A cable breakage repair device

By combining the design of the rotating cleaning module and the spraying system, the problem of secondary pollution caused by the rolling of the moving wheel in the cable repair device is solved, realizing efficient cleaning and repair of cables and improving cleaning efficiency and repair quality.

CN120728465BActive Publication Date: 2025-11-28SHANDONG WANDA SUBMARINE CABLE CO LTD
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Patent Information

Application Number
CN202511222325.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-08-29
Publication Date
2025-11-28
Estimated Expiration
2045-08-29

AI Technical Summary

Technical Problem

Existing cable repair devices suffer from secondary contamination caused by moving wheels crushing cleaned cable sections, affecting the integrity of the cleaning process and the adhesion quality of the repair layer.

Method used

A cable damage repair device is designed, which adopts a rotating cleaning module and a spraying system. The rotating cleaning module separates along the cable surface to achieve efficient cleaning, and the piston push rod sprays repair agent to provide pressure kinetic energy to ensure the coordinated operation of cleaning and repair.

Benefits of technology

It enables efficient cleaning and repair of cables, avoids secondary pollution, improves cleaning efficiency and repair quality, and ensures the long-term safe operation of cables.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application relates to the technical field of cable surface repairing, and discloses a cable damage repairing device which is composed of a rack, a rotating cleaning module and a spraying system. The rotating cleaning module is symmetrically distributed on the two sides of the middle line of the rack, a self-rotating cleaning wheel is arranged in the main shell of the rotating cleaning module, a swing arm and a push-pull piece are arranged in the periphery of the main shell in a circumferential direction, the two ends of the swing arm are respectively hinged to the main shell and the ear plate of the push-pull piece, and the push-pull piece can move along the radial direction of the rack. A power mechanism is arranged on the side of the main shell to drive the cleaning wheel to rotate. A variable pressure box body of the spraying system is nested with a piston push rod, the piston push rod is rigidly connected with the push-pull piece through a connecting piece, and a nozzle regulator is arranged on the exposed end of the piston push rod. When the push-pull piece converges towards the center, the included angle of the swing arm is reduced to push the cleaning module to separate in a linear cleaning force. At the same time, the piston push rod is pulled to compress a repairing agent liquid cavity, and the pressure kinetic energy is increased with the displacement gradient of the push-pull piece. The whole process realizes the cooperative work of cleaning and repairing through mechanical linkage.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of cable surface repair, and more particularly to a cable damage repair device. BACKGROUND

[0002] Cables are the key carriers for transmitting energy and signals, and their external insulation and protective layers are crucial for ensuring long-term stable operation. When a cable is damaged, special equipment is usually used for repair. For example, patent CN120073563B discloses an overhead insulated cable surface repair device. The device generally includes a support frame, a driving mechanism (such as a bidirectional motor), a cleaning assembly, and a winding assembly. Its working principle is to remove dirt and loose materials from the damaged part of the cable by the cleaning assembly, and then tightly wrap and roll the insulation tape on the repaired part by the winding assembly to restore its insulation and protection functions. Compared with the earlier method (such as simply brushing waterproof insulation glue), the above-mentioned prior art has made significant progress, as it solves the problems of low efficiency and unstable quality of manual repair through mechanical automation.

[0003] However, the repair device still has design defects. The cleaning end (cleaning assembly) and the repair end (winding assembly) are arranged at the two ends of the moving wheels of the device. This layout causes two interrelated problems. First, it unnecessarily lengthens the cleaning path, and the device needs to move a longer distance to complete the entire process from cleaning to repairing, reducing the work efficiency. Second, and more importantly, when the device moves forward after cleaning, the moving wheels will roll over the cable segment that has just been cleaned. The dust, oil stains, and other pollutants on the cable surface may adhere to the moving wheels, causing secondary pollution to the cleaned cable surface to be repaired, affecting the integrity of the cleaning and the adhesion quality of the final repair layer, and posing a hidden danger to the long-term safe operation of the cable. SUMMARY

[0004] To overcome the above-mentioned defects of the prior art, the present application provides a cable damage repair device to solve the problem of how to avoid the secondary pollution caused by the moving wheels rolling over the cleaned cable segment in the existing repair device, and to optimize the cooperation of cable cleaning and repair processing.

