
[0006] By means of the above technical solution, when the copper wire is straightened, the copper wire is first pulled and spread onto the leveling table so that the starting end of the copper wire is placed on the lower pushing rod, and then the first electric telescopic rod pushes the lifting column block fixedly connected at the bottom end to slide downward along the lifting cavity opened in the middle of the upper surface of the hanging plate. The descending lifting column block will drive the first mounting frame plate and the second mounting frame plate connected thereto respectively to move vertically downward through a set of push-pull support plates rotatably connected in the middle. When the first mounting frame plate and the second mounting frame plate move downward, the U-shaped support plate rotatably connected at the other end above them will rotate slowly and steadily downward around the axis point inside the mounting cavity under the drive of the thrust, thereby improving the stability of the first mounting frame plate and the second mounting frame plate in the downward movement.
[0007] When the plurality of rolling rods connected to the lower inner sides of the first mounting frame and the second mounting frame are pushed by the first mounting frame and the second mounting frame, the plurality of rolling rods press the upper surface of the copper wire placed on the leveling table to perform preliminary pressing on the copper wire of the initial section. At this time, the first electric telescopic rod will drive the lifting column block fixed at the bottom end to continue to move downward, and the downward-moving lifting column block will push the top of a group of push-pull support plates connected in rotation in the middle. After the top of a group of push-pull support plates is pushed, the bottom of the group of push-pull support plates will slowly slide towards the two ends relative to each other under the restriction of the shaft rod at the top to form an angle. The angle formed between the pulling support plates will slowly expand under the action of the pushing force, thereby pushing the first installation frame plate and the second installation frame plate that are respectively connected to the push-pull support plates below to slide slowly toward the two ends of the leveling platform. When the first installation frame plate and the second installation frame plate slide toward the two ends, they will push the multiple rolling rods that are correspondingly connected to the inner bottom to roll on the two ends of the copper wire of the pressure hoop to press and level it. When the rolling rod rolls on the copper wire, the heat emitted by the heating tube inside it will be transferred to the copper wire to preliminarily soften the copper wire. The softened copper wire will be slowly straightened and corrected under the rolling pressure of the rolling rod.
[0008] Then the first motor drives the second gear fixedly connected to the output end to rotate, and the rotating second gear drives the lower push rod fixedly connected to the middle of one side to rotate toward one end. The rotating second gear drives the first gear meshing connection at the top to rotate. The rotating first gear drives the upper push rod fixedly connected to the middle of the front side to rotate toward one end. When the upper push rod and the lower push rod rotate at the same time, the copper wire clamped between the upper push rod and the lower push rod are pushed toward the pushing table, which facilitates the rapid pressing and positioning of the copper wire during cutting, and facilitates the pressing and straightening of the starting end of the copper wire when the copper wire is pressed and positioned, which is beneficial to improving the efficiency of copper wire cutting and reducing the error caused by copper wire cutting.
[0009] Furthermore, a support frame is fixed to the outer edge of the upper surface of the lifting chamber, the first electric telescopic rod is located in the middle of the top of the support frame, the bottom end of the first electric telescopic rod is connected to the middle of the top of the support frame, the upper part of the front and rear sides of the lifting column block are rotatably connected to a guide pulley, and the rear side of the support frame is detachably connected to a blocking plate;
[0010] Through the above technical solution, the first electric telescopic rod will drive the lifting column block fixedly connected at the bottom end to move up and down. During the up and down movement, the lifting column block will slide up and down along the inner surface of the supporting frame plate and the blocking plate, thereby improving the stability of the lifting column block in sliding up and down.
[0011] Furthermore, a U-shaped guide groove is provided in the middle of the rear side of the blocking plate and the middle of the front side of the supporting frame plate, the guide pulley is slidably connected to the U-shaped guide groove, and the lifting column block is slidably connected to the supporting frame plate through the guide pulley and the U-shaped guide groove;
[0012] Through the above technical solution, when the lifting column block moves up and down along the inner surface of the blocking plate and the supporting frame plate, the guide pulleys rotatably connected to the upper front and rear sides of the lifting column block will slide up and down along the U-shaped guide grooves provided on the blocking plate and the supporting frame plate, thereby improving the stability of the lifting column block in sliding up and down.
