Workpiece double-layer conveying device
By using the stacked design of the double-layer workpiece transfer device and the synchronous lifting of the jacking station, the problem of large footprint of the preheating and insulation stations was solved, achieving efficient space utilization and smooth connection of the production process, thus improving production efficiency and stability.
Patent Information
- Application Number
- CN202511167350.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-20
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2045-08-20
AI Technical Summary
The flat layout of the preheating and insulation work areas results in a large footprint for the equipment, limiting the application of the dispensing machine in production scenarios with limited space.
A double-layer workpiece conveying device is adopted. The upper and lower conveying stations are set up in the vertical direction through a stacked design. Combined with the lifting station, the workpiece can be lifted and lowered synchronously and heated independently. The vertical space is used for preheating or heat preservation of the workpiece.
It reduces the footprint of the equipment, saves production space, improves production efficiency and stability, is suitable for production scenarios with limited space, and enhances the flexibility and response speed of the production line.
Smart Images

Figure CN120679704B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of workpiece transfer technology, and more particularly to a double-layer workpiece transfer device. Background Technology
[0002] Underfill dispensing is a common back-end packaging and testing process in semiconductor manufacturing. In traditional dispensing machine layout designs, preheating stations, dispensing stations, and insulation stations are typically set up sequentially along the production line. When processing large-sized chips, to ensure single-machine production efficiency, multiple work areas are usually set up at the dispensing station. Each work area can accommodate a carrier for the workpiece. Based on this design, the number of work areas in the preheating and insulation stations must also be consistent with the number of work areas in the dispensing station to ensure a smooth connection of the entire production process.
[0003] However, if the work areas in the preheating and insulation stations adopt the conventional flat layout within the track, the length of the dispensing machine in the production line direction will increase significantly. This layout not only occupies more production space, but is also unsuitable for some production scenarios with limited space, thus restricting the flexible application of the dispensing machine in different production environments. Summary of the Invention
[0004] The technical problem solved by this invention is that the preheating station and the insulation station work areas are laid out in a flat layout, which results in the equipment occupying a large space.
[0005] To address this, the present invention provides a double-layer workpiece conveying device, which reduces the device's footprint through a stacked design.
[0006] According to an embodiment of the present invention, a double-layer workpiece conveying device is located between a loading mechanism and a working mechanism, or between a working mechanism and a unloading mechanism. The double-layer workpiece conveying device can sequentially convey two workpieces to the working mechanism, or sequentially receive two workpieces conveyed by the working mechanism, and includes: a lifting station, an upper conveying station, and a lower conveying station.
[0007] The upper conveying station and the lower conveying station are stacked on the installation platform in the vertical direction. The installation platform is installed on the moving end of the lifting station. The lifting station is used to drive the upper conveying station and the lower conveying station to move up and down synchronously.
[0008] The upper conveying station includes an upper conveying mechanism and an upper lifting mechanism. The upper conveying mechanism is used to convey a workpiece, and the upper lifting mechanism is located below the upper conveying mechanism and can be used to lift the workpiece so that the workpiece is separated from the upper conveying mechanism.
[0009] The lower conveying station comprises a lower conveying mechanism for conveying another workpiece and a lower jacking mechanism arranged below the lower conveying mechanism and used for jacking the workpiece to be in a vertically separated state from the lower conveying mechanism.
[0010] The present application has the beneficial effect that, by adopting the conveying stations in a stacked design, the problem of large equipment footprint caused by the flat layout of the preheating station or heat preservation station operation area is solved, the device footprint length is reduced, the production space is saved, the glue dispensing machine can be applied in a production scene with relatively cramped space layout, the height of the two-layer conveying stations is adjusted by the jacking station, which facilitates the docking with other devices in the glue dispensing machine, ensures that each part of the entire production system can work cooperatively, facilitates the feeding and discharging operation of the workpieces on the double-layer conveying stations, guarantees the smooth connection of the production process, and improves the production efficiency and stability.
[0011] According to an embodiment of the present application, the lower conveying station further comprises a pulling mechanism, the pulling mechanism comprising a fixed rail platform and a pulling platform, the fixed rail platform being installed at the moving end of the lower jacking mechanism, and the pulling platform being slidingly installed on the fixed rail platform. Thus, by the pulling design, the lower heating tool can be quickly and conveniently replaced, the workpiece changeover time is shortened, the flexibility and response speed of the production line are improved, and the problem of the lower conveying station being blocked by the upper conveying station or other components on the whole machine device and being inconvenient for replacing the lower heating tool, maintenance or cleaning the device is solved.
