Neon lamp packaging equipment with detection structure

Abstract

The neon lamp packaging equipment with the detection structure comprises a connection packaging structure, a defect taking and conveying structure is fixedly installed above one side of the connection packaging structure, the connection packaging structure comprises an automatic packaging assembly serving as a foundation, and a through hole frame is fixedly installed on one side of the automatic packaging assembly; a groove block is fixedly installed above the through hole frame, a sliding groove is formed in the groove block, a rotating roller is fixedly installed in the sliding groove, a negative plate is laid and installed on the inner side of the groove block, the bottom of the negative plate is electrically connected with the controller through a wire, and bearing frames are fixedly installed on the two sides of the through hole frame. And a conveying roller is rotationally installed between the bearing frames, meanwhile, a groove is formed in the surface of the conveying roller, the conveying roller is driven and adjusted through a driving motor, and according to the neon lamp packaging equipment with the detection structure, through the arranged groove blocks, the inner side is opened, and the outer wall is fixed.

Description

Technical Field

[0001] The invention relates to the technical field of neon lamp packaging equipment, in particular to neon lamp packaging equipment with a detection structure. Background Art

[0002] Neon lamp, also known as neon argon glow lamp, is a lighting product that uses neon, an inert gas, to discharge light. It is a special low-pressure cold cathode glow discharge electric light source, which is different from other arc lamps such as fluorescent lamps, high-pressure sodium lamps, metal halide lamps, mercury lamps, incandescent lamps, etc. Neon is an inert gas. It is colorless, odorless, and tasteless with a solubility of 10.5 microliters per kilogram of water. Under normal circumstances, neon does not form compounds and does not react with other substances. When discharged, neon emits an orange-red glow and is widely used in modern urban neon lights. In the production process of neon lights, packaging equipment is required to package and process the neon lights. The existing public technology has the publication number CN218142345U, which is a fully automatic packaging equipment set for bulbs, including a first base, a second base, a bulb conveyor belt, a carton conveyor belt body, an air intake pipe, a hemispherical air suction disk, a hollow tube and a mounting plate; a fixing platform is provided at the top of the first base near one end of the first base, a servo motor is mounted on the top of the fixing platform by bolts, and the power output end of the servo motor is connected to a first horizontal plate, a support frame is welded near one side of the top end of the second base, a U-shaped connecting frame is connected to one side of the top of the support frame by bolts, and vertical blocks are welded near both sides of the top end of the mounting plate. This new type has multiple groups of material taking and placing structures, can carry out rapid and automatic packaging, has high efficiency in packaging, and is suitable for wide promotion and use.

[0003] To sum up: Although the above solution solves the problem of automatic packaging of light bulbs, the light bulb packaging process set in the above solution does not have the function of re-detecting and connecting the light bulbs, which will cause the light bulbs to be unable to be connected and lit after packaging and sales. This will not only cause quality problems but also lead to a large number of returns. Summary of the Invention

[0004] The purpose of the present invention is to address the shortcomings of the existing technology and provide a neon lamp packaging device with a detection structure to solve the problem that the bulb packaging process set in the above-mentioned scheme proposed in the above-mentioned background technology does not have the function of re-detecting and connecting the bulb, which will cause the bulb to be unable to be connected and lit after packaging and sales, which not only causes quality problems but also leads to a large number of returns.

[0005] To achieve the above object, the present invention provides the following technical solution: a neon lamp packaging device with a detection structure, comprising a connected packaging structure, wherein a defective material removal and conveying structure is fixedly installed above one side of the connected packaging structure;

[0006] The connected packaging structure includes an automatic packaging component as a basis, and a through-hole frame is fixedly installed on one side of the automatic packaging component, and a groove block is fixedly installed above the through-hole frame;

[0007] A sliding groove is provided inside the groove block, and a rotating roller is fixedly installed inside the sliding groove. At the same time, a negative electrode sheet is laid and installed inside the groove block.

[0008] By adopting the above technical solution, the groove blocks are provided to open the inner side and fix the outer wall.

[0009] Preferably, the bottom of the negative electrode sheet is electrically connected to the controller through an electric wire, bearing frames are fixedly installed on both sides of the through-hole frame, and conveying rollers are rotatably installed between the bearing frames. At the same time, grooves are opened on the surface of the conveying rollers, and the conveying rollers are driven and adjusted by a driving motor.

[0010] By adopting the above technical solution, the surface is opened by the provided conveying roller.

[0011] Preferably, the surface of the conveying roller is paved with a belt for driving the transmission, and a neon lamp holder is embedded and fixedly installed on the surface of the belt. At the same time, an electrically connected positive electrode is fixedly installed under the neon lamp holder. The belt slides between the groove blocks through the sliding groove and the rotating roller.