[0013] Furthermore, a mounting cavity is provided in the middle of the lower surface of the lifting column block, the top of the push-pull support plate is rotatably connected to the mounting cavity, an angle is formed between a group of push-pull support plates, and a support leg is fixed to the bottom end of the intelligent control box;
[0014] Through the above technical solution, the top of a group of push-pull support plates will rotate around the same axis point. When the lifting column block moves downward, it will push the push-pull support plates to rotate toward both ends around the shaft fixed in the lower middle part of the inner side of the installation cavity, so that the angle formed between the group of push-pull support plates slowly expands under the action of the pushing force.
[0015] Furthermore, an arc-shaped rotation cavity is provided on the outer side of the lower push rod, the bottom of the first gear can be meshed and connected with the top of the second gear, a leveling table is fixed below the rear side of the intelligent control box, and the first motor is located above one end of the leveling table;
[0016] Through the above technical solution, the arc-shaped rotating cavity positions the lower push rod, and the intelligent control box controls the first electric telescopic rod, the first motor, the second electric telescopic rod, the second motor, the third motor and the infrared sensor measurer.
[0017] Furthermore, a cutting mechanism is provided at one end of the hanging plate, and the cutting mechanism includes a guide cavity plate, the guide cavity plate is located at one end of the hanging plate and is fixedly connected to one end of the hanging plate, a second electric telescopic rod is fixed to the middle of the top end of the guide cavity plate, a lifting plate is slidably provided on the inner side of the guide cavity plate, the bottom end of the second electric telescopic rod is fixedly connected to the middle of the top end of the lifting plate, a protective cavity is provided on the inner side of the lifting plate, a cutting disk is rotated in the middle of the lower inner side of the protective cavity, an infrared sensor measuring device is rotated on both the front and rear sides of the lower inner side of the protective cavity, and a second motor is fixed to the middle of one end of the cutting disk;
[0018] Through the above technical solution, during cutting, the infrared sensing measuring device measures and senses the pushed copper wire. When the infrared sensing measuring device senses that the length of the copper wire reaches the specified length, the second electric telescopic rod pushes the lifting plate fixed at the bottom end to move downward under the restriction of the guide cavity plate, thereby driving the cutting disk connected to the rotation at the middle part of the lower inner side of the lifting plate to move downward. When the cutting disk is stuck on the copper wire, the second motor drives the cutting disk fixed at the output end to rotate to cut the copper wire. At the same time, the pressing hoop plates sliding and contracting below the left and right ends of the lifting plate press and position the two ends of the copper wire, which is conducive to preventing the copper wire from splashing after cutting.
[0019] A contraction cavity is provided on the outer side of the pressure hoop plate, and an auxiliary spring is provided on the top of the inner side of the contraction cavity for resetting the contracted pressure hoop plate.
[0020] Furthermore, a discharge mechanism is provided at one end of the leveling table, and the discharge mechanism includes a fixed plate, the fixed plate is fixed to the middle of one end of the rear side of the leveling table, a pushing table is rotatably provided on the front side of the fixed plate, a group of stoppers are fixed at equal distances on the four sides of the pushing table, a third motor is fixed to the middle of one end of the fixed plate, and the output end of the third motor is fixedly connected to the middle of one end of the pushing table;
[0021] Through the above technical solution, the cut copper wire will be retained above the pushing table. When the copper wire is piled up, the block will block the excessively accumulated copper wire to prevent the copper wire from tilting and falling to the front and rear sides. During discharge, the third motor drives the pushing table fixedly connected to the output end to rotate. When the pushing table rotates ninety degrees, the copper wire retained on it will slide to one end along the tilt angle of the pushing table and fall into the copper wire collection container provided on the front side of one end of the intelligent control box. The staff can then transport the collection container with the collected copper wire away.