[0012] According to an embodiment of the present application, the fixed rail platform comprises a bottom plate portion and two side rail portions, the bottom plate portion being installed at the moving end of the lower jacking mechanism, the two side rail portions being respectively installed at the two sides of the bottom plate portion, a guide bearing being arranged on the bottom plate portion, the lower end of the pulling platform being provided with a guide groove for the guide bearing to slide, guide bearings being arranged at the two sides of the pulling platform, the two side rail portions being respectively arranged at the two sides of the pulling platform, and the side rail portions being provided with guide grooves for the guide bearings to slide. Thus, the pulling operation is smoother by the guide bearing, the guide groove arranged at the lower end of the pulling platform cooperates with the guide bearing on the bottom plate portion to form a transverse constraint mechanism, which can prevent the pulling platform from moving left and right during the pulling process, and the guide bearings at the two sides of the pulling platform interact with the guide grooves on the side rail portions to constitute a longitudinal constraint structure, which can prevent the pulling platform from moving up and down during the pulling process.
[0013] According to one embodiment of the present application, the pull-out platform is provided with a manual quick insertion latch, the fixed platform is provided with a socket, and the manual quick insertion latch is operatively inserted into the socket to fix the pull-out platform. Thus, the design of the manual quick insertion latch enables the operator to quickly and easily fix the pull-out platform on the fixed platform or quickly unlock the pull-out platform when it is needed to be moved.
[0014] According to one embodiment of the present application, the moving end of the upper lifting mechanism is provided with an upper heating tool, the upper heating tool is provided with a heating element, and the upper heating tool is used to heat the workpiece. The moving end of the lower lifting mechanism is provided with a lower heating tool, the lower heating tool is also provided with a heating element, and the lower heating tool is used to heat the workpiece. Thus, the cooperation of the upper heating tool and the lower heating tool enables the workpiece double-layer conveying device of the present application to be applied to a preheating station or a heat preservation station which needs to preheat or heat preserve the workpiece.
[0015] According to one embodiment of the present application, the upper conveying mechanism is provided with an upper blocking mechanism, the upper blocking mechanism is arranged in front of the workpiece conveying direction, and the upper blocking mechanism comprises an upper blocking cylinder and an upper blocking block. The upper blocking cylinder is used to drive the upper blocking block to move in the up-down direction, thereby blocking the workpiece from advancing. Thus, through the cooperation of the upper blocking mechanism, the upper conveying mechanism and the upper lifting mechanism, the precise control and orderly connection of the workpiece conveying, positioning and heating processes are realized.
[0016] According to one embodiment of the present application, the lower conveying mechanism is provided with a lower blocking mechanism, the lower blocking mechanism is arranged in front of the workpiece conveying direction, and the lower blocking mechanism comprises a lower blocking cylinder and a lower blocking block. The lower blocking cylinder is used to drive the lower blocking block to move in the up-down direction, thereby blocking the workpiece from advancing. Thus, through the cooperation of the lower blocking mechanism, the lower conveying mechanism and the lower lifting mechanism, the precise control and orderly connection of the workpiece conveying, positioning and heating processes are realized.
[0017] According to one embodiment of the present application, the upper conveying mechanism comprises an upper mounting plate, an upper driving motor, a first upper transmission belt, a second upper transmission belt and an upper width adjusting assembly. The upper mounting plate is mounted on the mounting platform. The upper driving motor and the first upper transmission belt are arranged on the upper mounting plate. The first upper transmission belt and the second upper transmission belt are oppositely arranged on the output end of the upper driving motor. The second upper transmission belt is movably arranged on the upper mounting plate through the upper width adjusting assembly to approach or move away from the first upper transmission belt. Thus, this design enables the second upper transmission belt to approach or move away from the first upper transmission belt through the upper width adjusting assembly, flexibly adjusts the distance between the transmission belts, and enables it to accurately adapt to the size requirements of different models of workpieces.
[0018] According to one embodiment of the present application, the lower conveying mechanism comprises a lower mounting plate, a lower driving motor, a first lower transmission belt, a second lower transmission belt and a lower width adjusting assembly, the lower mounting plate is mounted on the mounting platform, the lower driving motor and the first lower transmission belt are arranged on the lower mounting plate, the first lower transmission belt and the second lower transmission belt are arranged opposite to the output end of the lower driving motor, and the second lower transmission belt is movably arranged on the lower mounting plate through the lower width adjusting assembly to be close to or away from the first lower transmission belt. Therefore, the design makes the second lower transmission belt close to or away from the first lower transmission belt through the lower width adjusting assembly, flexibly adjusts the distance between the transmission belts, and enables the size requirement of different models of workpieces to be accurately matched.
[0019] According to one embodiment of the present application, the jacking station comprises a jacking motor, a jacking screw, a nut mounting seat, a jacking rod, a jacking slider, a jacking slide rail and a base, the jacking slide rail extends in the vertical direction and is mounted on the base, the jacking slider is slidingly mounted on the jacking slide rail, the jacking slider is connected with the nut mounting seat, the jacking rod is mounted on the nut mounting seat in the vertical direction, the mounting platform is mounted on the jacking rod, the nut mounting seat is sleeved on the jacking screw, and the jacking screw is arranged on the output end of the jacking motor in the vertical direction. Therefore, through the cooperation of the jacking motor, the jacking screw and the slider slide rail structure, the height of the upper and lower conveying stations is accurately, stably and flexibly adjusted.
