Intelligent welding fixing tool with anti-loosening function
The clamping and rotation mechanism of the intelligent welding fixture solves the problems of reduced positioning accuracy and workpiece displacement, achieves high-quality welding and long-term reliable operation of the fixture, and extends the service life of the positioning contact block.
Patent Information
- Application Number
- CN202511067653.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-31
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2045-07-31
AI Technical Summary
After long-term use, the existing welding fixing method fixes the contact position between the positioning block and the workpiece, resulting in a decrease in positioning accuracy and affecting the welding quality. In addition, the traditional clamping mechanism is prone to cause workpiece displacement and wear.
Intelligent welding fixtures are used, including welding clamping mechanisms and positioning rotation mechanisms. Pressure sensors are used to detect clamping force, and laser displacement sensors are used to monitor the flatness of the positioning surface. Preventive maintenance is achieved through automated detection, and the positioning contact blocks are replaced through a rotation drive mechanism to avoid wear of a single contact block.
It improves the stability and accuracy of workpiece welding, extends the service life of the positioning contact block, ensures the high quality of the welding process and the long-term and reliable operation of the tooling, and reduces the demand for additional power sources.
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Figure CN120755595A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of welding tooling, and in particular to an intelligent welding fixture with an anti-loosening function. Background Art
[0002] Plasma arc welding, due to its advantages such as concentrated energy and a small heat-affected zone, is widely used for precision welding of materials such as stainless steel and aluminum-magnesium alloys. However, the high heat input during welding can easily cause workpiece displacement or deformation, placing high demands on the positioning accuracy, clamping stability, and thermal adaptability of the fixture. Traditional fixing methods rely on mechanical positioning and rigid clamping. Typical structures include locating pins, V-blocks, pressure plates, and clamping cylinders. The positioning mechanism uses high-precision locating pins or slots that mate with the workpiece reference surface to achieve circumferential or axial positioning, ensuring precise alignment of the weld position with the welding gun trajectory. The clamping mechanism uses pneumatically or hydraulically driven pressure plates and clamping jaws to apply uniform pressure to the workpiece to prevent loosening caused by welding vibration.
[0003] The existing publication number is: CN214161894U. This utility model relates to the technical field of welding tooling, specifically a fully automatic air-cooled plasma automatic welding tooling, comprising a base plate, a support block is provided on the upper end surface of the base plate, a connecting block is provided on the support block, an arc-shaped gasket is provided on the connecting block, a pipe is placed on the arc-shaped gasket, a support rod is provided on the upper part of a second support frame, a first support frame is provided on one side of the second support frame, a connecting head is provided on the first support frame, a third support frame is provided on the other side of the second support frame, a slot is provided on the third support frame, a fourth support frame is provided on the upper end surface of the base plate, a second clamping mechanism is provided on the fourth support frame, and a first clamping mechanism is provided on the front side of the support block. The utility model is provided with a first clamping mechanism and a second clamping mechanism, which can clamp and fix the pipe, prevent the pipe from moving and shaking during welding and affecting the welding operation, improve welding efficiency and welding stability, and adopt a mechanical linkage mechanism for clamping, which makes the operation more convenient.
[0004] However, when fixing the workpiece, the workpiece is generally positioned by a positioning block. After the workpiece is positioned, a pneumatic clamp is used to clamp the workpiece. However, since the positioning block is mostly a fixed structure, the contact position between the positioning block and the workpiece is fixed. The positioning block and the workpiece will wear over a long period of time, which can easily affect the positioning accuracy of the positioning block. Summary of the Invention
[0005] In view of this, the present application provides a kind of intelligent welding fixed tooling with anti-loosening function, it has improved the fixed area of workpiece, improved the stability when welding to workpiece, ensure that clamping force is constant, avoid the displacement of workpiece caused by pressure fluctuation, realize the real-time monitoring of the wear or deformation of tooling key components, avoid the welding error caused by the accuracy of positioning surface drops, both guarantee the stability and precision of workpiece fixed in the welding process, also realize the preventive maintenance of tooling state through automatic detection, provide reliable process support for high-quality plasma arc welding, realize the rotation of positioning contact block, avoid the single positioning contact block long time contact with workpiece, prolong the service life of positioning contact block, while ensuring that each time positioning contact block is in contact with workpiece with unworn working surface, maintain the stability of positioning accuracy, cleverly use the energy transmission of tooling clamping action to realize rotation, without additional power source, improve the durability of tooling while taking into account the economy and rationality of mechanism design, provide protection for long-term reliable operation of positioning components in high-frequency welding process.
