Horn gate processing method, device and equipment and medium

Through CNC machine tool processing of electrode components and discharge machining technology, the problems of low efficiency and poor consistency of traditional bull horn gate processing have been solved, and efficient and high-precision batch bull horn gate processing has been achieved.

CN120755432APending Publication Date: 2025-10-10GOERTEK INC
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Patent Information

Application Number
CN202511276910.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-09-09
Publication Date
2025-10-10

AI Technical Summary

Technical Problem

The traditional bull horn gate processing method has low production efficiency, cannot meet the needs of mass production, and is difficult to ensure consistency, resulting in large differences in the dimensional accuracy of the bull horn gates processed in batches.

Method used

CNC machine tools are used to process electrode assemblies, including a reference table, a reinforcing column and multiple horn electrodes. The workpiece to be processed is subjected to discharge machining through the electrode assembly to form a one-to-one corresponding horn gate. The convoluted guide curve and the electrode assembly model are used to optimize the processing path to achieve efficient batch processing.

Benefits of technology

The processing efficiency and product qualification rate of the bull horn gate are improved, the number of electrode components and replacement time are reduced, and processing consistency and accuracy are ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of mold machining, and provides a horn gate machining method and device, machining equipment and a medium. The method comprises the steps that a numerical control machine tool is controlled to machine an electrode assembly, the electrode assembly comprises a reference table used for being fixed to a discharge machine table, a reinforcing column fixed to the reference table and a plurality of ox horn electrodes fixed to the reinforcing column. The electrode assembly is installed on a discharging machine table; and the discharging machine table is controlled to conduct discharging machining on a set of to-be-machined workpieces through the electrode assembly, so that the set of to-be-machined workpieces form horn sprues in one-to-one correspondence with the horn electrodes. In this way, the number of required electrode assemblies can be reduced in the horn gate machining process, the operation time for replacing the electrode assemblies and the workpiece transfer waiting time are shortened, the machining efficiency of the horn gate is improved, and the percent of pass of products obtained through machining is increased.
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Description

TECHNICAL FIELD

[0001] Embodiments of the present disclosure relate to the technical field of mold processing, and more particularly, to a horn gate processing method, device, processing equipment and medium. BACKGROUND

[0002] In the mold manufacturing process, the horn gate is widely used in the forming mold of precision plastic parts due to its advantages of stable feeding and no gate marks. In the traditional horn gate processing process, a plurality of horn electrodes are usually processed separately first, and then the mold is processed by discharge machining through these electrodes one by one to form a horn gate.

[0003] However, in the traditional processing method, only a single workpiece can be processed at a time, the production efficiency is low, and it cannot meet the batch production demand; when multiple electrodes are processed separately, consistency cannot be guaranteed, resulting in large differences in size precision of batch-processed horn gates.

[0004] Therefore, there is an urgent need for a method that can achieve high-precision and high-efficiency batch processing of horn gates. SUMMARY

[0005] An object of embodiments of the present disclosure is to provide a new technical solution that can achieve high-precision and high-efficiency batch processing of horn gates.

[0006] According to a first aspect of embodiments of the present disclosure, a horn gate processing method is provided, comprising: controlling a numerical control machine tool to process an electrode assembly, wherein the electrode assembly comprises a reference table for fixing on a discharge machine table, a reinforcing column fixed on the reference table, and a plurality of horn electrodes fixed on the reinforcing column; installing the electrode assembly on the discharge machine table; controlling the discharge machine table to discharge machine a group of workpieces to be processed through the electrode assembly, so that the group of workpieces to be processed form horn gates corresponding to the plurality of horn electrodes one by one.

[0007] Optionally, the electrode assembly is an integrally formed structure.

[0008] Optionally, the plurality of horn electrodes have a synchronous axis reference.

[0009] Optionally, the method further comprises: extracting a center line of a horn electrode flow channel of the workpiece to be processed to form a spiral guide curve; constructing a horn electrode feature according to the spiral guide curve; constructing an electrode assembly model of the electrode assembly according to the horn electrode feature; the controlling the numerical control machine tool to process the electrode assembly comprises: controlling a numerical control machine tool to machine the electrode assembly according to the electrode assembly model.

