High-efficiency counting matching machine
By designing a high-efficiency counting machine, the automatic counting and stacking of greeting cards is achieved by using the feed frame, feeding mechanism and discharging mechanism, which solves the problem of low efficiency of manual counting in the existing technology, improves production efficiency and reduces costs.
Patent Information
- Application Number
- CN202511051444.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-29
- Publication Date
- 2025-09-16
AI Technical Summary
Existing greeting card production equipment requires manual counting and stacking after printing, which leads to low efficiency and high cost, is prone to misoperation, and is not conducive to mass production.
A high-efficiency counting machine is designed. Through the combination of a feed frame, a feeding mechanism, a counting pushing mechanism and a discharging mechanism, the automatic counting and stacking of greeting cards is realized. Each card is fed into the discharging mechanism one by one and finally the counting is achieved on the conveyor belt.
The automatic counting and stacking of greeting cards is realized, which improves work efficiency, avoids manual misoperation, and is conducive to the mass production of greeting cards.
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Figure CN120646337A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of greeting card production, in particular to a high-efficiency counting machine. Background Art
[0002] Greeting cards are cards people send to express their greetings to each other on festive occasions or events. Common occasions for giving greeting cards include birthdays, Christmas, New Year's Day, Spring Festival, Mother's Day, Father's Day, and Valentine's Day. Greeting cards typically contain a message of blessing. Printed greeting cards are mass-produced on a printing production line. During the printing process, cards are transported from a transport platform to a greeting card printer for printing. After printing, the cards are delivered through a discharge mechanism.
[0003] After searching, the Chinese utility model patent application number CN202422414491.6 discloses a silk screen printing machine for making greeting card graphics, including a mounting frame, one side of the mounting frame is fixedly connected to a servo motor, the output end of the servo motor is fixedly connected to a gear assembly, the gear assembly is meshed with a gear shaft, both ends of the gear shaft are meshed with gear threaded rods, the surface of the gear threaded rod is threaded with a connecting block, the bottom of the connecting block is fixedly connected to an electric telescopic rod, the bottom end of the electric telescopic rod is fixedly connected to a scraper, the bottom of the mounting frame is fixedly connected to connecting rods around the bottom, and the bottom end of the connecting rod is fixedly connected to a printing frame. This invention uses a push plate to snap into the inner wall of the telescopic rod, pushing the dye in the telescopic rod into the scraper. This structure can automatically and quantitatively supply dye, thereby effectively avoiding the accumulation of dye on the surface of the printing frame and causing waste of dye, thereby reducing labor costs and improving the practicality of the equipment.
[0004] For example, the Chinese utility model patent application number CN202222673061.7 discloses a greeting card offset printing machine, including an offset printing machine body, a casing installed on the side of the offset printing machine body, a transmission belt provided on the side of the casing, a placement table connected to the side of the casing, a push plate provided on the upper side of the placement table, a sorting component provided on the upper side of the placement table, the sorting component including a lead screw, a sorting plate and a second motor, the sorting plate is provided on the outer side of the lead screw, the second motor is connected to the lead screw for transmission, and a bundling piece is installed on one side of the placement table; the offset printing machine body prints greeting cards, and then transports the greeting cards to the placement table through the rotation of the transmission belt, the second motor enables the lead screw to drive the sorting plate to align the two sides of a stack of cards, the push plate pushes the cards to the bundling piece for bundling, and then the push plate pushes the bundled greeting cards into the storage box, so as to solve the problem that scattered greeting cards are easy to scatter, and a large number of greeting cards are transported to the packaging room for manual sorting and bundling, which is cumbersome and inefficient.