[0006] The present application provides a kind of intelligent welding fixed tooling with anti-loosening function, specifically including welding fixed base, clamping guide piece, welding clamping piece, welding clamping cylinder, welding pile cap, welding limiting piece, welding positioning piece, welding clamping mechanism and positioning rotation mechanism;The clamping guide piece is fixedly connected above the front end of welding fixed base;The welding clamping piece is slidably connected above the clamping guide piece;The welding clamping cylinder is fixedly connected above the front end of clamping guide piece, and the piston rod of welding clamping cylinder is fixedly connected with welding clamping piece;The welding pile cap is fixedly connected above the rear end of welding fixed base;The welding limiting piece is fixedly connected above the rear end of welding fixed base;Four groups of welding positioning pieces are provided, and the four groups of welding positioning pieces are slidably connected to the inner side of welding pile cap;Welding clamping mechanism, the welding clamping mechanism is arranged above welding fixed base;Positioning rotation mechanism, the positioning rotation mechanism is arranged in the inside of welding pile cap.
[0007] Further, the positioning rotation mechanism includes detection limiting groove, detection drive sliding block and detection lifting sliding block;Two groups of detection limiting grooves are provided, and the two groups of detection limiting grooves are both inclined groove structures, and the two groups of detection limiting grooves are respectively arranged at the rear upper end of welding fixed base;The detection drive sliding block is slidably connected to the outer side of detection limiting groove;The detection lifting sliding block is slidably connected to the rear upper end of welding fixed base, and the detection lifting sliding block is slidably connected with the detection drive sliding block.
[0008] Further, the positioning wheel switching mechanism further comprises: a detection driving cylinder and a laser displacement sensor; the detection driving cylinder is fixedly connected to the rear upper end of the welding fixed base, and the lower end of the piston rod of the detection driving cylinder is fixedly connected to the detection lifting block; the laser displacement sensor is fixedly connected to the front end of the detection driving block, and the laser displacement sensor is externally connected to the sound-light alarm.
[0009] Further, the positioning wheel switching mechanism further comprises: a pressure sensor and a pressing cylinder; the pressure sensor is a strain pressure sensor structure, the pressure sensor is fixedly connected to the front end of the welding clamping piece through bolts, and the pressure sensor is electrically connected to the control circuit of the welding clamping cylinder; the pressing cylinder is provided in two groups, and the two groups of pressing cylinders are fixedly connected to the upper side of the welding bearing platform.
[0010] Further, the positioning wheel switching mechanism further comprises: an auxiliary fixed fan and an auxiliary fixed plate; the auxiliary fixed fan is a negative pressure fan structure, and the auxiliary fixed fan is fixedly connected to the left side of the welding bearing platform; the auxiliary fixed plate is fixedly connected to the inner upper end of the welding bearing platform, a plurality of round hole structures are formed in the upper end of the auxiliary fixed plate, and the auxiliary fixed plate is in communication with the air inlet of the auxiliary fixed fan.
[0011] Further, the positioning wheel switching mechanism comprises: a positioning contact block; the positioning contact block is provided in multiple groups, the multiple groups of positioning contact blocks are rectangular wear-resistant rubber structures, and the multiple groups of positioning contact blocks are fixedly connected to the inner side of the welding positioning piece.
[0012] Further, the positioning wheel switching mechanism further comprises: a wheel switching driving rack and a wheel switching driving gear; the wheel switching driving rack is slidingly connected to the inside of the welding bearing platform, and the rear end of the wheel switching driving rack is fixedly connected to the welding clamping piece; the wheel switching driving gear is rotatably connected to the inside of the welding bearing platform, and the wheel switching driving gear is engaged with the wheel switching driving rack.
[0013] Further, the positioning wheel switching mechanism further comprises: a wheel switching transmission ratchet; the wheel switching transmission ratchet is composed of a ratchet and a pawl, and the wheel switching transmission ratchet is coaxially fixedly connected to the inner side of the wheel switching driving gear.
