Test tube structure production mold containing embedded RFID (Radio Frequency Identification Device) and preparation method of test tube structure production mold

By designing a multi-axis linkage mechanism and a test tube production mold with a shock-absorbing design, the stable embedding of RFID tags and the seamless integration of test tube molding are achieved, solving the problems of easy contamination and easy removal of RFID tags in existing technologies, improving the accuracy and efficiency of test tube production, and ensuring the safety of embedded chips.

CN120697336APending Publication Date: 2025-09-26SHANDONG CHUANGKANG BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202511160315.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-08-19
Publication Date
2025-09-26

AI Technical Summary

Technical Problem

In the existing production of embedded RFID test tubes, RFID tags are easily contaminated and disassembled, and there is a risk of information leakage and tampering. They cannot be permanently embedded in the tube body, which restricts the safety and industrialization process of smart test tubes.

Method used

A test tube production mold with embedded RFID was designed. Through a multi-axis linkage mechanism and shock absorption design, the seamless embedding of the RFID tag and the integration of the test tube molding process were achieved. Split injection molding and precise matching were adopted to ensure the stability of the RFID tag and the accuracy of the test tube. A blowing component and polishing wire were combined for rapid cooling and surface treatment.

Benefits of technology

It achieves stable embedding of RFID tags, improves the accuracy and efficiency of test tube production, reduces manual intervention, ensures the safety of embedded chips, and significantly improves the mass production efficiency and quality consistency of medical-grade test tubes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of production molds, in particular to a test tube structure production mold containing embedded RFID and a preparation method thereof.The mold comprises a bearing plate, guide columns symmetrically arranged above the plate, a lower supporting plate and an upper carrying plate assembled on the columns in a sliding mode, the lower supporting plate is provided with a bottom mold, a lower mold is arranged above the bottom mold, and the upper carrying plate is provided with an upper mold; a first electric sliding rail and a second electric sliding rail are arranged on a rear bin of the die, a sliding block of the first sliding rail is provided with a rotating motor, an output shaft of the motor penetrates through a bearing and then is connected with an upper clamping sleeve through a lifting cylinder, and a lower clamping sleeve is arranged in the rear bin. A movable rail and a heating assembly are arranged on the side of the lower clamping sleeve, and a servo motor driving belt grinding steel wire is arranged on the rear bin wall. Through the integrated design, test tube injection molding, RFID embedding, bonding strengthening and surface treatment procedures are integrated, and the stability and the finished product yield of the embedded chip are guaranteed.
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Description

Technical Field

[0001] The present invention relates to the technical field of production molds, in particular to a test tube structure production mold containing an embedded RFID and a preparation method thereof. Background Art

[0002] Currently, injection molding or blow molding technology for mass-producing conventional test tubes is quite mature. The core structure of these molds focuses on efficiently and accurately forming the basic geometric shapes of the test tube body, base, and nozzle, ensuring dimensional consistency, sealing, and sufficient mechanical strength to meet the needs of routine sampling, storage, and transportation. With the rapid development of smart laboratories and the demand for sample tracking and management, the application of smart test tubes with embedded RFID tags is becoming increasingly prominent. These test tubes enable contactless, automated identification and data management throughout the sample life cycle, significantly improving processing efficiency and reducing error rates.

[0003] However, the existing production of test tubes with embedded RFID has a key limitation. RFID tags are mostly placed on bottle caps or attached to the surface of test tubes. They are easily contaminated and can be easily tampered with or leak medical data if removed. They cannot be permanently embedded in the tube body, and there is a risk of sample information being maliciously leaked or tampered with. Therefore, combining the RFID tag with the tube body is an effective solution to prevent information tampering and leakage. However, mainstream molds do not have a production and processing structure designed to accommodate the chip in the tube body, making it impossible to combine the test tube and RFID tag during the production and processing process. These problems seriously restrict the safety and industrialization process of medical-grade smart test tubes. Summary of the Invention

[0004] The object of the present invention is to provide a test tube structure production mold containing an embedded RFID to solve the problems raised in the above background technology.