[0010] Optionally, the constructing the electrode assembly model of the horn electrode assembly according to the horn electrode features comprises: performing a translation array operation on the horn electrode features based on the material discharge interval of the workpieces in the group of workpieces to be machined, to obtain the electrode assembly model.

[0011] Optionally, the controlling the EDM machine table to perform EDM on the group of workpieces to be machined through the electrode assembly comprises: controlling the electrode assembly to move towards the group of workpieces to be machined along a preset path; when the distance between the electrode assembly and the group of workpieces to be machined is reduced to an EDM gap, controlling the EDM machine table to perform EDM on the group of workpieces to be machined by generating a pulse current.

[0012] Optionally, the controlling the EDM machine table to perform EDM on the group of workpieces to be machined through the electrode assembly comprises: controlling the EDM machine table to perform finish machining on a first group of workpieces to be machined through the electrode assembly, with the horn electrodes of the electrode assembly as finish machining electrodes; controlling the EDM machine table to perform rough machining on a second group of workpieces to be machined through the electrode assembly, with the horn electrodes of the electrode assembly as rough machining electrodes; wherein the first group of workpieces to be machined are workpieces to be machined after rough machining, and the second group of workpieces to be machined are workpieces to be machined without rough machining.

[0013] According to a second aspect of the present disclosure, a horn gate processing device is provided, comprising: a first control module configured to control a numerical control machine tool to machine an electrode assembly, wherein the electrode assembly comprises a reference table configured to be fixed on an EDM machine table, a reinforcing column fixed on the reference table, and a plurality of horn electrodes fixed on the reinforcing column; an electrode installation module configured to install the electrode assembly on the EDM machine table; a second control module configured to control the EDM machine table to perform EDM on a group of workpieces to be machined through the electrode assembly, so that the group of workpieces to be machined form horn gates corresponding to the plurality of horn electrodes one by one.

[0014] According to a third aspect of the present disclosure, a processing device is provided, comprising a processor and a memory, the memory being configured to store a computer program, and the processor being configured to execute the method according to the first aspect of the present disclosure under the control of the computer program.

[0015] According to a fourth aspect of the present disclosure, a computer-readable storage medium is provided, on which a computer program is stored. When the computer program is executed by a processor, the method according to the first aspect of the present disclosure is implemented.

[0016] Through the embodiments of the present disclosure, the number of electrode assemblies required during the processing of the bull horn gate can be reduced, the operation time for replacing the electrode assembly and the waiting time for workpiece transfer can be reduced, the processing efficiency of the bull horn gate can be improved, and the qualification rate of the processed products can be improved.

[0017] Further features and advantages of the present invention will become apparent from the following detailed description of exemplary embodiments of the present invention with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and, together with the description, serve to explain the principles of the invention.

[0019] Figure 1 is a block diagram showing a hardware configuration of a bull horn gate processing system that can implement an embodiment of the present disclosure; Figure 2 is a flow chart of a method for processing a bull horn gate according to one embodiment of the present disclosure; Figure 3 is a side view of an electrode assembly according to one embodiment of the present disclosure; Figure 4 is a front view of an electrode assembly according to one embodiment of the present disclosure; Figure 5 is a top view of an electrode assembly according to one embodiment of the present disclosure; Figure 6 is a block diagram of a bull horn gate processing device according to one embodiment of the present disclosure; Figure 7 is a block diagram of a processing device according to one embodiment of the present disclosure. DETAILED DESCRIPTION

[0020] Various exemplary embodiments of the present invention will now be described in detail with reference to the accompanying drawings. It should be noted that unless otherwise specifically stated, the relative arrangement of components and steps, numerical expressions and numerical values ​​set forth in these embodiments do not limit the scope of the present invention.

[0021] The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way intended to limit the invention, its application, or uses.

[0022] Technologies, methods and equipment known to persons of ordinary skill in the relevant art may not be discussed in detail, but where appropriate, such technologies, methods and equipment should be considered part of the specification.

