Nitriding furnace platform deformation treatment system

Abstract

A nitriding furnace table deformation treatment system comprises a table body, a nitriding furnace is placed on the table body, a plurality of adjustable supporting seats are arranged at the bottom of the table body and arranged at equal intervals in the circumferential direction of the table body, each adjustable supporting seat comprises a base, an adjusting lead screw is in threaded connection with the base, and the adjusting lead screw is in threaded connection with the base. The adjusting lead screw can move up and down when rotating, a ceramic block is fixedly arranged at the end, close to the table body, of the adjusting lead screw, and the ceramic block is used for abutting against the table body. A plurality of adjustable supporting seats are arranged at equal intervals in the circumferential direction, so that the supporting height can be adjusted according to the deformation condition of the coil base, the stress distribution of a base body is improved, local pressure is relieved, and deformation is reduced; the adjusting lead screw rotates up and down to adjust the height, and operation is easy and convenient; by means of the high-temperature-resistant and wear-resistant characteristics of ceramics, the supporting stability is improved, the service life is prolonged, the deformation quantity of the table body is effectively reduced, and meanwhile the situation that the supporting block body deforms in the high-temperature environment is reduced.

Description

Technical Field

[0001] The invention relates to the technical field of nitriding furnaces, in particular to a nitriding furnace platform deformation processing system. Background Art

[0002] Bell-type nitriding furnaces are widely used in the heat treatment of metal materials. Their furnace tables are prone to thermal deformation in high-temperature environments, resulting in unevenness and, in turn, affecting the uniformity of nitriding on the workpiece. Currently, the industry primarily attempts to reduce this deformation by increasing the thickness of the furnace table or using high-strength materials, but these methods are costly and have limited effectiveness.

[0003] Under existing technologies, common furnace support methods include fixed support and simple gasket adjustment. Fixed support has a simple structure, but cannot adapt to the thermal deformation of the furnace, resulting in uneven deformation of the furnace at high temperatures. Summary of the Invention

[0004] To address the existing issues with common furnace support methods, including fixed support and simple gasket adjustment, the fixed support structure is simple but cannot adapt to thermal deformation of the furnace, resulting in uneven deformation of the furnace at high temperatures. This application provides a nitriding furnace deformation treatment system, the specific solution of which is as follows.

[0005] A nitriding furnace table deformation processing system includes a table body, the table body is used to place the nitriding furnace, and a plurality of adjustable support seats are provided at the bottom of the table body. The adjustable support seats are arranged at equal intervals along the circumference of the table body. The adjustable support seats include a base, and an adjusting screw is threadedly connected to the base. The adjusting screw can move up and down when rotated. A ceramic block is fixedly provided at one end of the adjusting screw close to the table body, and the ceramic block is used to abut the table body.

[0006] By adopting the above technical solution, a plurality of adjustable support seats are set at equal intervals along the circumference at the bottom of the table body, which can adjust the support height according to the deformation of the nitriding furnace table, improve the force distribution of the table body, reduce local pressure and reduce deformation; the height is adjusted by rotating the screw rod up and down, which is easy to operate; a ceramic block is set at the end of the adjusting screw rod to abut the table body, and the high temperature resistance and wear resistance of ceramics are used to improve the support stability and service life, effectively reduce the deformation of the table body, and at the same time reduce the deformation of the support block in high temperature environment.

[0007] Optionally, a worm wheel and a worm are further provided on the base, the worm wheel and the base are rotationally connected, the worm wheel and the lead screw are threadedly connected, and the worm wheel and the worm are transmission connected, the worm can drive the worm wheel to rotate, and when the worm wheel rotates, it can drive the lead screw to move up and down.

[0008] By adopting the above technical solution and utilizing worm gear transmission, the screw can be driven up and down more conveniently to adjust the height of the platform, and better transmission accuracy and self-locking performance can be obtained, which facilitates precise adjustment and stable maintenance of the platform height.

[0009] Optionally, a drive motor is further provided on the base corresponding to the worm, and a rotating shaft of the drive motor is fixedly connected to the worm, and the drive motor can drive the worm to rotate to drive the worm wheel to rotate.

[0010] By adopting the above technical solution, the driving motor drives the worm to rotate and the worm wheel to rotate, and then drives the lead screw to move up and down, so that the up and down movement of the adjustment lead screw can be controlled by the driving motor, thereby improving the degree of automation and convenience of adjustment.