[0012] By adopting the above technical solution, the provided belt is used to achieve connection and transportation.

[0013] Preferably, the defective material removal and conveying structure includes a mounting bracket fixed on one side above the automatic packaging component, and a mounting frame is fixedly installed above the interior of the mounting bracket, and a visual inspection instrument is fixedly installed inside the mounting frame. A conveying pipe is embedded and installed above the mounting bracket, and an electric telescopic rod with a conveying end extending inside the conveying pipe is fixedly installed above the conveying pipe, and a suction cup is fixedly installed at the output end of the electric telescopic rod.

[0014] By adopting the above technical solution, the electric telescopic rod is provided to control the telescopic drive adjustment.

[0015] Preferably, a distance sensing module is fixedly installed on one side of the inner wall of the delivery pipe, and an electric control valve is fixedly installed on the bottom of the delivery pipe. At the same time, a connecting delivery pipe is embedded and installed on one side of the delivery pipe, and one end of the connecting delivery pipe is embedded and connected with the top of the concave frame.

[0016] By adopting the above technical solution, the opening and closing are controlled by the provided electric control valve.

[0017] Preferably, ventilation holes are provided inside the concave frame, and a collection frame with ventilation holes is slidably provided inside the concave frame. At the same time, a buffer pad is laid inside the collection frame to buffer the neon lamp material. A straw is embedded and installed directly below the concave frame, and the straw is installed and connected to one end of a strong negative pressure machine. At the same time, the strong negative pressure machine is fixedly installed on the upper side of the automatic packaging component.

[0018] By adopting the above technical solution, the provided buffer pad can play a role in buffering the material connection.

[0019] Preferably, the sliding grooves are provided in a group, and the sliding grooves are provided symmetrically about the axis of the groove block.

[0020] By adopting the above technical solution, sliding conveying is achieved through the sliding grooves.

[0021] Preferably, the overall shape of the connecting transmission pipe is an "L" structure.

[0022] By adopting the above technical solution, the connecting transmission pipe is provided so as to achieve embedded through connection at both ends.

[0023] Preferably, the collecting frame and the concave frame are arranged to slide together, and the collecting frame is made of plastic material.

[0024] By adopting the above technical solution, the defective neon lamps can be collected by setting the collection frame.

[0025] Compared with the prior art, the beneficial effects of the present invention are: the neon lamp packaging equipment with a detection structure,

[0026] (1) This case solves the problem of not having the function of re-detecting and connecting the bulbs during the bulb packaging process by setting up a connection packaging structure, which will cause the bulbs to be unable to be connected and lit after being packaged and sold. This will not only cause quality problems but also lead to a large number of returns. When the neon lamp is inserted into the neon lamp holder manually or using an external material-picking robot, the drive motor is controlled to drive the belt through the conveyor roller. When the belt is forced to move, it simultaneously drives the neon lamp holder, neon lamp and positive electrode to move synchronously. When the positive electrode moves between the groove blocks and contacts the negative electrode, the negative electrode and the positive electrode form a path to light the neon lamp. When the normally connected neon lamp is continuously transported to the side of the automatic packaging component for material picking and packaging, when the unconnected neon lamp is transported to the inside of the mounting rack, defective products are picked up, conveyed and collected;

[0027] (2) By setting up: a defective material picking and conveying structure, the problem of defective products being unable to be picked up and conveyed is solved. When a neon lamp is connected but cannot be lit, it is conveyed to the inside of the mounting rack for inspection by a visual inspection instrument. When the visual inspection instrument detects that the neon lamp cannot be lit, it controls the electric control valve and the electric telescopic rod to operate and drive the suction cup to squeeze and adsorb the neon lamp. Then, the electric telescopic rod is controlled to operate again to carry the neon lamp that cannot be lit into the conveying pipe. When it contacts the distance sensing module, the electric control valve is closed and the strong negative pressure machine is operated to extract the defective neon lamp and convey it to the collection frame for collection.