[0020] Other features and advantages of the present application will be set forth in the following description, and in part will become apparent from the description, or can be learned by practice of the present application. The objects and other advantages of the present application will be realized and achieved by the structures particularly pointed out in the specification, claims and drawings.
[0021] In order to make the above-mentioned objects, features and advantages of the present application more obvious and easy to understand, the following preferred embodiments are specifically described below, and the accompanying drawings are described as follows. BRIEF DESCRIPTION OF DRAWINGS
[0022] The present application is further described below in conjunction with the drawings and embodiments.
[0023] Figure 1 The structure diagram of the workpiece double-layer conveying device of the present application.
[0024] Figure 2 The structure diagram of the workpiece double-layer conveying device of the present application from another perspective.
[0025] Figure 3 The structure diagram of the lower conveying station in the pulled-out state of the present application.
[0026] Figure 4 The structure diagram of the jacking station of the present application.
[0027] Figure 5 Another perspective view of the jacking station of the present application.
[0028] Figure 6 Another perspective view of the upper conveying station of the present application.
[0029] Figure 7 Another perspective view of the lower conveying station of the present application.
[0030] Figure 8 Another perspective view of the jacking station of the present application. Figure 7 Another perspective view of the jacking station of the present application.
[0031] Figure 9 Another perspective view of the jacking station of the present application.
[0032] Figure 10 Another perspective view of the jacking station of the present application.
[0033] Figure 11 Another perspective view of the jacking station of the present application.
[0034] In the figure: 1, jacking station; 101, jacking motor; 102, jacking screw; 103, nut mounting seat; 104, jacking rod; 105, jacking slider; 106, jacking slide rail; 107, base;
[0035] 2, upper conveying station; 201, upper heating tool; 202, upper conveying mechanism; 202-1, upper mounting plate; 202-2, upper driving motor; 202-3, first upper transmission belt; 202-4, second upper transmission belt; 202-5, upper width adjusting assembly; 203, upper jacking mechanism; 203-1, jacking cylinder; 203-2, jacking plate; 203-3, guide column; 203-4, shaft sleeve; 204, upper blocking cylinder; 205, upper blocking block; 206, upper detection photoelectric; 207, upper photoelectric blocking piece;
[0036] 3, lower conveying station; 301, lower heating tool; 302, pulling mechanism; 302-1, fixed rail platform; 302-1-1, bottom plate part; 302-1-2, side rail part; 302-2, pulling platform; 302-3, guide bearing; 302-4, guide groove; 302-5, manual quick insertion bolt; 303, lower conveying mechanism; 303-1, lower mounting plate; 303-2, lower driving motor; 303-3, first lower transmission belt; 303-4, second lower transmission belt; 303-5, lower width adjusting assembly; 304, lower jacking mechanism; 305, lower blocking cylinder; 306, lower blocking block; 307, lower detection photoelectric; 308, lower photoelectric blocking piece;
[0037] 4 mounting platform; 5 heating element. DETAILED DESCRIPTION
[0038] The application will be described in further detail with reference to the drawings. These drawings are simplified schematic diagrams which only show the basic structure of the application in a schematic manner, and thus only show the components relevant to the application.
[0039] In the description of the present application, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application. In addition, features defined with "first", "second" can explicitly or implicitly include one or more of the features. In the description of the present application, unless otherwise specified, the meaning of "a plurality of" is two or more.
[0040] In the description of the present application, it should be noted that unless otherwise explicitly specified and limited, the terms "mounting", "connecting", "connecting" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0041] The workpiece double-layer conveying device of the present application can be located between the feeding mechanism and the working mechanism, or between the working mechanism and the discharging mechanism. When the workpiece double-layer conveying device is located between the feeding mechanism and the working mechanism, it is used for preheating and conveying workpieces, and can sequentially convey two workpieces to the working mechanism. When the workpiece double-layer conveying device is located between the working mechanism and the discharging mechanism, it is used for heat preservation and conveying workpieces, and can sequentially receive two workpieces conveyed by the working mechanism.
[0042] Preferably, the workpiece double-layer conveying device of the present application can also be used on other devices with limited horizontal space and requiring sequential conveying of multiple workpieces, and can realize sequential conveying of workpieces by using vertical space, effectively solving the problem of large equipment footprint.