[0023] In all examples shown and discussed herein, any specific values ​​should be interpreted as merely exemplary and not limiting. Therefore, other examples of the exemplary embodiments may have different values.

[0024] It should be noted that like reference numerals and letters refer to like items in the following figures, and therefore, once an item is defined in one figure, it need not be further discussed in subsequent figures.

[0025] <Hardware Configuration> Figure 1 is a block diagram illustrating a hardware configuration of a bull horn gate processing system that can implement an embodiment of the present disclosure.

[0026] like Figure 1 As shown, the bullhorn gate processing system 1000 may include a CNC machine tool 1100 , an electric discharge machine 1200 and a control device 1300 .

[0027] In this embodiment, the CNC machine tool 1100 is used to process an electrode assembly, which includes an electrode. The discharge machine 1200 is used to process the workpiece through the electrode assembly so that the workpiece to be processed forms a gate that matches the electrode of the electrode assembly.

[0028] The control device 1300 can be a portable computer, a desktop computer, a mobile phone, a tablet computer, etc. Figure 1 As shown, the control device 1300 may include a processing device 1310, a storage device 1320, an interface device 1330, a communication device 1340, a display device 1350, an input device 1360, a speaker 1370, a microphone 1380, and the like. The processing device 1310 may be a processor (CPU), a microprocessor (MCU), or the like. The storage device 1320 may include, for example, ROM (read-only memory), RAM (random access memory), or a non-volatile memory such as a hard disk. The interface device 1330 may include, for example, a USB port or a headphone jack. The communication device 1340 may be capable of wired or wireless communication, specifically, Wi-Fi, Bluetooth, or 2G / 3G / 4G / 5G communication. The display device 1350 may be, for example, an LCD display or a touchscreen display. The input device 1360 may include, for example, a touchscreen, a keyboard, or a motion sensor input device. Users may input and output voice information through the speaker 1370 and microphone 1380.

[0029] Figure 1The control device shown is merely illustrative and does not in any way limit the present disclosure, its application, or use. In the embodiments of the present disclosure, the storage device 1320 of the control device 1300 is used to store instructions, which are used to control the processing device 1310 to operate to perform any of the methods provided in the embodiments of the present disclosure. It should be understood by those skilled in the art that although Figure 1 While multiple devices are shown for control device 1300, this disclosure may only cover some of these devices. For example, control device 1300 may only cover processing device 1310 and storage device 1320. A skilled person can design instructions based on the solutions disclosed herein. How instructions control the operation of a processing device is well known in the art and will not be described in detail here.

[0030] <Method Example> The present disclosure provides a method for processing a bull horn gate, which can be implemented by a control device. Specifically, the method for processing a bull horn gate can be implemented by Figure 1 The control device 1300 shown is implemented.

[0031] Figure 2 Flowchart of a bull horn gate processing method according to an embodiment of the present disclosure.

[0032] like Figure 2 As shown, the method includes steps S2100 to S2300 as shown below: Step S2100 , controlling a numerical control machine tool to process an electrode assembly, wherein the electrode assembly includes a reference platform fixed on a discharge machine platform, a reinforcing column fixed on the reference platform, and a plurality of horn electrodes fixed on the reinforcing column.

[0033] In this embodiment, a CNC machine tool may be controlled to process the mold according to a first processing drawing of the electrode assembly to obtain an electrode assembly that matches the first processing drawing. The first processing drawing may pre-draw an electrode assembly model that represents the specific size and shape of the electrode assembly.

[0034] In one embodiment, the specific structure of the electrode assembly 30 can be as follows Figures 3-5 As shown, it includes a reference platform 31 , a reinforcing column 32 and a plurality of horn electrodes 33 .

[0035] In some embodiments, the electrode assembly is an integrally formed structure, and the positional accuracy of each component is ensured through overall processing, thereby reducing assembly errors and further reducing the error of the horn gate obtained by processing the component to be processed through the electrode assembly. The material of the electrode assembly in this embodiment can be copper or graphite.