[0028] (3) The buffer pad is provided in the defective material collection and conveying structure, thereby solving the problem that the neon lamps conveyed inside the collection frame are easily collided with the inner wall of the collection frame, thereby easily damaging the neon lamps. When the neon lamps conveyed inside the collection frame fall on the surface of the buffer pad for material buffering, the neon lamps falling on the buffer pad facilitate subsequent operators to uniformly transport and repair the collected defective neon lamps. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 This is a schematic diagram of the front cross-sectional structure of the present invention;

[0030] Figure 2 This is a schematic diagram of the structure of the automatic packaging component, through-hole frame, groove block, controller, bearing frame, conveyor roller, drive motor, belt, neon lamp holder and positive electrode sheet of the present invention;

[0031] Figure 3 This is a schematic diagram of the structure of the groove block, sliding groove, rotating roller and negative electrode sheet of the present invention;

[0032] Figure 4 This is a schematic diagram of the conveying roller and groove structure of the present invention;

[0033] Figure 5 This is a schematic diagram of the neon lamp holder and positive electrode structure of the present invention;

[0034] Figure 6 Schematic diagram of the structure of the mounting frame, mounting frame, visual inspection instrument, delivery pipe, electric telescopic rod, suction cup, distance sensing module, electric control valve, connecting delivery pipe, concave frame, collection frame, suction pipe and strong negative pressure machine of the present invention;

[0035] Figure 7 This is a schematic diagram of the concave frame structure of the present invention;

[0036] Figure 8 This is a schematic diagram of the collection frame and buffer pad structure of the present invention.

[0037] In the figure: 1. Connecting packaging structure; 101. Automatic packaging component; 102. Through-hole rack; 103. Groove block; 104. Slide groove; 105. Rotating roller; 106. Negative electrode; 107. Controller; 108. Bearing rack; 109. Conveying roller; 1010. Groove; 1011. Driving motor; 1012. Belt; 1013. Neon lamp holder; 1014. Positive electrode; 2. Defective material removal and conveying structure; 201. Mounting rack; 202. Mounting frame; 203. Visual inspection instrument; 204. Conveying pipe; 205. Electric telescopic rod; 206. Suction cup; 207. Distance sensing module; 208. Electric control valve; 209. Connecting transmission pipe; 2010. Concave frame; 2011. Collection frame; 2012. Buffer pad; 2013. Straw; 2014. Strong negative pressure machine. DETAILED DESCRIPTION

[0038] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0039] See also Figure 1-8 , the present invention provides a technical solution: a neon lamp packaging device with a detection structure, such as Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 and Figure 5 As shown, the connected packaging structure 1 includes an automatic packaging component 101 as a basis, and a through-hole rack 102 is fixedly installed on one side of the automatic packaging component 101, and a groove block 103 is fixedly installed above the through-hole rack 102, wherein the automatic packaging component 101 adopts some of the components set in the comparative document, and the light bulb or neon lamp can be effectively adsorbed, extracted and packaged when some of the components in the comparative document are used.

[0040] The above scheme further provides a sliding groove 104 inside the groove block 103, and there is one group of sliding grooves 104, and the sliding grooves 104 are symmetrically opened about the axis of the groove block 103. When one group is opened through the above structure, a corresponding rotating roller 105 is provided inside a single sliding groove 104. When the corresponding rotating roller 105 is provided, it not only effectively facilitates the transportation of the belt 1012, but also avoids contact friction when the two sides of the belt 1012 contact the inner wall of the sliding groove 104. At the same time, when one group is opened through the above structure, the symmetry of the opening and setting of the above structure is effectively reflected, and the rotating roller 105 is fixedly installed inside the sliding groove 104, and the negative electrode sheet 106 is laid and installed on the inner side of the groove block 103.

[0041] The above scheme further has the following features: the bottom of the negative electrode sheet 106 is electrically connected to the controller 107 via an electric wire; bearing frames 108 are fixedly mounted on both sides of the through-hole frame 102; and conveying rollers 109 are rotatably mounted between the bearing frames 108; a groove 1010 is provided on the surface of the conveying roller 109; the conveying roller 109 is driven and adjusted by a drive motor 1011; the above components constitute a rotating conveying structure, and the inserted neon lamp can be effectively conveyed, inspected and packaged by utilizing the rotating conveying structure constituted by the above components.

[0042] The above scheme is further provided with a belt 1012 for driving the transmission, and a neon lamp holder 1013 is fixedly installed on the surface of the belt 1012. At the same time, an electrically connected positive electrode sheet 1014 is fixedly installed under the neon lamp holder 1013. The belt 1012 slides between the groove blocks 103 through the sliding groove 104 and the rotating roller 105. There are multiple neon lamp holders 1013, and a corresponding positive electrode sheet 1014 is provided under a single neon lamp holder 1013. When the corresponding positive electrode sheet 1014 is provided, it can effectively contact the negative electrode sheet 106 to form a passage for the neon lamp holder 1013 to light up the inserted neon lamp for detection.

