Assembling device for efficiently and rapidly assembling two workpieces
By designing the assembly line and slide rail structure in the assembly device, combined with magnetic suction parts and gripping mechanisms, the problem of side assembly of workpieces with smaller thicknesses was solved, and an efficient and fast assembly process was achieved.
Patent Information
- Application Number
- CN202511255839.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-04
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2045-09-04
AI Technical Summary
Existing equipment makes it difficult to efficiently and quickly install workpieces with smaller thicknesses onto the side of a fixed workpiece for assembly, especially on automated production lines.
An assembly device is designed, including a first assembly line, a second assembly line, a third assembly line, a first slide rail and a second slide rail. The workpiece is transported, bent and cured through different assembly lines and slide rails, and magnetic suction parts and grasping mechanisms are used to achieve precise positioning and assembly of the workpiece.
It achieves efficient and rapid assembly of workpieces, reduces waiting time, improves assembly efficiency, and maximizes assembly efficiency by rationally arranging process positions.
Smart Images

Figure CN120755641A_ABST
Abstract
Description
Technical Field
[0001] This specification relates to the technical field of automation equipment, and in particular to an assembly device for efficiently and quickly assembling two workpieces. Background Art
[0002] When assembling two workpieces on an automated production line, one workpiece is typically fixed first, and the other is moved onto the surface of the fixed workpiece to complete the assembly. This is typically simpler if the moved workpiece needs to be mounted on the top surface of the fixed workpiece. However, if the moved workpiece needs to be mounted on the side of the fixed workpiece, and the fixed workpiece is thin, this assembly process cannot be performed using existing equipment. Summary of the Invention
[0003] In view of the deficiencies in the prior art, one purpose of this specification is to provide an assembly device for efficiently and quickly assembling two workpieces, which has a reasonable layout and can efficiently and quickly assemble the two workpieces.
[0004] To achieve the above objectives, embodiments of the present disclosure provide an assembly device for efficiently and quickly assembling two workpieces, comprising: A first assembly line extending in a first direction, for conveying a first workpiece; a first material tray is provided on the first assembly line; A second assembly line extending along a second direction is used to convey a second workpiece; a second material tray is provided on the second assembly line; the first direction, the second direction and the vertical direction are perpendicular to each other; A third assembly line extending in the first direction, for outputting assembled finished products; a third material tray is provided on the third assembly line; the third assembly line and the second assembly line are located on different sides of the first assembly line in the second direction; the third assembly line moves in an opposite direction to the first assembly line; Four first slide rails extending in a second direction; the first slide rails and the second assembly line are located on the same side of the first assembly line in the second direction; each of the first slide rails is provided with an assembly component, and the assembly component is slidably arranged along the first slide rails in the second direction; the first slide rail is provided with a bending mechanism at one end away from the first assembly line; A second slide rail extending along the first direction, the second slide rail is located between the bending mechanism and the first assembly line; the second slide rail is located above the four first slide rails; two curing mechanisms spaced apart in the first direction are slidably connected to the second slide rail, and each curing mechanism corresponds to an assembly component on the two first slide rails.
[0005] As a preferred embodiment, there are two first material trays on the first assembly line, each first material tray corresponds to the assembly components on the two first slide rails; there are two third material trays on the third assembly line, each third material tray corresponds to the assembly components on the two first slide rails.
[0006] As a preferred embodiment, the assembly device also includes a mounting base, and the first assembly line, the second assembly line, the third assembly line, the first slide rail and the second slide rail are all arranged on the mounting base; the mounting base is provided with an inlet and outlet bin on a side surface in the first direction, and one end of the first assembly line and the third assembly line in the first direction is located in the inlet and outlet bin.
[0007] As a preferred embodiment, the assembly component includes a carrying mechanism, and the carrying mechanism includes: a first mounting seat; A carrier fixedly arranged on the first mounting seat, the carrier being provided with a bearing surface for bearing a first workpiece; a channel perpendicular to the bearing surface is provided in the carrier; a magnetic member is provided in the channel; the magnetic member can move in the channel to switch between a material absorbing position close to the bearing surface and a material discharging position away from the bearing surface; the carrier has a waiting position in which the bearing surface is horizontally arranged and a working position in which the bearing surface is vertically arranged; when the carrier is in the waiting position, the assembly component is located on one end of the first slide rail close to the first assembly line for loading the first workpiece and unloading the assembled finished product; when the carrier is in the working position, the magnetic member is located in the material absorbing position; A first driving member connected to the first mounting seat is used to drive the first mounting seat to rotate 90° around an axis extending along a third direction, so that the carrier switches between a waiting position and a working position; the third direction is parallel to the bearing surface.
[0008] As a preferred embodiment, the assembly component also includes a gripping mechanism and a second mounting seat that cooperate with the supporting mechanism; the two gripping mechanisms are located on both sides of the supporting mechanism in the third direction, and the two gripping mechanisms are symmetrically arranged; the gripping mechanism includes a gripper extending along the third direction, and a driving component connected to the gripper, and the gripper is provided with a gripping surface for gripping the second workpiece, and the gripping surface is perpendicular to the third direction; the driving component is used to drive the gripper to move along the third direction, move along the fourth direction, move along the vertical direction, rotate around the axis extending in the third direction, and rotate around the axis extending in the vertical direction; the third direction, the fourth direction and the vertical direction are perpendicular to each other; the first driving member and the driving component are fixedly connected to the second mounting seat.
[0009] As a preferred embodiment, the supporting mechanism further includes: Two first blocking blocks are slidably connected to the first mounting seat in the third direction, and the two first blocking blocks are respectively located on both sides of the carrier in the third direction; the first mounting seat is provided with a fourth slide rail extending along the third direction, and the first blocking blocks are slidably connected to the fourth slide rail; when the carrier is in the working position, the first blocking blocks are arranged near the bottom of the carrier; A second blocking block is slidably connected to the first mounting seat, and the second blocking block is arranged facing the bearing surface; the first mounting seat is provided with a fifth slide rail extending in the same direction as the through hole, and the fifth slide rail is slidably connected with a connecting plate, and the connecting plate is provided with a sixth slide rail extending along the fourth direction or the vertical direction, and the second blocking block is slidably connected to the sixth slide rail.
[0010] As a preferred embodiment, the bending mechanism includes: A horizontally arranged carrying platform; a first pressing block arranged to move in a vertical direction, wherein the first pressing block is located above the carrying platform; Two symmetrically arranged suction parts, the two suction parts are located on both sides of the carrier platform in the second direction; the suction part includes a second driving member and a suction surface for sucking parts; the suction part has a first position and a second position, when the suction part is in the first position, the two suction surfaces are arranged horizontally upward for sucking the second workpiece before bending; when the suction part is in the second position, the two suction surfaces are arranged vertically opposite to each other; the suction surface is provided with a negative pressure suction hole, a fixed stopper and a movable stopper, the fixed stopper and the movable stopper protrude from the suction surface and are spaced apart in the first direction; the second driving member is connected to the movable stopper, and is used to drive the movable stopper to move in the first direction; The third driving member connected to the suction portion is used to drive the suction portion to rotate so as to switch between the first position and the second position.
[0011] As a preferred embodiment, when the assembly component is located on the first slide rail at one end away from the first assembly line, the suction part can move the second workpiece bent by the bending mechanism along the second direction to the grasping mechanism, and the grasping mechanism can move the second workpiece to the first workpiece on the carrier.