[0005] To achieve the above object, the present invention provides the following technical solutions:

[0006] The cam is provided with a plurality of through-holes, and the guide post is penetrated by a plurality of through-holes, and the lower support plate and the through-hole are penetrated and connected with a through-rod, and a top plate is provided on the top of the guide post, and a shock-absorbing spring is provided above the carrying plate, and a loading platform is provided above the shock-absorbing spring, and an electric cylinder is provided above the loading platform, and a column tube frame is provided above the electric cylinder, and a bottom mold is provided above the lower support plate, and the column tube frame passes through the lower support plate and slides up and down in the bottom mold so that the bottom mold is adapted to the column tube frame, and limiting columns are symmetrically provided on both sides of the lower bottom mold, and a lower mold is slidably provided on the limiting column through a limiting sleeve, and the lower mold is adapted to the bottom mold, and an upper mold is provided below the upper loading plate, and the upper mold is adapted to the lower mold, and longitudinal driving mechanisms are provided on both sides of the loading platform, and the longitudinal driving mechanism is closely connected to the upper loading plate. The two sides of the plate are connected so that the loading plate can be lifted up and down on the threaded rod. A rear warehouse is provided on the rear side of the guide column, and a first electric slide rail and a second electric slide rail are provided on the inner wall of the rear warehouse from top to bottom. A cross plate is provided under the first electric slide rail through a slider, and a rotating motor is provided under the cross plate. A cross plate is provided under the slider and a bearing is provided on the cross plate. The output end of the rotating motor passes through the bearing of the cross plate where the second electric slide rail is located, and a lifting cylinder is connected to the lower part of the bearing through a connecting column, and an upper ferrule is provided under the lifting cylinder, and a lower ferrule is provided in the rear warehouse, and clamp assemblies are provided around the upper and lower ferrules. Moving rails are provided on both sides of the lower ferrule, and a heating assembly for strengthening the bonding of the test tube is provided above the moving rail. A wall panel is provided on the inner wall of the rear warehouse, and a servo motor is provided above the wall panel. A grinding wire is provided on the output end of the servo motor through a telescopic tube.

[0007] As a further preferred embodiment of the present invention: the bottom mold is provided with a plurality of column grooves in an array from top to bottom, and baffles are provided on both sides of the column grooves above the bottom mold; the column tube frame is composed of a plurality of vertical columnar tubes and horizontal square plates, and the columnar tubes are adapted to the size of the column grooves, so that the columnar tubes can be just slid into the column grooves; a plurality of column hollow tubes in an array are provided on the lower mold, and a lower bottom is detachably provided below the column hollow tubes, and the column hollow tubes and the lower bottom are adapted to the size of the column grooves, so that the column hollow tubes and the lower bottom can slide up and down in the column grooves; the interior of the column hollow tubes is hollow and the top is open; a plurality of down-pressing tubes in an array are provided below the upper mold, and the down-pressing tubes are adapted to the interior of the column hollow tubes, so that the down-pressing tubes can slide up and down in the column hollow tubes.

[0008] As a further preferred embodiment of the present invention: a blowing assembly is provided above the carrying plate, which can blow air to cool the bottom mold; a pipe clamp is provided on one side of the bottom mold; the blowing assembly includes a gas tank, an air compressor, an air pipe and an air nozzle; the gas tank is provided above the carrying plate, and the air compressor is provided on one side of the gas tank; one side of the air compressor is connected to the air pipe through the air pipe, and the other side extends to the official clamp on one side of the bottom mold through the air pipe; an air nozzle is provided at the position of the pipe clamp where the air pipe is located, and the air nozzle blows cold air toward the bottom mold.

[0009] As a further preferred embodiment of the present invention: a water tank is provided on one side of the rear warehouse, and the top of the water tank is connected to a water pump through a water pumping pipe. The water pump is provided with a water pumping pipe, which passes through the side wall of the rear warehouse and extends to the interior of the rear warehouse. A nozzle is provided at the end of the water pumping pipe away from the water pump, and the nozzle is used to rinse and cool the test tube polished by the polishing wire.

[0010] As a further preferred embodiment of the present invention: the longitudinal drive mechanism includes a servo motor, a bearing seat and a threaded rod, the servo motor is arranged on both sides of the loading platform, the bearing seat is symmetrically arranged under the top plate, one end of the threaded rod is connected to the servo motor, and the other end is connected to the bearing seat, and the two sides of the upper loading plate are slidably arranged on the threaded rod.

[0011] As a further preferred embodiment of the present invention: the clamp assembly includes a push screw and a tightening block, the push screw is arranged on the outer peripheral side of the upper clamping sleeve or the lower clamping sleeve, and the tightening block is arranged on the inner peripheral side of the upper clamping sleeve or the lower clamping sleeve, and the push screw passes through the outer peripheral side of the upper clamping sleeve or the lower clamping sleeve and is ball-jointed with the tightening block.

[0012] As a further preferred embodiment of the present invention: the heating assembly includes a moving block, a support tube, a half clamp and a heating wire. The moving block is slidably arranged in a moving rail, the support tube is L-shaped and arranged above the moving block, the half clamp is hollow and semi-cylindrical, and the heating wire is arranged inside the half clamp. The two half clamps include the surrounding sides of the test tube, which can heat the surrounding sides of the test tube and enhance the adhesion of the entire test tube.