[0005] Although the existing greeting card production equipment can meet basic usage needs, after printing, the greeting cards need to be manually counted and stacked for easy packaging in subsequent processes. However, manual counting operations are not only inefficient and costly, but also prone to misoperation, which is not conducive to the mass production of greeting cards. Summary of the Invention
[0006] The technical problem to be solved by the present invention is that, in response to the above-mentioned defects of the prior art, a high-efficiency counting machine is provided. A feed frame is set to place the printed greeting cards, and a counting pushing mechanism sends a set number of greeting cards one by one into the discharging mechanism, which is finally transported out by the discharging mechanism, thereby realizing automatic counting and stacking of greeting cards, with high work efficiency, which is conducive to the mass production of greeting cards.
[0007] In order to solve the above technical problems, the technical solution of the present invention is:
[0008] A high-efficiency counting machine includes a machine body, on which are provided a feed frame, a feeding mechanism, a counting pushing mechanism and a discharging mechanism. The feeding mechanism is located below the feed frame and the counting pushing mechanism, the counting pushing mechanism is located in front of the feed frame and is connected to the inside of the feed frame, a counting card output channel is provided between the counting pushing mechanism and the feed frame, the counting card output channel is inclined toward the counting pushing mechanism, the counting pushing mechanism is transmission-connected to the counting drive mechanism, and the discharging mechanism is transmission-connected to the discharging drive mechanism.
[0009] Preferably, the feeding mechanism includes a feeding belt and a plurality of feeding guide rollers, the feeding belt is sleeved on the outside of the feeding guide rollers, and the feeding belt is located below the feeding frame and the counting and pushing mechanism.
[0010] Preferably, the feed frame includes a left side plate, a right side plate, a front baffle and a rear baffle, the left side plate and the right side plate are respectively arranged on the left and right sides of the feed belt, and the front baffle and the rear baffle are respectively arranged on the front and rear ends of the left side plate and the right side plate.
[0011] Preferably, the counting pushing mechanism includes a pushing guide roller and a plurality of pushing wheels, the pushing wheels are sleeved on the outside of the pushing guide roller, and the pushing wheels are located above the feeding belt.
[0012] Preferably, the counting drive mechanism includes a counting drive motor and a first conveyor belt, and the first conveyor belt is respectively connected to the counting drive motor and the pushing guide roller.
[0013] Preferably, the discharging mechanism includes an upper discharging guide wheel group and a lower discharging guide wheel group, the upper discharging guide wheel group is located above the lower discharging guide wheel group, and a discharging channel connected to the counting card discharging channel is provided between the upper discharging guide wheel group and the lower discharging guide wheel group.
[0014] Preferably, the upper discharging guide wheel group and the lower discharging guide wheel group are composed of a plurality of discharging guide rollers and a plurality of discharging guide wheels, the discharging guide wheels are sleeved on the outside of the discharging guide rollers, and the discharging guide rollers are arranged in sequence from the inside to the outside.
[0015] Preferably, the discharging drive mechanism includes a motor mounting frame, a discharging drive motor and a second conveyor belt. The discharging drive motor and the second conveyor belt are both arranged in the motor mounting frame, and the second conveyor belt is respectively connected to the discharging drive motor and the discharging guide roller.
[0016] Preferably, a feed limiting mechanism is installed at the rear end of the machine body, and the feed limiting mechanism includes a limit rod, a limit rod fixing splint and a splint mounting rod, the splint mounting rod is installed on the machine body, the limit rod fixing splint is fixedly connected to the limit rod and the splint mounting rod respectively, and the limit rod is fixedly connected to the rear baffle.
[0017] Preferably, the machine body includes a feed fixing plate, a machine body side plate, a discharge fixing plate, an upper baffle and a counting motor cover. The feed fixing plate is installed at the front end of the feed frame, the machine body side plates are respectively connected to the feed fixing plate and the discharge fixing plate, the discharge fixing plate is installed on the side of the discharge mechanism, and the counting motor cover is installed at the front end of the feed fixing plate.