[0011] Optionally, an adjustment platform is also provided at the bottom of the platform body, and a plurality of movable grooves are opened on the adjustment platform. The movable grooves are arranged at equal intervals around the central axis of the adjustment platform. The movable grooves correspond to the number and position settings of the adjustable support seats, and the base of the adjustable support seat is slidably connected to the movable groove and can slide along the movable groove.

[0012] By adopting the above technical solution, an adjustment table is set up and a movable groove is opened, so that the adjustable support seat can slide in the movable groove of the adjustment table, which is convenient for flexibly adjusting the position of the adjustable support seat according to the actual situation of the table body, and can be aligned with the position that needs to be adjusted, thereby further improving the flexibility and adaptability of the deformation processing of the table body.

[0013] Optionally, a driving screw is provided in each movable groove, and the driving screw is rotatably connected to the adjustment platform. Each driving screw is threadedly connected to the base of the corresponding adjustable support seat, and the driving screw can drive the base to move along the movable groove when it rotates.

[0014] By adopting the above technical solution, when the nitriding furnace table is deformed, the threaded connection between the driving screw and the adjustable support seat base can be utilized. The rotation of the driving screw can drive the base to move along the movable groove, so that the position of the adjustable support seat can be adjusted, thereby effectively dealing with the deformation problem of the nitriding furnace table and flexibly adapting to different deformation conditions.

[0015] Optionally, a mounting slot is provided in the middle of the adjustment table, and the mounting slot is connected to each movable slot. A stepper motor and a rotating motor are arranged in the mounting slot. The rotating shaft of the rotating motor is fixedly connected to the stepper motor. The stepper motor can rotate along the center of the adjustment table. The rotating shaft of the stepper motor can rotate clockwise and counterclockwise. A mating part is provided on the rotating shaft of the stepper motor, and the mating part can realize a detachable transmission connection with the driving screw.

[0016] By adopting the above technical solution, an installation groove is opened in the middle of the adjustment table and connected with the movable groove, which is convenient for the centralized arrangement of the stepper motor and the rotating motor. The rotating motor can drive the stepper motor to rotate along the center of the adjustment table, so that the stepper motor can flexibly adjust the position, and the stepper motor shaft can be reversed, and the lead screw can be adjusted in a step-by-step manner according to needs, and the adjustment accuracy is higher. The matching parts can be detachably connected to the drive lead screw, and different drive lead screws can be selectively driven to rotate, thereby controlling the base of the corresponding adjustable support seat to move along the movable groove, thereby realizing flexible control of the position of the adjustable support seat, so as to better adapt to the deformation of the nitriding furnace table.

[0017] Optionally, the mating part includes a mating block, a mating groove is provided on the driving screw rod corresponding to the mating block, and a clearance groove is provided on the rotating shaft of the driving screw rod corresponding to the stepping motor. The mating groove and the clearance groove are both arranged through the driving screw rod, and the mating block can be embedded in the mating groove and abut against the groove wall of the mating groove. When the mating block rotates, it can drive the driving screw rod to rotate.

[0018] By adopting the above technical solution, the mating block can be embedded in the mating groove of the drive screw and abut against the groove wall, so that when the mating block rotates, it can also drive the drive screw to rotate. In turn, the stepper motor can be used to drive the drive screw to rotate, thereby driving the base of the adjustable support seat to move along the movable groove, making it easy to adjust the position of the adjustable support seat to address the deformation problem of the nitriding furnace table. At the same time, this structure realizes a detachable transmission connection between the mating piece and the drive screw, which is convenient and flexible. Because of the use of a stepper motor, the mating block and the mating groove can be in the same position after each stepping movement, reducing the situation where it cannot form a mating with other drive screws after rotation.

[0019] Optionally, the adjustment platform is further fixedly provided with a limiting ring on the upper side of the movable groove, and the limiting ring is arranged at a position close to one side of the installation groove, and the limiting ring can abut against the base.

[0020] By adopting the above technical solution, the limiting ring on the adjustment platform can limit the adjustable support seat in the movable groove, thereby limiting the movement range of the adjustable support seat and reducing excessive movement.

[0021] Optionally, a movable track is provided on the limiting ring, and a deformation sensor is slidably provided on the movable track. The deformation sensor is used to collect deformation data of the platform, and the deformation sensor can slide along the movable track.