[0043] Specifically, as shown in FIG. 1, the workpiece double-layer conveying device of the present application comprises a conveying mechanism 1 and a conveying mechanism 2. Figures 1 to 11The workpiece double-layer conveying device of the preferred embodiment of the present application comprises a jacking station 1, an upper conveying station 2 and a lower conveying station 3. The upper conveying station 2 and the lower conveying station 3 are stacked in the up-down direction on a mounting platform 4. The mounting platform 4 is mounted on the moving end of the jacking station 1. The jacking station 1 is used to drive the upper conveying station 2 and the lower conveying station 3 to synchronously ascend and descend. The upper conveying station 2 comprises an upper heating tool 201, an upper conveying mechanism 202 and an upper jacking mechanism 203. The upper heating tool 201 is arranged on the moving end of the upper jacking mechanism 203. The upper heating tool 201 is provided with a heating element 5. The upper heating tool 201 is used to heat the workpiece. The upper conveying mechanism 202 is used to convey one workpiece. The upper jacking mechanism 203 is arranged below the upper conveying mechanism 202 and can be used to jack the upper heating tool 201, so that the workpiece is separated from the upper conveying mechanism 202 in the up-down direction. The lower conveying station 3 comprises a lower heating tool 301, a lower conveying mechanism 303 and a lower jacking mechanism 304. The lower heating tool 301 is arranged on the moving end of the lower jacking mechanism 304. The lower heating tool 301 is provided with a heating element 5. The lower heating tool 301 is used to heat the workpiece. The lower conveying mechanism 303 is used to convey another workpiece. The lower jacking mechanism 304 is arranged below the lower conveying mechanism 303 and can be used to jack the lower heating tool 301, so that the workpiece is separated from the lower conveying mechanism 303 in the up-down direction.
[0044] Thus, the upper conveying mechanism 202 is used to realize the feeding and discharging of the workpiece. After the workpiece is conveyed to the position, the upper jacking mechanism 203 is used to jack the upper heating tool 201 in the up-down direction. After the upper heating tool 201 is jacked to contact the workpiece, the upper heating tool 201 continues to be jacked upward, so that the workpiece is separated from the upper conveying mechanism 202. The upper conveying mechanism 202 is prevented from running in the high-temperature environment for a long time, the service life of the conveying mechanism is prolonged, the workpiece is placed on the upper heating tool 201 and heated. The lower conveying mechanism 303 is used to realize the feeding and discharging of the workpiece. After the workpiece is conveyed to the position, the lower jacking mechanism 304 is used to jack the lower heating tool 301 in the up-down direction. After the lower heating tool 301 is jacked to contact the workpiece, the lower heating tool 301 continues to be jacked upward, so that the workpiece is separated from the lower conveying mechanism 303. The lower conveying mechanism 303 is prevented from running in the high-temperature environment for a long time, the service life of the lower conveying mechanism 303 is prolonged, and the workpiece is placed on the lower heating tool 301 and heated. Preferably, when the workpiece does not need to be heated, the upper heating tool 201 and the lower heating tool 301 can be replaced by other positioning tool clamps. After the workpiece is separated from the conveying mechanism, the workpiece can be accurately placed on the tool clamp, so that other operation mechanisms can operate the workpiece on the tool clamp.
[0045] The conventional preheating station and heat preservation station adopt a conventional track inner paving layout mode, with the increase of the number of operation areas, the equipment continuously extends in the horizontal direction, resulting in a substantial increase in the size of the single machine, and occupies a large amount of valuable production site space. The heating station of the present application adopts a stacked design, and the multiple operation areas are arranged in the vertical direction, making full use of the vertical space, and the volume is small, and under the premise of not increasing the horizontal area of the equipment, the matching with the dispensing operation station operation area number is realized, and the problem of large equipment floor space is effectively solved. The position of the two-layer heating station in the vertical direction is adjusted by the jacking station 1, and the operation of each layer of the heating station can be independently carried out, and they do not interfere with each other. When a layer of heating station has completed the preheating or heat preservation operation, the dispensing device can be directly connected to the workpiece conveying to carry out dispensing operation, and the workpiece on the other layer of heating station is still continuing the corresponding heating treatment. This parallel operation mode ensures the continuity of the production process, and in the production process, the workpiece on the rear position does not need to wait for the workpiece on the front position to complete the heating operation before conveying and dispensing, avoiding the situation that the subsequent position waits for the operation of a certain position to be completed, causing the production line to be blocked, thereby improving the production efficiency.