[0043] In the above scheme, when the neon lamp needs to be packaged, the neon lamp is inserted into the neon lamp holder 1013 manually or by using an external material-picking robot, and then the conveying roller 109 is driven to rotate under the control of the driving motor 1011. When the conveying roller 109 is driven to rotate, the belt 1012, the neon lamp holder 1013 and the positive electrode sheet 1014 are synchronously driven to move synchronously. During the conveying process of the belt 1012, they all move relative to the groove block 103, the sliding groove 104 and the rotating roller 105. During the conveying process of the belt 1012, the controller 107 is used to control the operation of the negative electrode sheet 106 to energize it. When the positive electrode sheet 1014 contacts the negative electrode sheet 106, a passage is formed in the neon lamp holder 1013, thereby lighting up the inserted neon lamp for detection.

[0044] like Figure 6 、 Figure 7 and Figure 8As shown, a defective material removal and conveying structure 2 is fixedly installed on one side of the connected packaging structure 1. The defective material removal and conveying structure 2 includes a mounting frame 201 fixed on one side above the automatic packaging component 101, and a mounting frame 202 is fixedly installed on the upper part of the mounting frame 201. At the same time, a visual inspection instrument 203 is fixedly installed inside the mounting frame 202. A conveying pipe 204 is embedded and installed above the mounting frame 201, and an electric telescopic rod 205 with a conveying end extending inside the conveying pipe 204 is fixedly installed above the conveying pipe 204. At the same time, a suction cup 206 is fixedly installed at the output end of the electric telescopic rod 205, wherein the suction cup 206 is also installed and connected with another strong negative pressure machine 2014. When the other strong negative pressure machine 2014 is installed and connected with the suction cup 206, the defective neon lamp is adsorbed and the material is taken out and the material delivery is controlled. In addition, the visual inspection instrument 203 is set with existing technical components. When another existing technical component is set, it is effective to perform visual inspection on the lit or unlit neon lamp, thereby facilitating the control and taking out of the defective neon lamp.

[0045] Furthermore, the above scheme has a distance sensing module 207 fixedly installed on one side of the inner wall of the delivery pipe 204, and an electric control valve 208 fixedly installed on the bottom of the delivery pipe 204. At the same time, a connecting transmission pipe 209 is embedded and installed on one side of the delivery pipe 204. One end of the connecting transmission pipe 209 is embedded and connected to the top of the concave frame 2010. The overall shape of the connecting transmission pipe 209 is an "L" structure. When the overall shape of the above-mentioned components is an "L" structure, it not only reflects the embedded and through connectivity of the two ends of the above-mentioned components, but also reflects the practical delivery of the installation setting of the above-mentioned components. When the overall shape of the above-mentioned components is an "L" structure, it effectively reflects the delivery penetration of the two ends of the above-mentioned component installation setting. Among them, the electric control valve 208 and the distance sensing module 207 are also installed using existing technical components. When the existing technical components are used, the opening and closing effect of the electric control valve 208 is effectively controlled.

[0046] The above scheme further provides ventilation holes inside the concave frame 2010, and the concave frame 2010 is equipped with a collection frame 2011 with ventilation holes. The collection frame 2011 and the concave frame 2010 are arranged in a sliding manner, and the collection frame 2011 is made of plastic material. When the two are arranged in a sliding manner, it not only reflects the sliding pull-out property between the two, but also effectively reflects the collection of defective neon lamps for material transfer and maintenance. When the collection frame 2011 is made of plastic material, it not only reduces the overall collection frame 20 The weight of 11 also effectively extends the service life of the collection frame 2011. At the same time, a buffer pad 2012 is laid inside the collection frame 2011 to buffer the neon lamp material. A suction pipe 2013 is embedded and installed directly below the concave frame 2010, and the suction pipe 2013 is installed and connected to one end of a strong negative pressure machine 2014. At the same time, the strong negative pressure machine 2014 is fixedly installed on the upper side of the automatic packaging component 101. The above-mentioned components constitute an extraction, conveying and collecting structure, and the extraction, conveying and collecting structure composed of the above-mentioned components can effectively extract, convey and collect defective neon lamps.

[0047] In the above scheme, after the neon lamp inserted into the neon lamp holder 1013 is transported to the inside of the mounting frame 201 through the belt 1012, the visual inspection instrument 203 inside the mounting frame 201 performs a visual inspection on the unconnected neon lamp or the lit neon lamp. When the visual inspection instrument 203 detects that the neon lamp is unconnected, it controls the electric telescopic rod 205 and the electric control valve 208 to operate. At this time, the electric control valve 208 is opened and the electric telescopic rod 205 carries the suction cup 206 to move to the unconnected neon lamp. At this time, another strong negative pressure machine 2014 is operated and the suction cup 206 presses on the neon lamp. After the adsorption is completed, the electric telescopic rod 205 moves in the opposite direction again to transport the adsorbed neon lamp to the inside of the delivery pipe 204 and then contacts the distance sensing module 207. At this time, the distance sensing module 207 transmits the signal to the controller 107 to control the electric control valve 208 to close and then control the strong negative pressure machine 2014 to operate again. When the strong negative pressure machine 2014 is operating, the other strong negative pressure machine 2014 stops operating and the adsorbed neon lamp falls and is transported to the buffer pad 2012 inside the collection frame 2011 through the connecting delivery pipe 209 for collection.

