Processing equipment for dynamic sealing element
By designing dynamic seal processing equipment with a turntable and a fixed cutter head, the problem of raw material waste caused by large errors in the chamfer radius of the gland was solved, and high-precision chamfering and improved equipment applicability were achieved.
Patent Information
- Application Number
- CN202511083625.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-04
- Publication Date
- 2025-09-16
AI Technical Summary
In the prior art, the chamfer radius of the gland of the elastic seal has high precision requirements, and the cutting tool is prone to large errors after long-term use, resulting in an excessively large chamfer radius and waste of raw materials.
A processing equipment for dynamic seals was designed. It adopts a turntable and a fixed cutter head structure, combined with a locking mechanism, a power component, a limit mechanism and an adjustment component to ensure that the cutter head is relatively stationary. The turntable drives the gland to rotate for chamfering, and the gear reduction motion is used to improve the accuracy. The adjustment component can adapt to glands of different diameters.
The accuracy and qualified rate of the gland chamfer are improved, the waste of raw materials is reduced, the applicability and labor-saving effect of the equipment are enhanced, and the investment cost of the factory is reduced.
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Figure CN120644736A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of seal processing, in particular to a processing device for dynamic seals. Background Art
[0002] Seals are mainly divided into dynamic seals and static seals, among which dynamic seals are mainly used to solve the relative sealing between objects that move or rotate.
[0003] At present, the gland of the elastic seal is made of metal. In order to avoid tearing during mold opening, the corners of the gland are usually chamfered. For example, an adjustable spiral floating chamfering knife and chamfering method are disclosed in announcement number CN111940842B. The chamfering method used is to drive the tool to rotate and then chamfer the object. However, the chamfer radius of the gland is no more than 0.3 mm, and the required precision is high. After long-term use, the rotation of the tool is prone to large errors, resulting in a chamfer radius greater than 0.3 mm, so that the chamfered gland does not meet the use standards, resulting in a waste of raw materials. Summary of the Invention
[0004] Technical problems solved In response to the shortcomings of the existing technology, the present invention provides a processing equipment for dynamic seals, which is mainly used to solve the problem that the chamfer radius of the pressure cover has high precision requirements, and the tool is prone to large errors after long-term use, resulting in the chamfer radius being too large, so that the chamfered pressure cover does not meet the use standards and causes waste of raw materials.
[0005] Technical Solution To achieve the above object, the present invention provides the following technical solutions: A processing equipment for dynamic seals includes a frame, a workbench is provided in the frame, a mounting slot is provided on the workbench, a turntable is rotatably provided in the mounting slot, a motor for driving the turntable to rotate is provided at the lower end of the workbench, a locking mechanism for fixing the pressure cover is provided at the top of the turntable, an electric push rod fixedly connected to the frame is provided above the workbench, the movable end of the electric push rod is fixedly connected to a mounting plate, and an adjustment component for adjusting the horizontal position of a cutter head is provided on the mounting plate.
[0006] Furthermore, the locking mechanism includes an inner cavity opened in the turntable, a disc is rotatably connected to the top of the inner cavity, a plurality of extrusion grooves are opened on the top of the turntable, a plurality of guide grooves are opened on the top of the turntable, a moving block is slidably connected in the guide groove, a clamping frame is welded on the top of the moving block, and a guide column sliding in the extrusion groove is welded on the bottom, a power component for driving the disc to rotate is provided on the inner wall of one side of the inner cavity, and a scale is provided on the edge of the guide groove.
[0007] Based on the above scheme, the power assembly includes an outer gear ring fixed to the bottom of the disc by bolts, the bottom of the inner cavity is connected to a gear meshing with the outer gear ring through an axial rotation, the bottom of the gear is welded with a handle concentric with it, and the bottom of the inner cavity is provided with a limiting mechanism for assisting in fixing the handle and a resistance-increasing mechanism for strengthening the limiting of the outer gear ring.
[0008] As a further solution of the present invention, the limiting mechanism includes a placement groove opened at the bottom of the inner cavity, an elastic ball is bonded in the placement groove, and a plurality of arc-shaped grooves are opened at the bottom of the handle, and the elastic ball is located in one of the arc-shaped grooves.
[0009] Furthermore, the resistance increasing mechanism includes a plurality of elastic rubber blocks bonded to the inner wall of the inner cavity, and an arc strip in contact with the outer gear ring is bonded to one side of the elastic rubber block.
[0010] Based on the above scheme, the adjustment component includes a slide groove opened at the bottom of the mounting plate, a slider fixed to the cutter head is slidably connected in the slide groove, a threaded rod is rotatably connected in the slide groove, and the threaded rod is threadedly connected to the slider.