[0046] In a preferred embodiment, the jacking station 1 comprises a jacking motor 101, a jacking screw 102, a nut mounting seat 103, a jacking rod 104, a jacking sliding block 105, a jacking sliding rail 106 and a base 107, the jacking sliding rail 106 is installed on the base 107 in the vertical direction, the jacking sliding block 105 is slidingly installed on the jacking sliding rail 106, the jacking sliding block 105 is connected with the nut mounting seat 103, the jacking rod 104 is installed on the nut mounting seat 103 in the vertical direction, the installation platform 4 is installed on the jacking rod 104, the nut mounting seat 103 is sleeved on the jacking screw 102, and the jacking screw 102 is arranged on the output end of the jacking motor 101 in the vertical direction. Thus, through the cooperation of the jacking motor 101, the jacking screw 102 and the sliding block sliding rail structure, the height of the upper and lower conveying stations 3 is accurately, stably and flexibly adjusted. The jacking motor 101 as a driving source can accurately control the rotation number and angle of the jacking screw 102. Since the nut mounting seat 103 is threadedly connected with the jacking screw 102, the rotation of the screw rod will be converted into the linear motion of the nut mounting seat 103, thereby driving the jacking rod 104, the installation platform 4 and the upper and lower conveying stations 3 to move accurately in the vertical direction. Compared with using a jacking cylinder 203-1 as a driving source (only two fixed positions of jacking can be achieved), the design of the present application can accurately dock the upper and lower conveying stations 3 to any set height position.
[0047] Specifically, the jacking motor 101 and the jacking screw 102 are connected through a transmission structure, which can be a belt transmission structure, a chain transmission structure or a gear transmission structure, etc. The jacking motor 101 and the jacking screw 102 are indirectly connected through the transmission structure, which has obvious advantages in reducing the load of the motor, improving the transmission performance, enhancing the stability of the equipment, etc. compared with the direct connection mode of the motor shaft of the jacking screw 102. Preferably, the jacking motor 101 is a servo motor.
[0048] In a preferred embodiment, the lower conveying station 3 further comprises a pulling mechanism 302, the pulling mechanism 302 comprising a fixed rail platform 302-1 and a pulling platform 302-2, the fixed rail platform 302-1 being installed at the moving end of the lower jacking mechanism 304, the pulling platform 302-2 being slidingly installed on the fixed rail platform 302-1, the lower heating tool 301 being arranged on the pulling platform 302-2, and the pulling platform 302-2 driving the lower heating tool 301 to move in the horizontal direction. Thus, through the pulling design, the lower heating tool 301 can be quickly and conveniently replaced, the workpiece changeover time is shortened, the flexibility and response speed of the production line are improved, and the problem of the lower conveying station 3 being blocked by the upper conveying station 2 or other components on the whole machine device and being inconvenient to replace the tool, maintain or clean the device is solved.
[0049] In a preferred embodiment, the fixed rail platform 302-1 comprises a bottom plate part 302-1-1 and two side rail parts 302-1-2, the bottom plate part 302-1-1 being installed at the moving end of the lower jacking mechanism 304, the two side rail parts 302-1-2 being respectively installed on the two sides of the bottom plate part 302-1-1, the bottom plate part 302-1-1 being provided with a guide bearing 302-3, the lower end of the pulling platform 302-2 being provided with a guide groove 302-4 for the guide bearing 302-3 to slide, the two sides of the pulling platform 302-2 being provided with the guide bearing 302-3, the two side rail parts 302-1-2 being respectively arranged on the two sides of the pulling platform 302-2, and the side rail part 302-1-2 being provided with the guide groove 302-4 for the guide bearing 302-3 to slide. Thus, the pulling operation is smoother through the guide bearing 302-3, the guide groove 302-4 arranged at the lower end of the pulling platform 302-2 cooperates with the guide bearing 302-3 on the bottom plate part 302-1-1 to form a transverse constraint mechanism, which can prevent the pulling platform 302-2 from moving left and right during the pulling process, and the guide bearings 302-3 on the two sides of the pulling platform 302-2 interact with the guide grooves 302-4 on the side rail parts 302-1-2 to form a longitudinal constraint structure, which can prevent the pulling platform 302-2 from moving up and down during the pulling process.
[0050] In a preferred embodiment, the pull-out platform 302-2 is provided with a manual quick plug latch 302-5, and the fixed platform 302-1 is provided with a plug hole, and the manual quick plug latch 302-5 is operatively inserted into the plug hole to fix the pull-out platform 302-2. Thus, the design of the manual quick plug latch 302-5 enables the operator to quickly and easily fix the pull-out platform 302-2 on the fixed platform 302-1, or quickly unlock when the pull-out platform 302-2 needs to be moved.
[0051] In a preferred embodiment, the upper conveying mechanism 202 is provided with an upper blocking mechanism, which is arranged in front of the workpiece conveying direction, and the upper blocking mechanism includes an upper blocking cylinder 204 and an upper blocking block 205, and the upper blocking cylinder 204 is used to drive the upper blocking block 205 to move in the up-down direction, thereby blocking the workpiece from advancing. Thus, through the cooperation of the upper blocking mechanism with the upper conveying mechanism 202 and the upper lifting mechanism 203, the precise control and orderly connection of the workpiece conveying, positioning and heating processes are realized. The upper blocking mechanism is arranged in front of the workpiece conveying direction, and when the workpiece is blocked by the upper blocking block 205 during the conveying process, it indicates that the workpiece has been accurately conveyed to the designated position. The physical blocking mode provides a reliable basis for the positioning of the workpiece, avoids the deviation of the workpiece position due to conveying errors or inertia, ensures that each workpiece can be subjected to subsequent heating operations at the same position, improves the consistency of production and the quality of products, and after the heating is completed, the upper blocking cylinder 204 controls the upper blocking block 205 to descend, thereby removing the blocking of the workpiece, so that the workpiece can continue to advance along the conveying direction and enter the next production process.