[0005] The present application provides the following technical solution: a cable damage repair device, comprising a rack, a rotating cleaning module is arranged at the center of the rack, the rotating cleaning module is symmetrically distributed front and back with the center line of the rack as the axis, the rotating cleaning module comprises a main shell, a cleaning wheel is rotatably installed inside the main shell, and a power mechanism for driving the cleaning wheel to spin is assembled on the peripheral side of the main shell; a push-pull piece and a swing arm are circumferentially distributed on the periphery of each main shell, the two ends of each swing arm are hingedly connected with the ear plates on the peripheral side of the main shell and the inner side of the push-pull piece respectively, and each push-pull piece is arranged inside the rack and can move radially;

[0006] The periphery of the rack is provided with a spraying system, the spraying system comprises a pressure changing box, a piston push rod is nested in the pressure changing box, the piston push rod is rigidly connected with a push-pull piece through a connecting piece, and a nozzle adjuster is assembled on a piston push rod section outside the pressure changing box; when the circumferentially distributed push-pull pieces converge towards the center, the included angle between the swing arm and the push-pull piece decreases to push the rotary cleaning module to separate away from the cable surface in the opposite direction, linear cleaning kinetic energy is provided, meanwhile, the push-pull piece convergence pulls the piston push rod to gradually approach the cable, and the repair agent in the liquid cavity of the pressure changing box is compressed to increase the pressure kinetic energy.

[0007] Further, the power mechanism comprises transmission gears, at least two transmission gears are provided, the side wall of each transmission gear is provided with a belt pulley, the centers of the transmission gears and the belt pulleys are rigidly connected through a rotating shaft, the rotating shaft is rotatably installed in an axle seat on the periphery of the main shell, the belt pulleys are connected through a synchronous belt, and any rotating shaft is rigidly connected with a motor output shaft through a shaft coupling; a slot is formed in the side wall of the main shell for embedding the end surface of the transmission gear.

[0008] Further, the piston push rod comprises a guide pipe, one end of the guide pipe inserted into the inner cavity of the pressure changing box is fixedly connected with a valve plate communicated with the guide pipe, a flow guide hole is formed in the side of the valve plate close to the guide pipe, and reciprocating movement of the valve plate can cause the liquid cavity of the pressure changing box to adaptively expand or compress; the guide pipe is provided with a nozzle adjuster outside the pressure changing box, and the periphery of the liquid cavity is provided with a negative pressure supply valve.

[0009] Further, a distal end of the guide pipe extending out of the pressure changing box is provided as an extensible section.

[0010] Further, the periphery of the cleaning wheel of the rack is provided with an opening extending in the axial direction for leading in the cable, and the cable can fall into the cleaning track of the cleaning wheel through the opening.

[0011] Further, the cleaning wheel comprises a hub support rotatably clamped on the inner wall of the main shell, the outer side of the hub support is engaged with the transmission gear, and the inner side of the hub support is provided with circumferentially arranged cleaning brush heads, and the cleaning brush heads and the hub support are elastically connected through a buffer spring group.

[0012] Further, the periphery of the main shell is provided with a guide column movably penetrating the periphery and extending into the interior of the main shell, a force applying head is rigidly connected to the proximal end of the guide column, and the force applying head can abut against the outer side of the cleaning brush head under the pushing of the guide column; the hub support is partially cut, i.e., divided into two halves in opposition, and each half is rotatably clamped in the main shell, so that the guide column extends into and pushes the cleaning brush head to move radially.

[0013] Further, the push-pull piece comprises a cross beam, a sliding block is slidingly clamped in a sliding groove arranged on the surface of the cross beam, and the distal end of the guide column movably penetrates the sliding block.

[0014] Further, the cleaning brush head comprises a liquid storage cavity, the liquid storage cavity is filled with an adsorbing cotton layer, the inner side of the liquid storage cavity is provided with a capillary oil guiding core, the end of the capillary oil guiding core extends into the liquid storage cavity to contact the adsorbing cotton layer, and the outer wall surface of the liquid storage cavity is provided with a microporous distribution plate.

[0015] Further, the force applying head comprises a liquid storage bin connected to the bottom end of the guide column, the liquid storage bin is provided with a trigger type valve core, the trigger type valve core comprises a valve sheet, one end of the valve sheet is integrally formed with a cone head, the other end of the valve sheet is elastically connected to the liquid storage bin through a second spring, when the liquid storage bin is attached to the cleaning brush head, the cone head in the trigger type valve core is subjected to the reaction force of the microporous distribution plate to compress the second spring, that is, the cone head is pressed back into the liquid storage bin, so that the valve sheet is separated from the liquid discharge port of the inner side wall of the liquid storage bin, and the cleaning agent stored in the liquid storage bin can be received by the microporous distribution plate and permeate to the adsorbing cotton layer.