[0011] As a further solution of the present invention, a protective cover is rotatably connected to an outer wall of one side of the frame through a hinge, and a triangular bar is welded to an inner wall of one side of the frame.
[0012] Furthermore, a guide frame is fixed to the top of the mounting plate by bolts, and one end of the guide frame passes through the frame body.
[0013] On the basis of the above solution, a counterweight is welded on one side of the turntable, and the counterweight is symmetrically distributed with the handle.
[0014] Beneficial effects Compared with the prior art, the present invention provides a processing device for dynamic seals, which has the following beneficial effects: 1. The present invention is provided with a turntable and a fixed cutter head. The turntable drives the gland to rotate, and the cutter head chamfers the rotating gland. Since the cutter head is in a relatively static state, the chamfering accuracy of the equipment is more accurate, thereby improving the qualified rate of the gland.
[0015] 2. The present invention is provided with a locking mechanism, and the gland is sleeved on the outer side of the circumference of one end of multiple clamps to fix the gland. At the same time, the clamps can clamp glands of different diameters, thereby improving the applicability of the equipment.
[0016] 3. The present invention is provided with a power component, the gear drives the outer gear ring to rotate, and the gear and the outer gear ring are in a decelerated motion, so that the rotation of the disc is more accurate and the labor-saving effect of the equipment is improved.
[0017] 4. The present invention is provided with a limiting mechanism, and the elastic ball is located in the arc-shaped groove, which can fix the current position of the handle, avoid the handle rotating and causing the gland to become loose, and improve the fixing stability of the gland during installation.
[0018] 5. The present invention is provided with an adjustment component to change the distance between the cutter head and the center of the turntable, so that the cutter head can contact the gland, thereby being suitable for glands of different diameters. Only one cutter head is needed to complete glands of multiple diameters, thereby reducing the factory's investment cost and further improving the applicability of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic diagram of the three-dimensional structure of a dynamic seal processing device proposed by the present invention; Figure 2 This is a partially enlarged structural schematic diagram of a dynamic seal processing device proposed by the present invention; Figure 3 This is a partial cross-sectional structural diagram of a dynamic seal processing device proposed by the present invention; Figure 4 This is a schematic diagram of the internal structure of a frame of a dynamic seal processing equipment proposed by the present invention; Figure 5 This is a schematic diagram of the exploded structure of a turntable of a dynamic seal processing device proposed by the present invention; Figure 6 This is a schematic cross-sectional structural diagram of a turntable of a dynamic seal processing device proposed by the present invention; Figure 7 This is an enlarged structural schematic diagram of a gland of a dynamic seal processing device proposed in the present invention.
[0020] In the figure: 1. frame; 2. triangular bar; 3. fan; 4. air hole; 5. protective cover; 6. electric push rod; 7. guide frame; 8. mounting plate; 9. slide groove; 10. threaded rod; 11. cutter head; 12. slider; 13. motor; 14. mounting groove; 15. turntable; 16. inner cavity; 17. disc; 18. extrusion groove; 19. guide groove; 20. scale; 21. moving block; 22. clamping frame; 23. guide column; 24. outer gear ring; 25. counterweight; 26. arc bar; 27. elastic rubber block; 28. turning handle; 29. gear; 30. arc groove; 31. placement groove; 32. elastic ball; 33. pressure cover. DETAILED DESCRIPTION
[0021] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention will be further described in detail below through embodiments and in conjunction with the accompanying drawings. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.
[0022] The serial numbers assigned to components herein, such as "first," "second," etc., are used solely to distinguish the objects being described and do not convey any sequential or technical meaning. References to "connection" and "coupling" herein, unless otherwise specified, include both direct and indirect connections (couplings). In the description of the present invention, it should be understood that terms such as "upper," "lower," "front," "back," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," and "counterclockwise" indicate positions or relationships based on those shown in the accompanying drawings. These terms are intended solely to facilitate the description of the present invention and simplify the description. They are not intended to indicate or imply that the device or component being referred to must have, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on the present invention.
[0023] In the present invention, unless otherwise expressly specified or limited, when a first feature is "above" or "below" a second feature, it may mean that the first and second features are in direct contact, or that the first and second features are in indirect contact through an intermediary. Furthermore, when a first feature is "above," "above," or "above" a second feature, it may mean that the first feature is directly above or diagonally above the second feature, or simply means that the first feature is at a higher level than the second feature. When a first feature is "below," "below," or "below" a second feature, it may mean that the first feature is directly below or diagonally below the second feature, or simply means that the first feature is at a lower level than the second feature.