[0048] The directions or positional relationships indicated by terms such as "center", "longitudinal", "lateral", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" are based on the directions or positional relationships shown in the accompanying drawings. They are merely simplified descriptions for the convenience of describing the present invention, and do not indicate or imply that the devices or elements referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they should not be understood as limiting the protection content of the present invention.

[0049] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A neon lamp packaging device with a detection structure, characterized in that: It comprises a connection packaging structure (1), wherein a defective material taking and conveying structure (2) is fixedly installed above one side of the connection packaging structure (1); The connected packaging structure (1) includes an automatic packaging component (101) as a basis, and a through-hole frame (102) is fixedly installed on one side of the automatic packaging component (101), and a groove block (103) is fixedly installed above the through-hole frame (102); A sliding groove (104) is provided inside the groove block (103), and a rotating roller (105) is fixedly installed inside the sliding groove (104). Meanwhile, a negative electrode sheet (106) is laid and installed inside the groove block (103).

2. The neon lamp packaging device with a detection structure according to claim 1, characterized in that: The bottom of the negative electrode sheet (106) is electrically connected to the controller (107) via an electric wire. Bearing frames (108) are fixedly installed on both sides of the through-hole frame (102), and a conveying roller (109) is rotatably installed between the bearing frames (108). A groove (1010) is provided on the surface of the conveying roller (109). The conveying roller (109) is driven and adjusted by a driving motor (1011).

3. The neon lamp packaging device with a detection structure according to claim 2, characterized in that: The surface of the conveying roller (109) is paved with a belt (1012) for driving the transmission, and a neon lamp holder (1013) is fixedly mounted on the surface of the belt (1012). At the same time, an electrically connected positive electrode sheet (1014) is fixedly mounted under the neon lamp holder (1013). The belt (1012) is slidably arranged between the groove blocks (103) through the sliding groove (104) and the rotating roller (105).

4. The neon lamp packaging device with a detection structure according to claim 1, characterized in that: The defective material removal and conveying structure (2) comprises a mounting frame (201) fixed to one side above the automatic packaging component (101), and a mounting frame (202) is fixedly installed above the mounting frame (201), and a visual inspection instrument (203) is fixedly installed inside the mounting frame (202), a conveying pipe (204) is embedded and installed above the mounting frame (201), and an electric telescopic rod (205) with a conveying end extending inside the conveying pipe (204) is fixedly installed above the conveying pipe (204), and a suction cup (206) is fixedly installed at the output end of the electric telescopic rod (205).

5. The neon lamp packaging device with a detection structure according to claim 4, characterized in that: A distance sensing module (207) is fixedly installed on one side of the inner wall of the delivery pipe (204), and an electric control valve (208) is fixedly installed on the bottom of the delivery pipe (204). At the same time, a connecting delivery pipe (209) is embedded and installed through one side of the delivery pipe (204), and one end of the connecting delivery pipe (209) is embedded and connected with the upper part of the concave frame (2010).

6. The neon lamp packaging device with a detection structure according to claim 5, characterized in that: The concave frame (2010) is provided with ventilation holes inside, and a collecting frame (2011) with ventilation holes is slidably mounted inside the concave frame (2010). At the same time, a buffer pad (2012) is laid inside the collecting frame (2011) for buffering the neon lamp material. A suction pipe (2013) is embedded and installed directly below the concave frame (2010), and the suction pipe (213) is connected to one end of a strong negative pressure machine (2014). At the same time, the strong negative pressure machine (2014) is fixedly installed on one side above the automatic packaging component (101).

7. The neon lamp packaging device with a detection structure according to claim 1, characterized in that: The sliding grooves (104) are provided in a group, and the sliding grooves (104) are provided symmetrically with respect to the axis of the groove block (103).

8. The neon lamp packaging device with a detection structure according to claim 5, characterized in that: The overall shape of the connecting transmission pipe (209) is an "L" structure.

9. The neon lamp packaging device with a detection structure according to claim 6, characterized in that: The collecting frame (2011) and the concave frame (2010) are arranged in a sliding manner, and the collecting frame (2011) is made of plastic material.

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