[0013] As a further preferred solution of the present invention: a clamping cavity is opened near the end of the column hollow tube, an internal thread is provided on the side wall of the clamping cavity, and an external thread is provided above the lower bottom. The external thread is adapted to the internal thread, so that the column hollow tube and the lower bottom are detachable.

[0014] As a further preferred solution of the present invention: a pipe rack is provided on one side of the supporting plate, a plurality of layer plates are provided in the pipe rack, a plurality of bolts are provided on both sides of the pipe rack, a fixing clamp is provided above the layer plates, and the bolts on both sides of the pipe rack are ball-jointed with the fixing clamp, so that the injection molded pipe transmitted by the injection molding machine is supported and fixed by the fixing clamp.

[0015] As a further preferred embodiment of the present invention: a method for preparing a test tube structure containing an embedded RFID comprises the following steps:

[0016] S1: Split molding stage, S1-1, remove the lower mold, and fix the injection molding tube with the fixing clamp of the tube carrier; S1-2, start the electric cylinder to push the column tube frame up, so that the column tube on the column tube frame is completely inserted into the column groove of the bottom mold, filling the hollow space below the bottom mold; S1-3, install the lower mold, and inject the melt into the column groove of the bottom mold and the column hollow tube in the lower mold, so that the column hollow tube and the lower bottom surround the melt; S1-4, start the longitudinal drive mechanism to drive the upper mold to press down, and the lower pressure tube of the upper mold is inserted into the column hollow tube to squeeze the melt in the column hollow tube to form a long test tube prototype, and then the column hollow tube is pushed up The column groove is squeezed downward to form the bottom cavity of the test tube, and the air blowing assembly starts the air nozzle to blow cold air to the lower mold to cool it down; S1-5, after the upper mold is reset, the cooled lower mold is removed, and the electric cylinder uses the column tube holder to push out the molded part in the bottom mold to form the bottom cavity of the test tube, and the molded bottom cavity of the test tube is removed; S1-6, the lower bottom of the lower mold is removed and the lower mold is placed back on the top of the bottom mold; S1-7, the upper mold is pressed down again and then the lower mold is manually lifted up with a tool to separate the molded part in the column hollow tube from the lower mold to obtain a long test tube body; S1-8, the surrounding defects can now be polished separately with the action of the polishing wire;

[0017] S2: Chimeric assembly stage, S2-1, fix the bottom cavity of the test tube in the lower ferrule of the rear chamber, and lock it by pushing the screw to drive the tightening block; S2-2, put the RFID chip into the bottom cavity of the test tube and then place insulation material above the RFID chip to prevent the test tube from affecting the RFID chip; S2-3, the upper end of the long test tube is fixed by the clamp assembly of the upper ferrule; S2-4, the lifting cylinder adjusts the height so that the lower end of the long test tube is docked with the bottom cavity of the test tube; S2-5, the moving block slides along the moving rail, and the L-shaped support tube drives the semi-clamp to cover the connection, and starts the heating wire to heat the fusion interface; S2-6, release the lower ferrule fixation, start the servo motor to drive the grinding wire to rotate; S2-7, synchronously start the rotating motor to drive the test tube to rotate, and the grinding wire grinds the fusion part circumferentially; S2-8, the water pump draws water from the water tank, and the polished part is rinsed through the nozzle to complete the finishing.

[0018] Compared with the prior art, the present invention has the following beneficial effects:

[0019] The present invention realizes the seamless integration of the RFID tag embedding process and the test tube forming process. The column groove and the column tube frame on the bottom mold constitute the bottom chip cavity preforming module, accurately forming the concave test tube bottom cavity, the column hollow tube on the lower mold and the upper mold lower pressure tube constitute the test tube main body forming module, the bottom mold, lower mold and upper mold are precisely matched to ensure the geometric consistency of split injection molding, and the split injection molding ensures the flexibility of operation and the fineness of separate grinding processing. The bottom of the column hollow tube is threadedly connected to the lower bottom, which can be quickly disassembled after the first molding to form a demoulding channel. It is used as an ejection mechanism to achieve lossless demoulding during the secondary mold closing. The first electric slide rail and the second electric slide rail cooperate with the lifting cylinder to drive the upper ferrule to move, ensuring that the long test tube It is coaxially docked with the bottom cavity, and the mobile semi-clamped heater covers the interface along the track to directly heat the fusion surface. The rotating grinding wire realizes full-circumferential fine grinding of the fusion surface, eliminating manual post-processing steps. The blowing component directly sprays cold, shortening the molding cycle. The water spray grinding wire simultaneously reduces dust and quenches. In summary, the present invention integrates the test tube injection molding, RFID embedding, bonding reinforcement and surface treatment processes into one through an integrated design, combines a multi-axis linkage mechanism and shock absorption, significantly improves the test tube production accuracy and efficiency, reduces manual intervention, ensures the stability of embedded chips, integrates continuous production lines, and significantly improves the mass production efficiency and quality consistency of medical-grade test tubes while ensuring the safety of chips. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 Front view of a production mold for a test tube structure containing an embedded RFID;