[0012] As a preferred embodiment, the curing mechanism includes: a first fixed block, wherein the first fixed block is provided with a seventh slide rail extending in a vertical direction; a mounting block slidably connected to the seventh slide rail; a plurality of curing lights disposed on the mounting block, the curing lights extending along a fifth direction; the curing lights being connected to the mounting block via a connecting assembly; the connecting assembly comprising a first connecting block, a second connecting block, a third connecting block, a fourth connecting block, and a fifth connecting block that are detachably fixedly connected in sequence; the first connecting block being slidably connected to the mounting block in a sixth direction, and the curing lights being slidably connected to the fifth connecting block in the fifth direction; the sixth direction intersecting the fifth direction and being perpendicular to the vertical direction; As a preferred embodiment, on the four first slide rails, the assembly component on the first first slide rail is located at one end of the first slide rail close to the first assembly line, for loading the first workpiece; the assembly component on the second first slide rail is located at one end of the first slide rail away from the first assembly line, for loading the second workpiece; the assembly component on the third first slide rail is located below the second slide rail, for solidifying the first workpiece and the second workpiece; the assembly component on the fourth first slide rail is located at one end of the first slide rail close to the first assembly line, for unloading the assembled finished product. Beneficial effects
[0013] The assembly device provided in this embodiment for efficiently and quickly assembling two workpieces comprises a first assembly line, a second assembly line, a third assembly line, a first slide rail, and a second slide rail. The first and second assembly lines are respectively used to load the first and second workpieces, and the two assembly lines are perpendicular to each other, which effectively utilizes space. The first workpiece enters the assembly device through the first assembly line and is then moved onto an assembly assembly on the first slide rail. The assembly assembly then moves on the first slide rail to an end away from the first assembly line. The second workpiece enters the assembly device through the second assembly line, where it is bent by a bending mechanism and then moved onto the assembly assembly, completing the assembly of the first and second workpieces. The assembly assembly then slides on the first slide rail to below the second slide rail, and a curing mechanism cures the first and second workpieces at the joint on the assembly assembly, completing the assembly and producing a finished product. Finally, the assembly assembly drives the finished product to move on the first slide rail to an end near the first assembly line. The finished product is then moved onto a third tray. Once the third tray is filled with finished products, it is removed from the assembly device via the third assembly line. Due to the presence of four first slide rails, the four assembly components can perform different processes, greatly improving assembly efficiency. The assembly device rationally arranges the positions of the various processes in the assembly process, allowing each process to work simultaneously, reducing waiting time and maximizing assembly efficiency.
[0014] With reference to the following description and the accompanying drawings, the specific embodiments of the present invention are disclosed in detail, indicating the manner in which the principles of the present invention can be employed. It should be understood that the embodiments of the present invention are not limited in scope thereby.
[0015] Features described and / or illustrated with respect to one embodiment may be used in the same or similar manner in one or more other embodiments, combined with features in other embodiments, or substituted for features in other embodiments.
[0016] It should be emphasized that the term "include / comprising" when used herein refers to the presence of features, integers, steps or components, but does not exclude the presence or addition of one or more other features, integers, steps or components. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without paying any creative labor.
[0018] Figure 1 This is a schematic structural diagram of a first workpiece provided in this embodiment; Figure 2 This is a schematic structural diagram of a second workpiece before bending provided in this embodiment; Figure 3 This is a schematic structural diagram of a second workpiece after bending provided in this embodiment; Figure 4 This is a schematic structural diagram of an assembled product provided in this embodiment; Figure 5 This is a schematic diagram of the three-dimensional structure of an assembly device for efficiently and quickly assembling two workpieces provided in this embodiment; Figure 6 for Figure 5 Front view of Figure 7 for Figure 5 A top view of Figure 8 This is a schematic diagram of the three-dimensional structure of a carrying mechanism provided in this embodiment, wherein the carrier is in a working position; Figure 9 for Figure 8 A schematic diagram of a three-dimensional structure from another perspective; Figure 10 This is a schematic diagram of the three-dimensional structure of another carrying mechanism provided in this embodiment, wherein the carrier is in a waiting position; Figure 11 for Figure 8 A top view of Figure 12 for Figure 8 Front view of Figure 13 for Figure 12 Schematic diagram of the cross-sectional structure of the middle BB surface; Figure 14 for Figure 13 The enlarged structural diagram of point C in the middle shows that the magnetic attraction part is located at the material attraction position; Figure 15 for Figure 13 The enlarged structural diagram of point C in the middle shows that the magnetic element is located at the discharge position; Figure 16 A schematic diagram of the three-dimensional structure of a gripping mechanism provided in this embodiment; Figure 17 for Figure 16 A schematic diagram of a three-dimensional structure from another perspective; Figure 18 This is a schematic diagram of the three-dimensional structure of a second mounting base provided in this embodiment; Figure 19 for Figure 18 A schematic diagram of a three-dimensional structure from another perspective; Figure 20 This is a schematic diagram of the three-dimensional structure of a suction portion provided in this embodiment; Figure 21 for Figure 20 A top view of Figure 22 for Figure 21 Schematic diagram of the cross-sectional structure of the middle DD surface; Figure 23 for Figure 21 Schematic diagram of the cross-sectional structure of the middle EE plane; Figure 24 This is a schematic diagram of the three-dimensional structure of an assembly component provided in this embodiment; Figure 25 for Figure 24 Schematic diagram of the enlarged structure at F in the middle; Figure 26 This is a schematic diagram of the three-dimensional structure of a bending mechanism provided in this embodiment, wherein the suction portion is located at a first position; Figure 27 for Figure 26 Schematic diagram of the enlarged structure at M in the middle; Figure 28 for Figure 26 A top view of Figure 29 for Figure 26 Right side view; Figure 30 Schematic diagram of the three-dimensional structure of another bending mechanism provided in this embodiment, wherein the suction portion is located at the second position; Figure 31 for Figure 30Schematic diagram of the enlarged structure at N in the middle; Figure 32 Schematic diagram of the three-dimensional structure of a curing mechanism provided in this embodiment; Figure 33 for Figure 32 Front view of Figure 34 for Figure 32 Schematic diagram of the structure of the connecting components and curing light.
[0019] Description of reference numerals: 100, first workpiece; 200, second workpiece; 300, assembled product; 400, first tray; 500, second tray; 600, third tray; 6. Mounting base; 61. First assembly line; 62. Second assembly line; 63. Third assembly line; 64. First slide rail; 65. Second slide rail; 66. Assembly components; 67. Bending mechanism; 68. Inlet and outlet bin; X, first direction; Y, second direction; Z, vertical direction; 1. Carrying mechanism; 11. First mounting seat; 12. Carrier; 121. Carrying surface; 122. Channel; 123. Magnetic element; 124. Blocking bar; 13. First blocking block; 14. Second blocking block; 15. First driving member; 16. Fourth driving member; 161. Output end; 17. Fourth slide rail; 18. Fifth slide rail; 19. Sixth slide rail; 110. Connecting plate; 2. Gripping mechanism; 20. Drive assembly; 21. Gripper; 201. Gripping surface; 22. First support block; 23. Second support block; 24. Third support block; 25. Fourth support block; 26. Fifth support block; 27. Sixth support block; 28. Eighth slide rail; 29. Ninth slide rail; 210. Tenth slide rail; 211. Eleventh slide rail; 212. First spring; 3. Suction portion; 31. Second driving member; 32. Suction surface; 33. Negative pressure suction hole; 34. Fixed stopper; 35. Movable stopper; 351. Blocking surface; 352. Avoidance surface; 36. First air passage; 37. Second air passage; 371. First portion; 372. Second portion; 38. Accommodating groove; 39. Second fixed block; 4, second mounting base; P, third direction; Q, fourth direction; 5. Curing mechanism; 51. First fixing block; 511. Seventh slide rail; 52. Mounting block; 521. Twentieth slide rail; 53. Curing light; 531. First curing light; 532. Second curing light; 533. Third curing light; 54. First connecting block; 541. First adjustment slot; 55. Second connecting block; 551. Second adjustment slot; 56. Third connecting block; 561. First adjustment hole; 57. Fourth connecting block; 58. Fifth connecting block; 59. Connecting slider; 510. Center plane; G, fifth direction; H, sixth direction; I, seventh direction; J, eighth direction; K, ninth direction; 71. 12th slide rail; 72. 3rd slider; 73. 13th slide rail; 74. 2nd pressure block; 75. 4th slider; 76. 5th slider; 77. 14th slide rail; 78. 15th slide rail; 79. 3rd driving member; 710. 3rd mounting seat; 81. Support platform; 82. First pressure block; 85. Third pressure block; 86. Fourth mounting seat; 87. Sixteenth slide rail; 88. Seventeenth slide rail; 89. Sixth slider; 810. Eighteenth slide rail; 811. Seventh slider; 812. Nineteenth slide rail; 813. Second spring. DETAILED DESCRIPTION
[0020] In order to enable those skilled in the art to better understand the technical solutions of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts should fall within the scope of protection of the present invention.