[0024] Reference Figure 1-Figure 7A processing device for a dynamic seal includes a frame 1, two air holes 4 are provided on the top outer wall of the frame 1, two fans 3 are fixed to the top outer wall of the frame 1 by bolts, and the two fans 3 are located in the air holes 4, so that air circulates inside the frame 1 to improve the heat dissipation of the frame 1. A protective cover 5 is connected to the outer wall of one side of the frame 1 by a hinge to seal the frame 1 so that the debris generated by the chamfer of the pressure cover 33 will not fall out of the frame 1. The inner wall of one side of the frame 1 is welded with a The triangular bar 2 blocks the corner at the rear to prevent debris from getting stuck at the corner. The motor 13 is fixed to the inner wall of the top of the frame 1 by bolts. A mounting groove 14 is provided on the inner wall of the bottom of the frame 1. A turntable 15 that rotates coaxially with the motor 13 is rotatably connected in the mounting groove 14. A locking mechanism for fixing the pressure cover 33 is provided on the top of the turntable 15. The electric push rod 6 is fixed to the outer wall of the top of the frame 1 by bolts. The movable end of the electric push rod 6 is fixed to the mounting plate 8 by bolts. The mounting plate 8 is fixed to the outer wall of the frame 1 by bolts. The top is fixed with a guide frame 7 by bolts, and one end of the guide frame 7 passes through the frame body 1, and the guide frame 7 guides the movement of the mounting plate 8, making the movement of the mounting plate 8 more stable, and at the same time can provide an auxiliary supporting force for the mounting plate 8, so that the position of the mounting plate 8 is more accurate. The bottom of the mounting plate 8 is provided with a cutter head 11 for chamfering the pressure cover 33, and the cutter head 11 is connected to the mounting plate 8 by an adjusting component. The adjusting component is used to adjust the horizontal position of the cutter head 11. When in use, the pressure cover 33 is placed on the turntable 15 and fixed with a locking mechanism. The position of the cutter head 11 is changed by the adjusting component, and the motor 13 and the electric push rod 6 are started. The motor 13 drives the turntable 15 to rotate, thereby driving the pressure cover 33 to rotate. The extension of the electric push rod 6 will cause the mounting plate 8 and the cutter head 11 to move downward synchronously, and then chamfer the rotating pressure cover 33. Since the cutter head 11 is in a relatively static state, the chamfering accuracy of the equipment is more accurate, and the qualified rate of the pressure cover 33 is improved.
[0025] In order to fix the pressure cover 33, the locking mechanism of the present invention includes an inner cavity 16 opened in the turntable 15, the top of the inner cavity 16 is rotatably connected to the disc 17, the top of the disc 17 is provided with a plurality of extrusion grooves 18, the top of the turntable 15 is provided with a plurality of guide grooves 19, the guide grooves 19 are slidably connected with a moving block 21, the top of the moving block 21 is welded with a clamping frame 22, and the bottom is welded with a guide column 23 that slides in the extrusion groove 18, a power component for driving the disc 17 to rotate is provided on the inner wall of one side of the inner cavity 16, and the edge of the guide groove 19 at the top of the turntable 15 is opened. A scale 20 is provided, which is used in conjunction with a moving block 21. The pressure cap 33 is placed on the outer side of the circumference of one end of multiple clamps 22. The disc 17 is driven to rotate by the power component, so that the extrusion groove 18 squeezes the guide column 23 to drive the moving block 21 to slide in the guide groove 19, thereby pulling the clamp 22 to move outward, and then fixing the pressure cap 33, so that the pressure cap 33 can be driven to rotate by the turntable 15. Since the clamp 22 slides in the guide groove 19, the clamp 22 can clamp pressure caps 33 of different diameters, thereby improving the applicability of the equipment.
[0026] In order to drive the turntable 15 to rotate, the power assembly of the present invention includes an outer gear ring 24 fixed to the bottom of the disc 17 by bolts, and the bottom of the inner cavity 16 is connected to a gear 29 that meshes with the outer gear ring 24 through an axis rotation. The bottom of the gear 29 is welded with a turning handle 28 that is concentric with it. A counterweight block 25 is welded on one side of the turntable 15. The counterweight block 25 and the turning handle 28 are symmetrically distributed, so that the center of gravity of the turntable 15 remains concentric with the center, thereby improving the stability of the rotation of the turntable 15. The bottom of the inner cavity 16 is provided with a counter-rotating The limiting mechanism for auxiliary fixation of handle 28 and the resistance increasing mechanism for strengthening the limitation of the outer gear ring 24, turn the handle 28, the handle 28 drives the gear 29 to rotate, thereby driving the outer gear ring 24 to rotate, and then driving the disc 17 to rotate. The gear 29 and the outer gear ring 24 are in a deceleration motion, so that the rotation of the disc 17 is more precise, and the labor-saving effect of the equipment is improved. After rotation, the handle 28 will be fixed by the limiting mechanism, so that the position of the disc 17 is fixed, and the fixation of the pressure cover 33 is more stable.