[0021] Figure 2 A left perspective view of a production mold for a test tube structure containing an embedded RFID;

[0022] Figure 3 A right perspective view of a production mold for a test tube structure containing an embedded RFID;

[0023] Figure 4 A rear perspective view of a production mold for a test tube structure containing an embedded RFID;

[0024] Figure 5 Schematic diagram of the structure of the lower mold;

[0025] Figure 6 Schematic diagram of the structure of the bottom mold;

[0026] Figure 7 Schematic diagram of the structure of the upper die;

[0027] Figure 8 It is a structural diagram of the column tube frame and the electric cylinder;

[0028] Figure 9 It is a structural diagram of the advancing screw and the tightening block;

[0029] Figure 10 Schematic diagram of the structure of the tube rack;

[0030] Figure 11 It is a structural diagram of the column hollow tube and the lower bottom;

[0031] Figure 12 It is a structural diagram of the fusion component.

[0032] In the figure: 1. Loading plate; 2. Guide column; 3. Lower supporting plate; 4. Upper loading plate; 5. Perforation; 6. Through rod; 7. Top plate; 8. Servo motor; 9. Threaded rod; 10. Bearing seat; 11. Shock-absorbing spring; 12. Loading platform; 13. Electric cylinder; 14. Column pipe frame; 15. Bottom mold; 16. Pipe clamp; 17. Limiting column; 18. Lower mold; 19. Upper mold; 20. Pipe rack; 21. Blowing assembly; 2101. Gas tank; 2102. Air compressor; 2103. Gas pipe; 2104. Air nozzle; 22. Water tank; 23. Water pump; 24. Water pipe; 25. Sprinkler; 26. Wall panel; 27. Servo motor; 28. Grinding wire. 29. Moving rail; 30. Heating assembly; 3001. Moving block; 3002. Support tube; 3003. Half clamp; 3004. Heating wire; 31. Rear compartment; 32. First electric slide rail; 33. Second electric slide rail; 34. Horizontal plate; 35. Rotating motor; 36. Lifting cylinder; 37. Upper clamping sleeve; 38. Lower clamping sleeve; 39. Clamping chamber; 40. Slider; 41. Clamp assembly; 4101. Push screw; 4102. Tightening block; 43. Limiting sleeve; 44. Column hollow tube; 45. Lower bottom; 46. Column groove; 47. Baffle; 48. Down-pressure tube; 49. Internal thread; 50. External thread; 51. Shelf; 52. Bolt; 53. Fixing clamp. DETAILED DESCRIPTION

[0033] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0034] Example 1

[0035] See also Figure 1-12The present embodiment provides a test tube structure production mold with embedded RFID, including a carrier plate 1, a guide column 2 is symmetrically arranged above the carrier plate 1, a lower support plate 3 and an upper loading plate 4 are slidably arranged on the guide column 2 from bottom to top, a plurality of through-holes 5 are opened through the guide column 2, a through-rod 6 is connected through the lower loading plate 3 and the through-holes 5, a top plate 7 is arranged on the top of the guide column 2, a shock-absorbing spring 11 is arranged above the carrier plate 1, a loading platform 12 is arranged above the shock-absorbing spring 11, and an electric cylinder 13 is arranged above the loading platform 12 , the column tube frame 14 above the electric cylinder 13, a bottom mold 15 is provided above the lower support plate 3, the column tube frame 14 passes through the lower support plate 3 and slides up and down in the bottom mold 15, so that the bottom mold 15 is adapted to the column tube frame 14, and the lower bottom 45 mold 15 is symmetrically provided with a limiting column 17 on both sides, and a lower mold 18 is slidably provided on the limiting column 17 through a limiting sleeve 43, and the lower mold 18 is adapted to the bottom mold 15, and an upper mold 19 is provided below the upper loading plate 4, and the upper mold 19 is adapted to the lower mold 18, and a longitudinal drive mechanism is provided on both sides of the loading platform 12, and the longitudinal drive mechanism is connected to the upper The two sides of the carrier plate 4 are connected so that the upper carrier plate 4 can be lifted up and down on the threaded rod 9. A rear bin 31 is provided on the rear side of the guide column 2. The inner wall of the rear bin 31 is provided with a first electric slide 32 and a second electric slide 33 from top to bottom. A horizontal plate 34 is provided below the first electric slide 32 through a slider 40. A rotating motor 35 is provided below the horizontal plate 34. A horizontal plate 34 is provided below the second electric slide 33 through a slider 40 and a bearing is provided on the horizontal plate 34. The output end of the rotating motor 35 passes through the horizontal plate 3 where the second electric slide 33 is located. 4, a lifting cylinder 36 is connected to the lower part of the bearing through a connecting column, an upper ferrule 37 is provided below the lifting cylinder 36, a lower ferrule 38 is provided in the rear chamber 31, and clamp assemblies 41 are provided on the sides of the upper ferrule 37 and the lower ferrule 38. Moving rails 29 are provided on both sides of the lower ferrule 38, and a heating assembly 30 for strengthening the adhesion of the test tube is provided above the moving rail 29. A wall panel 26 is provided on the inner wall of the rear chamber 31, and a servo motor 27 is provided above the wall panel 26. A grinding wire 28 is provided on the output end of the servo motor 27 through a telescopic tube.