[0016] Technical effects and advantages of the present application:

[0017] The present application is contracted to the center of the rack through the push-pull piece, so that the circumferentially distributed push-pull pieces are synchronized to the center, the included angle between the swing arm and the push-pull piece is reduced and converted into the rotation of the cleaning module to symmetrically separate along the surface of the cable, realizing efficient cleaning; at the same time, the aggregation of the push-pull piece pulls the piston push rod to displace, the catheter nozzle gradually approaches the cable, the valve plate compresses the repair agent in the liquid cavity of the variable pressure box, and after the cleaning is completed, the nozzle regulator is opened to spray the repair agent; both the cleaning of the cable and the delivery of the repair agent are provided with pressure kinetic energy, realizing efficient cooperation of cable cleaning and repair processing, and avoiding secondary pollution caused by the moving wheel rolling the cleaned cable segment.

[0018] In the process of adjusting the cable pressure of the cleaning wheel, the telescopic shaft of the second cylinder drives the jacking adjusting rod to move to the center of the main shell, the force applying head presses the outer side of the cleaning brush head, the contact area between the force applying head and the surface of the cable is increased, and the cleaning efficiency is improved; at the same time, when the liquid storage bin is attached to the cleaning brush head, the cone head is compressed by the second spring under the reaction force of the microporous distribution plate, the cone head is pressed back into the liquid storage bin, the valve sheet is separated from the liquid discharge port, the cleaning agent permeates to the adsorbing cotton layer through the microporous distribution plate, the cleaning agent is adsorbed by the capillary oil guiding core and uniformly coated on the surface of the cable, realizing the double cooperation of accurate release of the cleaning agent and mechanical decontamination, and significantly strengthening the cleaning effect of the cable. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the present application.

[0020] Figure 2 It is a schematic diagram of the overall structure of the present application. Figure 1 It is a schematic diagram of the overall structure of the present application.

[0021] Figure 3 It is a schematic diagram of the overall structure of the present application.Figure 2 Another side view of the structure.

[0022] Figure 4 Another side view of the structure. Figure 2 Another side view of the structure.

[0023] Figure 5 Another side view of the structure. Figure 2 Another side view of the structure.

[0024] Figure 6 Another side view of the structure. Figure 5 Another side view of the structure.

[0025] Figure 7 Another side view of the structure. Figure 6 Another side view of the structure.

[0026] Figure 8 Another side view of the structure. Figure 7 Another side view of the structure.

[0027] Figure 9 Another side view of the structure. Figure 8 Another side view of the structure.

[0028] Figure 10 Another side view of the structure. Figure 2 Another side view of the structure.

[0029] Figure 11 Another side view of the structure. Figure 10 Another side view of the structure.

[0030] Figure 12 Another side view of the structure.

[0031] Figure 13 Another side view of the structure. Figure 12 Another side view of the structure.

[0032] Figure 14 Another side view of the structure. Figure 13 Another side view of the structure.

[0033] The reference signs are: 1, rack; 2, rotating cleaning module; 21, main shell; 22, cleaning wheel; 221, hub support; 222, cleaning brush head; 2221, liquid storage cavity; 2222, capillary oil guide core; 2223, adsorbed cotton layer; 2224, microporous distribution plate; 223, buffer spring group; 2231, fixed sleeve; 2232, movable core shaft; 2233, first spring; 23, power mechanism; 231, transmission gear; 232, pulley; 233, synchronous belt; 3, swing arm; 4, push-pull piece; 41, cross beam; 42, sliding block; 5, injection system; 51, variable pressure box; 52, piston push rod; 521, guide pipe; 522, valve plate; 523, flow guide hole; 53, nozzle regulator; 54, negative pressure supply valve; 6, jacking adjusting rod; 61, guide column; 62, force head; 621, liquid storage bin; 622, trigger valve core; 6221, valve piece; 6222, cone head; 6223, second spring; 7, telescopic connecting rod; 8, first air cylinder; 9, second air cylinder. DETAILED DESCRIPTION

[0034] The technical solutions in the present application will be described clearly and completely below in combination with the drawings in the present application. In addition, the forms of each structure described in the following embodiments are only examples. The cable breakage repairing device involved in the present application is not limited to each structure described in the following embodiments. All other embodiments obtained by those skilled in the art without making creative efforts belong to the scope of protection of the present application.