[0027] In order to fix the turning handle 28, the limiting mechanism in the present invention includes a placement groove 31 opened at the bottom of the inner cavity 16, and an elastic ball 32 is bonded in the placement groove 31. A plurality of arc-shaped grooves 30 are opened at the bottom of the turning handle 28, and the elastic ball 32 is located in one of the arc-shaped grooves 30. When the turning handle 28 is rotated, the arc-shaped groove 30 will squeeze the elastic ball 32 and deform it, so that the elastic ball 32 moves out of the current arc-shaped groove 30 and then moves to another adjacent arc-shaped groove 30. The elastic ball 32 is located in the arc-shaped groove 30, which can fix the current position of the turning handle 28, avoid the turning handle 28 from rotating and loosening the fixation of the pressure cover 33, and improve the fixation stability of the pressure cover 33 during installation.
[0028] In order to assist in fixing the pressure cover 33 during the rotation process, the resistance-increasing mechanism in the present invention includes a plurality of elastic rubber blocks 27 bonded to the inner wall of the circumference of the inner cavity 16, and an arc-shaped strip 26 in contact with the outer gear ring 24 is bonded to one side of the elastic rubber block 27. The rotating turntable 15 will generate centrifugal force, thereby causing the elastic rubber block 27 to extend and deform outward, thereby causing the arc-shaped strip 26 to squeeze the outer gear ring 24, increasing the friction between the outer gear ring 24 and the arc-shaped strip 26, making the outer gear ring 24 less likely to rotate, and improving the fixing stability of the pressure cover 33 when chamfering.
[0029] In order to change the position of the cutter head 11, the adjustment component in the present invention includes a slide groove 9 opened at the bottom of the mounting plate 8, and a slider 12 fixed to the cutter head 11 is slidably connected in the slide groove 9, and a threaded rod 10 is rotatably connected to the inner wall of one side of the slide groove 9. One end of the threaded rod 10 passes through the slider 12 and the mounting plate 8, and the threaded rod 10 is threadedly connected to the slider 12. By rotating the threaded rod 10, the slider 12 moves in the slide groove 9 under the action of the thread, and then drives the cutter head 11 to move, thereby changing the distance between the cutter head 11 and the center of the turntable 15, so as to adapt to pressure caps 33 of different diameters. Only one cutter head 11 is needed to complete pressure caps 33 of multiple diameters, reducing the factory's investment cost and further improving the applicability of the equipment.
[0030] The working principle of the present invention is as follows: when in use, the protective cover 5 is opened, the pressure cover 33 is put on the outer circumference of one end of the multiple clamping frames 22, and the turning handle 28 is turned. The turning handle 28 drives the gear 29 to rotate, thereby driving the outer gear ring 24 to rotate, and then driving the disc 17 to rotate so that the extrusion groove 18 squeezes the guide column 23 to drive the moving block 21 to slide in the guide groove 19, thereby pulling the clamping frame 22 to move outward, and then fixing the pressure cover 33. In the process of rotating the turning handle 28, the turning handle 28 rotates, which will cause the arc-shaped groove 30 to squeeze the elastic ball 32 to deform, thereby causing the elastic ball 32 to move out of the current arc-shaped groove 30 and then move to another adjacent arc-shaped groove 30. The elastic ball 32 is located in the arc-shaped groove 30 and can fix the current position of the turning handle 28. Then the threaded rod 10 is rotated, and under the action of the thread, the slider 12 is moved in the slide groove 9 The cutter head 11 moves inward, thereby driving the cutter head 11 to move, thereby changing the distance between the cutter head 11 and the center of the turntable 15, so that the cutter head 11 can contact the pressure cover 33, starting the motor 13 and the electric push rod 6, the motor 13 drives the turntable 15 to rotate, thereby driving the pressure cover 33 to rotate, and the extension of the electric push rod 6 will cause the mounting plate 8 and the cutter head 11 to move downward synchronously, thereby chamfering the rotating pressure cover 33. In the process of chamfering the pressure cover 33, the rotating turntable 15 will generate centrifugal force, thereby causing the elastic rubber block 27 to extend and deform outward, thereby causing the arc-shaped strip 26 to squeeze the outer gear ring 24, increasing the friction between the outer gear ring 24 and the arc-shaped strip 26, and assisting in fixing the disc 17, so that the clamping of the clamping frame 22 is more stable. Since the cutter head 11 is in a relatively static state, the chamfering accuracy of the equipment is more accurate, and the qualified rate of the pressure cover 33 is improved.