[0022] Furthermore, a copper wire pay-off mechanism is provided at the other end of the hanging plate, and the copper wire pay-off mechanism includes a supporting hoop plate, the supporting hoop plate is located at the other end of the hanging plate and is fixedly connected to the other end of the hanging plate, one end of the upper surface of the supporting hoop plate is provided with a U-shaped slot, a copper wire pay-off rod is rotatably provided on the inner side of the U-shaped slot, a positioning disk is fixed on both the front and rear sides of the copper wire pay-off rod, a curved supporting hoop plate is provided at the lower clamping hoop of the positioning disk, a curved upper clamping plate is provided at the upper clamping hoop of the positioning disk, the curved upper clamping plate is rotatably connected to the curved supporting hoop plate, and one side of the curved supporting hoop plate is fixedly connected to one side of the supporting hoop plate;
[0023] Through the above technical solution, when replacing the copper wire winding rod, the front and rear sides of the copper wire pay-off rod to be replaced are clamped into the U-shaped clamping grooves provided on the supporting hoop plate that is fixedly connected on the front and rear sides of one end of the hanging plate, so that the positioning disk fixedly connected on one side of the copper wire pay-off rod is clamped into the inner side of the arc-shaped supporting hoop plate fixedly connected on one side of the corresponding supporting hoop plate, and then the arc-shaped upper clamping plate is pushed toward one end so that the arc-shaped upper clamping plate wraps the top of the positioning disk, so that one end of the arc-shaped upper clamping plate is clamped above one end of the inner side of the arc-shaped supporting hoop plate, which is convenient for quick disassembly and replacement of the copper wire pay-off rod and quick clamp positioning.
[0024] The present invention has the following beneficial effects: it is convenient for quickly pressing and positioning the copper wire during cutting, and it is convenient for pressing and straightening the starting end of the copper wire when the copper wire is pressed and positioned, which is beneficial to improving the efficiency of copper wire cutting, reducing the error caused by copper wire cutting, and facilitating intermittent cyclic discharge of the cut copper wire, which is beneficial to improving the efficiency of copper wire cutting.
[0025] 1. In the present invention, when the copper wire is straightened, the copper wire is first pulled and spread onto the leveling table so that the starting end of the copper wire is placed on the lower pushing rod, and then the first electric telescopic rod pushes the lifting column block to slide downward along the lifting cavity of the hanging plate, and the descending lifting column block drives the first mounting frame plate and the second mounting frame plate to move vertically downward through the push-pull support plate. When the first mounting frame plate and the second mounting frame plate are pushed by the first mounting frame plate and the second mounting frame plate, the plurality of rolling rods connected to each other at the lower inner side thereof are pressed onto the upper surface of the copper wire placed on the leveling table, and the initial section of the copper wire is preliminarily pressed. At this time, the first electric telescopic rod drives the lifting column block to continue to move downward, and the downward moving lifting column block pushes the top of a group of push-pull support plates, and a group of push-pull support plates are pressed downward. After the top of the pulling support plate is subjected to the thrust, its bottom will slowly slide relative to the two ends under the restriction of the shaft rod provided on the top, thereby pushing the first mounting frame plate and the second mounting frame plate to slide slowly toward the two ends of the leveling platform respectively, and pushing the multiple rolling rods corresponding to the rotation connection on the lower inner side to roll and press the two ends of the copper wire of the pressing hoop. When the rolling rod rolls on the copper wire, the heat emitted by the heating tube provided inside it will be conducted to the copper wire to preliminarily soften the copper wire. The softened copper wire will be slowly straightened and corrected under the rolling of the rolling rod, which makes it convenient to quickly press the copper wire to position the copper wire during cutting, and to press the starting end of the copper wire to straighten it when the copper wire is pressed. This is beneficial to improve the efficiency of copper wire cutting and reduce the error caused by copper wire cutting.