[0052] In a preferred embodiment, the lower conveying mechanism 303 is provided with a lower blocking mechanism, which is arranged in front of the workpiece conveying direction, and the lower blocking mechanism includes a lower blocking cylinder 305 and a lower blocking block 306, and the lower blocking cylinder 305 is used to drive the lower blocking block 306 to move in the up-down direction, thereby blocking the workpiece from advancing. Specifically, the lower blocking mechanism has the same structure as the upper blocking mechanism. Thus, through the cooperation of the lower blocking mechanism with the lower conveying mechanism 303 and the lower lifting mechanism 304, the precise control and orderly connection of the workpiece conveying, positioning and heating processes are realized. The lower blocking mechanism is arranged in front of the workpiece conveying direction, and when the workpiece is blocked by the lower blocking block 306 during the conveying process, it indicates that the workpiece has been accurately conveyed to the designated position. The physical blocking mode provides a reliable basis for the positioning of the workpiece, avoids the deviation of the workpiece position due to conveying errors or inertia, ensures that each workpiece can be subjected to subsequent heating operations at the same position, improves the consistency of production and the quality of products, and after the heating is completed, the lower blocking cylinder 305 controls the lower blocking block 306 to descend, thereby removing the blocking of the workpiece, so that the workpiece can continue to advance along the conveying direction and enter the next production process.
[0053] Specifically, the upper mounting plate 202-1 and the lower mounting plate 303-1 are in an integral structure to form a whole plate structure, the first upper conveying belt 202-3 and the first lower conveying belt 303-3 are mounted on the plate structure in the up-down direction, a partition plate is arranged in the middle of the plate structure to separate the upper heating station and the lower heating station, one end of the partition plate is connected to the plate structure, and the other end of the partition plate is connected to the mounting platform 4 through a support column. The upper width adjusting assembly 202-5 and the lower width adjusting assembly 303-5 are the same width adjusting assembly structure, the width adjusting assembly is arranged on the partition plate, the width adjusting assembly includes a width adjusting guide rail and a width adjusting sliding block, the width adjusting sliding block is slidingly mounted on the width adjusting guide rail, a movable mounting plate is mounted on one side of the width adjusting sliding block, the second upper conveying belt 202-4 and the second lower conveying belt 303-4 are mounted on the movable mounting plate in the up-down direction. Therefore, the movement of the width adjusting sliding block along the width adjusting guide rail can synchronously adjust the positions of the second upper conveying belt 202-4 and the second lower conveying belt 303-4, ensuring the consistency of the distances between the conveying belts in the upper conveying mechanism 202 and the lower conveying mechanism 303, and this design makes the width adjusting assembly structure simple.
[0054] The upper lifting mechanism 203 is mounted on the partition plate, and the lower lifting mechanism 304 is mounted on the mounting platform 4. Specifically, the upper lifting mechanism 203 includes a lifting cylinder 203-1, a lifting plate 203-2, a guide column 203-3 and a shaft sleeve 203-4, the lifting cylinder 203-1 is mounted on the partition plate, the lifting plate 203-2 is mounted on the moving end of the lifting cylinder 203-1, one end of the guide column 203-3 is connected to the lifting plate 203-2, the other end of the guide column 203-3 is slidingly connected to the shaft sleeve 203-4, and the shaft sleeve 203-4 is mounted on the partition plate and sleeved on the guide column 203-3. The lower lifting mechanism 304 has the same structure as the upper lifting mechanism 203, and details are not repeated here.
[0055] The partition plate is provided with an upper detection photoelectric sensor 206, and the upper heating tooling 201 is provided with an upper photoelectric baffle 207. The upper photoelectric baffle 207 and the upper detection photoelectric sensor 206 cooperate to detect whether the upper heating tooling 201 is in the lifting position or the descending position. The mounting platform 4 is provided with a lower detection photoelectric sensor 307, and the lower heating tooling 301 is provided with a lower photoelectric baffle 308. The lower photoelectric baffle 308 and the lower detection photoelectric sensor 307 cooperate to detect whether the lower heating tooling 301 is in the lifting position or the descending position.