[0021] It should be noted that when an element is referred to as being "disposed on" another element, it may be directly on the other element or there may be another element centered thereon. When an element is referred to as being "connected to" another element, it may be directly connected to the other element or there may be another element centered thereon. The terms "vertical," "horizontal," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only implementation methods.
[0022] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art to which this invention pertains. The terms used in this specification of the present invention are for the purpose of describing specific embodiments only and are not intended to limit the present invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.
[0023] See alsoFigures 5 to 7 The embodiment of the present application provides an assembly device for efficiently and quickly assembling two workpieces, including: a first assembly line 61 , a second assembly line 62 , a third assembly line 63 , a first slide rail 64 , and a second slide rail 65 .
[0024] Among them, such as Figure 7 As shown, a first assembly line 61 extends along a first direction X and is used to transport a first workpiece 100. A first material tray 400 is provided on the first assembly line 61. A second assembly line 62 extends along a second direction Y and is used to transport a second workpiece 200. A second material tray 500 is provided on the second assembly line 62. The first direction X, the second direction Y, and the vertical direction Z are mutually perpendicular, and the first direction X and the second direction Y are two perpendicular directions in a horizontal plane.
[0025] The third assembly line 63 extends along the first direction X and is used to output the assembled finished product 300. A third material tray 600 is provided on the third assembly line 63. The third assembly line 63 and the second assembly line 62 are located on different sides of the first assembly line 61 in the second direction Y. The movement direction of the third assembly line 63 is opposite to that of the first assembly line 61. Four first slide rails 64 extend along the second direction Y. The first slide rails 64 and the second assembly line 62 are located on the same side of the first assembly line 61 in the second direction Y. An assembly component 66 is provided on each of the first slide rails 64, and the assembly component 66 is slidably arranged along the first slide rails 64 in the second direction Y. Figure 5 and Figure 6 As shown, the first slide rail 64 is provided with a bending mechanism 67 at one end away from the first assembly line 61 .
[0026] When the assembly component 66 moves on the first slide rail 64 to one end close to the first assembly line 61, it is used to receive the first workpiece 100 on the first material tray 400 or move the assembled finished product 300 to the third material tray 600; when the assembly component 66 moves on the first slide rail 64 to one end away from the first assembly line 61, it can receive the second workpiece 200 bent by the bending component.
[0027] A second slide rail 65 extends along the first direction X. The second slide rail 65 is located between the bending mechanism 67 and the first assembly line 61. The second slide rail 65 is located above the four first slide rails 64. Two curing mechanisms are slidably connected to the second slide rail 65, spaced apart in the first direction X. Each curing mechanism corresponds to an assembly component 66 on two first slide rails 64.
[0028] The assembly device provided in this embodiment for efficiently and quickly assembling two workpieces is provided with a first assembly line 61, a second assembly line 62, a third assembly line 63, a first slide rail 64, and a second slide rail 65. The first assembly line 61 and the second assembly line 62 are respectively used for loading the first workpiece 100 and the second workpiece 200. The two are perpendicular to each other, which can make rational use of space. The first workpiece 100 enters the assembly device through the first assembly line 61 and is then moved to the assembly component 66 on the first slide rail 64. The assembly component 66 moves on the first slide rail 64 to the end away from the first assembly line 61. The second workpiece 200 enters the assembly device through the second assembly line 62 and is bent by the bending mechanism 67. The second workpiece 200 is then moved to the assembly component 66 to complete the assembly of the first workpiece 100 and the second workpiece 200. Then, the assembly component 66 slides on the first slide rail 64 to the bottom of the second slide rail 65, and the first workpiece 100 and the second workpiece 200 on the assembly component 66 are cured at the joint by the curing mechanism to complete the assembly of the two and obtain the assembled finished product 300. Finally, the assembly component 66 drives the assembled finished product 300 to move on the first slide rail 64 to one end close to the first assembly line 61, and the assembled finished product 300 is moved to the third material tray 600. After the assembled finished product 300 on the third material tray 600 is full, it is removed from the assembly device through the third assembly line 63. Since there are four first slide rails 64, the four assembly components 66 can perform different processes, greatly improving the assembly efficiency. The assembly device rationally arranges the position of each process in the assembly process, and each process can work simultaneously, reducing waiting time and maximizing assembly efficiency.
[0029] In this embodiment, the first assembly line 61 has two first material trays 400, each of which corresponds to an assembly component 66 on two first slide rails 64. The third assembly line 63 has two third material trays 600, each of which corresponds to an assembly component 66 on two first slide rails 64. This arrangement shortens standby time and allows the assembly components 66 on the four first slide rails 64 to be in different working steps, achieving efficient and rapid assembly.
[0030] like Figures 5 to 7 As shown, the assembly apparatus further includes a mounting base 6, on which a first assembly line 61, a second assembly line 62, a third assembly line 63, a first slide rail 64, and a second slide rail 65 are all disposed. A feed bin 68 is provided on a side surface of the mounting base 6 in the first direction X. One end of the first assembly line 61 and the third assembly line 63 in the first direction X is located within the feed bin 68. The feed bin 68 is used to supply a first tray 400 containing a first workpiece 100 to the first assembly line 61 and to supply a third tray 600 containing assembled finished products 300 to the third assembly line 63.
[0031] In this embodiment, the assembly component 66 includes a carrying mechanism 1 for carrying the first workpiece 100. Figure 8 and Figure 9 As shown, the supporting mechanism 1 includes a first mounting seat 11, a carrier 12 fixedly mounted on the first mounting seat 11, and a first driving member 15 connected to the first mounting seat 11. The carrier 12 is provided with a supporting surface 121 for supporting and fixing a workpiece. Figure 14 and Figure 15 As shown, the carrier 12 is provided with a channel 122 perpendicular to the carrying surface 121, and a magnetic member 123 is provided in the channel 122. The magnetic member 123 can move in the channel 122 to switch between a material absorbing position close to the carrying surface 121 and a material discharging position away from the carrying surface 121. The carrier 12 has a waiting position (such as Figure 10 As shown) and the working position where the bearing surface 121 is vertically arranged (as shown Figure 8 When the carrier 12 is in the waiting position, the assembly assembly 66 is located on the first slide rail 64 at one end near the first assembly line 61, enabling loading of the first workpiece 100 and unloading of the finished product 300. When the carrier 12 is in the working position, the magnetic element 123 is in the material attraction position. The first drive element 15 is used to drive the first mounting base 11 to rotate 90° about an axis extending along the third direction P, switching the carrier 12 between the waiting position and the working position. The third direction P is parallel to the support surface 121.
[0032] The supporting mechanism 1 in this embodiment includes a first mounting base 11 and a carrier 12. When the carrier 12 is in the working position, the side of the first workpiece 100 on the carrier 12 faces upward, making it easy to assemble the second workpiece 200 on the side of the first workpiece 100. The magnetic attraction member 123 located at the material attraction position attracts the first workpiece 100, ensuring that the first workpiece 100 does not fall, thereby firmly fixing the first workpiece 100.