[0036] The bottom mold 15 is provided with a plurality of column grooves 46 in an array from top to bottom, and baffles 47 are provided on both sides of the column grooves 46 above the bottom mold 15. The column tube frame 14 is composed of a plurality of vertical columnar tubes and horizontal square plates. The columnar tubes are adapted to the size of the column grooves 46, so that the columnar tubes can be slid into the column grooves 46. The lower mold 18 is provided with a plurality of column hollow tubes 44 in an array, and a lower bottom 45 is detachably provided below the column hollow tubes 44. The column hollow tubes 44 and the lower bottom 45 are adapted to the size of the column grooves 46, so that the column hollow tubes 44 and the lower bottom 45 can slide up and down in the column grooves 46. The interior of the column hollow tubes 44 is hollow and the top is open. A plurality of down-pressing tubes 48 in an array are provided below the upper mold 19. The down-pressing tubes 48 are adapted to the interior of the column hollow tubes 44, so that the down-pressing tubes 48 can slide up and down in the column hollow tubes 44.

[0037] A blowing assembly 21 is provided above the supporting plate 1. The blowing assembly 21 can blow air to cool the bottom mold 15. A pipe clamp 16 is provided on one side of the bottom mold 15. The blowing assembly 21 includes a gas tank 2101, an air compressor 2102, an air pipe 2103 and an air nozzle 2104. The gas tank 2101 is provided above the supporting plate 1, and the air compressor 2102 is provided on one side of the gas tank 2101. One side of the air compressor 2102 is connected to the air pipe through the air pipe 2103, and the other side extends to the official clamp on one side of the bottom mold 15 through the air pipe 2103. An air nozzle 2104 is provided at the position of the pipe clamp 16 where the air pipe 2103 is located. The air nozzle 2104 blows cold air toward the bottom mold 15.

[0038] A water tank 22 is provided on one side of the rear compartment 31. The water tank 22 is connected to a water pump 23 via a water pump pipe 24. The water pump 23 is provided with a water pump pipe 24, which extends through the side wall of the rear compartment 31 and into the interior of the rear compartment 31. A nozzle 25 is provided on the end of the water pump pipe 24 away from the water pump 23. The nozzle 25 rinses and cools the test tubes polished by the polishing wire 28. The longitudinal drive mechanism includes a servo motor 27, a bearing seat 10, and a threaded rod 9. The servo motor 27 is provided on both sides of the stage 12. The bearing seat 10 is symmetrically arranged below the top plate 7. One end of the threaded rod 9 is connected to the servo motor 27, and the other end is connected to the bearing seat 10. Both sides of the upper loading plate 4 are slidably provided on the threaded rod 9.

[0039] The clamp assembly 41 includes a push screw 4101 and a tightening block 4102. The push screw 4101 is arranged on the outer circumference of the upper ferrule 37 or the lower ferrule 38, and the tightening block 4102 is arranged on the inner circumference of the upper ferrule 37 or the lower ferrule 38. The push screw 4101 passes through the outer circumference of the upper ferrule 37 or the lower ferrule 38 and forms a ball joint with the tightening block 4102. The heating assembly 30 includes a moving block 3001, a support tube 3002, a half clamp 3003 and a heating wire 3004. The moving block 3001 is slidably arranged in the moving rail 29, the support tube 3002 is arranged in an L shape above the moving block 3001, the half clamp 3003 is a hollow semi-cylindrical shape, and the heating wire 3004 is arranged inside the half clamp 3003. The two half clamps 3003 cover the circumference of the test tube, which can heat the circumference of the test tube and enhance the adhesion of the entire test tube. A clamping cavity 39 is defined near the end of the hollow column tube 44. The sidewalls of the clamping cavity 39 are provided with internal threads 49, and an external thread 50 is provided above the lower base 45. The external thread 50 mates with the internal thread 49, making the hollow column tube 44 and the lower base 45 removable. A tube rack 20 is provided on one side of the carrier plate 1. The rack 20 includes multiple layers 51. Multiple bolts 52 are provided on both sides of the rack 20. A fixing clamp 53 is provided above the layers 51. The bolts 52 on both sides of the rack 20 form a ball joint with the fixing clamp 53, which secures the injection molding tubes being transported by the injection molding machine.

