Glass-lined reaction kettle
The design of piston-type extrusion and stirring scraper blades solves the problem of easy scratching of the discharge port of the glass-lined reactor, achieves efficient scraping and stirring, and significantly extends the service life of the reactor.
Patent Information
- Application Number
- CN202511280950.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-09
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2045-09-09
AI Technical Summary
When discharging materials from existing glass-lined reactors, the inner wall of the discharge port is easily scratched by crystals or high-viscosity slurry, causing local peeling and pitting of the glass layer, which shortens the service life.
The piston-type extrusion discharging is combined with the design of stirring scraper blades, upper ring and lower ring to achieve one-key switching of scraping-stirring-self-cleaning. Through the shape change of the stirring scraper blades and the lifting and lowering adjustment of the ring, the kettle wall can be efficiently scraped and the material can be evenly stirred to prevent residue.
It effectively prevents wear of the discharge port glass, reduces material residue, extends the life of the reactor, increases discharge speed and cleaning efficiency, and avoids the problems of manual clearing and crystal accumulation in traditional methods.
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Figure CN120754807A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of reactors, in particular to a glass-lined reactor. Background Art
[0002] Glass-lined reactors are highly efficient reactors that fuse high-silica glass glaze onto a low-carbon steel base at high temperatures, forming a corrosion-resistant coating. They combine the strength of metal with the corrosion resistance of glass, withstanding a wide range of media, including hydrofluoric acid and concentrated phosphoric acid. The jacket accepts steam, thermal oil, or cooling water, achieving precise temperature control from -20°C to 200°C. They are widely used in the chemical, pharmaceutical, and food industries.
[0003] In the existing glass-lined reactor, when the reaction is completed and the residual pressure in the reactor is needed to press the material out from the top discharge pipe, the inner wall of the glass-lined discharge port is easily scratched by crystals or high-viscosity slurry, resulting in local peeling and pitting of the glass layer, and eventually the entire reactor is scrapped. Traditional solutions either sacrifice the glass layer and add a metal lining, which poses a corrosion risk, or frequently clear the blockage manually, which increases labor intensity. In addition, after the traditional glass-lined reactor is discharged, a small amount of material remaining inside the internal crystallizes. When the valve is closed next time, the hard crystals press the glass surface into a "crescent-shaped crack", which affects the service life.
[0004] In view of this, we proposed a glass-lined reactor. Summary of the Invention
[0005] The present invention aims to provide a glass-lined reactor to solve the problem of the glass-lined reactor proposed in the above-mentioned background art, that is, the inner wall of the discharge port is easily scratched by crystals or high-viscosity slurry, resulting in localized peeling and pitting of the glass layer. To achieve the above-mentioned purpose, the present invention provides the following technical solution: a glass-lined reactor, comprising a reactor shell, a feed port fixedly connected to the top surface of the reactor shell, a discharge port fixedly connected to the bottom surface of the reactor shell, a stirring scraper provided on the inner surface of the reactor shell, an upper ring provided on the top surface of the stirring scraper, a lower ring provided on the bottom surface of the stirring scraper, and a lifting chain provided on the top surface of the reactor shell.
[0006] Preferably, the stirring scraper blade includes a connecting sleeve, the inner surface of the connecting sleeve is provided with a linkage protrusion, the outer surface of the connecting sleeve is fixedly connected to the limiting shell, the two ends of the connecting sleeve are slidably connected with a movable ring, the outer surface of the movable ring is fixedly connected with an extension pin, the outer surface of the extension pin is fixedly connected with a compression spring, the outer surface of the movable ring is hingedly connected to a hinged arm, one end of the hinged arm is hingedly connected to the scraper frame, the outer surface of the limiting shell is fixedly connected to a fixed blade, and the outer surface of the scraper frame is fixedly connected to a movable blade.
[0007] Preferably, the extension pin passes through the inner surface of the limit shell and is slidingly connected to the inner surface of the limit shell. The two ends of the compression spring are fixedly connected to the limit shell and the extension pin respectively. There are two articulated arms on each movable ring. Both ends of the scraping frame are hinged to the articulated arms. The fixed leaf passes through the inner surface of the movable leaf and is slidingly connected to the movable leaf.