[0018] By adopting the above technical scheme, the present invention provides a high-efficiency counting machine with the following beneficial effects: the feeding mechanism in the high-efficiency counting machine is located below the feed frame and the counting pushing mechanism, the counting pushing mechanism is located in front of the feed frame and is connected to the inside of the feed frame, a counting card output channel is provided between the counting pushing mechanism and the feed frame, the counting card output channel is inclined toward the counting pushing mechanism, the counting pushing mechanism is transmission-connected to the counting drive mechanism, the discharging mechanism is transmission-connected to the discharging drive mechanism, the feed frame is provided to place the printed greeting cards, the counting pushing mechanism feeds a set number of greeting cards into the discharging mechanism one by one, and finally the discharging mechanism conveys them out, so that the greeting cards fall onto the conveyor belt one by one, thereby realizing automatic counting and stacking of the greeting cards, with high work efficiency, no need for manual counting and stacking, avoiding misoperation, and being conducive to mass production of greeting cards. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 is an exploded view of the present invention;
[0020] Figure 2 A perspective view of the present invention;
[0021] Figure 3 A three-dimensional diagram of the present invention from another angle;
[0022] In the figure, 1-body, 2-feeding frame, 3-feeding mechanism, 4-counting pushing mechanism, 5-discharging mechanism, 6-counting card outlet channel, 7-counting driving mechanism, 8-discharging driving mechanism, 9-feeding limit mechanism, 10-feeding fixed plate, 11-body side plate, 12-discharging fixed plate, 13-upper baffle, 14-counting motor cover, 21-left plate, 22-right plate, 23-front baffle, 24-rear baffle, 31 -Feeding belt, 32-feeding guide roller, 41-pushing guide roller, 42-pushing wheel, 51-upper discharging guide wheel group, 52-lower discharging guide wheel group, 53-discharging channel, 54-discharging guide roller, 55-discharging guide wheel, 71-counting drive motor, 72-first conveyor belt, 81-motor mounting bracket, 82-discharging drive motor, 83-second conveyor belt, 91-limiting rod, 92-limiting rod fixing splint, 93-splint mounting rod. DETAILED DESCRIPTION
[0023] The following is a further description of specific embodiments of the present invention in conjunction with the accompanying drawings. It should be noted that the description of these embodiments is intended to facilitate understanding of the present invention and does not constitute a limitation of the present invention. In addition, the technical features involved in the various embodiments of the present invention described below may be combined with each other as long as they do not conflict with each other.
[0024] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.
[0025] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of the present invention, "plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.
[0026] like Figure 1-2As shown, the high-efficiency counting matching machine includes a body 1, on which a feed frame 2, a feeding mechanism 3, a counting pushing mechanism 4 and a discharging mechanism 5 are provided. The feeding mechanism 3 is located below the feed frame 2 and the counting pushing mechanism 4, and the counting pushing mechanism 4 is located in front of the feed frame 2 and is connected to the inside of the feed frame 2. A counting card outlet channel 6 is provided between the counting pushing mechanism 4 and the feed frame 2, and the counting card outlet channel 6 is inclined toward the counting pushing mechanism 4. The counting pushing mechanism 4 is transmission-connected to the counting drive mechanism 7, and the discharging mechanism 5 is transmission-connected to the discharging drive mechanism 8. It can be understood that the machine body 1 includes a feed fixed plate 10, a machine side panel 11, a discharge fixed plate 12, an upper baffle 13 and a counting motor cover 14. The feed fixed plate 10 is installed at the front end of the feed frame 2, and the machine side panel 11 is respectively connected to the feed fixed plate 10 and the discharge fixed plate 12. The discharge fixed plate 12 is installed on the side of the discharge mechanism 5, and the counting motor cover 14 is installed at the front end of the feed fixed plate 10; the high-efficiency counting matching machine is used to convey a set number of greeting cards one by one to the conveyor belt of the next process, thereby realizing the counting of greeting cards.