[0014] Further, the positioning wheel switching mechanism further comprises: a wheel switching driving worm and a wheel switching driving worm gear; the wheel switching driving worm is rotatably connected to the inside of the welding bearing platform, and the wheel switching driving worm is coaxially fixedly connected to the upper side of the pawl structure of the wheel switching transmission ratchet; the wheel switching driving worm gear is rotatably connected to the inside of the welding bearing platform, and the wheel switching driving worm gear is engaged with the wheel switching driving worm.
[0015] Furthermore, the positioning rotation mechanism also includes: a rotation drive disk, a rotation drive member and a rotation drive slider; the rotation drive disk is coaxially fixedly connected to the right side of the rotation drive worm gear; the rotation drive member is fixedly connected to the right centrifugal point of the rotation drive disk; the rotation drive slider is fixedly connected to the lower end of the welding positioning member, and a rectangular groove structure is opened on the inner side of the rotation drive slider, and the rotation drive member is arranged on the inner side of the rectangular groove of the rotation drive slider.
[0016] Beneficial effects
[0017] The present invention arranges a welding clamping mechanism. When plasma arc welding is performed on a workpiece, the workpiece is first placed above the welding platform so that the outer side of the workpiece contacts the welding positioning piece. The welding positioning piece realizes the positioning of the workpiece. The welding clamping cylinder is opened. The piston rod of the welding clamping cylinder moves forward to drive the welding clamping piece to move forward. The forward movement of the welding clamping piece drives the pressure sensor to move forward. The pressure sensor moves forward to squeeze the workpiece. Under the squeezing of the pressure sensor and the welding limit piece, the workpiece is clamped. The clamping cylinder is opened to clamp the workpiece. The auxiliary fixing fan is opened to generate negative pressure suction. The bottom of the workpiece is adsorbed by the auxiliary fixing plate, thereby increasing the fixing area of the workpiece and improving the stability during welding of the workpiece.
[0018] The present invention realizes the detection of clamping pressure by setting the welding clamping mechanism during the welding process of the workpiece by the pressure sensor. The pressure sensor transmits the detection data to the PLC controller, and the controller controls the welding clamping cylinder. The welding clamping cylinder keeps the clamping force constant to avoid the displacement of the workpiece caused by pressure fluctuation. When the welding of a group of workpieces is completed, the detection drive cylinder is turned on, and the piston rod of the detection drive cylinder moves upward to drive the detection lifting slide block to move upward. The upward movement of the detection lifting slide block drives the detection drive slide block to move upward. While the detection drive slide block moves upward, it moves forward under the limit of the detection limit groove. At this time, The detection drive slider carries the laser displacement sensor to the front of the welding limiter. The laser displacement sensor detects the surface flatness of the welding limiter. Once the laser displacement sensor detects that the flatness of the welding limiter exceeds the threshold, the laser displacement sensor controls the external sound and light alarm to sound an alarm, thereby reminding the workers and realizing real-time monitoring of the wear or deformation of key parts of the tooling, avoiding welding errors caused by the decrease in positioning surface accuracy, ensuring the stability and accuracy of workpiece fixation during the welding process, and realizing preventive maintenance of the tooling status through automated detection, providing reliable process support for high-quality plasma arc welding.
[0019] The present invention arranges the welding clamping mechanism and the positioning rotation mechanism so that the positioning contact block contacts the workpiece. At this time, the positioning contact block realizes the positioning of the workpiece. When the workpiece is clamped, the welding clamping member moves forward to drive the rotation drive rack to move forward, the rotation drive rack moves forward to drive the rotation drive gear to rotate, the rotation of the rotation drive gear drives the rotation transmission ratchet to rotate, at this time the ratchet and the pawl of the rotation transmission ratchet are in a separated state, and when the workpiece is processed, the rotation drive rack moves backward to drive the rotation drive gear to rotate, the rotation of the rotation drive gear drives the rotation transmission ratchet to rotate, the rotation of the rotation transmission ratchet drives the rotation drive worm to rotate, the rotation of the rotation drive worm drives the rotation drive worm wheel to rotate, and the rotation of the rotation drive worm wheel drives the rotation drive disk to rotate 180 degrees. The rotation of the rotation drive disk drives the rotation drive part to rotate, and the rotation of the rotation drive part drives the rotation drive slider to move upward. The upward movement of the rotation drive slider drives the welding positioning part to move upward, and the upward movement of the welding positioning part drives the positioning contact block to move upward, thereby realizing the rotation of the positioning contact block, avoiding a single positioning contact block from being in contact with the workpiece for a long time, and extending the service life of the positioning contact block. At the same time, it ensures that the contact block fits the workpiece with an unworn working surface during each positioning, maintaining the stability of the positioning accuracy, and cleverly utilizing the energy transfer of the tooling clamping action to achieve rotation without the need for an additional power source. While improving the durability of the tooling, it also takes into account the economy and rationality of the mechanism design, providing a guarantee for the long-term and reliable operation of the positioning components in high-frequency welding processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings of the embodiments are briefly introduced below.