[0008] Preferably, the upper ring includes an upper mounting ring, which is slidingly connected to the outer surface of the movable ring, the top surface of the upper mounting ring is fixedly connected to a sleeve shaft, the outer surface of the sleeve shaft is rotatably connected to a rotating bracket, the two sides of the rotating bracket are hinged with movable clamps, and the outer surface of the movable clamp is slidably connected to an extrusion block.
[0009] Preferably, the upper mounting ring is slidably connected to the inner wall of the reactor shell, the outer surface of the movable clamp is an inclined surface, and the extrusion block is slidably connected to the outer surface of the rotating bracket.
[0010] Preferably, the lower ring includes a lower mounting ring, the lower mounting ring is slidably connected to the inner surface of the reactor shell, the outer surface of the lower mounting ring is provided with a leaf connecting groove, the inner surface of the reactor shell is slidably connected to the rotating shaft, the outer surface of the rotating shaft is provided with a linkage groove, the top surface of the rotating shaft is fixedly connected to the driving motor, the outer surface of the driving motor is fixedly connected to the motor bracket, the outer surface of the rotating shaft is sleeved with a linkage ring, the outer surface of the linkage ring is fixedly connected to an annularly distributed rotating fan, the bottom surface of the rotating shaft is rotatably connected to the bottom rotating seat, the inner surface of the bottom rotating seat is slidably connected to the lifting connecting seat, the outer surface of the bottom rotating seat is sleeved with a buffer spring, the outer surface of the lifting connecting seat is fixedly connected to the annularly distributed fixed fan, and the outer surface of the fixed fan is fixedly connected to a wedge block.
[0011] Preferably, the rotating shaft passes through the inner surface of the reactor shell, the rotating fan contacts the wedge block, the rotating fan is slidingly connected to the top surface of the fixed fan, the two ends of the buffer spring are fixedly connected to the lifting connecting seat and the bottom rotating seat respectively, the fixed fan is slidingly connected to the inner surface of the leaf connecting groove, and the rotating shaft is slidingly connected to the inner surface of the connecting sleeve.
[0012] Preferably, the lifting chain includes a top shell, the top shell is fixedly connected to the top surface of the reactor shell, the outer surface of the top shell is fixedly connected to a driving cylinder, the outer surface of the driving cylinder is fixedly connected to an adjusting slide groove, the inner surface of the top shell is fixedly connected to an adjusting motor, the inner surface of the top shell is slidably connected to a driven chain, and the inner surface of the driven chain is sleeved with a driving sprocket.
[0013] Preferably, the adjusting slot is slidingly connected to the inner surface of the top shell, the driving sprocket is rotatably connected to the inner surface of the top shell, the number of the driving sprockets is two, and the output end of the adjusting motor is fixedly connected to the driving sprocket at the bottom, the driven chain is sleeved on the outer surface of the driving sprocket, the motor bracket is fixedly connected to the driven chain, the rotating bracket and the movable clamp are slidingly connected to the outer surface of the driven chain, the motor bracket and the rotating bracket are both slidingly connected to the inner surface of the top shell, and the extrusion block is slidingly connected to the inner surface of the adjusting slot.
[0014] Compared with the prior art, the present invention has the following beneficial effects: In the present invention, piston-type extrusion is used to increase the discharge speed of the material after the reaction is completed, and the material is prevented from drying out due to excessive discharge time. At the same time, the inner wall is continuously scraped during the discharge to reduce the residual material from forming hard crystals. The crystals on the reactor wall and the inner wall of the discharge port are peeled off at one time during the scraping stage to avoid the secondary accumulation of residual crystals. The material is actively pressed down to replace the traditional residual pressure top material, and the influence of the crystals on the discharge port glass is reduced. The secondary vibration cleaning shakes off the last small amount of crystals, prevents the enamel glass from being locally worn and pressed into the interior by the crystals, prevents scratches and collapse, and significantly extends the life of the entire reactor.
[0015] In the present invention, through the coordination of the stirring scraper blades, the upper ring and the lower ring, a one-button switch of "scraping - stirring - self-cleaning" is realized. It can not only efficiently scrape off adhesions close to the kettle wall in the rectangular state, but also stir with low resistance in the hexagonal state to avoid material residue.