[0040] A method for preparing a test tube structure containing an embedded RFID comprises the following steps:

[0041] S1: Split molding stage, S1-1, remove the lower mold 18, and fix the injection molding tube by the fixing clamp 53 of the tube carrier 20; S1-2, start the electric cylinder 13 to push the column tube frame 14 up, so that the columnar tube on the column tube frame 14 is completely inserted into the column groove 46 of the bottom mold 15, filling the hollow space below the bottom mold 15; S1-3, install the lower mold 18, and inject the melt into the column groove 46 of the bottom mold 15 and the column hollow tube 44 in the lower mold 18, so that the column hollow tube 44 and the lower bottom 45 surround the melt; S1-4, start the longitudinal drive mechanism, drive the upper mold 19 to press down, and the lower pressure tube 48 of the upper mold 19 is inserted into the column hollow tube 44 to squeeze the melt in the column hollow tube 44 to form a long test tube prototype, and then the column hollow The tube 44 squeezes the column groove 46 downward to form the test tube bottom cavity, and the blowing assembly 21 starts the air nozzle 2104 to blow cold air to cool the lower mold 18; S1-5, after the upper mold 19 is reset, the cooled lower mold 18 is removed, and the electric cylinder 13 uses the column tube rack to push out the molded part in the bottom mold 15 to form the test tube bottom cavity, and the molded test tube bottom cavity is removed; S1-6, the lower bottom 45 of the lower mold 18 is removed, and the lower mold 18 is placed back on the top of the bottom mold 15; S1-7, the upper mold 19 is pressed down again and then the lower mold 18 is manually lifted up with a tool, so that the molded part in the column hollow tube 44 is separated from the lower mold 18, and a long test tube body is obtained; S1-8, the surrounding defects can now be polished separately under the action of the polishing wire 28;

[0042] S2: Chiming assembly stage, S2-1, fix the bottom cavity of the test tube in the lower ferrule 38 of the rear chamber 31, and drive the tightening block 4102 to lock it by pushing the screw 4101; S2-2, place the RFID chip in the bottom cavity of the test tube and then place insulation material above the RFID chip to prevent the test tube from affecting the RFID chip; S2-3, the upper end of the long test tube is fixed by the clamp assembly 41 of the upper ferrule 37; S2-4, adjust the height of the lifting cylinder 36 so that the lower end of the long test tube is connected to the bottom cavity of the test tube; S2- 5. The moving block 3001 slides along the moving rail 29, and the L-shaped support tube 3002 drives the half clamp 3003 to cover the connection, and the heating wire 3004 is started to heat the fusion interface; S2-6. The lower ferrule 38 is released, and the servo motor 27 is started to drive the grinding wire 28 to rotate; S2-7. The rotating motor 35 is started synchronously to drive the test tube to rotate, and the grinding wire 28 grinds the fusion part circumferentially; S2-8. The water pump 23 draws water from the water tank 22, and rinses the polished part through the nozzle 25 to complete the fine processing.

[0043] Collaborative injection molding can protect the RFID chip from the influence of high temperature, and it can be placed in after secondary processing, which is safe and reliable. The column tube frame 14 is inserted into the column groove 46 of the bottom mold 15 to form a closed cavity. After the molten body is injected, it is surrounded by the column hollow tube 44 of the lower mold 18. When the upper mold 19 is pressed down, the lower pressure tube 48 squeezes the molten body to form a long test tube body. At the same time, the column hollow tube 44 presses down the bottom mold 15 to melt and form a test tube bottom cavity. The electric cylinder 13 pushes the column tube frame 14 out of the test tube bottom cavity, and the long test tube body is pushed out by the upper mold 19 for the second time to avoid demoulding damage. The blowing component 21 sprays cold air on the bottom mold 15 to accelerate solidification. The lower ferrule 38 fixes the test tube bottom cavity and embeds the RFID chip. The upper ferrule 37 clamps the long test tube body, so that the test tube bottom cavity is slightly larger than the diameter of the long test tube, so that the test tube bottom cavity can slightly include the upper end of the bottom of the long test tube. The circumferential side enhances the convenience and stability of the adhesion of the two main bodies. The half-clamp 3003 of the heating component 30 heats the interface to achieve local melt bonding. The rotating motor 35 drives the test tube to rotate. The servo motor 27 controls the grinding wire 28 to grind the interface circumferentially. The nozzle 25 synchronously sprays cooling water and removes debris. The test tube bottom cavity and the long test tube body are synchronously formed through a separate mold. The blowing component 21 directionally cools the temperature. The clamp component 41 realizes zero-displacement fixation of the test tube bottom cavity to ensure that the RFID chip is embedded without offset. The threaded connection between the column hollow tube 44 and the lower bottom 45 realizes quick disassembly and assembly. The rear warehouse 31 integrates the functions of fitting, grinding, and cleaning. A single station completes the three processes of the traditional production line, reducing equipment costs. It can mass-produce precision plastic products such as medical specimen test tubes and high-value drug traceability tubes that require embedded RFID tags.