[0031] The technical features of the above embodiments can be combined arbitrarily. To make the description concise, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0032] The above-described embodiments merely illustrate several embodiments of the present invention, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the present invention. It should be noted that a person skilled in the art would be able to make various modifications and improvements without departing from the spirit of the present invention, all of which fall within the scope of protection of the present invention. Therefore, the scope of protection of the present invention shall be determined by the appended claims.
Claims
1. A processing device for a dynamic seal, comprising a frame (1), characterized in that: A workbench is provided in the frame (1), a mounting groove (14) is provided on the workbench, a turntable (15) is rotatably provided in the mounting groove (14), a motor (13) for driving the turntable (15) to rotate is provided at the lower end of the workbench, a locking mechanism for fixing the pressure cover (33) is provided at the top of the turntable (15), an electric push rod (6) fixedly connected to the frame (1) is provided above the workbench, a mounting plate (8) is fixedly connected to the movable end of the electric push rod (6), and an adjustment component for adjusting the horizontal position of the cutter head (11) is provided on the mounting plate (8).
2. The processing equipment for a dynamic seal according to claim 1, characterized in that: The locking mechanism comprises an inner cavity (16) provided in a rotating disk (15), a disc (17) being rotatably connected to the top of the inner cavity (16), a plurality of extrusion grooves (18) being provided on the top of the disc (17), a plurality of guide grooves (19) being provided on the top of the rotating disk (15), a moving block (21) being slidably connected in the guide groove (19), a clamping frame (22) being fixedly connected to the top of the moving block (21), and a guide column (23) being fixedly connected to the bottom thereof and sliding in the extrusion groove (18), a power assembly for driving the disc (17) to rotate being provided on an inner wall of one side of the inner cavity (16), and a scale (20) being provided on the edge of the guide groove (19).
3. The processing equipment for a dynamic seal according to claim 2, characterized in that: The power assembly includes an outer gear ring (24) fixedly connected to the bottom of the disc (17); the bottom of the inner cavity (16) is rotatably connected to a gear (29) meshing with the outer gear ring (24); the bottom of the gear (29) is fixedly connected to a turning handle (28) concentric therewith; and the bottom of the inner cavity (16) is provided with a limiting mechanism for assisting in fixing the turning handle (28) and a resistance-increasing mechanism for reinforcing the limiting of the outer gear ring (24).
4. The processing equipment for a dynamic seal according to claim 3, characterized in that: The limiting mechanism includes a placement groove (31) provided at the bottom of the inner cavity (16), an elastic ball (32) being bonded in the placement groove (31), a plurality of arc-shaped grooves (30) being provided at the bottom of the turning handle (28), and the elastic ball (32) being located in one of the arc-shaped grooves (30).
5. The processing equipment for a dynamic seal according to claim 3, characterized in that: The resistance increasing mechanism comprises a plurality of elastic rubber blocks (27) bonded to the inner circumferential wall of the inner cavity (16), and an arc-shaped strip (26) in contact with the outer gear ring (24) is bonded to one side of the elastic rubber block (27).
6. The processing equipment for a dynamic seal according to claim 1, characterized in that: The adjustment assembly includes a slide groove (9) provided at the bottom of the mounting plate (8), a slider (12) fixed to the cutter head (11) being slidably connected in the slide groove (9), a threaded rod (10) being rotatably connected in the slide groove (9), and the threaded rod (10) being threadedly connected to the slider (12).
7. The processing equipment for a dynamic seal according to claim 1, characterized in that: One side outer wall of the frame (1) is rotatably connected to a protective cover (5) via a hinge, and one side inner wall of the frame (1) is fixedly connected to a triangular bar (2).
8. The processing equipment for a dynamic seal according to claim 7, characterized in that: The top of the mounting plate (8) is fixedly connected to a guide frame (7), and one end of the guide frame (7) passes through the frame body (1).
9. The processing equipment for a dynamic seal according to claim 4, characterized in that: A counterweight (25) is fixedly connected to one side of the turntable (15), and the counterweight (25) and the turning handle (28) are symmetrically distributed.
Citation Information
Patent Citations
An adjustable spiral floating chamfering tool and chamfering method
CN111940842B