[0035] With reference to Figure 1 - Figure 6 And Figure 10 - Figure 11 The present application provides a cable breakage repairing device, which comprises a rack 1, and a rotating cleaning module 2 arranged at the center of the rack 1; the rotating cleaning module 2 is symmetrically distributed forward and backward with the center line of the rack 1 as the axis, and comprises a main shell 21, wherein a cleaning wheel 22 is rotatably installed inside the main shell 21, and a power mechanism 23 for driving the cleaning wheel 22 to rotate is assembled on the peripheral side of the main shell 21; each main shell 21 is provided with swing arms 3 and push-pull pieces 4 distributed in the circumferential direction, the two ends of each swing arm 3 are hingedly connected with the ear plates on the peripheral side of the main shell 21 and the inner side of the push-pull piece 4 respectively, and each push-pull piece 4 is arranged inside the rack 1 and can move radially;

[0036] The periphery of the frame 1 is provided with a spraying system 5, which comprises a variable pressure box 51, a piston push rod 52 is nested in the variable pressure box 51, the piston push rod 52 is rigidly connected with the push-pull piece 4 through a connecting piece, and a nozzle regulator 53 is assembled on the section of the piston push rod 52 outside the variable pressure box 51; when the circumferentially distributed push-pull pieces 4 are aggregated towards the center, the included angle between the swing arm 3 and the push-pull piece 4 is reduced to push the rotary cleaning module 2 to separate along the cable surface in the opposite direction, to provide linear cleaning kinetic energy, while the push-pull pieces 4 are aggregated to gradually approach the cable and compress the repairing agent in the liquid cavity of the variable pressure box 51, to increase the pressure kinetic energy.

[0037] It should be particularly pointed out in the embodiment that the periphery of the cleaning wheel 22 of the frame 1 is provided with an opening extending in the axial direction to introduce the cable; the opening of the side wall of the main shell 21 and the cleaning wheel 22 can be radially sleeved on the periphery of the cable, so that the cable is coaxial with the main shell 21 and the cleaning wheel 22, and it is ensured that the cable falls into the cleaning track of the cleaning wheel 22;

[0038] The power mechanism 23 comprises transmission gears 231, at least two transmission gears 231 are provided, the side wall of each transmission gear 231 is provided with a belt pulley 232, the centers of the transmission gears 231 and the belt pulleys 232 are rigidly connected through a rotating shaft, the rotating shaft is rotatably installed in the shaft seat on the periphery of the main shell 21, the belt pulleys 232 are drivingly connected through a synchronous belt 233, and any rotating shaft is rigidly connected with the motor output shaft through a shaft coupling; the side wall of the main shell 21 is provided with a slot into which the end face of the transmission gear 231 is embedded; the two transmission gears 231 are kept synchronous and rotate in the same direction, so that at least one transmission gear 231 can transmit power to the cleaning wheel 22 to drive the entire cleaning wheel 22 to complete the circumferential cleaning action along the surface of the cable;

[0039] The piston push rod 52 comprises a guide pipe 521, one end of the guide pipe 521 inserted into the inner cavity of the variable pressure box 51 is fixedly connected with a valve plate 522 communicated therewith, the valve plate 522 is provided with a flow guide hole 523 on the side close to the guide pipe 521, and the reciprocating movement of the valve plate 522 can cause the liquid cavity of the variable pressure box 51 to adaptively expand or compress; the guide pipe 521 is assembled with the nozzle regulator 53 located outside the variable pressure box 51, and the periphery of the liquid cavity is provided with a negative pressure supply valve 54; when the equipment is reset to the initial position, the liquid cavity of the variable pressure box 51 automatically forms a negative pressure storage state in the mechanical reset process, and the negative pressure environment provides negative pressure adsorption power conditions for the self-supply system of the repairing agent when the negative pressure supply valve 54 starts the operation;

[0040] The distal end of the guide pipe 521 extending out of the variable pressure box 51 is provided as an extensible section, and the operator can realize dynamic fine adjustment of the spraying angle by controlling the extensible section of the guide pipe 521, so as to effectively eliminate the spraying blind area;

[0041] The negative pressure supply valve 54 is connected to a sealed liquid storage tank, which stores a repairing agent, such as a polyurethane resin repairing agent;

[0042] The outer part of the frame 1 is equipped with a first air cylinder 8 for driving the radial movement of the push-pull piece 4, and the push-pull piece 4 is rigidly connected to the telescopic shaft of the first air cylinder 8 through a connecting piece;