[0056] When the present application is connected with the feeding station and the glue dispensing operation station as a preheating station, the specific working process is as follows:
[0057] When the preheating station is docked with the feeding station: the jacking motor 101 is started to drive the jacking screw 102 to rotate, the rotation of the jacking screw 102 is converted into the linear motion of the nut mounting seat 103, and then the jacking rod 104, the mounting platform 4, and the upper and lower conveying stations 2 and 3 are accurately moved in the vertical direction until any layer of the heating station is docked with the feeding station, for example, the layer of the heating station is the upper conveying station 2, the workpiece on the feeding station is conveyed to the upper conveying station 2, the workpiece is conveyed along the upper conveying mechanism 202 until it is blocked by the upper blocking block 205, which represents that the workpiece is conveyed to the position, at this time, the upper jacking mechanism 203 is used to jack the upper heating tool 201 in the up-down direction, when the upper heating tool 201 is jacked to contact the workpiece and continues to be jacked upward, the workpiece is separated from the upper conveying mechanism 202, and the heating element 5 on the upper heating tool 201 works to preheat the workpiece; at the same time, the jacking motor 101 drives the mounting platform 4 and the upper and lower conveying stations 2 and 3 to lift, so that the lower conveying station 3 is docked with the feeding station, and another workpiece on the feeding station is conveyed to the lower conveying station 3, and the lower conveying station 3 performs preheating work on the workpiece.
[0058] During the docking of the lower conveying station 3 with the feeding station, the upper heating tool 201 completes the preheating work, the upper jacking mechanism 203 drives the workpiece to descend, so that the workpiece is placed on the upper conveying mechanism 202, and the upper blocking cylinder 204 drives the upper blocking block 205 to descend, at this time, the preheated workpiece is in a ready state for conveying to the dispensing work station.
[0059] When the preheating station is docked with the dispensing work station: the jacking motor 101 drives the mounting platform 4 and the upper and lower conveying stations 2 and 3 to lift until the upper conveying station 2 is docked with the dispensing work station, the preheated workpiece is conveyed by the upper conveying mechanism 202 to the dispensing work station, and then conveyed by the conveying mechanism of the dispensing work station to the corresponding dispensing work area, at this time, the workpiece on the lower conveying station 3 completes the preheating work, and the preheated workpiece is in a ready state for conveying to the dispensing work station, the jacking motor 101 drives the mounting platform 4 and the upper and lower conveying stations 2 and 3 to lift until the lower conveying station 3 is docked with the dispensing work station, and the preheated workpiece on the lower conveying station 3 is conveyed by the lower conveying mechanism 303 to the dispensing work station, and then conveyed by the conveying mechanism of the dispensing work station to the corresponding dispensing work area.
[0060] The above working process is repeated to realize the docking of the entire production line, feeding, jacking preheating, and docking of the lower conveying station.
[0061] In the description of the present specification, the description of the terms "one embodiment", "some embodiments", "exemplary embodiment", "example", "specific example", or "some examples" and the like means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present application. In the present specification, the exemplary description of the above terms does not necessarily mean the same embodiment or example. Also, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0062] With the above ideal embodiments according to the present application as the inspiration, through the above description, relevant personnel can certainly make various changes and modifications within the scope of not deviating from the technical idea of the present application. The technical scope of the present application is not limited to the content in the specification, and must be determined by the scope of the claims.
Claims
1. A workpiece dual layer transfer apparatus, comprising: The workpiece double-layer conveying device is located between the feeding mechanism and the working mechanism, or between the working mechanism and the discharging mechanism, and can sequentially convey two workpieces to the working mechanism or sequentially receive two workpieces conveyed by the working mechanism, and comprises a jacking station (1), an upper-layer conveying station (2) and a lower-layer conveying station (3), The upper-layer conveying station (2) and the lower-layer conveying station (3) are stacked in the up-down direction on a mounting platform (4), the mounting platform (4) is mounted on a moving end of the jacking station (1), and the jacking station (1) is used for driving the upper-layer conveying station (2) and the lower-layer conveying station (3) to synchronously ascend and descend; The upper-layer conveying station (2) comprises an upper conveying mechanism (202) and an upper jacking mechanism (203), the upper conveying mechanism (202) is used for conveying one workpiece, an upper blocking mechanism is arranged on the upper conveying mechanism (202), the upper blocking mechanism is arranged in front of the workpiece conveying direction, the upper blocking mechanism comprises an upper blocking cylinder (204) and an upper blocking block (205), the upper blocking cylinder (204) is used for driving the upper blocking block (205) to move in the up-down direction, thereby being used for blocking the workpiece from advancing, the upper jacking mechanism (203) is arranged below the upper conveying mechanism (202) and can be used for jacking the workpiece to separate the workpiece from the upper