[0016] In the present invention, through the cooperation of the upper ring, the lower ring and the lifting chain, the upper and lower rings can be lifted and lowered synchronously or in reverse, so that the expansion angle of the stirring and scraping blades can be adjusted steplessly, meeting the complex process requirements of "scraping first and then stirring" or "scraping while stirring" for different batches. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a side view schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic cross-sectional view of the internal structure of the present invention; Figure 3 This is a schematic diagram of the structure of the stirring scraper blade, upper ring and lower ring cooperating with each other in the present invention; Figure 4 This is a schematic diagram of the structure in which the connecting sleeve, the upper mounting ring, and the lower mounting ring cooperate with each other in the present invention; Figure 5 This is a schematic diagram of the structure in which the connecting sleeve, the limiting housing, and the movable ring cooperate with each other in the present invention; Figure 6 This is a schematic diagram of the structure of the position limiting housing, the extension pin, and the compression spring cooperating with each other in the present invention; Figure 7 This is a schematic diagram of the structure of the movable ring, the hinged arm, and the wall scraping frame cooperating with each other in the present invention; Figure 8 This is a schematic diagram of the structure in which the upper ring and the lower ring cooperate with each other in the present invention; Figure 9 This is a schematic diagram of the structure of the lifting chain, motor bracket, and rotating bracket cooperating with each other in the present invention; Figure 10 This is a schematic diagram of the structure of the lifting chain components cooperating with each other in the present invention; Figure 11 This is a schematic diagram of the structure of the rotating bracket, movable clamp and extrusion block cooperating with each other in the present invention; Figure 12 This is a schematic diagram of the structure in which the rotating bracket, the movable clamp, and the driven chain cooperate with each other in the present invention; Figure 13 This is a schematic diagram of the structure of the driving cylinder, the adjusting chute, and the extrusion block cooperating with each other in the present invention; Figure 14 This is a schematic diagram of the structure in which the adjusting chute, the driven chain, and the rotating bracket cooperate with each other in the present invention; Figure 15 This is a schematic diagram of the structure of the rotation shaft and the bottom rotation seat cooperating with each other in the present invention; Figure 16 This is a schematic diagram of the structure of the rotating shaft, linkage ring, and rotating fan cooperating with each other in the present invention; Figure 17 This is a schematic diagram of the structure of the lifting connection seat, the fixed fan and the wedge block cooperating with each other in the present invention; Figure 18 This is a schematic diagram of the structure of the bottom rotating seat, the lifting connecting seat, and the buffer spring cooperating with each other in the present invention; Figure 19 It is a schematic diagram of the structure of the rotating fan and the fixed fan cooperating with each other in the present invention.
[0018] In the figure: 1. Reactor shell; 11. Feed inlet; 12. Discharge outlet; 2. Agitation and scraping blades; 21. Connecting sleeve; 211. Linkage protrusion; 22. Positioning shell; 23. Movable ring; 231. Extension pin; 232. Compression spring; 24. Articulated arm; 25. Scraping frame; 26. Fixed blade; 261. Movable blade; 3. Upper ring; 31. Upper mounting ring; 32. Sleeve shaft; 33. Rotating bracket; 331. Movable clamp; 332. Extrusion block; 4. Lower ring; 41. Lower mounting ring; 411. Blade connecting groove; 42. Rotating shaft; 421. Linkage groove; 422. Driving motor; 43. Motor bracket; 44. Linkage ring; 441. Rotating fan; 46. Bottom rotating seat; 461. Lifting connecting seat; 462. Buffer spring; 47. Fixed fan; 471. Wedge block; 5. Lifting chain; 51. Top shell; 52. Driving cylinder; 521. Adjusting slide; 53. Adjusting motor; 531. Driven chain; 532. Driving sprocket. DETAILED DESCRIPTION
[0019] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.
[0020] See also Figures 1 to 19 The present invention provides a technical solution: a glass-lined reactor, comprising a reactor shell 1, a feed port 11 fixedly connected to the top surface of the reactor shell 1, a discharge port 12 fixedly connected to the bottom surface of the reactor shell 1, a stirring scraper 2 provided on the inner surface of the reactor shell 1, an upper ring 3 provided on the top surface of the stirring scraper 2, a lower ring 4 provided on the bottom surface of the stirring scraper 2, and a lifting chain 5 provided on the top surface of the reactor shell 1.