[0022] By adopting the above technical solution, a mobile track is set up, and a deformation sensor can be slidably set on the mobile track. The deformation sensor can move along the mobile track, thereby detecting and sensing the platform in all directions, which can improve the monitoring effect of the sensor, detect deformation more promptly and provide support in time, and reduce damage caused by deformation of the platform.

[0023] Optionally, a connecting rod is provided between the deformation sensor and the stepping motor, one end of the connecting rod is hinged to the deformation sensor, and the other end of the connecting rod is hinged to the stepping motor.

[0024] By adopting the above technical solution, the deformation sensor is connected through the connecting rod, and the deformation sensor can rotate along with the stepper motor to continuously detect the deformation. When deformation is detected, the matching block of the stepper motor can be positioned to the corresponding drive screw more quickly, thereby further improving the efficiency of adjusting the position and improving the response speed to deformation.

[0025] In summary, this application has at least the following beneficial effects: This application solves the problem of common furnace table support methods in the existing technology, including fixed support and simple gasket adjustment. The fixed support structure is simple, but it cannot adapt to the thermal deformation of the furnace table, resulting in uneven deformation of the furnace table at high temperatures. This application provides multiple adjustable support seats under the table body, which can be adjusted independently, effectively improving the adjustment effect. When deformation occurs, the adjustable support seats can be adjusted accordingly according to the deformation position, thereby reducing the situation of further deformation of the table body.

[0026] The present application is also provided with a movable slot that can change the position of the adjustable support seat, so that the adjustable support seat can be adjusted in real time according to the specific deformation situation. When deformation is detected at the corresponding position, it can immediately support the position where the deformation occurs, thereby further preventing the furnace from deforming. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a perspective view of this embodiment.

[0028] Figure 2 It is a cross-sectional view of this embodiment.

[0029] Figure 3 It is a cross-sectional view of this embodiment.

[0030] Description of reference numerals: 1. Taiwan body; 2. Adjustable support base; 21. Base; 22. Adjustment screw; 221. Ceramic block; 23. Worm gear; 24. Worm; 25. Drive motor; 3. Adjusting table; 31. Moving slot; 32. Driving screw; 321. Matching slot; 322. Yielding slot; 33. Mounting slot; 331. Stepping motor; 332. Rotating motor; 34. Matching part; 341. Matching block; 35. Limiting ring; 351. Moving track; 352. Deformation sensor; 353. Connecting rod. DETAILED DESCRIPTION

[0031] The present application is further described below in detail through specific embodiments in conjunction with the accompanying drawings.

[0032] A nitriding furnace deformation treatment system, such as Figure 1 and Figure 2 As shown, it includes a table body 1, on which a nitriding furnace is placed, and a plurality of adjustable support seats 2 are provided at the bottom of the table body 1. The adjustable support seats 2 are arranged at equal intervals along the circumference of the table body 1. The adjustable support seats 2 include a base 21, on which an adjusting screw 22 is threadedly connected. When the adjusting screw 22 is rotated, it can move up and down. A ceramic block 221 is fixedly provided at one end of the adjusting screw 22 close to the table body 1. The ceramic block 221 is used to abut the table body 1. In specific implementation, the ceramic block 221 has good corrosion resistance and heat resistance. Even in a high-temperature environment, it is difficult to deform. Therefore, by supporting with the ceramic block 221, the stability of the support can be improved and the deformation of the support due to high temperature can be reduced.

[0033] like Figure 1 and Figure 2 As shown, the base 21 is also provided with a worm gear 23 and a worm 24. The worm gear 23 is rotationally connected to the base 21, and the worm gear 23 is threadedly connected to the lead screw. The worm gear 23 and the worm 24 are transmission-connected. The worm 24 can drive the worm gear 23 to rotate, and when the worm gear 23 rotates, it can drive the lead screw 32 to move up and down. The base 21 is also provided with a drive motor 25 corresponding to the worm 24. The rotating shaft of the drive motor 25 is fixedly connected to the worm 24. The drive motor 25 can drive the worm 24 to rotate, thereby driving the worm gear 23 to rotate. In specific implementation, the drive method of the worm gear 23 and the worm 24 is similar to the principle of the screw elevator in the prior art. The worm gear 23 and the worm 24 are threadedly driven. Since the worm gear 23 can only rotate, the lead screw will move up and down when the worm gear 23 moves. This achieves lifting motion.