[0043] In this article, all the positional relationships discussed in terms of front and back / left and right are defined based on the perspective presented, and these orientation descriptions do not have actual geographical or physical meanings. They are only a reference framework set to help readers better understand the content of this article. In this way, we can more clearly show the relative positional relationships between the parts, making the entire discussion process easier to understand and follow. Please note that this self-defined orientation identification is only used internally in this article and does not represent any absolute direction or position in the real world. Figure 1 - Figure 2 The presented perspective, and these orientation descriptions do not have actual geographical or physical meanings. They are only a reference framework set to help readers better understand the content of this article. In this way, we can more clearly show the relative positional relationships between the parts, making the entire discussion process easier to understand and follow. Please note that this self-defined orientation identification is only used internally in this article and does not represent any absolute direction or position in the real world.

[0044] Referring to Figure 2 - Figure 3 、 Figure 5 - Figure 9 and Figure 12 - Figure 14 To adjust the pressure and contact area of the cleaning wheel 22 on the cable, the structure of the cleaning wheel 22 is further optimized to have radial adjustment capability. Specifically, the cleaning wheel 22 includes a hub support 221 rotatably connected to the inner wall of the main housing 21. The outer side of the hub support 221 is engaged with a transmission gear 231, and the inner side is equipped with a circumferentially arranged cleaning brush head 222, which is elastically connected to the hub support 221 through a buffer spring group 223.

[0045] To adjust the displacement of the radial movement of the cleaning wheel 22 without interfering with the motion trajectory of the hub support 221, the structure of the hub support 221 is further optimized, and a jacking adjusting rod 6 is added. Specifically, the outer periphery of the main housing 21 is provided with a guide column 61 that can move through the circumferential side and extend into the interior. The proximal end of the guide column 61 is rigidly connected to a force head 62, which can abut against the outer side of the cleaning brush head 222 under the push of the guide column 61. The hub support 221 is partially cut, i.e., divided into two opposite halves, each of which is rotatably connected to the main housing 21, so that the guide column 61 can extend into and push the cleaning brush head 222 to move radially without affecting the circumferential rotation trajectory of the entire cleaning wheel 22.

[0046] It needs to be particularly pointed out in this embodiment that the push-pull piece 4 comprises a cross beam 41, a sliding groove is arranged on the surface of the cross beam 41, a sliding block 42 is clamped in the sliding groove, the distal end of the guide column 61 movably penetrates the sliding block 42, the stability of the lifting movement of the guide column 61 is improved, and meanwhile, it is ensured that the guide column 61 does not interfere with the movement track of the rotating cleaning module 2;

[0047] The two guide columns 61 symmetrically arranged on the same axis are connected through the telescopic connecting rod 7, the telescopic connecting rod 7 is rigidly connected with the telescopic shaft of the second air cylinder 9 assembled on the side of the rack 1, the number of electric drive devices can be reduced, synchronous driving of the same axial jacking adjusting rod 6 can be implemented, and meanwhile, it is ensured that the setting of the telescopic connecting rod 7 will not hinder the linear displacement of the jacking adjusting rod 6;

[0048] The buffer spring set 223 comprises a fixed sleeve 2231 fixedly connected to the inner wall of the hub support 221; a movable core shaft 2232 movably sleeved in the inner cavity of the fixed sleeve 2231 is provided, one end of the movable core shaft 2232 close to the hub support 221 is provided with a limiting plug handle as a mechanical limiting structure, the limiting plug handle ensures that the movable core shaft 2232 always remains inside the fixed sleeve 2231 when moving in the axial direction through the physical blocking effect, prevents it from completely separating, the surface of the movable core shaft 2232 is sleeved with a first spring 2233, the first spring 2233 acts as a buffer element, the two ends of the first spring 2233 are respectively abutted to the end face of the limiting plug handle and the inner edge of the port of the fixed sleeve 2231, an elastic pre-pressing structure is formed in the axial direction to maintain the dynamic cooperation relationship between the components, so that the movable core shaft 2232 can elastically stretch and contract along the inner cavity of the fixed sleeve 2231; the end portion of the movable core shaft 2232 is fixedly connected with the cleaning brush head 222;