[0021] The drawings described below only relate to some embodiments of the present invention, but are not intended to limit the present invention.
[0022] In the attached figure: Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present invention.
[0023] Figure 2 It is a schematic diagram of the structure of a compression cylinder according to an embodiment of the present invention.
[0024] Figure 3 It is a schematic diagram of the detection limit groove structure of an embodiment of the present invention.
[0025] Figure 4 It is a schematic structural diagram of a detection drive slider according to an embodiment of the present invention.
[0026] Figure 5 2 is a schematic structural diagram of an auxiliary fixing plate according to an embodiment of the present invention.
[0027] Figure 6It is a schematic diagram of the auxiliary fixed fan structure of an embodiment of the present invention.
[0028] Figure 7 2 is a schematic diagram of the rotating drive gear structure of an embodiment of the present invention.
[0029] Figure 8 It is a schematic structural diagram of a rotationally driven slider according to an embodiment of the present invention.
[0030] Reference Signs List 1. Welding the fixed base; 101. Detecting the limit groove; 102. Detecting the driving slider; 103. Detecting the lifting slider; 104. Detecting the driving cylinder; 105. Laser displacement sensor; 106. Pressure sensor; 107. Pressing cylinder; 108. Auxiliary fixing fan; 109. Auxiliary fixing plate; 2. Clamping guide; 3. Welding the clamping part; 4. Welding the clamping cylinder; 5. Welding the base; 6. Welding the limit part; 7. Welding the positioning part; 701. Positioning contact block; 702. Rotation drive rack; 703. Rotation drive gear; 704. Rotation drive ratchet; 705. Rotation drive worm; 706. Rotation drive worm wheel; 707. Rotation drive disk; 708. Rotation drive part; 709. Rotation drive slider. DETAILED DESCRIPTION
[0031] Example 1: Please refer to Figures 1 to 6 As shown: The present invention provides an intelligent welding fixing tool with an anti-loosening function, comprising a welding fixing base 1, a clamping guide 2, a welding clamping member 3, a welding clamping cylinder 4, a welding support 5, a welding limiter 6, a welding positioning member 7 and a welding clamping mechanism; the clamping guide 2 is fixedly connected to the upper front end of the welding fixing base 1; the welding clamping member 3 is slidably connected to the upper part of the clamping guide 2; the welding clamping cylinder 4 is fixedly connected to the upper front end of the clamping guide 2, and the piston rod of the welding clamping cylinder 4 is fixedly connected to the welding clamping member 3; the welding support 5 is fixedly connected to the upper rear end of the welding fixing base 1; the welding limiter 6 is fixedly connected to the upper rear end of the welding fixing base 1; a total of four groups of welding positioning members 7 are provided, and the four groups of welding positioning members 7 are all slidably connected to the inner side of the welding support 5; the welding clamping mechanism is provided above the welding fixing base 1.
[0032] Among them, the positioning rotation mechanism includes: a detection limit groove 101, a detection drive slider 102 and a detection lifting slider 103; there are two groups of detection limit grooves 101, and the two groups of detection limit grooves 101 are both inclined groove structures. The two groups of detection limit grooves 101 are respectively opened at the rear upper end of the welding fixed base 1; the detection drive slider 102 is slidably connected to the outside of the detection limit groove 101; the detection lifting slider 103 is slidably connected to the rear upper end of the welding fixed base 1, and the detection lifting slider 103 is slidably connected to the detection drive slider 102.
[0033] Wherein, the positioning wheel mechanism further comprises: detection drive cylinder 104 and laser displacement sensor 105; detection drive cylinder 104 is fixedly connected on the rear upper end of the welding fixed base 1, the lower end of the piston rod of the detection drive cylinder 104 is fixedly connected with the detection lifting slide block 103; the laser displacement sensor 105 is fixedly connected on the front end of the detection drive slide block 102, and the laser displacement sensor 105 is connected with the sound light alarm.