[0021] The stirring scraper blade 2 includes a connecting sleeve 21, the inner surface of the connecting sleeve 21 is provided with a linkage protrusion 211, the outer surface of the connecting sleeve 21 is fixedly connected to the limiting shell 22, and the two ends of the connecting sleeve 21 are slidably connected with a movable ring 23, the outer surface of the movable ring 23 is fixedly connected with an extension pin 231, and the outer surface of the extension pin 231 is fixedly connected with a compression spring 232. The outer surface of the movable ring 23 is hingedly connected to an articulated arm 24, and one end of the articulated arm 24 is hingedly connected to a scraper frame 25. The outer surface of the limiting shell 22 is fixedly connected to a fixed leaf 26, and the outer surface of the scraper frame 25 is fixedly connected to a movable leaf 261.
[0022] The extension pin 231 passes through the inner surface of the limit shell 22 and is slidingly connected to the inner surface of the limit shell 22. The two ends of the compression spring 232 are fixedly connected to the limit shell 22 and the extension pin 231 respectively. There are two articulated arms 24 on each movable ring 23. Both ends of the scraping frame 25 are hinged to the articulated arms 24. The fixed leaf 26 passes through the inner surface of the movable leaf 261 and is slidingly connected to the movable leaf 261.
[0023] By setting the stirring and scraping blades 2, the shape of the blades is changed so that it can perform the functions of stirring and scraping the inner wall. During use, the connecting sleeve 21 is connected to the rotating shaft 42 through the linkage protrusion 211, and rotates with it and drives the hinged arm 24 and the fixed blade 26 on the movable ring 23 to rotate for stirring. The movable ring 23 is inserted into the limiting housing 22 through the extension pin 231 and can move in the vertical direction. When it approaches the limiting housing 22, it squeezes the internal compression spring 232. The return of the compression spring 232 will pop the extension pin 231 and the movable ring 23 outward. The upper ring 3 and the lower ring 4 are located at the upper and lower ends of the stirring and scraping blades 2. By changing the distance between the upper ring 3 and the lower ring 4, the movable ring 23 is squeezed to make it close to the limiting housing 22. When the upper ring 3 and the lower ring 4 are separated, the compression spring 232 separates the upper and lower movable rings 23. When the movable ring 23 approaches, it squeezes the articulated arm 24 and the scraper frame 25, causing the angle between the articulated arm 24 and the scraper frame 25 to gradually decrease to 90 degrees. At this time, the articulated arm 24 and the scraper frame 25 form a rectangular frame, and the articulated arm 24 is in a horizontal state, so that the scraper frame 25 is extended to the farthest point and fits against the inner wall of the reactor shell 1. At this time, when the connecting sleeve 21 drives the scraper frame 25 to rotate, it scrapes off the residue adhering to the inner wall of the reactor shell 1 and falls under the influence of gravity; When the movable rings 23 move away from each other, the angle between the articulated arm 24 and the scraping frame 25 gradually increases, and the articulated arm 24 pulls the scraping frame 25 back to make it away from the inner wall of the reactor shell 1, and no longer has the scraping effect. At this time, a hexagonal structure is formed, so that the blade tip does not contact the container wall. High-viscosity materials can slide along the hexagonal slope to avoid residual adhesion. When idling, the surface residue will be thrown out. At this time, when used for stirring, the resistance generated is small, and the angle of the hexagonal edge generates periodic vortexes during rotation, which promotes radial mixing of materials and reduces laminar dead zones. The fixed blade 26 and the movable blade 261 are located between the scraping frame 25 and the connecting sleeve 21 and are used as stirring blades. The movable blade 261 is sleeved on the surface of the fixed blade 26. When the scraping frame 25 is deformed and approaches the connecting sleeve 21, the fixed blade 26 will enter the inside of the movable blade 261 to adapt to different spacings. The rectangular scraper complements the hexagonal stirring mechanism, and the usage mode can be adjusted through deformation.
[0024] The upper ring 3 includes an upper mounting ring 31, which is slidingly connected to the outer surface of the movable ring 23. The top surface of the upper mounting ring 31 is fixedly connected to the sleeve shaft 32, and the outer surface of the sleeve shaft 32 is rotatably connected to the rotating bracket 33. The two sides of the rotating bracket 33 are hinged with movable clamps 331, and the outer surface of the movable clamp 331 is slidably connected to the extrusion block 332.
[0025] The upper mounting ring 31 is slidably connected to the inner wall of the reactor shell 1 , the outer surface of the movable clamp 331 is an inclined surface, and the extrusion block 332 is slidably connected to the outer surface of the rotating bracket 33 .