[0049] In order to further improve the cleaning effect of the cleaning brush head 222 on the surface of the cable, the structure of the cleaning brush head 222 is further optimized, specifically, the cleaning brush head 222 comprises a liquid storage cavity 2221 fixedly connected with the movable core shaft 2232, the liquid storage cavity 2221 is filled with an adsorbing cotton layer 2223, the inner side of the liquid storage cavity 2221 is provided with a capillary oil guiding core 2222, the end portion of the capillary oil guiding core 2222 extends into the liquid storage cavity 2221 to contact the adsorbing cotton layer 2223, the outer side wall surface of the liquid storage cavity 2221 is provided with a microporous distribution plate 2224, the capillary oil guiding core 2222 can adsorb the cleaning agent permeated in the adsorbing cotton layer 2223 and uniformly coat on the surface of the cable, and the powerful decontamination effect is achieved;

[0050] In order to realize the automatic supply of oil contained in the adsorbing cotton layer 2223 during the cleaning process, the structure of the force applying head 62 is further optimized, specifically, the force applying head 62 comprises a liquid storage bin 621 connected to the bottom end of the guide column 61, a trigger type valve core 622 is arranged in the liquid storage bin 621, the trigger type valve core 622 comprises a valve piece 6221, one end of the valve piece 6221 is integrally formed with a taper head 6222, the other end of the valve piece 6221 is elastically connected in the liquid storage bin 621 through a second spring 6223, when the liquid storage bin 621 is attached to the cleaning brush head 222, the taper head 6222 in the trigger type valve core 622 will be subjected to the reaction force of the microporous distribution plate 2224 to compress the second spring 6223, that is, the taper head 6222 is pressed back into the liquid storage bin 621, so that the valve piece 6221 is separated from the liquid discharge port of the inner side wall of the liquid storage bin 621, at this time, the cleaning agent stored in the liquid storage bin 621 can be received by the microporous distribution plate 2224 and permeate to the adsorbing cotton layer 2223; on the contrary, when the jacking adjusting rod 6 releases the axial pressure on the cleaning brush head 222, the first spring 2233 in the buffer spring set 223 drives the cleaning brush head 222 to realize the radial reset movement through the elastic potential energy stored therein, and finally makes the brush head working surface form a preset safety distance with the surface of the conductive cable; (note: the repair agent cooling forming can use external intervention cooling device to shape or natural air drying), so that the equipment moves and positions to the next damaged point on the surface of the cable, and performs the same standardized repair operation as the previous processing procedure at the position;

[0051] The end of the taper head 6222 is provided with an inclined polytomy, when the outside of the liquid storage cavity 2221 contacts the taper face, the taper head 6222 is retracted through the extrusion force;

[0052] The cleaning agent can be selected as acetone; advantage: one of the strongest and most effective choices; acetone is a very strong organic solvent, which can quickly dissolve and remove oil stains, grease, silicone, flux residues and most organic pollutants on the surface of the cable; it volatilizes very quickly and does not leave residues.

[0053] Working principle of the application:

[0054] The opening of the main shell 21 and the cleaning wheel 22 side wall is radially sleeved on the cable periphery, so that the cable is coaxial with the main shell 21 and the cleaning wheel 22, and the cable is accurately dropped into the cleaning track of the cleaning wheel 22; then the first cylinder 8 is started, and the telescopic shaft drives the push-pull piece 4 to shrink to the center of the rack 1 through the connecting piece, so that the circumferentially distributed push-pull pieces 4 are simultaneously aggregated to the center, the included angle between the swing arm 3 and the push-pull piece 4 is continuously reduced, and the swing arm 3 is gradually overlapped with the bottom wall of the push-pull piece 4; in this process, the articulated rotary cleaning module 2 is pushed outward by the swing arm 3, so that the rotary cleaning module 2 linearly displaces along the cable surface, and the two groups of rotary cleaning modules 2 arranged symmetrically are separated to the two sides under the action of the thrust force, so that the cable surface is efficiently cleaned; at the same time, the piston push rod 52 is synchronously pulled to the cable during the aggregation process of the push-pull piece 4 to the center of the rack 1, so that the nozzle of the guide pipe 521 is gradually close to the side edge of the cable, and the valve plate 522 compresses the repair agent in the liquid cavity of the transformer box body 51 at this time; when the guide pipe 521 reaches the preset spraying position, the cleaning wheel 22 has completed the cleaning work of the current section to form a process preposition, and at this time the nozzle adjuster 53 is activated to make the repair agent in the liquid cavity sprayed to the cable surface to be repaired through the flow guide hole 523, the valve plate 522 and the unblocked guide pipe 521, and the spraying angle can be dynamically adjusted by operating the extensible section of the guide pipe 521, so that the blind area of spraying is effectively eliminated; the design not only achieves the cleaning preposition of the cable, but also provides pressure kinetic energy for the delivery of the repair agent, so that the cable cleaning and repair processing are efficiently cooperated; after the work is completed, the equipment is separated from the cable along the reverse motion track of the assembly and is reset to the initial position, and at this time the liquid cavity of the transformer box body 51 automatically forms a negative pressure storage state in the mechanical reset process, which provides negative pressure adsorption power conditions for the autonomous repair system of the repair agent when the subsequent negative pressure supply valve 54 starts to work, so that the closed loop working cycle of the equipment can be continuously worked;