[0036] In some embodiments, multiple horn electrodes have synchronous axis references to ensure motion consistency when processing the workpiece to be processed, reduce the risk of reverse installation of the electrode assembly, and improve the qualification rate of the processed products.

[0037] In some embodiments, the method further includes: extracting the center line of the center of the bull horn electrode flow channel of the workpiece to be processed to form a spiral guide curve; constructing the bull horn electrode characteristics according to the spiral guide curve; and constructing an electrode assembly model of the electrode assembly according to the bull horn electrode characteristics.

[0038] On this basis, the CNC machine tool is controlled to process the electrode assembly, including: controlling the CNC machine tool to process the electrode assembly according to the electrode assembly model.

[0039] In this embodiment, the horn gate runner of the workpiece to be processed can be analyzed by three-dimensional modeling software, and its center line can be extracted as a spiral guide curve, which must accurately reflect the spatial direction and size parameters of the gate.

[0040] This spiral guide curve not only provides precise geometric guidance for the spiral forming of the horn electrode, but also directly serves as the basis for trajectory planning during EDM. The intelligent air avoidance design ensures that the machining path is free of interference.

[0041] Furthermore, based on the spiral guide curve, a three-dimensional feature model of a single horn electrode is generated according to the preset discharge gap and machining allowance, including key parameters such as electrode head shape, taper and length.

[0042] In some embodiments, constructing an electrode assembly model of an electrode assembly based on the characteristics of a cow horn electrode may include: In some embodiments, an electrode assembly model of an electrode assembly is constructed based on a bull horn electrode feature, including: performing a translation array operation on the bull horn electrode feature based on a set of workpiece spacings in a workpiece to be processed to obtain an electrode assembly model.

[0043] In this embodiment, according to the arrangement spacing of the workpieces to be processed in the preparation body (i.e., the center distance between adjacent workpieces), a single horn electrode feature is translated into an array operation so that multiple electrodes are evenly distributed according to the workpiece arrangement. At the same time, a reference table and a reinforcing column structure are added. The bottom surface of the reference table is provided with positioning holes that match the discharge machine table. The reinforcing column connects the reference table and the horn electrode to enhance the overall rigidity, thereby finally forming a complete electrode assembly model.

[0044] In some embodiments, the control of the numerical control machine tool is to process the whole electrode assembly according to the above electrode assembly model, and the high-speed milling process is preferred to ensure the integrated molding of the reference table, the reinforcing column and the plurality of horn electrodes. During the processing, it is necessary to ensure that the flatness error of the reference table is less than or equal to the first threshold value; the perpendicularity error of the axis of each horn electrode to the bottom surface of the reference table is less than or equal to the second threshold value; and the spacing error of adjacent horn electrodes is consistent with the workpiece spacing error and is less than or equal to the third threshold value.

[0045] Step S2200, install the electrode assembly on the discharge machine table.

[0046] In the present embodiment, the electrode assembly is fixed on the discharge machine table through the reference table, and the positioning hole can be used to realize fast clamping and ensure the relative position accuracy of the electrode assembly and the discharge machine table.

[0047] In some embodiments, the mechanical arm can be controlled to install the motor assembly processed by the numerical control machine tool on the discharge machine table.

[0048] In some embodiments, the motor assembly can also be manually installed on the discharge machine table by the worker.

[0049] Step S2300, control the discharge machine table to discharge process a group of workpieces to be processed through the electrode assembly, so that the group of workpieces to be processed form horn gates corresponding to the plurality of horn electrodes.

[0050] In the present embodiment, the number of a group of workpieces to be processed can be equal to the number of horn electrodes in an electrode assembly.

[0051] In some embodiments, a group of workpieces to be processed can be arranged on the same material preparation body.

[0052] In the present embodiment, the control of the discharge machine table to discharge process a group of workpieces to be processed through the electrode assembly can include: controlling the electrode assembly to move to a group of workpieces to be processed according to a preset path (such as Z-axis vertical feeding), and when the distance between the electrode assembly and the group of workpieces to be processed is reduced to a discharge gap, controlling the discharge machine table to generate pulse current to break down the medium (usually kerosene or deionized water) and form spark discharge.