[0026] 2. In the present invention, the cut copper wire will be retained above the pushing table. When the copper wire is piled up, the block will block the excessively accumulated copper wire to prevent the copper wire from tilting and falling to the front and rear sides. During discharge, the pushing table fixedly connected to the output end is driven by the third motor to rotate ninety degrees intermittently. When the pushing table rotates ninety degrees, the copper wire retained on it will slide to one end according to the tilt angle of the pushing table and fall into the copper wire collecting container provided on the front side of one end of the intelligent control box. The staff will transport the collection container with the collected copper wire away, which facilitates the intermittent cyclic discharge of the cut copper wire and is beneficial to improving the efficiency of copper wire cutting. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 This is a schematic diagram of the front three-dimensional structure of an automatic induction cutting device for intelligent copper wire production proposed by the present invention;
[0028] Figure 2 This is a rear perspective structural diagram of an automatic induction cutting device for intelligent copper wire production proposed by the present invention;
[0029] Figure 3 This is a schematic diagram of the disassembled three-dimensional structure of the first mounting frame and lifting column block of an automatic induction cutting device for intelligent copper wire production proposed by the present invention;
[0030] Figure 4 This invention proposes an automatic induction cutting device for intelligent production of copper wire Figure 2 A schematic diagram of the enlarged structure of the middle part A;
[0031] Figure 5 This is a schematic diagram of the three-dimensional structure of the connection between the lower push rod and the second gear of the automatic induction cutting equipment for intelligent production of copper wire proposed by the present invention;
[0032] Figure 6 This invention proposes an automatic induction cutting device for intelligent production of copper wire Figure 2 A schematic diagram of the enlarged structure of the middle part B;
[0033] Figure 7 This is a schematic diagram of the cross-sectional three-dimensional structure of a lifting plate of an automatic induction cutting device for intelligent copper wire production proposed by the present invention;
[0034] Figure 8 This is a schematic diagram of the disassembly three-dimensional structure of the lifting plate and sealing disk of the automatic induction cutting equipment for intelligent production of copper wire proposed by the present invention.
[0035] Legend:
[0036] 1. Intelligent control box; 2. Leveling table; 3. Support legs; 4. Straightening and correction mechanism; 41. Hanging plate; 42. Mounting cavity; 43. U-shaped support plate; 44. First mounting frame; 45. Lifting column block; 46. First electric telescopic rod; 47. Guide pulley; 48. Support frame; 49. Blocking plate; 410. Second mounting frame; 411. Rolling rod; 412. Mounting cavity; 413. Push-pull support plate; 414. Connecting block; 415. Upper push rod; 416. First gear; 417. Lower push rod; 418. Second gear; 419. First motor; 5. Cutting mechanism; 51. Lifting plate; 52. Guide cavity plate; 53. Second electric telescopic rod; 54. Sealing disk; 55. Second motor; 56. Cutting disk; 57. Clamp groove; 58. Infrared sensor measuring device; 59. Positioning screw; 510. Fixing nut; 511. Protective cavity; 6. Discharging mechanism; 61. Pushing table; 62. Fixing plate; 63. Third motor; 64. Stopper; 7. Copper wire pay-off mechanism; 71. Support hoop plate; 72. Copper wire pay-off rod; 73. U-shaped slot; 74. Arc-shaped support hoop plate; 75. Positioning disk; 76. Arc-shaped upper splint. DETAILED DESCRIPTION
[0037] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0038] Reference Figure 1-8, an embodiment provided by the present invention: an automatic induction cutting device for intelligent production of copper wire, comprising an intelligent control box 1, a straightening and correction mechanism 4 is provided on the upper rear side of the intelligent control box 1, the straightening and correction mechanism 4 comprises a hanging plate 41, the hanging plate 41 is located on the upper rear side of the intelligent control box 1, and is fixedly connected to the upper rear side of the intelligent control box 1, a mounting cavity 42 is provided on both the left and right ends of the upper surface of the hanging plate 41, a lifting cavity is provided in the middle of the upper surface of the hanging plate 41, a U-shaped support plate 43 is rotatably connected to the left and right ends of the inner side of the mounting cavity 42, a lifting column block 45 is slidably provided on the inner side of the lifting cavity, a first electric telescopic rod 46 is fixed to the middle of the top of the lifting column block 45, and the lifting column block A set of push-pull support plates 413 are rotated in the middle of 45, and a second mounting frame plate 410 is rotated below the U-shaped support plate 43 provided at the left end of the hanging plate 41, and a first mounting frame plate 44 is rotated below the U-shaped support plate 43 provided at the right end of the hanging plate 41. The first mounting frame plate 44 and the middle of one end of the top of the second mounting frame plate 410 are fixedly connected with a connecting block 414. The first mounting frame plate 44 and the second mounting frame plate 410 are rotatably connected to the corresponding push-pull support plate 413 through the connecting block 414 fixedly connected above. A plurality of rolling rods 411 are equidistantly distributed below the inner sides of the first mounting frame plate 44 and the second mounting frame plate 410, and an upper push rod 41 is rotated at one end below the first mounting frame plate 44. 