[0034] like Figure 2 and Figure 3As shown, an adjustment platform 3 is also provided at the bottom of the platform 1. A plurality of movable grooves 31 are provided on the adjustment platform 3. The movable grooves 31 are arranged at equal intervals around the central axis of the adjustment platform 3. The movable grooves 31 correspond to the number and position of the adjustable support base 2. The base 21 of the adjustable support base 2 is slidably connected in the movable grooves 31 and can slide along the movable grooves 31. A driving screw 32 is provided in each movable groove 31. The driving screw 32 is rotatably connected to the adjustment platform 3. Each driving screw 32 is threadedly connected to the base 21 of the corresponding adjustable support base 2. When the driving screw 32 rotates, it can drive the base 21 to move along the movable groove 31. In a specific implementation, the driving screw 32 can drive the adjustable support base 2 as a whole to move along the movable groove 31, thereby adjusting different positions of the platform 1, further improving the accuracy of the adjustment, and being able to adjust the deformation at different positions.

[0035] like Figure 2 and Figure 3 As shown, a mounting slot 33 is provided in the middle of the adjustment platform 3. The mounting slot 33 is connected to each of the movable slots 31. A stepper motor 331 and a rotary motor 332 are provided in the mounting slot 33. The rotating shaft of the rotary motor 332 is fixedly connected to the stepper motor 331. The stepper motor 331 can rotate along the center of the adjustment platform 3. The rotating shaft of the stepper motor 331 can rotate clockwise and counterclockwise. A mating piece 34 is provided on the rotating shaft of the stepper motor 331. The mating piece 34 can achieve a detachable transmission connection with the drive screw 32. In a specific implementation, the rotary motor 332 can align the rotating shaft of the stepper motor 331 with different drive screws 32 respectively. After alignment, the drive screw 32 can be step-driven by rotating the stepper motor 331. This driving method can more accurately align the adjustable support base 2 with the position to be adjusted.

[0036] like Figure 2 and Figure 3 As shown, the mating member 34 includes a mating block 341. A mating groove 321 is provided on the drive screw 32 corresponding to the mating block 341. A clearance groove 322 is provided on the drive screw 32 corresponding to the rotating shaft of the stepping motor 331. The mating groove 321 and the clearance groove 322 are both provided through the drive screw 32. The mating block 341 can be embedded in the mating groove 321 and abut against the groove wall of the mating groove 321. When the mating block 341 rotates, it can drive the drive screw 32 to rotate. In a specific implementation, when the mating block 341 rotates, it will be restricted by the groove wall of the mating groove 321 on the drive screw 32, thereby driving the drive screw 32 to rotate together. Since the stepping motor 331 works step by step, the mating block 341 will be in the same position each time it completes its work, and can be aligned with the mating groove 321 without further adjustment.

[0037] like Figure 2 and Figure 3As shown, the adjustment platform 3 is further fixedly provided with a limit ring 35 on the upper side of the movable groove 31. The limit ring 35 is arranged near one side of the mounting groove 33 and is capable of abutting the base 21. A movable track 351 is provided on the limit ring 35. A deformation sensor 352 is slidably provided on the movable track 351. The deformation sensor 352 is used to collect deformation data of the platform body 1 and is capable of sliding along the movable track 351. A connecting rod 353 is provided between the deformation sensor 352 and the stepping motor 331. One end of the connecting rod 353 is hinged to the deformation sensor 352, and the other end of the connecting rod 353 is hinged to the stepping motor 331. During specific implementation, the limit ring 35 can limit the displacement of the adjustable support seat 2, reducing the situation where the adjustable support seat 2 moves into the installation groove 33 to form interference, and the deformation sensor 352 on the limit ring 35 uses a camera to collect the deformation situation, and moves the adjustable support seat 2 to the corresponding position and supports it upward according to the deformation situation. When multiple deformations appear in the same direction of the moving groove 31, the position with the most serious deformation is supported first, and then the other positions are supported in turn. It can effectively handle the deformation situation in a timely manner and reduce further deformation of the furnace.

[0038] Working principle: A plurality of adjustable support seats 2 are arranged on the lower side of the platform body 1. The adjustable support seats 2 support the deformed position of the platform body 1, which can effectively solve the problem of deformation of the platform body 1, and through deformation detection and corresponding adjustment, the deformation position can be more effectively and accurately adjusted.

[0039] The above are preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.