[0033] It should be noted that the first workpiece 100 in the embodiment of the present application must be a workpiece that can be attracted by the magnetic member 123. Figure 1 As shown, the first workpiece 100 is in the shape of a sheet, and the height of its side surface is relatively small. In the embodiment of the present application, the width of the second workpiece 200 can be substantially equal to the height of the side surface of the first workpiece 100. Figure 2 and Figure 3 As shown, the second workpiece 200 is formed by bending a long strip, and its shape matches the side of the first workpiece 100. For example, the second workpiece 200 can be formed by bending the two ends of a strip-shaped part with a length of about 1cm to 5cm and a width of about 1mm to 5mm. It is extremely thin and has a shape similar to a "冂". The assembled product 300 after the first workpiece 100 and the second workpiece 200 are assembled is as shown in FIG. Figure 4 shown.
[0034] In this embodiment, the length of the magnetic member 123 is shorter than the length of the channel 122, allowing the magnetic member 123 to move within the channel 122, switching between a material-absorbing position close to the bearing surface 121 and a material-discharging position away from the bearing surface 121. The diameter of the channel 122 matches the diameter of the magnetic member 123, i.e., the diameter of the channel 122 is approximately equal to the diameter of the magnetic member 123, or the diameter of the channel 122 is slightly larger than the diameter of the magnetic member 123. The peripheral side of the channel 122 serves to guide and limit the movement of the magnetic member 123.
[0035] More specifically, the magnetic member 123 is connected to a fourth driving member 16 for driving the magnetic member 123 to switch between the material suction position and the material discharge position. The fourth driving member 16 is preferably a cylinder. Figure 14 and Figure 15 As shown, the output end 161 of the fourth drive member 16 is eccentrically positioned relative to the magnetic member 123. When the carrier 12 is in the working position, the output end 161 of the fourth drive member 16 is positioned close to and below the magnetic member 123. This allows the fourth drive member 16 to be positioned as close to the bottom as possible to avoid interfering with the movement of the second workpiece 200. After the carrier 12 rotates to the standby position, the magnetic member 123 can be moved to the discharge position, allowing the first workpiece 100 to be removed.
[0036] Specifically, the supporting mechanism 1 further includes two first blocking blocks 13 slidably connected to the first mounting seat 11 in the third direction P. The two first blocking blocks 13 are respectively located on both sides of the carrier 12 in the third direction P. A fourth slide rail 17 extending along the third direction P is provided on the first mounting seat 11, and the first blocking blocks 13 are slidably connected to the fourth slide rail 17. Figure 8 As shown, when the carrier 12 is located at the working position, the first blocking block 13 is disposed near the bottom of the carrier 12 to avoid interference with the movement of the second workpiece 200 .
[0037] like Figure 8 and Figure 9As shown, the support mechanism 1 further includes a second stopper 14 slidably connected to the first mounting seat 11. The second stopper 14 is disposed opposite the support surface 121. The first mounting seat 11 is provided with a fifth slide rail 18 extending in the same direction as the through hole. A connecting plate 110 is slidably connected to the fifth slide rail 18. The connecting plate 110 is provided with a sixth slide rail 19 extending in the fourth direction Q or the vertical direction Z. The second stopper 14 is slidably connected to the sixth slide rail 19. The two first stoppers 13 can limit the first workpiece 100 on the carrier 12 in the third direction P, while the second stopper 14 can limit the first workpiece 100 on the carrier 12 opposite the support surface 121. The magnetic element 123, the first stopper 13, and the second stopper 14 can securely hold the first workpiece 100 on the carrier 12. This ensures that the first workpiece 100 remains stationary during the movement, especially when the gripping mechanism 2 described below moves the second workpiece 200 to the side of the first workpiece 100, thereby improving processing efficiency and yield.
[0038] The third direction P, the fourth direction Q, and the vertical direction Z are perpendicular to each other. The supporting mechanism 1 can move on the first slide rail 64. The present application does not limit the specific relationship between the third direction P, the fourth direction Q, the first direction X, and the second direction Y, and different selections or designs can be made according to the required settings. For example, the third direction P can be parallel to the first direction X, and the fourth direction Q can be parallel to the second direction Y, or the third direction P can be parallel to the second direction Y, and the fourth direction Q can be parallel to the first direction X.
[0039] Specifically, in the fourth direction Q, the fourth slide rail 17 and the sixth slide rail 19 are respectively located on both sides of the carrier 12. In the third direction P, the fifth slide rail 18 and the first driving member 15 are respectively located on both sides of the carrier 12. Figure 9 and Figure 11 As shown, such a setting can make the overall space distribution uniform, so that it can operate stably and extend its service life.
[0040] In this embodiment, if Figure 12 As shown, a blocking bar 124 is protruding from the support surface 121 of the carrier 12 and extends along the third direction P. When the carrier 12 is in the working position, the blocking bar 124 is disposed near the bottom of the carrier 12 to limit the first workpiece 100 on the carrier 12 at the bottom, ensuring that the first workpiece 100 does not fall downward.
[0041] Specifically, when the carrier 12 is in the working position, the top of the second blocking block 14 is not higher than the top of the supporting surface 121, thereby avoiding interference with the assembly of the first workpiece 100 and the second workpiece 200; the bottom end of the second blocking block 14 is higher than the top of the blocking bar 124, ensuring that the entire second blocking block 14 can act on the surface of the first workpiece 100, and no excess part will interfere with the blocking bar 124.
[0042] When the carrier 12 is in the waiting position, the first workpiece 100 can be placed in a horizontal state on the carrier 12 and limited by the magnetic component 123, the first blocking block 13, the second blocking block 14, and the blocking bar 124; when the carrier 12 is in the working position, the side of the first workpiece 100 is set upward, which can facilitate the movement of the second workpiece 200 to the side of the first workpiece 100.
[0043] In this embodiment, the bending mechanism 67 is used to bend the second workpiece 200 from Figure 2 The structure shown is bent into Figure 3 The bending mechanism 67 includes a horizontally arranged support platform 81, a first pressing block 82 arranged to move in the vertical direction Z, two symmetrically arranged suction parts 3, and a third driving member 79 connected to the suction parts 3. The first pressing block 82 is located above the support platform 81.
[0044] like Figure 24 As shown, the two suction parts 3 are located on both sides of the carrier 81 in the second direction Y. Figure 20 As shown, the suction unit 3 includes a second driving member 31 and a suction surface 32 for sucking the workpiece. The suction unit 3 has a first position and a second position. When the suction unit 3 is in the first position, the two suction surfaces 32 are arranged horizontally and upward, for sucking the second workpiece 200 before bending. When the suction unit 3 is in the second position, the two suction surfaces 32 are arranged vertically opposite each other.
[0045] When the suction part 3 moves to the assembly assembly 66, the suction part 3 is always in the second position. When the suction part 3 is located at the bending mechanism 67, the suction part 3 can be in the first position. When the suction part 3 switches from the first position to the second position, the second workpiece 200 can be bent.
[0046] The suction surface 32 is provided with negative pressure suction holes 33, a fixed stopper 34, and a movable stopper 35. The fixed stopper 34 and the movable stopper 35 protrude from the suction surface 32 and are spaced apart in the first direction X. The second driving member 31 is connected to the movable stopper 35 and is configured to drive the movable stopper 35 to move in the first direction X. The third driving member 79 is configured to drive the suction portion 3 to rotate 90° to switch between the first and second positions.
[0047] Because the two suction portions 3 are spaced apart in the second direction Y, the suction surface 32 is provided with negative pressure suction holes 33, fixed stops 34, and movable stops 35. The negative pressure suction holes 33 allow negative pressure suction on the second workpiece 200. The fixed stops 34 and movable stops 35 secure the second workpiece 200 in the first direction X, further securing the second workpiece 200. The second workpiece 200 is secured solely by the negative pressure suction holes 33, fixed stops 34, and movable stops 35. These structures maintain relative stillness with the second workpiece 200. Furthermore, the suction portion 3 acts on only one surface of the second workpiece 200, rather than clamping both surfaces. This prevents damage to the second workpiece 200 and provides protection for the second workpiece 200.