[0026] Through the setting of the upper ring 3, during use, the upper mounting ring 31 is at the top of the connecting sleeve 21, limiting the movement range of the upper movable ring 23. When the upper mounting ring 31 is lifted, the movable ring 23 has enough space to rise, and after lifting, the scraping frame 25 is retracted. After the upper mounting ring 31 is lowered, the movable ring 23 is compressed, so that the scraping frame 25 is attached to the wall.
[0027] The lower ring 4 includes a lower mounting ring 41, which is slidably connected to the inner surface of the reactor shell 1, and a leaf connecting groove 411 is provided on the outer surface of the lower mounting ring 41. The inner surface of the reactor shell 1 is slidably connected to the rotating shaft 42, and the outer surface of the rotating shaft 42 is provided with a linkage groove 421. The top surface of the rotating shaft 42 is fixedly connected to the driving motor 422, and the outer surface of the driving motor 422 is fixedly connected to the motor bracket 43. The outer surface of the rotating shaft 42 is sleeved with a linkage ring 44, and the outer surface of the linkage ring 44 is fixedly connected to a circularly distributed rotating fan 441. The bottom surface of the rotating shaft 42 is rotatably connected to the bottom rotating seat 46, and the inner surface of the bottom rotating seat 46 is slidably connected to the lifting connecting seat 461. The outer surface of the bottom rotating seat 46 is sleeved with a buffer spring 462, and the outer surface of the lifting connecting seat 461 is fixedly connected to a circularly distributed fixed fan 47, and the outer surface of the fixed fan 47 is fixedly connected to a wedge block 471.
[0028] The rotating shaft 42 passes through the inner surface of the reactor shell 1, the rotating fan 441 contacts the wedge block 471, the rotating fan 441 is slidingly connected to the top surface of the fixed fan 47, the two ends of the buffer spring 462 are fixedly connected to the lifting connecting seat 461 and the bottom rotating seat 46 respectively, the fixed fan 47 is slidingly connected to the inner surface of the leaf connecting groove 411, and the rotating shaft 42 is slidingly connected to the inner surface of the connecting sleeve 21.
[0029] Through the setting of the lower ring 4, according to the steering, it plays a role for vibration and extrusion, in the process of use, the driving motor 422 drives the rotating shaft 42 to rotate, the rotating shaft 42 drives the connecting sleeve 21 and the linkage ring 44 to rotate at the same time, the connecting sleeve 21 drives the wall scraping frame 25 to rotate for wall scraping and stirring with the fixed blade 26, the linkage ring 44 drives the rotating fan 441 to rotate inside the lower mounting ring 41; The lower mounting ring 41 also plays a role of limiting the movement range of the movable ring 23, through the vertical movement, clamping the movable ring 23 to make it compress, or after opening to make the movable ring 23 have enough space to expand; In the process of rotating driven by the linkage ring 44, the rotating fan 441 will contact with the fixed fan 47, because the rotating shaft 42 is connected with the bottom rotating seat 46, the rotating shaft 42 will not directly drive the bottom rotating seat 46 to rotate, the fixed fan 47 is in the leaf connecting groove 411, which can be lifted and rotated, in the process of lifting, the buffer spring 462 will lift the lifting connecting seat 461, so that the fixed fan 47 is also lifted, so that it is in a high place, because the surface of the fixed fan 47 is fixed with a wedge-shaped block 471, one side of the wedge-shaped block 471 is a bevel, the other side is a straight edge, when the rotating fan 441 rotates, if it contacts with the straight edge, the force generated by the rotating fan 441 to the wedge-shaped block 471 is only horizontal, which will push the fixed fan 47 to rotate, and at this time, the rotating fan 441 contacts with the edge of the fixed fan 47, the rotating fan 441 and the fixed fan 47 are arranged in a complete disc, at this time, when the rotating shaft 42 descends, it will drive the disc composed of the rotating fan 441 and the fixed fan 47 to descend, pushing the materials inside the reactor shell 1 from the discharge port 12, increasing the output efficiency, and the lower mounting ring 41 contacts with the inner wall of the reactor shell 1, which also scrapes the residual materials on the inner wall below the lower mounting ring 41; When the rotating shaft 42 reverses, the rotating fan 441 contacts with the inclined surface of the wedge-shaped block 471, the force generated is no longer horizontal, which can be decomposed into horizontal and vertical forces, the vertical force will push the fixed fan 47 and the lifting connecting seat 461 downward, the rotating fan 441 directly slides from the surface of the fixed fan 47, no longer pushing the fixed fan 47 to rotate, at this time, the rotating fan 441 and the fixed fan 47 no longer form a complete disc, a gap is generated between them, and the buffer spring 462 will lift the lifting connecting seat 461, so that the fixed fan 47 vibrates vertically at high frequency, when the lower mounting ring 41 rises, the inclined surface at the upper end will scrape the residual materials above the lower mounting ring 41, and the materials will fall into the lower part under the influence of gravity and vibration through the gap between the rotating fan 441 and the fixed fan 47.