[0055] In the above working process, the driving force for the circumferential rotation of the cleaning wheel 22 is provided by the power mechanism 23, specifically: the output shaft of the motor drives the transmission gear 231 rigidly connected thereto to rotate, and through the synchronous belt 233, the linkage pulley 232 is driven to make the two transmission gears 231 rotate synchronously and in the same direction, so that at least one transmission gear 231 can transmit power to the hub support 221 in the cleaning wheel 22, and drive the entire cleaning wheel 22 to complete the circumferential cleaning action along the cable surface;

[0056] In the above operation process, in the process of adjusting the pressure of the cleaning wheel 22 on the cable, the telescopic shaft of the second cylinder 9 drives the jacking adjusting rod 6 to move towards the center of the main shell 21, and the force head 62 then exerts pressure on the outside of the cleaning brush head 222. This force gradually drives the cleaning brush head 222 away from the fixed sleeve 2231 by pulling the movable mandrel 2232 and compressing the first spring 2233, thereby enhancing the adhesion of the cleaning brush head 222 to the surface of the cable, expanding the contact area of the capillary oil guide core 2222, and improving the cleaning efficiency. At the same time, when the liquid storage bin 621 is attached to the cleaning brush head 222, the conical head 6222 in the trigger valve core 622 will be subjected to the reaction force of the micro-hole distribution plate 2224 to compress the second spring 6223, i.e. to press the conical head 6222 back into the liquid storage bin 621, causing the valve plate 6221 to be separated from the liquid outlet of the inner side wall of the liquid storage bin 621. At this time, the cleaning agent stored in the liquid storage bin 621 can be accepted by the micro-hole distribution plate 2224 and permeate to the adsorbing cotton layer 2223, and finally be uniformly coated on the surface of the cable by the capillary oil guide core 2222 after being adsorbed, realizing the dual synergy of precise release of cleaning agent and mechanical decontamination, and significantly enhancing the cleaning effect of the cable.

[0057] The above is only one preferred specific embodiment of the present application, but the protection scope of the present application is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present application; according to the technical plan and improvement idea of the present application, equivalent substitution or modification is carried out, which should be included in the protection of the present application.

Claims

1. A cable breakage repairing device comprising a frame (1), the center of the frame (1) is provided with a rotary cleaning module (2), characterized in that: The rotating cleaning module (2) is symmetrically distributed forward and backward with the center line of the rack (1) as the axis, the rotating cleaning module (2) comprises a main shell (21), the main shell (21) is internally rotatably installed with a cleaning wheel (22), the peripheral side of the main shell (21) is assembled with a power mechanism (23) capable of driving the self-rotation of the cleaning wheel (22); the periphery of each main shell (21) is provided with a swing arm (3) and a push-pull piece (4) distributed in a circumferential direction, the two ends of each swing arm (3) are respectively hinged to the ear plate on the peripheral side of the main shell (21) and the inner side of the push-pull piece (4), and each push-pull piece (4) is arranged inside the rack (1) and can move radially; The peripheral side of the rack (1) is provided with a spraying system (5), the spraying system (5) comprises a variable pressure box (51), the variable pressure box (51) is nested with a piston push rod (52), the piston push rod (52) is rigidly connected to the push-pull piece (4) through a connecting piece, and the section of the piston push rod (52) located outside the variable pressure box (51) is assembled with a nozzle adjuster (53); when the circumferentially distributed push-pull pieces (4) are centripetally aggregated, the included angle between the swing arm (3) and the push-pull piece (4) is reduced to push the rotating cleaning module (2) to separate along the surface of the cable in the opposite direction, linear cleaning kinetic energy is provided, at the same time, the aggregation of the push-pull piece (4) gradually draws the piston push rod (52) close to the cable, and the repair agent in the liquid cavity of the variable pressure box (51) is compressed, so that the pressure kinetic energy is increased.