Claims

1. A nitriding furnace deformation treatment system, characterized by: The invention comprises a platform (1), wherein the platform (1) is used to place a nitriding furnace, and a plurality of adjustable support seats (2) are provided at the bottom of the platform (1), wherein the adjustable support seats (2) are arranged at equal intervals along the circumference of the platform (1), and the adjustable support seats (2) comprise a base (21), wherein an adjusting screw rod (22) is threadedly connected to the base (21), and the adjusting screw rod (22) can move up and down when rotated, and a ceramic block (221) is fixedly provided at one end of the adjusting screw rod (22) close to the platform (1), and the ceramic block (221) is used to abut the platform (1).

2. A nitriding furnace deformation treatment system according to claim 1, characterized in that: A worm wheel (23) and a worm (24) are also provided on the base (21); the worm wheel (23) and the base (21) are rotationally connected; the worm wheel (23) and the lead screw are threadedly connected; the worm wheel (23) and the worm (24) are transmission-connected; the worm (24) can drive the worm wheel (23) to rotate; and when the worm wheel (23) rotates, it can drive the lead screw (32) to move up and down.

3. The nitriding furnace deformation treatment system according to claim 2, characterized in that: A driving motor (25) is also provided on the base (21) corresponding to the worm (24). The rotating shaft of the driving motor (25) is fixedly connected to the worm (24). The driving motor (25) can drive the worm (24) to rotate so as to drive the worm wheel (23) to rotate.

4. The nitriding furnace deformation treatment system according to claim 3, characterized in that: An adjustment platform (3) is further provided at the bottom of the platform body (1). A plurality of movable grooves (31) are provided on the adjustment platform (3). The movable grooves (31) are arranged at equal intervals around the central axis of the adjustment platform (3). The movable grooves (31) are arranged corresponding to the number and position of the adjustable support seat (2). The base (21) of the adjustable support seat (2) is slidably connected in the movable grooves (31) and can slide along the movable grooves (31).

5. The nitriding furnace deformation treatment system according to claim 4, characterized in that: A driving screw rod (32) is provided in each of the movable grooves (31). The driving screw rod (32) is rotatably connected to the adjustment platform (3). Each of the driving screw rods (32) is threadedly connected to the base (21) of the corresponding adjustable support seat (2). When the driving screw rod (32) rotates, it can drive the base (21) to move along the movable groove (31).

6. The nitriding furnace deformation treatment system according to claim 5, characterized in that: A mounting slot (33) is provided in the middle of the adjustment platform (3), the mounting slot (33) is communicated with each movable slot (31), a stepping motor (331) and a rotating motor (332) are provided in the mounting slot (33), a rotating shaft of the rotating motor (332) is fixedly connected to the stepping motor (331), the stepping motor (331) can rotate along the center of the adjustment platform (3), the rotating shaft of the stepping motor (331) can rotate clockwise and counterclockwise, a matching piece (34) is provided on the rotating shaft of the stepping motor (331), and the matching piece (34) can realize a detachable transmission connection with the driving screw (32).

7. The nitriding furnace deformation treatment system according to claim 6, characterized in that: The mating piece (34) includes a mating block (341), a mating groove (321) is provided on the driving screw rod (32) corresponding to the mating block (341), and a clearance groove (322) is provided on the driving screw rod (32) corresponding to the rotating shaft of the stepping motor (331). The mating groove (321) and the clearance groove (322) are both arranged through the driving screw rod (32), and the mating block (341) can be embedded in the mating groove (321) and abut against the groove wall of the mating groove (321). When the mating block (341) rotates, it can drive the driving screw rod (32) to rotate.

8. The nitriding furnace deformation treatment system according to claim 7, characterized in that: The adjustment platform (3) is further fixedly provided with a limiting ring (35) on the upper side of the movable groove (31); the limiting ring (35) is provided at a position close to one side of the installation groove (33); and the limiting ring (35) can abut against the base (21).

9. The nitriding furnace deformation treatment system according to claim 8, characterized in that: A movable track (351) is provided on the limiting ring (35), a deformation sensor (352) is slidably provided on the movable track (351), the deformation sensor (352) is used to collect deformation data of the platform (1), and the deformation sensor (352) can slide along the movable track (351).

10. The nitriding furnace deformation treatment system according to claim 9, characterized in that: A connecting rod (353) is provided between the deformation sensor (352) and the stepping motor (331), one end of the connecting rod (353) is hinged to the deformation sensor (352), and the other end of the connecting rod (353) is hinged to the stepping motor (331).

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