[0048] like Figure 20 As shown, there are at least two negative pressure suction holes 33, which are spaced apart in the vertical direction Z. The at least two negative pressure suction holes 33 can effectively negatively adsorb the second workpiece 200, and the fixed stopper 34 and the movable stopper 35 can fix the second workpiece 200 in the first direction X, thereby stably and reliably fixing the second workpiece 200.
[0049] Specifically, the second driving member 31 is preferably a cylinder to accommodate the fixation of the second workpiece 200. When the second driving member 31 controls the movement of the movable stopper 35, it is necessary to control the force exerted by the movable stopper 35 on the second workpiece 200 to prevent excessive pressure on the second workpiece 200 in the first direction X from causing deformation of the second workpiece 200.
[0050] like Figure 21 and Figure 22 As shown, a first air passage 36 and a second air passage 37 are provided in the suction portion 3. The first air passage 36 is connected to the second driving member 31 and is used to drive the movable end of the second driving member 31 to move in the first direction X. The second air passage 37 is connected to the negative pressure suction hole 33. The second air passage 37 includes a first portion 371 extending along the first direction X and a second portion 372 extending along the vertical direction Z. The second portion 372 is located on one side of the negative pressure suction hole 33 in the second direction Y. The first air passage 36 and the first portion 371 are spaced apart in the vertical direction Z, which fully and effectively utilizes the space in the suction portion 3 and avoids air path interference.
[0051] like Figure 20 As shown, the movable stopper 35 is provided with a blocking surface 351 and an avoidance surface 352 connected to each other. The blocking surface 351 faces the fixed stopper 34 and is perpendicular to the first direction X, and can cooperate with the fixed stopper 34 to clamp the second workpiece 200. The avoidance surface 352 is arranged at an angle, and the distance between the avoidance surface 352 and the fixed stopper 34 gradually increases in the direction away from the suction surface 32, so that Figure 25As shown, the avoidance surface 352 can avoid the gripping mechanism 2 to avoid interference.
[0052] In this embodiment, the suction portion 3 is provided with an accommodating groove 38 for accommodating the second driving member 31. A second fixing block 39 is provided at the opening of the accommodating groove 38 for fixing the second driving member 31 to prevent the second driving member 31 from falling out of the accommodating groove 38. The second fixing block 39 is positioned at one end adjacent to the movable stopper 35 in the first direction X to limit the movable stopper 35.
[0053] Specifically, when the suction part 3 is located at the first position, the suction surface 32 is aligned with the bearing surface of the bearing platform 81, so that the two suction parts 3 can move the second workpiece 200 onto the bearing platform 81. Figure 31 As shown, when the suction portion 3 is located at the second position, the suction surface 32 is located below the bearing surface. At this time, the suction portion 3 has driven the two ends of the second workpiece 200 to rotate 90°, completing the bending operation.
[0054] In this embodiment, the bending mechanism 67 also includes two third pressure blocks 85 that are movable in the second direction Y and are arranged opposite to each other. When the suction portion 3 is in the second position, the suction surface 32 is located below the third pressure block 85. The two third pressure blocks 85 respectively abut against the two ends of the support platform 81 in the second direction Y, and are used to apply a certain amount of pressure to the corners of the second workpiece 200 to ensure a good bending effect. The two ends of the support platform 81 in the second direction Y can be designed with rounded corners of different sizes as needed. The side of the third pressure block 85 facing the support platform 81 is correspondingly designed with a shape that matches the rounded corners, ensuring that after the third pressure block 85 presses the second workpiece 200, the second workpiece 200, the support platform 81, and the third pressure block 85 are tightly fitted.
[0055] Specifically, such as Figure 29 As shown, the bending mechanism 67 also includes a fourth mounting seat 86, on which a sixteenth slide rail 87 extending along the first direction X and a seventeenth slide rail 88 extending along the second direction Y are provided. The supporting platform 81 is fixedly mounted on the fourth mounting seat 86. A sixth slider 89 is slidably connected to the sixteenth slide rail 87. The sixth slider 89 is provided with an eighteenth slide rail 810 extending along the vertical direction Z. The first pressing block 82 is slidably connected to the eighteenth slide rail 810, so that the first pressing block 82 can move both along the vertical direction Z and along the first direction X, thereby adjusting the position for placement and fixation of the second workpiece 200. The third pressing block 85 is slidably connected to the seventeenth slide rail 88, so that the third pressing block 85 can move along the second direction Y. By providing the fourth mounting seat 86, a mounting position can be provided for the supporting platform 81, the first pressing block 82 and the third pressing block 85.
[0056] like Figure 26As shown, the seventeenth slide rail 88 is slidably connected to the seventh slider 811. The seventh slider 811 is provided with a nineteenth slide rail 812 extending along the second direction Y. The third pressure block 85 is slidably connected to the nineteenth slide rail 812. The end of the third pressure block 85 away from the support platform 81 is elastically connected to the seventh slider 811 via a second spring 813. The two ends of the second spring 813 in the second direction Y abut against the third pressure block 85 and the seventh slider 811, respectively. By providing the nineteenth slide rail 812 and the second spring 813, the pressure of the third pressure block 85 on the second workpiece 200 after bending is not excessive, thereby avoiding damage to the second workpiece 200.
[0057] In this embodiment, the assembly component 66 further includes a gripping mechanism 2 and a second mounting seat 4 that cooperate with the carrying mechanism 1. Figure 18 As shown, two gripping mechanisms 2 are located on either side of the support mechanism 1 in the third direction P, and the two gripping mechanisms 2 are symmetrically arranged. The gripping mechanisms 2 include a gripper 21 extending in the third direction P and a drive assembly 20 connected to the gripper 21. The gripper 21 has a gripping surface 201 for gripping a second workpiece 200, and the gripping surface 201 is perpendicular to the third direction P. The drive assembly 20 is used to drive the gripper 21 to move in the third direction P, in the fourth direction Q, in the vertical direction Z, and to rotate about an axis extending in the third direction P and the vertical direction Z.
[0058] like Figure 16 As shown, the drive assembly 20 includes a first support block 22, a second support block 23, a third support block 24, a fourth support block 25, a fifth support block 26, and a sixth support block 27. The first support block 22 is fixedly connected to the second mounting base 4. An eighth slide rail 28 extending in the fourth direction Q is provided on the first support block 22. The second support block 23 is slidably connected to the eighth slide rail 28. A ninth slide rail 29 extending in the third direction P is provided on the second support block 23. The third support block 24 is slidably connected to the ninth slide rail 29. The third support block 24 is provided with a tenth slide rail 210 extending in the vertical direction Z. The fourth support block 25 is slidably connected to the tenth slide rail 210. The fifth support block 26 is rotatably connected to the fourth support block 25. The fifth support block 26 can rotate relative to the fourth support block 25 about an axis extending in the third direction P. The sixth support block 27 is rotatably connected to the fifth support block 26. The sixth support block 27 can rotate relative to the fifth support block 26 about an axis extending in the vertical direction Z. The gripper 21 is connected to the sixth support block 27 . The fixed end of the first driving member 15 and the first support block 22 of the driving assembly 20 are fixedly connected to the second mounting base 4 .
[0059] The gripping mechanism 2 includes grippers 21 and a drive assembly 20. The two grippers 21 are positioned relative to each other in the third direction P, with a gripping surface 201 perpendicular to the third direction P. The gripping surface 201 is provided with a plurality of vacuum suction holes. The gripping surface 201 cooperates with the second drive member 31 and the negative pressure suction holes 33 to transfer the second workpiece 200 from the suction portion 3 to the gripping mechanism 2. The drive assembly 20 provides the grippers 21 with at least five degrees of freedom, enabling the second workpiece 200 to be moved smoothly and efficiently to the side of the first workpiece 100.