[0053] The discharge machine table generates a high temperature of 10000℃ or more at the moment of discharge, so that the surface material of the workpiece to be processed is melted and gasified and is washed away by the working fluid (forming an etching pit), so that a group of workpieces to be processed form horn gates corresponding to the plurality of horn electrodes.

[0054] In the traditional bull horn gate processing process, it is usually necessary to first separately process multiple bull horn electrodes, and then use these electrodes to discharge the mold one by one to form the bull horn gate. Then, the number of bull horn gates processed within the set time and the number of electrode assemblies used can be expressed as 1:1.

[0055] In this embodiment, when the electrode assembly includes N bull horn electrodes, N bull horn gates can be formed simultaneously. Then, the number of bull horn gates processed within a set time and the number of electrode assemblies used can be expressed as 1:N. Wherein N is a positive integer greater than 1.

[0056] Through the embodiments of the present disclosure, the number of electrode assemblies required during the processing of the bull horn gate can be reduced, the operation time for replacing the electrode assembly and the waiting time for workpiece transfer can be reduced, the processing efficiency of the bull horn gate can be improved, and the qualification rate of the processed products can be improved.

[0057] In some embodiments, controlling an electrical discharge machine to perform electrical discharge machining on a group of workpieces to be machined using an electrode assembly includes: using a bullhorn electrode of the electrode assembly as a finishing electrode, controlling the electrical discharge machine to perform finish machining on a first group of workpieces to be machined using the electrode assembly; and using the bullhorn electrode of the electrode assembly as a roughing electrode, controlling the electrical discharge machine to perform rough machining on a second group of workpieces to be machined using the electrode assembly. The first group of workpieces to be machined are workpieces to be machined that have undergone rough machining, and the second group of workpieces to be machined are workpieces to be machined that have not undergone rough machining.

[0058] In this embodiment, each group of components to be processed is processed by a combination of roughing and fine processing.

[0059] The first set of components to be processed may be pre-roughly processed using other electrode assemblies, and then the EDM machine is controlled to use the electrode assembly obtained in step S2100 to perform EDM to remove most of the excess of the first set of components to be processed.

[0060] Keep the position of the first set of electrode assemblies unchanged and replace them with new electrode assemblies. By adjusting the discharge parameters (such as reducing the current and shortening the pulse width), the electrode assembly is used as the finishing electrode to complete the final forming of the bull horn gate of the first set of components to be processed.

[0061] On this basis, the position of the electrode assembly remains unchanged, and the first group of electrode assemblies is replaced with the second group of electrode assemblies. By adjusting the discharge parameters (such as increasing the current and increasing the pulse width), the electrode assembly is used as a rough machining electrode to remove most of the excess of the second group of components to be processed.

[0062] In this embodiment, when the horn electrode of the electrode assembly is used as a finishing electrode, the discharge machine can be controlled to discharge according to the finishing parameters, and precise dimensional electro-erosion can be performed to ensure the dimensional accuracy and surface integrity of the first group of components to be processed.

[0063] When the horn electrode of the electrode assembly is used as a rough machining electrode, the discharge machine can be controlled to discharge according to the rough machining parameters to accelerate the electro-corrosion process and quickly remove the material of the second group of components to be processed.

[0064] Through this embodiment, the horn electrode of an electrode assembly is first used as a finishing electrode, which can prevent the horn electrode from being lost before finishing and improve the processing accuracy of the horn gate. The horn electrode of the electrode assembly after finishing is then used as a rough processing electrode, which can improve the utilization rate of the electrode assembly, reduce the processing cost of the horn gate, and improve the processing efficiency of the horn gate.

[0065] <Device Example> This embodiment provides a bull horn gate processing device, such as Figure 6 As shown, the bullhorn gate processing device 6000 may include a first control module 6100 , an electrode installation module 6200 and a second control module 6300 .