[0027] Specifically, the feed frame 2 includes a left side plate 21, a right side plate 22, a front baffle 23, and a rear baffle 24. The left side plate 21 and the right side plate 22 are respectively arranged on the left and right sides of the feed belt 31, and the front baffle 23 and the rear baffle 24 are respectively arranged at the front and rear ends of the left side plate 21 and the right side plate 22. The feeding mechanism 3 includes a feed belt 31 and a plurality of feed guide rollers 32. The feed belt 31 is sleeved on the outside of the feed guide rollers 32 and is located below the feed frame 2 and the counting and pushing mechanism 4. It can be understood that the feed belt 31 can slide relative to the feed guide rollers 32.
[0028] Specifically, the card counting mechanism 4 includes a push roller 41 and a plurality of push wheels 42, which are sleeved around the push roller 41 and positioned above the feed belt 31. The card counting drive mechanism 7 includes a card counting drive motor 71 and a first conveyor belt 72, which are respectively connected to the card counting drive motor 71 and the push roller 41. It will be appreciated that the card counting drive motor 71 drives the first conveyor belt 72, which in turn drives the push roller 41 and the push wheels 42 to rotate, thereby feeding each greeting card into the card counting output channel 6. The card counting drive motor 71 utilizes a stepper motor with a programmable rotation frequency, and thus the number of cards output per rotation.
[0029] Specifically, the discharging mechanism 5 includes an upper discharging guide wheel group 51 and a lower discharging guide wheel group 52. The upper discharging guide wheel group 51 is located above the lower discharging guide wheel group 52. A discharging channel 53 connected to the point card discharging channel 6 is arranged between the upper discharging guide wheel group 51 and the lower discharging guide wheel group 52. The upper discharging guide wheel group 51 and the lower discharging guide wheel group 52 are both composed of a plurality of discharging guide rollers 54 and a plurality of discharging guide wheels 55. The discharging guide wheels 55 are sleeved on the outside of the discharging guide rollers 54, and the discharging guide rollers 54 are arranged in sequence from the inside to the outside; the discharging drive mechanism 8 includes a motor mounting frame 81, a discharging drive motor 82 and a second conveyor belt 83. The discharging drive motor 82 and the second conveyor belt 83 are both arranged in the motor mounting frame 81, and the second conveyor belt 83 is respectively connected to the discharging drive motor 82 and the discharging guide roller 54 for transmission. It can be understood that the discharge drive motor 82 drives the second transmission belt 83 to move, and then drives the discharge guide roller 54 and the discharge guide wheel to move, so as to send the greeting cards from the card counting channel 6 into the discharge channel 53, and then from the discharge channel 53 to the conveyor belt of the next process; the discharge drive motor 82 can be a general electric motor, etc.
[0030] Specifically, a feed limiting mechanism 9 is mounted at the rear end of the machine body 1. The feed limiting mechanism 9 includes a limiting rod 91, a limiting rod fixing clamping plate 92, and a clamping plate mounting rod 93. The clamping plate mounting rod 93 is mounted on the machine body 1. The limiting rod fixing clamping plate 92 is fixedly connected to the limiting rod 91 and the clamping plate mounting rod 93, respectively. The limiting rod 91 is fixedly connected to the rear baffle 24. As will be understood, since the sizes of greeting cards in each batch vary, the position of the limiting rod 9, and thus the position of the rear baffle 24, can be adjusted by adjusting the position of the clamping plate mounting rod 93 to accommodate greeting cards of different sizes.
[0031] It can be understood that the present invention has a reasonable design and a unique structure. A feed frame 2 is set to place the printed greeting cards, and the counting pushing mechanism 4 sends a set number of greeting cards one by one into the discharging mechanism 5, and finally the discharging mechanism 5 transports them out, so that the greeting cards fall onto the conveyor belt one by one, thereby realizing automatic counting and stacking of the greeting cards, with high work efficiency, no need for manual counting and stacking, avoiding misoperation, and being conducive to the mass production of greeting cards.
[0032] The embodiments of the present invention are described in detail above with reference to the accompanying drawings, but the present invention is not limited to the described embodiments. It is apparent to those skilled in the art that various changes, modifications, substitutions, and variations to these embodiments may be made without departing from the principles and spirit of the present invention, and these changes and modifications still fall within the scope of protection of the present invention.