[0030] The lifting chain 5 includes a top shell 51, which is fixedly connected to the top surface of the reactor shell 1. The outer surface of the top shell 51 is fixedly connected to a driving cylinder 52, and the outer surface of the driving cylinder 52 is fixedly connected to an adjusting slide 521. The inner surface of the top shell 51 is fixedly connected to an adjusting motor 53, and the inner surface of the top shell 51 is slidably connected to a driven chain 531, and the inner surface of the driven chain 531 is sleeved with a driving sprocket 532.
[0031] The adjusting slot 521 is slidingly connected to the inner surface of the top shell 51, the driving sprocket 532 is rotatably connected to the inner surface of the top shell 51, there are two driving sprockets 532, and the output end of the adjusting motor 53 is fixedly connected to the driving sprocket 532 at the bottom, the driven chain 531 is sleeved on the outer surface of the driving sprocket 532, the motor bracket 43 is fixedly connected to the driven chain 531, the rotating bracket 33 and the movable clamp 331 are slidingly connected to the outer surface of the driven chain 531, the motor bracket 43 and the rotating bracket 33 are both slidingly connected to the inner surface of the top shell 51, and the extrusion block 332 is slidingly connected to the inner surface of the adjusting slot 521.
[0032] By setting the lifting chain 5, the synchronous lifting or reverse lifting of the upper ring 3 and the lower ring 4 is adjusted. During use, the sleeve shaft 32 of the upper mounting ring 31 simultaneously rotates the bracket 33 to connect with the driven chain 531, and the rotating shaft 42 of the lower mounting ring 41 is fixedly connected to the driven chain 531 on the outer side through the motor bracket 43. By adjusting the motor 53 to drive the driving sprocket 532 to rotate, the driven chain 531 transmission will directly drive the motor bracket 43 to rise and fall, thereby causing the rotating shaft 42 and the lower mounting ring 41 to rise and fall. The driving motor 422 is installed on the motor bracket 43 and also follows the rise and fall and outputs rotation. The rotating bracket 33 is not directly connected to the driven chain 531, but can be selectively connected to the rear or front of the driven chain 531. The movable clamps 331 on both sides and the rotating bracket 33 simultaneously restrict the front and rear of the driven chain 531 inside. Clamping the driven chain 531 is equivalent to fixing it. When the movable clamp 331 clamps the front driven chain 531, it is the same as the state of the motor bracket 43. The rotating bracket 33 will rise and fall synchronously with the motor bracket 43. If it is clamped with the rear driven chain 531, since the front and rear moving directions of the driven chain 531 are opposite when the driven chain 531 is transmitted, the moving direction of the rotating bracket 33 is opposite to that of the motor bracket 43. The upper ring 3 and the lower ring 4 will move away from the stirring and scraping blades 2 at the same speed at the same time, causing them to unfold, and the upper ring 3 and the lower ring 4 will quickly separate at twice the speed. The squeezing block 332 is sleeved on the outer surface of the movable clamp 331 and the rotating bracket 33. Since the movable clamp 331 and the rotating bracket 33 are hinged and rotatable, the side closer to the movable clamp 331 will clamp the driven chain 531. The surface of the movable clamp 331 is an inclined surface. When the squeezing block 332 moves to one side, the inclined surface will squeeze the movable clamp 331 inward, so that the movable clamp 331 can clamp the driven chain 531. The extrusion block 332 is located inside the adjusting slot 521 and can move up and down to limit the moving path. By controlling the position of the adjusting slot 521, the lifting position of the extrusion block 332 is adjusted. When the adjusting slot 521 is pushed and pulled to both sides by the driving cylinder 52, the extrusion block 332 is also pushed to both sides and squeezes the movable clamp 331 to achieve clamping. The adjusting slot 521 simultaneously has the effect of limiting the moving path and controlling the clamping position.