[0066] The first control module 6100 is used to control a CNC machine tool to process an electrode assembly, wherein the electrode assembly includes a reference platform fixed on a discharge machine, a reinforcing column fixed on the reference platform, and a plurality of horn electrodes fixed on the reinforcing column.

[0067] The electrode installation module 6200 is used to install the electrode assembly on the discharge machine.

[0068] The second control module 6300 is used to control the discharge machine to perform discharge processing on a group of workpieces to be processed through the electrode assembly, so that the group of workpieces to be processed form horn gates corresponding to the multiple horn electrodes one by one.

[0069] In some embodiments, the electrode assembly is an integrally formed structure.

[0070] In some embodiments, the plurality of bull-horn electrodes have a synchronized axis reference.

[0071] In some embodiments, the method further comprises: Extracting the center line of the horn electrode flow channel of the workpiece to be processed to form a convoluted guide curve; constructing a horn electrode feature according to the convolution guidance curve; constructing an electrode assembly model of the electrode assembly according to the characteristics of the ox horn electrode; The control device controls the numerical control machine tool to machine the electrode assembly, and the control device comprises: The control device controls the numerical control machine tool to machine the electrode assembly according to the electrode assembly model.

[0072] In some embodiments, the control device controls the numerical control machine tool to machine the electrode assembly according to the electrode assembly model, and the control device comprises: The control device performs a translation array operation on the horn electrode features based on the arrangement interval of the workpieces in the group of workpieces to be machined, so as to obtain the electrode assembly model.

[0073] In some embodiments, the control device controls the electrical discharge machine to perform electrical discharge machining on the group of workpieces to be machined through the electrode assembly, and the control device comprises: The control device controls the electrode assembly to move towards the group of workpieces to be machined along a preset path. When the distance between the electrode assembly and the group of workpieces to be machined is reduced to an electrical discharge gap, the control device controls the electrical discharge machine to perform electrical discharge machining on the group of workpieces to be machined by generating a pulse current.

[0074] In some embodiments, the control device controls the electrical discharge machine to perform electrical discharge machining on the group of workpieces to be machined through the electrode assembly, and the control device comprises: The control device controls the electrical discharge machine to perform fine machining on a first group of workpieces to be machined through the electrode assembly, with the horn electrodes of the electrode assembly as fine machining electrodes. The control device controls the electrical discharge machine to perform coarse machining on a second group of workpieces to be machined through the electrode assembly, with the horn electrodes of the electrode assembly as coarse machining electrodes. The first group of workpieces to be machined are workpieces to be machined after coarse machining, and the second group of workpieces to be machined are workpieces to be machined without coarse machining.

[0075] <Control device embodiment> In one aspect, the control device can comprise the horn gate machining device 6000 described above.

[0076] In another aspect, as Figure 7 shown, the machining device 7000 can comprise a processor 7100 and a memory 7200, the memory 7200 being configured to store a computer program, and the processor 7100 being configured to control the machining device to perform the method of any embodiment of the present disclosure under control of the computer program.

[0077] <Computer readable storage medium embodiment> The present embodiment provides a computer readable storage medium, and the storage medium stores a computer program, and the computer program is executed by a processor to perform the method described in any method embodiment of the present disclosure.

[0078] The present invention may be a system, a method and / or a computer program product. The computer program product may include a computer-readable storage medium carrying computer-readable program instructions for causing a processor to implement various aspects of the present invention.

[0079] A computer-readable storage medium can be a tangible device that can hold and store instructions for use by an instruction execution device. A computer-readable storage medium can be, for example, but not limited to, an electrical storage device, a magnetic storage device, an optical storage device, an electromagnetic storage device, a semiconductor storage device, or any suitable combination thereof. More specific examples (a non-exhaustive list) of computer-readable storage media include: a portable computer disk, a hard disk, random access memory (RAM), read-only memory (ROM), erasable programmable read-only memory (EPROM or flash memory), static random access memory (SRAM), a portable compact disc read-only memory (CD-ROM), a digital versatile disk (DVD), a memory stick, a floppy disk, a mechanical encoding device, such as a punch card or raised-in-groove structure on which instructions are stored, and any suitable combination thereof. As used herein, a computer-readable storage medium is not to be construed as a transient signal per se, such as a radio wave or other freely propagating electromagnetic wave, an electromagnetic wave propagating through a waveguide or other transmission medium (e.g., a light pulse through a fiber optic cable), or an electrical signal transmitted through an electrical wire.