Claims
1. A high-efficiency point matching machine, comprising a machine body, characterized in that: The machine body is provided with a feed frame, a feeding mechanism, a counting pushing mechanism and a discharging mechanism. The feeding mechanism is located below the feed frame and the counting pushing mechanism. The counting pushing mechanism is located in front of the feed frame and is connected with the inside of the feed frame. A counting card output channel is provided between the counting pushing mechanism and the feed frame. The counting card output channel is inclined toward the counting pushing mechanism. The counting pushing mechanism is transmission-connected to the counting drive mechanism, and the discharging mechanism is transmission-connected to the discharging drive mechanism.
2. The high-efficiency point matching machine according to claim 1, characterized in that: The feeding mechanism includes a feeding belt and a plurality of feeding guide rollers. The feeding belt is sleeved on the outside of the feeding guide rollers. The feeding belt is located below the feeding frame and the counting and pushing mechanism.
3. The high-efficiency point matching machine according to claim 2, characterized in that: The feeding frame includes a left side plate, a right side plate, a front baffle and a rear baffle. The left side plate and the right side plate are respectively arranged on the left and right sides of the feeding belt, and the front baffle and the rear baffle are respectively arranged on the front and rear ends of the left side plate and the right side plate.
4. The high-efficiency point matching machine according to claim 2, characterized in that: The counting pushing mechanism includes a pushing guide roller and a plurality of pushing wheels. The pushing wheels are sleeved on the outside of the pushing guide roller, and the pushing wheels are located above the feeding belt.
5. The high-efficiency point matching machine according to claim 4, characterized in that: The counting drive mechanism includes a counting drive motor and a first conveyor belt, and the first conveyor belt is respectively connected to the counting drive motor and the pushing guide roller.
6. The high-efficiency point matching machine according to claim 1, characterized in that: The discharging mechanism includes an upper discharging guide wheel group and a lower discharging guide wheel group. The upper discharging guide wheel group is located above the lower discharging guide wheel group. A discharging channel connected to the counting card discharging channel is provided between the upper discharging guide wheel group and the lower discharging guide wheel group.
7. The high-efficiency point matching machine according to claim 6, characterized in that: The upper discharging guide wheel group and the lower discharging guide wheel group are both composed of a plurality of discharging guide rollers and a plurality of discharging guide wheels. The discharging guide wheels are sleeved on the outside of the discharging guide rollers, and the discharging guide rollers are arranged in an inclined manner from the inside to the outside.
8. The high-efficiency point matching machine according to claim 7, characterized in that: The discharging drive mechanism includes a motor mounting frame, a discharging drive motor and a second conveyor belt. The discharging drive motor and the second conveyor belt are both arranged in the motor mounting frame. The second conveyor belt is respectively connected to the discharging drive motor and the discharging guide roller.
9. The high-efficiency point matching machine according to claim 3, characterized in that: A feed limiting mechanism is installed at the rear end of the machine body, and the feed limiting mechanism includes a limit rod, a limit rod fixing splint and a splint mounting rod. The splint mounting rod is installed on the machine body, and the limit rod fixing splint is fixedly connected to the limit rod and the splint mounting rod respectively. The limit rod is fixedly connected to the rear baffle.
10. The high-efficiency point matching machine according to claim 1, characterized in that: The machine body includes a feed fixing plate, a machine body side plate, a discharge fixing plate, an upper baffle and a counting motor cover. The feed fixing plate is installed at the front end of the feed frame. The machine body side plates are respectively connected to the feed fixing plate and the discharge fixing plate. The discharge fixing plate is installed on the side of the discharge mechanism, and the counting motor cover is installed at the front end of the feed fixing plate.
Citation Information
Patent Citations
Greeting card offset press
CN218749830U
Screen printing machine for making greeting card patterns
CN223014133U