[0044] It should be noted that the above embodiments are only specific and clear descriptions of the technical solutions and technical features of the present application. For those skilled in the art, solutions or features that belong to the prior art or common knowledge will not be described in detail in the above embodiments.

[0045] In addition, the technical solutions of the present application are not limited to the above-mentioned embodiments. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. A test tube structure production mold containing an embedded RFID, comprising a carrier plate, characterized in that: The top of described supporting plate is provided with guide rails, and guide rails are provided with lower support plate and upper loading plate slidingly from bottom to top in sequence, and a plurality of through-holes are penetrated on the guide rails, and the lower support plate and the through-holes are penetrated and connected with a through-rod, and a top plate is provided on the top of the guide rails. A shock-absorbing spring is provided above the carrying plate, and a loading platform is provided above the shock-absorbing spring. An electric cylinder is provided above the loading platform, and a column tube frame above the electric cylinder, and a bottom mold is provided above the lower support plate. The column tube frame passes through the lower support plate and slides up and down in the bottom mold so that the bottom mold and the column tube frame are adapted. Limiting columns are symmetrically provided on both sides of the lower bottom mold, and a lower mold is slidably provided on the limiting column through a limiting sleeve, and the lower mold is adapted to the bottom mold. An upper mold is provided under the upper loading plate, and the upper mold is adapted to the lower mold. A longitudinal driving mechanism is provided on both sides of the loading platform, and the longitudinal driving mechanism is connected with both sides of the upper loading plate so that the upper loading plate can The guide rails are arranged on both sides of the lower ferrule, and a heating assembly for strengthening the bonding of the test tube is arranged above the moving rails. A wall panel is provided on the inner wall of the rear warehouse, and a servo motor is provided above the wall panel. A grinding wire is provided on the output end of the servo motor through a telescopic tube.

2. A test tube structure production mold with embedded RFID according to claim 1, characterized in that: The bottom mold is provided with a plurality of column grooves in an array from top to bottom, and baffles are provided on both sides of the column grooves above the bottom mold. The column tube frame is composed of a plurality of vertical columnar tubes and horizontal square plates. The columnar tubes are adapted to the size of the column grooves, so that the columnar tubes can be slid into the column grooves. The lower mold is provided with a plurality of column hollow tubes in an array, and a lower bottom is detachably provided below the column hollow tubes. The column hollow tubes and the lower bottom are adapted to the size of the column grooves, so that the column hollow tubes and the lower bottom can slide up and down in the column grooves. The interior of the column hollow tubes is hollow and the top is open. A plurality of down-pressing tubes in an array are provided below the upper mold, and the down-pressing tubes are adapted to the interior of the column hollow tubes so that the down-pressing tubes can slide up and down in the column hollow tubes.

3. A test tube structure production mold with embedded RFID according to claim 2, characterized in that: A blowing assembly is provided above the carrying plate, which can blow air to cool the bottom mold. A pipe clamp is provided on one side of the bottom mold. The blowing assembly includes a gas tank, an air compressor, an air pipe and an air nozzle. The gas tank is provided above the carrying plate, and the air compressor is provided on one side of the gas tank. One side of the air compressor is connected to the air pipe through the air pipe, and the other side extends to the official clamp on one side of the bottom mold through the air pipe. An air nozzle is provided at the position of the pipe clamp where the air pipe is located, and the air nozzle blows cold air toward the bottom mold.

4. A test tube structure production mold with embedded RFID according to claim 3, characterized in that: A water tank is provided on one side of the rear warehouse, and the top of the water tank is connected to a water pump through a water pumping pipe. The water pump is provided with a water pumping pipe, which passes through the side wall of the rear warehouse and extends to the interior of the rear warehouse. A nozzle is provided on the end of the water pumping pipe away from the water pump, and the nozzle is used to rinse and cool the test tube polished by the polishing wire.