[0034] Wherein, the positioning wheel mechanism further comprises: pressure sensor 106 and pressing cylinder 107; the pressure sensor 106 is a strain pressure sensor structure, the pressure sensor 106 is fixedly connected on the front end of the welding clamping piece 3, and the pressure sensor 106 is electrically connected with the control circuit of the welding clamping cylinder 4; the pressing cylinder 107 is provided with two groups, and the two groups of pressing cylinder 107 are fixedly connected on the upper side of the welding bearing platform 5.
[0035] Wherein, the positioning wheel mechanism further comprises: auxiliary fixed fan 108 and auxiliary fixed plate 109; the auxiliary fixed fan 108 is a negative pressure fan structure, and the auxiliary fixed fan 108 is fixedly connected on the left side of the welding bearing platform 5; the auxiliary fixed plate 109 is fixedly connected on the inner side of the upper end of the welding bearing platform 5, a plurality of round hole structures are formed on the upper end of the auxiliary fixed plate 109, and the auxiliary fixed plate 109 is communicated with the air inlet of the auxiliary fixed fan 108.
[0036] The specific use and role of the embodiment are as follows: when the workpiece is subjected to plasma arc welding, first, the workpiece is placed above the welding support platform 5, the outer side of the workpiece is in contact with the welding positioning piece 7, the welding positioning piece 7 realizes positioning of the workpiece, the welding clamping cylinder 4 is opened, the piston rod of the welding clamping cylinder 4 moves forward to drive the welding clamping piece 3 to move forward, the welding clamping piece 3 moves forward to drive the pressure sensor 106 to move forward, the pressure sensor 106 moves forward to press the workpiece, under the pressing of the pressure sensor 106 and the welding limiting piece 6, the workpiece is clamped, the compression cylinder 107 is opened, the compression cylinder 107 realizes compression of the workpiece, the auxiliary fixing fan 108 is opened, the auxiliary fixing fan 108 generates negative pressure suction, the auxiliary fixing plate 109 realizes adsorption of the bottom of the workpiece, the fixing area of the workpiece is improved, the stability during welding of the workpiece is improved, and the pressure sensor 106 realizes detection of the clamping pressure during welding of the workpiece, the pressure sensor 106 transmits detection data to the PLC controller, the controller controls the welding clamping cylinder 4, and the welding clamping cylinder 4 keeps the clamping force constant, when a group of workpieces are welded, the detection driving cylinder 104 is opened, the piston rod of the detection driving cylinder 104 moves upward to drive the detection lifting slide 103 to move upward, the detection lifting slide 103 moves upward to drive the detection driving slide 102 to move upward, while the detection driving slide 102 moves upward, the detection driving slide 102 moves forward under the limiting of the detection limiting groove 101, at this time, the detection driving slide 102 carries the laser displacement sensor 105 to the front of the welding limiting piece 6, the laser displacement sensor 105 realizes detection of the flatness of the surface of the welding limiting piece 6, and once the laser displacement sensor 105 detects that the flatness of the welding limiting piece 6 exceeds a threshold value, the laser displacement sensor 105 controls an external audible and visual alarm to issue an alarm, and the worker is reminded.
[0037] Embodiment two: as shown in Figures 1 to 8 The application provides an intelligent welding fixing tool with a loosening prevention function, and further comprises a positioning wheel switching mechanism inside the welding support platform 5 based on embodiment one.
[0038] The positioning wheel switching mechanism comprises a plurality of positioning contact blocks 701, the plurality of positioning contact blocks 701 are all rectangular wear-resistant rubber structures, and the plurality of positioning contact blocks 701 are fixedly connected to the inner side of the welding positioning piece 7.
[0039] Among them, the positioning rotation mechanism also includes: a rotation drive rack 702 and a rotation drive gear 703; the rotation drive rack 702 is slidingly connected to the inside of the welding base 5, and the rear end of the rotation drive rack 702 is fixedly connected to the welding clamp 3; the rotation drive gear 703 is rotationally connected to the inside of the welding base 5, and the rotation drive gear 703 is engaged with the rotation drive rack 702.
[0040] The positioning rotation mechanism further includes: a rotation transmission ratchet 704 ; the rotation transmission ratchet 704 is composed of a ratchet and a pawl, and the rotation transmission ratchet 704 is coaxially fixedly connected to the inner side of the rotation drive gear 703 .