5. A first gear 416 is fixed to the rear side of the upper push rod 415, and a lower push rod 417 is provided below the upper push rod 415. A second gear 418 is fixedly connected to the middle of the rear side of the lower push rod 417. A first motor 419 is fixed to the rear side of the second gear 418. A support frame 48 is fixed to the outer edge of the upper surface of the lifting chamber. The first electric telescopic rod 46 is located in the middle of the top of the support frame 48. The bottom end of the first electric telescopic rod 46 is connected to the middle of the top of the support frame 48. A guide pulley 47 is rotatably connected to the top of the front and rear sides of the lifting column block 45. A blocking plate 49 is detachably connected to the rear side of the support frame 48. The middle of the rear side of the blocking plate 49 is connected to the support frame 48. A U-shaped guide groove is provided in the middle of the front side, and the guide pulley 47 is slidably connected to the U-shaped guide groove. The lifting column block 45 is slidably connected to the support frame plate 48 through the guide pulley 47 and the U-shaped guide groove. A mounting cavity 412 is provided in the middle of the lower surface of the lifting column block 45, and the top of the push-pull support plate 413 is rotatably connected to the mounting cavity 412. There is an angle between a group of push-pull support plates 413. The bottom end of the intelligent control box 1 is fixed with a support leg 3, and the outer side of the lower push rod 417 is provided with an arc-shaped rotating cavity. The bottom of the first gear 416 can be meshed with the top of the second gear 418. A leveling platform 2 is fixed to the lower rear side of the intelligent control box 1, and the first motor 419 is located above one end of the leveling platform 2.
[0039] Preferably: a cutting mechanism 5 is provided at one end of the hanging plate 41, and the cutting mechanism 5 includes a guide cavity plate 52, the guide cavity plate 52 is located at one end of the hanging plate 41, and is fixedly connected to one end of the hanging plate 41, a second electric telescopic rod 53 is fixed to the middle of the top of the guide cavity plate 52, a lifting plate 51 is slid on the inner side of the guide cavity plate 52, the bottom end of the second electric telescopic rod 53 is fixedly connected to the middle of the top of the lifting plate 51, a protective cavity 511 is opened on the inner side of the lifting plate 51, a cutting disk 56 is rotated in the middle of the lower inner side of the protective cavity 511, an infrared sensor measuring device 58 is rotated on both the front and rear sides of the lower inner side of the protective cavity 511, and a second motor 55 is fixed in the middle of one end of the cutting disk 56.
[0040] Preferably: a discharge mechanism 6 is provided at one end of the leveling table 2, and the discharge mechanism 6 includes a fixed plate 62, which is fixed to the middle of one end of the rear side of the leveling table 2, and a pushing platform 61 is rotated on the front side of the fixed plate 62, and a group of blocks 64 are fixed at equal distances on the four sides of the pushing platform 61, and a third motor 63 is fixed in the middle of one end of the fixed plate 62, and the output end of the third motor 63 is fixedly connected to the middle of one end of the pushing platform 61.
[0041] Preferably: a copper wire pay-out mechanism 7 is provided at the other end of the hanging plate 41, and the copper wire pay-out mechanism 7 includes a support hoop plate 71, which is located at the other end of the hanging plate 41 and fixedly connected to the other end of the hanging plate 41, and a U-shaped slot 73 is provided at one end of the upper surface of the support hoop plate 71, and a copper wire pay-out rod 72 is rotatably provided on the inner side of the U-shaped slot 73, and a positioning plate 75 is fixed on the front and rear sides of the copper wire pay-out rod 72, and an arc-shaped support hoop plate 74 is provided at the lower clamping hoop of the positioning plate 75, and an arc-shaped upper clamping plate 76 is provided at the upper clamping hoop of the positioning plate 75, and the arc-shaped upper clamping plate 76 is rotatably connected to the arc-shaped support hoop plate 74, and one side of the arc-shaped support hoop plate 74 is fixedly connected to one side of the support hoop plate 71.