2. The cable damage repair device of claim 1, wherein: The power mechanism (23) comprises a transmission gear (231), the transmission gear (231) is provided as at least two, the side wall of each transmission gear (231) is provided with a belt pulley (232), the centers of the transmission gear (231) and the belt pulley (232) are rigidly connected through a rotating shaft, the rotating shaft is rotatably installed in the shaft seat on the peripheral side of the main shell (21), the belt pulleys (232) are transmissionally connected through a synchronous belt (233), and any rotating shaft is rigidly connected to the motor output shaft through a shaft coupling; the side wall of the main shell (21) is provided with a notch for embedding the end face of the transmission gear (231).

3. The cable damage repair device of claim 2, wherein: The piston push rod (52) comprises a guide pipe (521), one end of the guide pipe (521) inserted into the inner cavity of the variable pressure box (51) is fixedly connected with a valve plate (522) in communication with the guide pipe (521), a flow guide hole (523) is formed in the side of the valve plate (522) close to the guide pipe (521), and the reciprocating movement of the valve plate (522) can cause the adaptive expansion or compression of the liquid cavity of the variable pressure box (51); the guide pipe (521) is assembled with the nozzle adjuster (53) located outside the variable pressure box (51), and the peripheral side of the liquid cavity is provided with a negative pressure supply valve (54).

4. The cable damage repair device of claim 3, wherein: The distal end of the guide pipe (521) extending out of the variable pressure box (51) is provided as an extensible section.

5. The cable damage repair device of claim 4, wherein: The peripheral side of the cleaning wheel (22) of the rack (1) is provided with an opening extending in an axial direction for introducing the cable, and the cable can fall into the cleaning track of the cleaning wheel (22) through the opening.

6. The cable damage repair device of claim 1 or 4, wherein: The cleaning wheel (22) comprises a hub support (221) rotatably clamped on the inner wall of the main shell (21), the outer side of the hub support (221) is engaged with a transmission gear (231), and the inner side of the hub support (221) is provided with a circumferentially arranged cleaning brush head (222), which is elastically connected with the hub support (221) through a buffer spring set (223).

7. The cable damage repair device of claim 6, wherein: The main shell (21) is provided with a guide column (61) movably penetrating through the peripheral side and extending into the interior thereof, the proximal end of the guide column (61) is rigidly connected with a force applying head (62), the force applying head (62) can abut against the outer side of the cleaning brush head (222) under the pushing of the guide column (61), and the hub support (221) is partially cut, i.e. divided into two opposite halves, each of which is rotatably clamped in the main shell (21) to allow the guide column (61) to extend into and push the cleaning brush head (222) to move radially.

8. The cable damage repair device of claim 7, wherein: The push-pull piece (4) comprises a cross beam (41), a sliding groove is arranged on the surface of the cross beam (41), and a sliding block (42) is slidingly clamped in the sliding groove, and the distal end of the guide column (61) movably penetrates through the sliding block (42).

9. The cable damage repair device of claim 8, wherein: The cleaning brush head (222) comprises a liquid storage cavity (2221) filled with an adsorbing cotton layer (2223), the inner side of the liquid storage cavity (2221) is provided with a capillary oil guiding core (2222), the end of the capillary oil guiding core (2222) extends into the liquid storage cavity (2221) to contact the adsorbing cotton layer (2223), the outer side wall surface of the liquid storage cavity (2221) is provided with a microporous distribution plate (2224), and the capillary oil guiding core (2222) can adsorb the cleaning agent permeated in the adsorbing cotton layer (2223) and uniformly coat the surface of the cable.

10. The cable damage repair device of claim 9, wherein: The force applying head (62) comprises a liquid storage bin (621) connected to the bottom end of the guide column (61), a trigger type valve core (622) is arranged in the liquid storage bin (621), the trigger type valve core (622) comprises a valve plate (6221), one end of the valve plate (6221) is integrally formed with a taper head (6222), the other end of the valve plate (6221) is elastically connected in the liquid storage bin (621) through a second spring (6223), when the liquid storage bin (621) abuts against the cleaning brush head (222), the taper head (6222) in the trigger type valve core (622) will be subjected to the reaction force of the microporous distribution plate (2224) to compress the second spring (6223), i.e. the taper head (6222) is pressed back into the liquid storage bin (621), so that the valve plate (6221) is separated from the liquid discharge port of the inner side wall of the liquid storage bin (621), and the cleaning agent stored in the liquid storage bin (621) can be received by the microporous distribution plate (2224) and permeated to the adsorbing cotton layer (2223).

Citation Information

Patent Citations

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    CN120073563B

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