[0060] like Figure 24 As shown, the assembly assembly 66 is further provided with a twelfth slide rail 71 extending in the second direction Y on one side in the first direction X. A third slider 72 is slidably connected to the twelfth slide rail 71. A thirteenth slide rail 73 extending in the first direction X is provided on the third slider 72. The suction portion 3 is slidably connected to the thirteenth slide rail 73, allowing the suction portion 3 to move in the first direction X and the second direction Y, i.e., to move closer to or further from the supporting mechanism 1 at the assembly assembly 66. The two gripping mechanisms 2 of the assembly assembly 66 are used to grasp the second workpiece 200 from the suction portion 3, enabling loading of the bent second workpiece 200.
[0061] Specifically, such as Figure 16 and Figure 17 As shown, the sixth support block 27 is provided with an eleventh slide rail 211 extending along the third direction P, and the gripper 21 is slidably connected to the eleventh slide rail 211. The end of the gripper 21 away from the gripping surface 201 is pressed against the sixth support block 27 by a first spring 212. The provision of the first spring 212 and the eleventh slide rail 211 prevents the gripper 21 from applying excessive pressure to the side of the first workpiece 100 when gripping the second workpiece 200 for installation.
[0062] In this embodiment, a second pressing block 74 is further provided above the carrier 12. After the gripping mechanism 2 moves the second workpiece 200 to the side of the first workpiece 100, the second pressing block 74 is moved to the upper side of the first workpiece 100 facing upward and pressed downward, thereby fixing the second workpiece 200 and the first workpiece 100 together, facilitating the next curing process. Figure 18 and Figure 19 As shown, the second mounting seat 4 is provided with a fourteenth slide rail 77 extending along the fourth direction Q, the fourteenth slide rail 77 is slidably connected to the fourth slider 75, the fourth slider 75 is provided with a fifteenth slide rail 78 extending along the vertical direction Z, the fifteenth slide rail 78 is slidably connected to the fifth slider 76, and the second pressure block 74 is fixedly connected to the fifth slider 76, so that the second pressure block 74 can move in the fourth direction Q and the vertical direction Z.
[0063] Specifically, a third mounting base 710 is slidably connected to the thirteenth slide rail 73. The suction portion 3 and the third driving member 79 are connected to the third mounting base 710, so that the suction portion 3 and the third driving member 79 can move as a whole in the second direction Y to transport the second workpiece 200 before and after bending. The suction portion 3 and the third driving member 79 can also move as a whole in the first direction X to approach or move away from the supporting mechanism 1 in the first direction X.
[0064] In this embodiment, when the assembly component 66 is located on the end of the first slide rail 64 away from the first assembly line 61, the suction part 3 can move the second workpiece 200 bent by the bending mechanism 67 along the second direction Y to the grasping mechanism 2, and the grasping mechanism 2 can move the second workpiece 200 to the side of the first workpiece 100 on the carrier 12.
[0065] In this embodiment, the curing mechanism 5 is used to cure the glue between the first workpiece 100 and the second workpiece 200 after assembly. Figures 32 to 34 As shown, the curing mechanism 5 includes: a first fixing block 51 , a mounting block 52 and a plurality of curing lamps 53 .
[0066] The first fixing block 51 is provided with a seventh slide rail 511 extending in the vertical direction Z. The mounting block 52 is slidably connected to the seventh slide rail 511. A plurality of curing lamps 53 are provided on the mounting block 52. Figure 34 As shown, the curing light 53 extends along a fifth direction G. The curing light 53 is connected to the mounting block 52 via a connecting assembly; the connecting assembly includes a first connecting block 54, a second connecting block 55, a third connecting block 56, a fourth connecting block 57, and a fifth connecting block 58, which are detachably fixed to each other in sequence. The first connecting block 54 is slidably connected to the mounting block 52 in a sixth direction H, and the curing light 53 is slidably connected to the fifth connecting block 58 in a fifth direction G. Under the control of the second connecting block 55, the third connecting block 56, the fourth connecting block 57, and the fifth connecting block 58, the curing light 53 slides in a seventh direction I, rotates about the sixth direction H, rotates about the seventh direction I, and rotates about the eighth direction J relative to the mounting block 52. The sixth direction H intersects the fifth direction G and is perpendicular to the vertical direction Z. The seventh direction I is perpendicular to the sixth direction H, and the eighth direction J is perpendicular to the seventh direction I.
[0067] In this embodiment, the plurality of curing lamps 53 are symmetrical about the central plane 510, which can simplify the overall structure of the curing mechanism 5. Figure 33 As shown, the central plane 510 is parallel to the vertical direction Z and the sixth direction H.
[0068] Specifically, the first connecting block 54 is provided with a first adjusting slot 541 extending along the sixth direction H, and the first connecting block 54 is detachably connected to the mounting block 52 through a first fastener penetrating the first adjusting slot 541. By adjusting the position of the first fastener in the first adjusting slot 541 along the sixth direction H, the position of the curing lamp 53 along the sixth direction H can be adjusted, that is, the curing lamp 53 can slide along the sixth direction H relative to the mounting block 52.
[0069] The second connecting block 55 is provided with a second adjusting slot 551 extending along the seventh direction I, and the second connecting block 55 is detachably connected to the first connecting block 54 through a second fastener penetrating the second adjusting slot 551. By adjusting the position of the second fastener in the second adjusting slot 551 along the seventh direction I, the position of the curing lamp 53 along the seventh direction I can be adjusted, that is, the curing lamp 53 can slide along the seventh direction I relative to the mounting block 52.
[0070] In addition, the fifth connecting block 58 is provided with a through hole extending along the fifth direction G for accommodating the curing lamp 53. By moving the curing lamp 53 along the fifth direction G so that the through hole contacts different positions of the curing lamp 53, the position of the curing lamp 53 along the fifth direction G can be adjusted, that is, the curing lamp 53 can slide along the fifth direction G relative to the mounting block 52. Thus, the fifth connecting block 58, the first connecting block 54 and the second connecting block 55 can respectively realize the sliding of the curing lamp 53 along the fifth direction G, the sixth direction H and the seventh direction I relative to the mounting block 52.
[0071] Specifically, the third connecting block 56 is provided with a first adjusting hole 561 extending along the sixth direction H, and the third connecting block 56 is rotatably connected to the second connecting block 55 through a third fastener penetrating the first adjusting hole 561. By loosening the third fastener and rotating the third connecting block 56 to the desired position along the sixth direction H, and then fixing the third fastener, the angle of rotation of the curing lamp 53 around the sixth direction H can be adjusted, that is, the curing lamp 53 can be rotated along the sixth direction H relative to the mounting block 52.
[0072] The fourth connecting block 57 is provided with a second adjusting hole extending along the seventh direction I, and the fourth connecting block 57 is rotatably connected to the third connecting block 56 through a fourth fastener penetrating the second adjusting hole. By loosening the fourth fastener and rotating the fourth connecting block 57 to the desired position along the seventh direction I, and then fixing the fourth fastener, the angle of rotation of the curing lamp 53 around the seventh direction I can be adjusted, that is, the curing lamp 53 can be rotated along the seventh direction I relative to the mounting block 52.
[0073] The fifth connecting block 58 is provided with a third adjustment hole extending in the eighth direction J. The fifth connecting block 58 is rotatably connected to the fourth connecting block 57 via a fifth fastener inserted through the third adjustment hole. By loosening the fifth fastener, rotating the fifth connecting block 58 about the eighth direction J to a desired position, and then tightening the fifth fastener, the rotation angle of the curing light 53 about the eighth direction J can be adjusted. In other words, the curing light 53 can be rotated relative to the mounting block 52 in the eighth direction J. Thus, the third connecting block 56, the fourth connecting block 57, and the fifth connecting block 58 can respectively enable the curing light 53 to rotate relative to the mounting block 52 about the sixth direction H, the seventh direction I, and the eighth direction J.
[0074] It should be noted that the first fastener, the second fastener, the third fastener, the fourth fastener and the fifth fastener are preferably connected by threads.