[0080] The computer-readable program instructions described herein can be downloaded from a computer-readable storage medium to each computing / processing device, or downloaded to an external computer or external storage device via a network, such as the Internet, a local area network, a wide area network, and / or a wireless network. The network can include copper transmission cables, fiber optic transmission, wireless transmission, routers, firewalls, switches, gateway computers, and / or edge servers. The network adapter card or network interface in each computing / processing device receives the computer-readable program instructions from the network and forwards the computer-readable program instructions to be stored in the computer-readable storage medium in each computing / processing device.

[0081] Computer readable program instructions for carrying out operations of the present application can be assembler instructions, instruction-set-architecture (ISA) instructions, machine instructions, machine dependent instructions, microcode, firmware instructions, state-setting data, or either source code or object code written in any combination of one or more programming languages, including an object oriented programming language such as Smalltalk, C++ or the like and conventional procedural programming languages, such as the "C" programming language or similar programming languages. The computer readable program instructions can execute entirely on the user's computer, partly on the user's computer, as a stand-alone software package, partly on the user's computer and partly on a remote computer or entirely on the remote computer or server. In the latter scenario, the remote computer can be connected to the user's computer through any type of network, including a local area network (LAN) or a wide area network (WAN), or the connection can be made to an external computer (for example, through the Internet using an Internet Service Provider). In some embodiments, electronic circuitry including, for example, programmable logic circuitry, field-programmable gate array (FPGA), or programmable logic array (PLA) can execute the computer readable program instructions by utilizing state information of the computer readable program instructions to personalize the electronic circuitry, in order to perform aspects of the present application.

[0082] The computer readable program instructions can also be loaded onto a computer, other programmable data processing apparatus, or other device to cause a series of operational steps to be performed on the computer, other programmable apparatus or other device to produce a computer implemented process such that the instructions which execute on the computer or other programmable apparatus provide processes for implementing the functions / acts specified in the flowchart and / or block diagram block or blocks.

[0083] These computer readable program instructions can be provided to a processor of a general purpose computer, special purpose computer, or other programmable data processing apparatus to produce a machine, such that the instructions, which execute via the processor of the computer or other programmable data processing apparatus, create means for implementing the functions / acts specified in the flowchart and / or block diagram block or blocks. These computer readable program instructions can also be stored in a computer readable storage medium that can include random access memory (RAM), read only memory (ROM), electrically erasable programmable read only memory (EEPROM), flash memory or nonvolatile memory, or a suitable combination of the different types of computer readable storage media. The computer readable program instructions can also be downloaded to a computer, other programmable data processing apparatus, or other device from a computer readable storage medium or to an external computer or external storage device via a data signal that can be transmitted for example via a wired medium or a wireless medium such as the Internet or Wireless Application Protocol (WAP) signaling.

[0084] The computer readable program instructions can also be loaded onto a computer, other programmable data processing apparatus, or other device to cause a series of operational steps to be performed on the computer, other programmable data processing apparatus or other device to produce a computer implemented process such that the instructions which execute on the computer, other programmable data processing apparatus, or other device implement the functions / acts specified in the flowchart and / or block diagram block or blocks.

[0085] The computer readable program instructions can also be loaded onto a computer, other programmable data processing apparatus, or other device to cause a series of operational steps to be performed on the computer, other programmable data processing apparatus or other device to produce a computer implemented process such that the instructions which execute on the computer, other programmable data processing apparatus, or other device implement the functions / acts specified in the flowchart and / or block diagram block or blocks.