5. A test tube structure production mold with embedded RFID according to claim 4, characterized in that: The longitudinal driving mechanism includes a servo motor, a bearing seat and a threaded rod. The servo motor is arranged on both sides of the loading platform. The bearing seat is symmetrically arranged under the top plate. One end of the threaded rod is connected to the servo motor and the other end is connected to the bearing seat. Both sides of the upper loading plate are slidably arranged on the threaded rod.

6. A test tube structure production mold with embedded RFID according to claim 5, characterized in that: The clamp assembly includes a push screw and a tightening block. The push screw is arranged on the outer peripheral side of the upper clamping sleeve or the lower clamping sleeve, and the tightening block is arranged on the inner peripheral side of the upper clamping sleeve or the lower clamping sleeve. The push screw passes through the outer peripheral side of the upper clamping sleeve or the lower clamping sleeve and is ball-jointed with the tightening block.

7. A test tube structure production mold with embedded RFID according to claim 6, characterized in that: The heating assembly includes a moving block, a support tube, a half clamp and a heating wire. The moving block is slidably arranged in a moving rail, the support tube is L-shaped and arranged above the moving block, the half clamp is hollow semi-cylindrical, and the heating wire is arranged inside the half clamp. The two half clamps include the surrounding sides of the test tube, which can heat the surrounding sides of the test tube and enhance the adhesion of the entire test tube.

8. The test tube structure production mold with embedded RFID according to claim 7, characterized in that: The column hollow tube is provided with a clamping cavity near the end, the side wall of the clamping cavity is provided with an internal thread, and the upper part of the lower bottom is provided with an external thread, which is matched with the internal thread so that the column hollow tube and the lower bottom are detachable.

9. A test tube structure production mold with embedded RFID according to any one of claims 1 to 8, characterized in that: A pipe rack is provided on one side of the supporting plate, and multiple layers are provided in the pipe rack. Multiple bolts are provided on both sides of the pipe rack, and a fixing clamp is provided above the layer. The bolts on both sides of the pipe rack are ball-jointed with the fixing clamp, and the fixing clamp plays a supporting and fixing role on the injection molding pipe transmitted by the injection molding machine.

10. A method for preparing a test tube structure containing an embedded RFID according to any one of claims 1 to 9, characterized in that: The following steps are involved: S1: Split molding stage, S1-1, remove the lower mold, and fix the injection molding tube with the fixing clamp of the tube carrier; S1-2, start the electric cylinder to push the column tube frame up, so that the column tube on the column tube frame is completely inserted into the column groove of the bottom mold, filling the hollow space below the bottom mold; S1-3, install the lower mold, and inject the melt into the column groove of the bottom mold and the column hollow tube in the lower mold, so that the column hollow tube and the lower bottom surround the melt; S1-4, start the longitudinal drive mechanism to drive the upper mold to press down, and the lower pressure tube of the upper mold is inserted into the column hollow tube to squeeze the melt in the column hollow tube to form a long test tube prototype, and then the column hollow tube is pushed up The column groove is squeezed downward to form the bottom cavity of the test tube, and the air blowing assembly starts the air nozzle to blow cold air to the lower mold to cool it down; S1-5, after the upper mold is reset, the cooled lower mold is removed, and the electric cylinder uses the column tube holder to push out the molded part in the bottom mold to form the bottom cavity of the test tube, and the molded bottom cavity of the test tube is removed; S1-6, the lower bottom of the lower mold is removed and the lower mold is placed back on the top of the bottom mold; S1-7, the upper mold is pressed down again and then the lower mold is manually lifted up with a tool to separate the molded part in the column hollow tube from the lower mold to obtain a long test tube body; S1-8, the surrounding defects can now be polished separately with the action of the polishing wire; S2: Chimeric assembly stage, S2-1, fix the bottom cavity of the test tube in the lower ferrule of the rear chamber, and lock it by pushing the screw to drive the tightening block; S2-2, put the RFID chip into the bottom cavity of the test tube and then place insulation material above the RFID chip to prevent the test tube from affecting the RFID chip; S2-3, the upper end of the long test tube is fixed by the clamp assembly of the upper ferrule; S2-4, the lifting cylinder adjusts the height so that the lower end of the long test tube is docked with the bottom cavity of the test tube; S2-5, the moving block slides along the moving rail, and the L-shaped support tube drives the semi-clamp to cover the connection, and starts the heating wire to heat the fusion interface; S2-6, release the lower ferrule fixation, start the servo motor to drive the grinding wire to rotate; S2-7, synchronously start the rotating motor to drive the test tube to rotate, and the grinding wire grinds the fusion part circumferentially; S2-8, the water pump draws water from the water tank, and the polished part is rinsed through the nozzle to complete the finishing.