conveying mechanism (202) in an up-down manner, an upper heating tool (201) is arranged on a moving end of the upper jacking mechanism (203), a heating element (5) is arranged on the upper heating tool (201), and the upper heating tool (201) is used for heating the workpiece. The lower layer conveying station (3) comprises a lower conveying mechanism (303), a lower jacking mechanism (304) and a pulling mechanism (302), the lower conveying mechanism (303) is used for conveying another workpiece, a lower blocking mechanism is arranged on the lower conveying mechanism (303), the lower blocking mechanism is arranged in front of the conveying direction of the workpiece, the lower blocking mechanism comprises a lower blocking cylinder (305) and a lower blocking block (306), the lower blocking cylinder (305) is used for driving the lower blocking block (306) to move in the up-down direction, thereby blocking the workpiece from advancing, the lower jacking mechanism (304) is arranged below the lower conveying mechanism (303) and can be used for jacking the workpiece to separate the workpiece from the lower conveying mechanism (303) in an up-down manner, a lower heating tool (301) is arranged on the moving end of the lower jacking mechanism (304), a heating element (5) is also arranged on the lower heating tool (301), the lower heating tool (301) is used for heating the workpiece, the pulling mechanism (302) comprises a fixed rail platform (302-1) and a pulling platform (302-2), the fixed rail platform (302-1) is installed on the moving end of the lower jacking mechanism (304), the pulling platform (302-2) is slidingly installed on the fixed rail platform (302-1), the fixed rail platform (302-1) comprises a bottom plate part (302-1-1) and two side rail parts (302-1-2), the bottom plate part (302-1-1) is installed on the moving end of the lower jacking mechanism (304), the two side rail parts (302-1-2) are respectively installed on the two sides of the bottom plate part (302-1-1), a guide bearing (302-3) is arranged on the bottom plate part (302-1-1), a guide groove (302-4) for the guide bearing (302-3) to slide is arranged on the lower end of the pulling platform (302-2), a guide bearing (302-3) is arranged on each side of the pulling platform (302-2), the two side rail parts (302-1-2) are respectively arranged on the two sides of the pulling platform (302-2), a guide groove (302-4) for the guide bearing (302-3) to slide is arranged on the side rail part (302-1-2); The positions of the two layers of heating stations in the vertical direction are adjusted by the jacking station (1), the operations of the layers of heating stations can be independently performed and do not interfere with each other, when the preheating or heat preservation operation of a layer of heating station is completed, the workpiece can be directly conveyed to the dispensing device for dispensing operation, and the workpieces on other layers of heating stations continue to be heated.
2. The workpiece dual layer transport apparatus of claim 1, wherein, A manual quick insertion pin (302-5) is arranged on the pulling platform (302-2), a plug hole is arranged on the fixed rail platform (302-1), and the manual quick insertion pin (302-5) is operatively inserted into the plug hole to fix the pulling platform (302-2).
3. The workpiece dual layer transport apparatus of claim 1, wherein, The upper conveying mechanism (202) comprises an upper mounting plate (202-1), an upper driving motor (202-2), a first upper transmission belt (202-3), a second upper transmission belt (202-4) and an upper width adjusting assembly (202-5), the upper mounting plate (202-1) is mounted on the mounting platform (4), the upper driving motor (202-2) and the first upper transmission belt (202-3) are arranged on the upper mounting plate (202-1), the first upper transmission belt (202-3) and the second upper transmission belt (202-4) are oppositely arranged at the output end of the upper driving motor (202-2), and the second upper transmission belt (202-4) is movably arranged on the upper mounting plate (202-1) through the upper width adjusting assembly (202-5) to be close to or away from the first upper transmission belt (202-3).
4. The workpiece dual layer transport apparatus of claim 1, wherein, The lower conveying mechanism (303) comprises a lower mounting plate (303-1), a lower driving motor (303-2), a first lower transmission belt (303-3), a second lower transmission belt (303-4) and a lower width adjusting assembly (303-5), the lower mounting plate (303-1) is mounted on the mounting platform (4), the lower driving motor (303-2) and the first lower transmission belt (303-3) are arranged on the lower mounting plate (303-1), the first lower transmission belt (303-3) and the second lower transmission belt (303-4) are oppositely arranged at the output end of the lower driving motor (303-2), and the second lower transmission belt (303-4) is movably arranged on the lower mounting plate (303-1) through the lower width adjusting assembly (303-5) to be close to or away from the first lower transmission belt (303-3).
5. The workpiece dual layer transport apparatus of claim 1, wherein, The jacking station (1) comprises a jacking motor (101), a jacking lead screw (102), a nut mounting seat (103), a jacking rod (104), a jacking slider (105), a jacking slide rail (106) and a base (107), the jacking slide rail (106) extends in the vertical direction and is mounted on the base (107), the jacking slider (105) is slidingly mounted on the jacking slide rail (106), the jacking slider (105) is connected with the nut mounting seat (103), the jacking rod (104) is mounted on the nut mounting seat (103) in the vertical direction, the mounting platform (4) is mounted on the jacking rod (104), the nut mounting seat (103) is sleeved on the jacking lead screw (102), and the jacking lead screw (102) is arranged on the output end of the jacking motor (101) in the vertical direction.
Citation Information
Patent Citations
Vacuum heating system
CN207275659U
Guide rail type hydraulic lifting platform with good protection performance
CN217866234U