[0086] Embodiments of the present application have been described above, and the description is intended to be illustrative, and not restrictive, of the disclosed embodiments. Many modifications and variations of the disclosed embodiments are possible in light of the above teachings. It is therefore to be understood that within the scope of the disclosed embodiments, modifications and variations of the disclosed embodiments can be practiced. It is also to be understood that the specific order or hierarchy of steps in the processes disclosed is an illustration of exemplary processes. Based upon the description and illustrations provided herein, those skilled in the art will understand that changes can be made to the order of steps in the processes and that many of the individual steps can be modified or eliminated. Additionally, the description and illustrations provided herein are not meant to limit the scope of the disclosed embodiments. The scope of the disclosed embodiments is limited only by the claims.

Claims

1. A method for processing a bull horn gate, characterized in that: include: Controlling a numerically controlled machine tool to process an electrode assembly, wherein the electrode assembly comprises a reference platform fixed on a discharge machine platform, a reinforcing column fixed on the reference platform, and a plurality of horn electrodes fixed on the reinforcing column; Installing the electrode assembly on a discharge machine; The discharge machine is controlled to perform discharge machining on a group of workpieces to be machined through the electrode assembly, so that horn gates corresponding to the multiple horn electrodes are formed on the group of workpieces to be machined.

2. The method according to claim 1, characterized in that The electrode assembly is an integrally formed structure.

3. The method according to claim 1, characterized in that The plurality of bull-horn electrodes have a synchronous axis reference.

4. The method according to claim 1, wherein The method further comprises: Extracting the center line of the horn electrode flow channel of the workpiece to be processed to form a convoluted guide curve; constructing a horn electrode feature according to the convolution guidance curve; constructing an electrode assembly model of the electrode assembly according to the characteristics of the ox horn electrode; The method of controlling a numerically controlled machine tool to process an electrode assembly comprises: The CNC machine tool is controlled to process the electrode assembly according to the electrode assembly model.

5. The method according to claim 4, characterized in that The electrode assembly model of the electrode assembly is constructed according to the characteristics of the ox horn electrode, comprising: Based on the arrangement spacing of the workpieces in the group of workpieces to be processed, a translation array operation is performed on the horn electrode features to obtain the electrode assembly model.

6. The method according to claim 1, characterized in that The step of controlling the discharge machine to perform discharge machining on a group of workpieces to be machined through the electrode assembly comprises: Controlling the electrode assembly to move toward the set of workpieces to be processed along a preset path; When the distance between the electrode assembly and the group of workpieces to be machined is reduced to a discharge gap, the discharge machine is controlled to generate a pulse current to perform discharge machining on the group of workpieces to be machined.

7. The method according to any one of claims 1 to 6, characterized in that The step of controlling the discharge machine to perform discharge machining on a group of workpieces to be machined through the electrode assembly comprises: Using the horn electrode of the electrode assembly as a finishing electrode, and controlling the discharge machine to finish-process the first group of workpieces through the electrode assembly; Using the horn electrode of the electrode assembly as a rough machining electrode, controlling the discharge machine to perform rough machining on the second group of workpieces to be machined through the electrode assembly; The first group of workpieces to be processed are workpieces to be processed that have been rough-machined, and the second group of workpieces to be processed are workpieces to be processed that have not been rough-machined.

8. A bull horn gate processing device, characterized in that: include: A first control module is used to control a CNC machine tool to process an electrode assembly, wherein the electrode assembly includes a reference platform fixed on a discharge machine platform, a reinforcing column fixed on the reference platform, and a plurality of horn electrodes fixed on the reinforcing column; An electrode installation module, used for installing the electrode assembly on a discharge machine; The second control module is used to control the discharge machine to perform discharge processing on a group of workpieces to be processed through the electrode assembly, so that the group of workpieces to be processed form horn gates corresponding to the multiple horn electrodes one by one.

9. A processing equipment, characterized in that, The method comprises a processor and a memory, wherein the memory is used to store a computer program, and the processor is used to execute the method according to any one of claims 1 to 7 under the control of the computer program.

10. A computer-readable storage medium, characterized in that A computer program is stored thereon, which implements the method according to any one of claims 1 to 7 when executed by a processor.

Citation Information

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