[0041] Among them, the positioning rotation mechanism also includes: a rotation drive worm 705 and a rotation drive worm wheel 706; the rotation drive worm 705 is rotatably connected to the inside of the welding base 5, and the rotation drive worm 705 is coaxially fixedly connected to the ratchet structure of the rotation transmission ratchet 704; the rotation drive worm wheel 706 is rotatably connected to the inside of the welding base 5, and the rotation drive worm wheel 706 is engaged with the rotation drive worm 705.
[0042] Among them, the positioning rotation mechanism also includes: a rotation drive disk 707, a rotation drive member 708 and a rotation drive slider 709; the rotation drive disk 707 is coaxially fixedly connected to the right side of the rotation drive worm gear 706; the rotation drive member 708 is fixedly connected to the right centrifugal point of the rotation drive disk 707; the rotation drive slider 709 is fixedly connected to the lower end of the welding positioning member 7, and a rectangular groove structure is opened on the inner side of the rotation drive slider 709, and the rotation drive member 708 is arranged on the inner side of the rectangular groove of the rotation drive slider 709.
[0043] The specific usage and function of this embodiment are as follows: when the workpiece is placed, the positioning contact block 701 contacts the workpiece, and the positioning contact block 701 realizes the positioning of the workpiece. When the workpiece is clamped, the welding clamp 3 moves forward to drive the rotation drive rack 702 to move forward, and the rotation drive rack 702 moves forward to drive the rotation drive gear 703 to rotate, and the rotation of the rotation drive gear 703 drives the rotation transmission ratchet 704 to rotate. At this time, the ratchet and the pawl of the rotation transmission ratchet 704 are in a separated state. When the workpiece is processed, the rotation drive rack 702 moves backward to drive the rotation drive gear 703 to rotate, and the rotation of the rotation drive gear 703 drives the rotation transmission ratchet 704 to rotate. The rotation of the movable ratchet 704 drives the rotation drive worm 705 to rotate, the rotation of the rotation drive worm 705 drives the rotation drive worm wheel 706 to rotate, the rotation of the rotation drive worm wheel 706 drives the rotation drive disk 707 to rotate 180°, the rotation of the rotation drive disk 707 drives the rotation drive member 708 to rotate, the rotation of the rotation drive member 708 drives the rotation drive slider 709 to move upward, the upward movement of the rotation drive slider 709 drives the welding positioning member 7 to move upward, the upward movement of the welding positioning member 7 drives the positioning contact block 701 to move upward, realizing the rotation of the positioning contact block 701, avoiding the long-term contact between the single positioning contact block 701 and the workpiece, and extending the service life of the positioning contact block 701.
[0044] In this article, there are several points to note: 1. The drawings of this embodiment only involve the structures related to this embodiment. Other structures can refer to the general design.
[0045] 2. In the absence of conflict, the features of this embodiment and the embodiments can be combined with each other to obtain new embodiments.
[0046] The above are merely specific embodiments of the present invention, but the scope of protection of the present invention is not limited thereto. Any modifications or substitutions that can be easily conceived by a person skilled in the art within the technical scope disclosed in the present invention should be included in the scope of protection of the present invention. Therefore, the scope of protection of the present invention should be based on the scope of protection of the claims.
Claims
1. An intelligent welding fixture with anti-loosening function, characterized by: It includes a welding fixed base, a clamping guide, a welding clamping part, a welding clamping cylinder, a welding support, a welding limiter, a welding positioning part, a welding clamping mechanism and a positioning rotation mechanism; the clamping guide is fixedly connected to the upper front end of the welding fixed base; the welding clamping part is slidably connected to the upper part of the clamping guide; the welding clamping cylinder is fixedly connected to the upper front end of the clamping guide, and the piston rod of the welding clamping cylinder is fixedly connected to the welding clamping part; the welding support is fixedly connected to the upper rear end of the welding fixed base; the welding limiter is fixedly connected to the upper rear end of the welding fixed base; a total of four groups of welding positioning parts are arranged, and the four groups of welding positioning parts are all slidably connected to the inner side of the welding support; the welding clamping mechanism and the welding clamping mechanism are arranged above the welding fixed base; the positioning rotation mechanism and the positioning rotation mechanism are arranged inside the welding support.