[0033] In this embodiment, Figure 1 、 Figure 2 As shown, the upper ring 3 and the lower ring 4 clamp the scraping frame 25 in the reactor shell 1. When the scraping frame 25 contacts the inner wall of the reactor shell 1, the residual material on the inner wall is scraped off during the rotation process. In this embodiment, Figure 3 、 Figure 4 As shown, the stirring and scraping blades 2 are located between the upper ring 3 and the lower ring 4, and are expanded or compressed by the distance between the upper ring 3 and the lower ring 4; In this embodiment, Figure 5 、 Figure 6 、 Figure 7 As shown, the movable ring 23 is inserted into the interior of the limiting housing 22 through the extension pin 231. By controlling the spacing of the movable ring 23, the shapes of the scraping frame 25 and the hinged arm 24 are adjusted to be used for stirring and scraping respectively; In this embodiment, Figure 8 、 Figure 9 、 Figure 10 As shown, the upper ring 3 and the lower ring 4 are respectively controlled to rise and fall by the sleeve shaft 32 and the rotating shaft 42, and the rise and fall of the sleeve shaft 32 and the rotating shaft 42 are controlled by the driven chain 531; In this embodiment, Figure 11 、 Figure 12 、 Figure 13 、 Figure 14 As shown, according to the different positions of the squeezing block 332, the movable clamp 331 clamps different sides of the driven chain 531. When the rotating bracket 33 and the motor bracket 43 clamp the same side, they rise and fall synchronously. When they are on different sides, the lifting relationship is opposite. In this embodiment, Figure 15 As shown, the rotating shaft 42 is rotatably connected to the bottom rotating seat 46, and the rotating shaft 42 does not directly drive the bottom rotating seat 46 to rotate; In this embodiment, Figure 16As shown, the rotating shaft 42 directly drives the linkage ring 44 and the rotating fan 441 to rotate through the keyway; In this embodiment, Figure 17 、 Figure 18 As shown, when the lifting connection seat 461 is lifted and lowered, the fixed fan 47 is driven to lift and lower synchronously; In this embodiment, Figure 19 As shown, the rotating fan 441 rotates in different directions, controlling the fixed fan 47 to rotate or vibrate synchronously, and a complete disc is formed during synchronous rotation to be used as a piston.
[0034] The use method and advantages of the present invention: The working process of the glass-lined reactor is as follows: like Figures 1 to 19 As shown, when in use, the raw materials are fed into the reactor shell 1 from the top feed port 11, and the driving cylinder 52 is controlled to push the adjusting chute 521, so that the movable clamp 331 clamps the front of the driven chain 531. At this time, the motor bracket 43 and the rotating bracket 33 are both connected to the front of the driven chain 531. The motor 53 is controlled to drive the driven chain 531 to move, so that the motor bracket 43 and the rotating bracket 33 are raised and lowered at the same time, so that the upper ring 3, the lower ring 4 and the stirring scraper 2 are in the stirring area; The driving cylinder 52 retracts the adjusting chute 521 and causes the movable clamp 331 to clamp the rear of the driven chain 531. At this time, the driven chain 531 is driven, and the motor bracket 43 moves in the opposite direction to the rotating bracket 33, so that the distance between the upper ring 3 and the lower ring 4 is increased, and the stirring and scraping blades 2 are retracted for stirring; After the stirring is completed, the upper ring 3 and the lower ring 4 retract and squeeze the stirring scraper blades 2, the scraper frame 25 expands outward and contacts the inner wall of the reactor shell 1, and the driving cylinder 52 pushes the adjustment slide 521 again, and the motor bracket 43 and the rotating bracket 33 move in the same direction. At this time, the driving motor 422 rotates, and while driving the scraper frame 25 to scrape the wall, the rotating fan 441 rotates toward the side of the straight edge of the wedge block 471. The rotating fan 441 and the fixed fan 47 form a complete disc, and at the same time descend to squeeze the raw materials on the inner wall of the reactor shell 1 out of the discharge port 12 to increase the discharge rate; After the rotating fan 441 and the fixed fan 47 form a complete disc at the bottom, the upper ring 3 and the lower ring 4 rise and separate again, and the driving motor 422 reverses, driving the scraping frame 25 to rotate and throw the residual material to the inner wall of the reactor shell 1. At the same time, the rotating fan 441 and the fixed fan 47 create a gap and vibration, and the residual material is scraped off from the inner wall of the reactor shell 1 again, and multiple cleanings are performed.