[0042] Preferably: a clamp groove 57 is provided in the middle portion below one end of the lifting plate 51, and a plurality of positioning screws 59 are evenly distributed in the clamp groove 57, and a blocking disk 54 is passed through one end of the positioning screw 59, and the blocking disk 54 and the clamp groove 57 are clamped with each other. A plurality of fixing nuts 510 matching the number of the positioning screws 59 are evenly distributed on the outer edge of the surface of one end of the blocking disk 54, and the second motor 55 is located in the middle portion of one end of the blocking disk 54, and the output end of the second motor 55 is connected through the middle portion of one end of the blocking disk 54. When replacing the cutting disk 56, first clamp the cutting disk 56 to the middle portion below the inner side of the protective cavity 511 provided in the middle portion of the inner side of the lifting plate 51. Then the sealing disk 54 is clamped into the clamp groove 57 opened in the middle part below one end of the lifting plate 51, so that the multiple positioning screws 59 fixed in the clamp groove 57 can simultaneously pass through the positioning holes opened at the outer edge of the sealing disk 54. At this time, the middle part of one end of the sealing disk 54 will be clamped into the middle part of one end of the cutting disk 56 so that the column block fixed in the middle part of the cutting disk 56 can pass through the hole opened in the middle part of the sealing disk 54. The sealing disk 54 clamps and positions the installed cutting disk 56, and then the fixing nut 510 is rotated to clamp it onto one end of the positioning screw 59, and the sealing disk 54 clamped to the clamp groove 57 is fixed, so as to facilitate quick replacement of the cutting disk 56.
[0043] Preferably, a control system is installed inside the intelligent control box 1, and control operation keys and adjustment keys are provided on its upper surface. The intelligent control box 1 is used to control the opening and closing of the first electric telescopic rod 46, the first motor 419, the second electric telescopic rod 53, the second motor 55 and the third motor 63, and to control the infrared sensor measurer 58 to automatically perform size sensing detection on the copper wire.
[0044] Working principle: Pull out a section of copper wire from the copper wire pay-off rod 72 and spread it on the leveling table 2, so that the starting end of the copper wire is placed on the lower pushing rod 417, and then the first electric telescopic rod 46 pushes the lifting column block 45 fixed at the bottom to slide downward along the lifting cavity opened in the middle of the upper surface of the hanging plate 41. The sliding lifting column block 45 will drive the first mounting frame plate 44 and the second mounting frame plate 410 connected below to move vertically downward through a group of push-pull support plates 413 connected in rotation in the middle. When the first mounting frame plate 44 and the second mounting frame plate 410 move downward, the U-shaped support plate 43 connected at the other end thereof will rotate slowly and steadily downward around the axis point inside the mounting cavity 42 under the drive of the thrust, thereby improving the stability of the first mounting frame plate 44 and the second mounting frame plate 410 when moving downward.
[0045] When the plurality of rolling rods 411 rotatably connected to the lower inner sides of the first mounting frame plate 44 and the second mounting frame plate 410 are pushed by the first mounting frame plate 44 and the second mounting frame plate 410 to press the upper surface of the copper wire placed on the leveling table 2, the initial section of the copper wire is preliminarily pressed. At this time, the first electric telescopic rod 46 will drive the lifting column block 45 fixed at the bottom end to continue to move downward, and the downward-moving lifting column block 45 will push the top of a group of push-pull support plates 413 rotatably connected in the middle. After the top of a group of push-pull support plates 413 is pushed, its bottom will slowly slide towards the two ends relative to form an angle under the restriction of the shaft rod provided at the top. The angle formed between the pulling support plates 413 will slowly expand under the action of the pushing force, thereby pushing the first mounting frame plate 44 and the second mounting frame plate 410, which are respectively connected to the push-pull support plates 413 and are respectively connected to the two ends of the leveling table 2, to slide slowly. When the first mounting frame plate 44 and the second mounting frame plate 410 slide to the two ends, they will push the multiple rolling rods 411 correspondingly connected to the inner lower side thereof to roll on the two ends of the copper wire of the pressure hoop for pressing. When the rolling rod 411 rolls on the copper wire, the heat emitted by the heating tube provided inside the rolling rod 411 will be conducted to the copper wire to preliminarily soften the copper wire. The softened copper wire will be slowly straightened and corrected under the rolling pressure of the rolling rod 411.