[0075] exist Figure 34 In the embodiment, the seventh direction I is parallel to the vertical direction Z, that is, for the partial curing lamp 53, the second connecting block 55 in the connecting assembly is vertically arranged so that the second adjustment slot 551 extends along the vertical direction Z. Figure 32 As shown, in order to save space and arrange as many curing lamps 53 as possible in a small space to achieve a better curing effect, the second connecting blocks 55 in the connecting assemblies of some curing lamps 53 are arranged horizontally, that is, the seventh direction I is perpendicular to the vertical direction Z. The sixth direction H and the eighth direction J are both perpendicular to the seventh direction I, that is, the sixth direction H and the eighth direction J are two directions intersecting in a plane perpendicular to the seventh direction I.
[0076] The curing mechanism 5 provided in this embodiment comprises a first fixed block 51 having a seventh slide rail 511. A mounting block 52 is slidably connected to the first fixed block 51 in the vertical direction Z, thereby enabling workpieces to avoid displacement during movement. After the assembled support mechanism 1, carrying the first and second workpieces 100 and 200, is moved to the curing mechanism 5, the mounting block 52 is lowered for curing, ensuring smooth movement of the workpieces between various positions. Multiple curing lamps 53 are provided, connected to the mounting block 52 via a connecting assembly comprising a first connecting block 54, a second connecting block 55, a third connecting block 56, a fourth connecting block 57, and a fifth connecting block 58. These lamps 53 can slide relative to the mounting block 52 in a fifth direction G, a sixth direction H, a seventh direction I, and rotate about the sixth direction H, about the seventh direction I, and about the eighth direction J. This means that the curing lamps 53 have at least six degrees of freedom, allowing for flexible adjustment of their orientation to optimize the curing effect. Furthermore, since the curing lamps 53 have multiple degrees of freedom, as many curing lamps 53 as possible can be arranged in a limited space to achieve a better curing effect and fully utilize the space.
[0077] In one specific embodiment, the number of curing lamps 53 is 12. In other embodiments, the number of curing lamps 53 can be 10-16.
[0078] As shown in FIG. 5, the plurality of curing lamps 53 includes two first curing lamps 531 arranged vertically downward, and two second curing lamps 532 arranged horizontally. The extending direction of the second curing lamps 532 is parallel to the center plane 510, and the second curing lamps 532 extend along a ninth direction K. The ninth direction K is perpendicular to the vertical direction Z and parallel to the center plane 510. In the plurality of curing lamps 53, the orientations of each curing lamp 53 on the same side of the center plane 510 are different. In the ninth direction K, the plurality of curing lamps 53 are located in different planes. In the vertical direction Z, the plurality of curing lamps 53 are located in different planes. The plurality of curing lamps 53 are arranged in a staggered manner, which can more comprehensively cure the workpiece. Figure 32 Figure 33 Specifically, in the plurality of curing lamps 53, two third curing lamps 533 are also arranged at the bottom. The bottom of the mounting block 52 is provided with a twentieth sliding rail 521 extending along the ninth direction K. The twentieth sliding rail 521 is connected with a connecting sliding block 59, and the first connecting blocks 54 of the two third curing lamps 533 are slidingly connected to the two ends of the connecting sliding block 59 in the ninth direction K. By adjusting the position of the third curing lamp 533 in the ninth direction K, better avoidance can be achieved to avoid interference.
[0079] In one specific application scenario, the first workpiece 100 and the second workpiece 200 to be assembled are fed through the first flow line 61 and the second flow line 62 respectively. For the first workpiece 100 on the first flow line 61, the first workpiece 100 is moved to the assembly assembly 66 on the first sliding rail 64, and the bearing mechanism 1 of the assembly assembly 66 fixes and limits the first workpiece 100 through the magnetic attraction piece 123, the first blocking block 13, the second blocking block 14, and the blocking strip 124. Then the assembly assembly 66 moves on the first sliding rail 64 to the end away from the first flow line 61.
[0080] In one specific application scenario, the first workpiece 100 and the second workpiece 200 to be assembled are fed through the first flow line 61 and the second flow line 62 respectively. For the first workpiece 100 on the first flow line 61, the first workpiece 100 is moved to the assembly assembly 66 on the first sliding rail 64, and the bearing mechanism 1 of the assembly assembly 66 fixes and limits the first workpiece 100 through the magnetic attraction piece 123, the first blocking block 13, the second blocking block 14, and the blocking strip 124. Then the assembly assembly 66 moves on the first sliding rail 64 to the end away from the first flow line 61.
[0081] Regarding the second workpiece 200 on the second assembly line 62, at the bending mechanism 67, the suction unit 3 first sucks and secures the strip-shaped second workpiece 200 to be bent; then, by moving on the twelfth slide 71, the suction unit 3 moves the second workpiece 200 to a position opposite the carrier 81. By moving on the thirteenth slide 73, the second workpiece 200 is brought close to the carrier 81 and finally the middle portion is placed on the carrier 81. The first pressing block 82 moves in the first direction X and the vertical direction Z, pressing the second workpiece 200 onto the carrier 81. The third driving member 79 drives the suction unit 3 to rotate 90°, and then the third pressing block 85 moves in the second direction Y, pressing the bent portion of the second workpiece 200 onto the carrier 81. After staying for a predetermined period of time, the third pressing block 85 moves away, and the suction unit 3 drives the bent second workpiece 200 away from the carrier 81 and moves on the fifth slide 18 to the assembly component 66.
[0082] At the assembly assembly 66, the suction unit 3 moves on the twelfth slide 71 to move the second workpiece 200 to a position opposite the carrier 12 of the support mechanism 1. Then, by moving on the thirteenth slide 73, the second workpiece 200 is brought close to the first workpiece 100 on the carrier 12. Then, driven by the gripping assembly, the gripper 21 approaches the bending assembly. By cooperating with the gripping surface 201, the second driving member 31, and the negative pressure suction hole 33, the second workpiece 200 is transferred from the suction unit 3 to the gripping mechanism 2, completing the handover process. Driven by the gripping assembly, the gripper 21 moves the second workpiece 200 to the side of the first workpiece 100 on the carrier 12, and finally moves the second pressing block 74 above the installed second workpiece 200, so that the second workpiece 200 and the first workpiece 100 are bonded.
[0083] Subsequently, the assembly assembly 66 slides on the first slide rail 64 to below the second slide rail 65, where it engages with the curing mechanism 5 on the second slide rail 65, bringing the bonded first workpiece 100 and second workpiece 200 to the curing mechanism 5. After the curing mechanism 5 completes curing, the assembly assembly 66 drives the assembled finished product 300 to move on the first slide rail 64 to the end near the first assembly line 61. The assembled finished product 300 is then moved onto the third tray 600. Once the third tray 600 is filled with assembled finished products 300, it is removed from the assembly device through the inlet and outlet bin 68.
[0084] The first workpiece 100 is fed on the assembly assembly 66 on the first slide rail 64 close to one end of the first slide rail 64; the second workpiece 200 is fed on the assembly assembly 66 on the second first slide rail 64 away from one end of the first slide rail 64; the first workpiece 100 and the second workpiece 200 are cured on the assembly assembly 66 on the third first slide rail 64 below the second slide rail 65; and the assembled product 300 is discharged on the assembly assembly 66 on the fourth first slide rail 64 close to one end of the first slide rail 64. Since four first slide rails 64 are provided, the assembly assemblies 66 on the four first slide rails 64 can perform different processes, greatly improving the assembly efficiency. The assembly device reasonably arranges the positions of each process in the assembly process, each process can work at the same time, reduces the waiting time, and maximizes the assembly efficiency.
[0085] It should be noted that in the description of the present specification, the terms "first", "second" and the like are only for the purpose of description and to distinguish similar objects, and there is no sequence between them, nor can it be understood or implied as relative importance. In addition, in the description of the present specification, unless otherwise specified, the meaning of "a plurality of" is two or more.