[0035] The above shows and describes the basic principles, main features and advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely preferred examples of the present invention and are not intended to limit the present invention. Various changes and modifications may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and modifications fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.
Claims
1. A glass-lined reactor, comprising a reactor shell (1), wherein a feed port (11) is fixedly connected to the top surface of the reactor shell (1), and a discharge port (12) is fixedly connected to the bottom surface of the reactor shell (1), characterized in that: The inner surface of the reactor shell (1) is provided with a stirring and scraping blade (2) for stirring and scraping the wall, the top surface of the stirring and scraping blade (2) is provided with an upper ring (3) for controlling the spacing, the bottom surface of the stirring and scraping blade (2) is provided with a lower ring (4) for outputting and adjusting the spacing, and the top surface of the reactor shell (1) is provided with a lifting chain (5).
2. A glass-lined reactor according to claim 1, characterized in that: The stirring scraper blade (2) comprises a connecting sleeve (21), the inner surface of the connecting sleeve (21) is provided with a linkage protrusion (211), the outer surface of the connecting sleeve (21) is fixedly connected to a limiting housing (22), both ends of the connecting sleeve (21) are slidably connected to movable rings (23), and the outer surface of the movable ring (23) is fixedly connected to an extension pin (231).
3. A glass-lined reactor according to claim 2, characterized in that: The outer surface of the movable ring (23) is hingedly connected to a hinged arm (24), one end of the hinged arm (24) is hingedly connected to a wall scraping frame (25), and the outer surface of the limiting shell (22) is fixedly connected to a fixed leaf (26).
4. The glass-lined reactor according to claim 3, characterized in that: The upper ring (3) comprises an upper mounting ring (31), the upper mounting ring (31) is slidably connected to the outer surface of the movable ring (23), and the top surface of the upper mounting ring (31) is fixedly connected to a sleeve shaft (32).
5. The glass-lined reactor according to claim 4, characterized in that: The outer surface of the sleeve shaft (32) is rotatably connected to a rotating bracket (33), both sides of the rotating bracket (33) are hingedly connected to movable clamps (331), and the outer surface of the movable clamp (331) is slidably connected to an extrusion block (332).
6. The glass-lined reactor according to claim 5, characterized in that: The lower ring (4) includes a lower mounting ring (41), the lower mounting ring (41) is slidably connected to the inner surface of the reactor shell (1), the inner surface of the reactor shell (1) is slidably connected to a rotating shaft (42), the outer surface of the rotating shaft (42) is provided with a linkage groove (421), the top surface of the rotating shaft (42) is fixedly connected to a driving motor (422), and the outer surface of the driving motor (422) is fixedly connected to a motor bracket (43).
7. The glass-lined reactor according to claim 6, characterized in that: The outer surface of the rotating shaft (42) is sleeved with a linkage ring (44), the outer surface of the linkage ring (44) is fixedly connected to a rotating fan (441) distributed in an annular manner, the bottom surface of the rotating shaft (42) is rotatably connected to a bottom rotating seat (46), the inner surface of the bottom rotating seat (46) is slidably connected to a lifting connection seat (461), the outer surface of the lifting connection seat (461) is fixedly connected to a fixed fan (47) distributed in an annular manner, and the outer surface of the fixed fan (47) is fixedly connected to a wedge block (471).
8. The glass-lined reactor according to claim 7, characterized in that: The lifting chain (5) includes a top shell (51), the top shell (51) is fixedly connected to the top surface of the reactor shell (1), the outer surface of the top shell (51) is fixedly connected to a driving cylinder (52), the outer surface of the driving cylinder (52) is fixedly connected to an adjusting chute (521), the inner surface of the top shell (51) is fixedly connected to an adjusting motor (53), the inner surface of the top shell (51) is slidably connected to a driven chain (531), the inner surface of the driven chain (531) is sleeved with a driving sprocket (532), and the extrusion block (332) is slidably connected to the inner surface of the adjusting chute (521).
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