[0046] Then, the first motor 419 drives the second gear 418 fixedly connected to the output end to rotate, and the rotating second gear 418 drives the lower push rod 417 fixedly connected to the middle of one side to rotate toward one end. The rotating second gear 418 drives the first gear 416 meshed with the top to rotate, and the rotating first gear 416 drives the upper push rod 415 fixedly connected to the middle of the front side to rotate toward one end. When the upper push rod 415 and the lower push rod 417 rotate at the same time, the copper wire clamped between the upper push rod 415 and the lower push rod 417 will be pushed onto the pushing platform 61. In the process of being pushed onto the pushing platform 61, the copper wire will pass under the cutting disk 56;
[0047] Then, the infrared sensor measuring device 58 measures and senses the pushed copper wire. When the infrared sensor measuring device 58 senses that the length of the copper wire reaches the specified length, the second electric telescopic rod 53 pushes the lifting plate 51 fixed at the bottom end to move downward under the restriction of the guide cavity plate 52, thereby driving the cutting disk 56 connected to the middle part of the lower inner side of the lifting plate 51 to move downward. When the cutting disk 56 is stuck on the copper wire, the second motor 55 drives the cutting disk 56 fixed at the output end to rotate to cut the copper wire. At the same time, the lifting plate 51 slides and retracts at the lower left and right ends. The connected pressure hoop plates press and position the two ends of the copper wire, and the cut copper wire will be retained above the pushing platform 61. When the copper wire is piled up, the block 64 blocks the excessively accumulated copper wire to prevent the copper wire from tilting and falling to the front and rear sides. During discharge, the third motor 63 drives the pushing platform 61 fixedly connected to the output end to rotate. When the pushing platform 61 rotates ninety degrees, the copper wire retained on it will slide to one end along the tilt angle of the pushing platform 61 and fall into the copper wire collection container provided on the front side of one end of the intelligent control box 1, thereby completing the copper wire cutting process.
[0048] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. An automatic induction cutting device for intelligent production of copper wire, comprising an intelligent control box (1), characterized in that: A straightening and correction mechanism (4) is provided above the rear side of the intelligent control box (1), and the straightening and correction mechanism (4) includes a hanging plate (41), the hanging plate (41) is located above the rear side of the intelligent control box (1), and is fixedly connected to the rear side of the intelligent control box (1), a mounting cavity (42) is provided at both left and right ends of the upper surface of the hanging plate (41), a lifting cavity is provided in the middle of the upper surface of the hanging plate (41), a U-shaped support plate (43) is rotatably connected to both left and right ends of the inner side of the mounting cavity (42), a lifting column block (45) is slidably provided inside the lifting cavity, a first electric telescopic rod (46) is fixed at the middle of the top of the lifting column block (45), a group of push-pull support plates (413) are rotatably provided in the middle of the lifting column block (45), and the hanging plate A second mounting frame plate (410) is rotated below the U-shaped support plate (43) provided at the left end of the (41), and a first mounting frame plate (44) is rotated below the U-shaped support plate (43) provided at the right end of the hanging plate (41), and a plurality of rolling rods (411) are evenly distributed below the inner sides of the first mounting frame plate (44) and the second mounting frame plate (410), and an upper push rod (415) is rotated at one end below the first mounting frame plate (44), and a first gear (416) is fixed to the rear side of the upper push rod (415), and a lower push rod (417) is provided below the upper push rod (415), and a second gear (418) is fixedly connected to the middle part of the rear side of the lower push rod (417), and a first motor (419) is fixed to the rear side of the second gear (418).