2. The intelligent welding fixture with anti-loosening function according to claim 1, characterized in that: The positioning rotation mechanism includes: a detection limit groove, a detection drive slider and a detection lifting slider; the detection limit grooves are arranged in two groups, both groups of detection limit grooves are inclined groove structures, and the two groups of detection limit grooves are respectively opened at the rear upper end of the welded fixed base; the detection drive slider is slidably connected to the outside of the detection limit groove; the detection lifting slider is slidably connected to the rear upper end of the welded fixed base, and the detection lifting slider is slidably connected to the detection drive slider.
3. The intelligent welding fixture with anti-loosening function as claimed in claim 2, characterized in that: The positioning rotation mechanism also includes: a detection drive cylinder and a laser displacement sensor; the detection drive cylinder is fixedly connected to the rear upper end of the welded fixed base, and the lower end of the piston rod of the detection drive cylinder is fixedly connected to the detection lifting slider; the laser displacement sensor is fixedly connected to the front end of the detection drive slider, and the laser displacement sensor is externally connected to an audible and visual alarm.
4. The intelligent welding fixture with anti-loosening function as claimed in claim 3, characterized in that: The positioning rotation mechanism also includes: a pressure sensor and a clamping cylinder; the pressure sensor is a strain type pressure sensor structure, the pressure sensor is fixedly connected to the front end of the welding clamp by bolts, and the pressure sensor is electrically connected to the control circuit of the welding clamping cylinder; the clamping cylinder is provided in two groups, and the two groups of clamping cylinders are respectively fixedly connected above the welding support platform.
5. The intelligent welding fixture with anti-loosening function as claimed in claim 4, characterized in that: The positioning rotation mechanism also includes: an auxiliary fixed fan and an auxiliary fixed plate; the auxiliary fixed fan is a negative pressure fan structure, and the auxiliary fixed fan is fixedly connected to the left side of the welding platform; the auxiliary fixed plate is fixedly connected to the inner upper end of the welding platform, and a plurality of circular hole structures are opened on the upper end of the auxiliary fixed plate, and the auxiliary fixed plate is connected to the air inlet of the auxiliary fixed fan.
6. The intelligent welding fixture with anti-loosening function as claimed in claim 1, characterized in that: The positioning rotation mechanism includes: positioning contact blocks; the positioning contact blocks are provided in multiple groups, all of which are rectangular wear-resistant rubber structures, and the multiple groups of positioning contact blocks are respectively fixedly connected to the inner side of the welding positioning piece.
7. The intelligent welding fixture with anti-loosening function as claimed in claim 6, characterized in that: The positioning rotation mechanism also includes: a rotation drive rack and a rotation drive gear; the rotation drive rack is slidably connected to the inside of the welding base, and the rear end of the rotation drive rack is fixedly connected to the welding clamp; the rotation drive gear is rotationally connected to the inside of the welding base, and the rotation drive gear is engaged with the rotation drive rack.
8. The intelligent welding fixture with anti-loosening function as claimed in claim 7, characterized in that: The positioning rotation mechanism also includes: a rotation transmission ratchet; the rotation transmission ratchet consists of a ratchet and a pawl, and the rotation transmission ratchet is coaxially fixedly connected to the inner side of the rotation drive gear.
9. The intelligent welding fixture with anti-loosening function as claimed in claim 8, characterized in that: The positioning rotation mechanism also includes: a rotationally driven worm and a rotationally driven worm wheel; the rotationally driven worm is rotatably connected to the inside of the welding base, and the rotationally driven worm is coaxially fixedly connected to the top of the pawl structure of the rotationally driven ratchet; the rotationally driven worm wheel is rotatably connected to the inside of the welding base, and the rotationally driven worm wheel is engaged with the rotationally driven worm.
10. The intelligent welding fixture with anti-loosening function according to claim 9, characterized in that: The positioning rotation mechanism also includes: a rotation drive disk, a rotation drive member and a rotation drive slider; the rotation drive disk is coaxially fixedly connected to the right side of the rotation drive worm gear; the rotation drive member is fixedly connected to the right centrifugal position of the rotation drive disk; the rotation drive slider is fixedly connected to the lower end of the welding positioning member, and a rectangular groove structure is opened on the inner side of the rotation drive slider, and the rotation drive member is arranged on the inner side of the rectangular groove of the rotation drive slider.
Citation Information
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