2. The automatic induction cutting device for intelligent copper wire production according to claim 1, characterized in that: A support frame (48) is fixed at the outer edge of the upper surface of the lifting chamber, the first electric telescopic rod (46) is located in the middle of the top of the support frame (48), the bottom end of the first electric telescopic rod (46) is connected to the middle of the top of the support frame (48), and the upper part of the front and rear sides of the lifting column block (45) are both rotatably connected to a guide pulley (47), and the rear side of the support frame (48) is detachably connected to a blocking plate (49).
3. The automatic induction cutting device for intelligent copper wire production according to claim 2, characterized in that: A U-shaped guide groove is provided in the middle of the rear side of the blocking plate (49) and the middle of the front side of the supporting frame plate (48). The guide pulley (47) is slidably connected to the U-shaped guide groove. The lifting column block (45) is slidably connected to the supporting frame plate (48) through the guide pulley (47) and the U-shaped guide groove.
4. The automatic induction cutting device for intelligent copper wire production according to claim 1, characterized in that: A mounting cavity (412) is provided in the middle of the lower surface of the lifting column block (45), the top of the push-pull support plate (413) is rotatably connected to the mounting cavity (412), and an angle is formed between a group of the push-pull support plates (413). A supporting leg (3) is fixed to the bottom end of the intelligent control box (1).
5. The automatic induction cutting device for intelligent copper wire production according to claim 1, characterized in that: An arc-shaped rotating cavity is provided on the outer side of the lower push rod (417); the bottom of the first gear (416) can be meshed and connected with the top of the second gear (418); a leveling platform (2) is fixed below the rear side of the intelligent control box (1); and the first motor (419) is located above one end of the leveling platform (2).
6. The automatic induction cutting device for intelligent copper wire production according to claim 1, characterized in that: A cutting mechanism (5) is provided at one end of the hanging plate (41), and the cutting mechanism (5) includes a guide cavity plate (52), the guide cavity plate (52) is located at one end of the hanging plate (41) and is fixedly connected to one end of the hanging plate (41), a second electric telescopic rod (53) is fixed in the middle of the top end of the guide cavity plate (52), a lifting plate (51) is slidably provided on the inner side of the guide cavity plate (52), the bottom end of the second electric telescopic rod (53) is fixedly connected to the middle of the top end of the lifting plate (51), a protective cavity (511) is provided on the inner side of the lifting plate (51), a cutting disc (56) is rotated in the middle of the lower inner side of the protective cavity (511), an infrared sensor measuring device (58) is rotated on both the front and rear sides of the lower inner side of the protective cavity (511), and a second motor (55) is fixed in the middle of one end of the cutting disc (56).
7. The automatic induction cutting device for intelligent copper wire production according to claim 5, characterized in that: A discharging mechanism (6) is provided at one end of the leveling platform (2), and the discharging mechanism (6) includes a fixed plate (62), the fixed plate (62) is fixed to the middle of one end of the rear side of the leveling platform (2), a pushing platform (61) is rotatably provided in front of the fixed plate (62), a group of stoppers (64) are fixed at equal intervals on the four surfaces of the pushing platform (61), a third motor (63) is fixed in the middle of one end of the fixed plate (62), and an output end of the third motor (63) is fixedly connected to the middle of one end of the pushing platform (61).
8. The automatic induction cutting device for intelligent copper wire production according to claim 1, characterized in that: The other end of the hanging plate (41) is provided with a copper wire pay-off mechanism (7), and the copper wire pay-off mechanism (7) includes a support hoop plate (71), the support hoop plate (71) is located at the other end of the hanging plate (41) and is fixedly connected to the other end of the hanging plate (41), one end of the upper surface of the support hoop plate (71) is provided with a U-shaped slot (73), the inner side of the U-shaped slot (73) is provided with a copper wire pay-off rod (72), and a positioning plate (75) is fixed on both the front and rear sides of the copper wire pay-off rod (72), the lower clamp of the positioning plate (75) is provided with an arc-shaped support hoop plate (74), the upper clamp of the positioning plate (75) is provided with an arc-shaped upper clamp (76), the arc-shaped upper clamp (76) is rotatably connected to the arc-shaped support hoop plate (74), and one side of the arc-shaped support hoop plate (74) is fixedly connected to one side of the support hoop plate (71).