[0086] Any numerical value cited herein encompasses all values from the lower value to the upper value in increments of one unit, and there is at least a two-unit interval between any lower value and any higher value. For example, if it is stated that the value of a component or process variable (e.g., temperature, pressure, time, etc.) is from 1 to 90, preferably from 20 to 80, and more preferably from 30 to 70, the purpose is to state that values such as 15 to 85, 22 to 68, 43 to 51, 30 to 32, etc. are also explicitly listed in the specification. For values less than 1, it is appropriate to consider one unit as 0.0001, 0.001, 0.01, 0.1. These are just examples of what is intended to be explicitly stated in the specification. All possible combinations of values listed between the minimum and maximum values are considered to be explicitly stated in a similar manner.
[0087] Unless otherwise specified, all ranges include the endpoints and all numbers between the endpoints. "About" or "approximately" used with a range applies to both ends of the range. Thus, "about 20 to 30" is intended to cover "about 20 to about 30", including at least the specified endpoints.
[0088] All articles and references disclosed herein, including patent applications and publications, are incorporated herein by reference for all purposes. The term "consisting essentially of..." when describing a combination should include the identified elements, ingredients, components, or steps and other elements, ingredients, components, or steps that do not materially affect the basic novel characteristics of the combination. The use of the terms "comprising" or "including" to describe a combination of elements, ingredients, components, or steps herein also contemplates embodiments consisting essentially of these elements, ingredients, components, or steps. By using the term "may," it is intended to indicate that any attribute described as "may" be optional.
[0089] Multiple elements, ingredients, parts or steps can be provided by a single integrated element, ingredient, part or step. Alternatively, a single integrated element, ingredient, part or step can be divided into separate multiple elements, ingredients, parts or steps. The disclosure of "a" or "an" to describe an element, ingredient, part or step is not intended to exclude other elements, ingredients, parts or steps.
[0090] It should be understood that the above description is for illustration and not for limitation. Many embodiments and many applications beyond the examples provided will be apparent to those skilled in the art upon reading the above description. Therefore, the scope of the present teachings should not be determined with reference to the above description, but rather with reference to the appended claims and the full scope of equivalents to which such claims are entitled. For the purpose of comprehensiveness, all articles and references, including disclosures of patent applications and publications, are incorporated herein by reference. The omission of any aspect of the subject matter disclosed herein from the foregoing claims is not intended to be a disclaimer of such subject matter, nor should it be assumed that the inventors did not consider such subject matter to be part of the disclosed inventive subject matter.
Claims
1. An assembly device for efficiently and quickly assembling two workpieces, characterized in that: include: A first assembly line extending in a first direction, for conveying a first workpiece; a first material tray is provided on the first assembly line; A second assembly line extending along a second direction is used to convey a second workpiece; a second material tray is provided on the second assembly line; the first direction, the second direction and the vertical direction are perpendicular to each other; A third assembly line extending in the first direction, for outputting assembled finished products; a third material tray is provided on the third assembly line; the third assembly line and the second assembly line are located on different sides of the first assembly line in the second direction; the third assembly line moves in an opposite direction to the first assembly line; Four first slide rails extending in a second direction; the first slide rails and the second assembly line are located on the same side of the first assembly line in the second direction; each of the first slide rails is provided with an assembly component, and the assembly component is slidably arranged along the first slide rails in the second direction; the first slide rail is provided with a bending mechanism at one end away from the first assembly line; A second slide rail extending along the first direction, the second slide rail is located between the bending mechanism and the first assembly line; the second slide rail is located above the four first slide rails; two curing mechanisms spaced apart in the first direction are slidably connected to the second slide rail, and each curing mechanism corresponds to an assembly component on the two first slide rails.
2. The assembly device for efficiently and quickly assembling two workpieces according to claim 1, characterized in that: There are two first material trays on the first assembly line, and each first material tray corresponds to the assembly components on the two first slide rails; there are two third material trays on the third assembly line, and each third material tray corresponds to the assembly components on the two first slide rails.
3. The assembly device for efficiently and quickly assembling two workpieces according to claim 2, characterized in that: The assembly device also includes a mounting base, and the first assembly line, the second assembly line, the third assembly line, the first slide rail and the second slide rail are all arranged on the mounting base; the mounting base is provided with an inlet and outlet bin on a side surface in the first direction, and one end of the first assembly line and the third assembly line in the first direction is located in the inlet and outlet bin.
4. The assembly device for efficiently and quickly assembling two workpieces according to claim 1, characterized in that: The assembly assembly includes a carrying mechanism, and the carrying mechanism includes: a first mounting seat; A carrier fixedly arranged on the first mounting seat, the carrier being provided with a bearing surface for bearing a first workpiece; a channel perpendicular to the bearing surface is provided in the carrier; a magnetic member is provided in the channel; the magnetic member can move in the channel to switch between a material absorbing position close to the bearing surface and a material discharging position away from the bearing surface; the carrier has a waiting position in which the bearing surface is horizontally arranged and a working position in which the bearing surface is vertically arranged; when the carrier is in the waiting position, the assembly component is located on one end of the first slide rail close to the first assembly line for loading the first workpiece and unloading the assembled finished product; when the carrier is in the working position, the magnetic member is located in the material absorbing position; A first driving member connected to the first mounting seat is used to drive the first mounting seat to rotate 90° around an axis extending along a third direction, so that the carrier switches between a waiting position and a working position; the third direction is parallel to the bearing surface.
5. The assembly device for efficiently and quickly assembling two workpieces according to claim 4, characterized in that: The assembly component also includes a gripping mechanism and a second mounting seat that cooperate with the supporting mechanism; the two gripping mechanisms are located on both sides of the supporting mechanism in the third direction, and the two gripping mechanisms are symmetrically arranged; the gripping mechanism includes a gripper extending along the third direction, and a driving component connected to the gripper, and the gripper is provided with a gripping surface for gripping the second workpiece, and the gripping surface is perpendicular to the third direction; the driving component is used to drive the gripper to move along the third direction, move along the fourth direction, move along the vertical direction, rotate around the axis extending in the third direction, and rotate around the axis extending in the vertical direction; the third direction, the fourth direction and the vertical direction are perpendicular to each other; the first driving member and the driving component are fixedly connected to the second mounting seat.
6. The assembly device for efficiently and quickly assembling two workpieces according to claim 5, characterized in that: The carrying mechanism further comprises: Two first blocking blocks are slidably connected to the first mounting seat in the third direction, and the two first blocking blocks are respectively located on both sides of the carrier in the third direction; the first mounting seat is provided with a fourth slide rail extending along the third direction, and the first blocking blocks are slidably connected to the fourth slide rail; when the carrier is in the working position, the first blocking blocks are arranged near the bottom of the carrier; A second blocking block is slidably connected to the first mounting seat, and the second blocking block is arranged facing the bearing surface; the first mounting seat is provided with a fifth slide rail extending in the same direction as the through hole, and the fifth slide rail is slidably connected with a connecting plate, and the connecting plate is provided with a sixth slide rail extending along the fourth direction or the vertical direction, and the second blocking block is slidably connected to the sixth slide rail.
7. The assembly device for efficiently and quickly assembling two workpieces according to claim 6, characterized in that: The bending mechanism comprises: A horizontally arranged carrying platform; a first pressing block arranged to move in a vertical direction, wherein the first pressing block is located above the carrying platform; Two symmetrically arranged suction parts, the two suction parts are located on both sides of the carrier platform in the second direction; the suction part includes a second driving member and a suction surface for sucking parts; the suction part has a first position and a second position, when the suction part is in the first position, the two suction surfaces are arranged horizontally upward for sucking the second workpiece before bending; when the suction part is in the second position, the two suction surfaces are arranged vertically opposite to each other; the suction surface is provided with a negative pressure suction hole, a fixed stopper and a movable stopper, the fixed stopper and the movable stopper protrude from the suction surface and are spaced apart in the first direction; the second driving member is connected to the movable stopper, and is used to drive the movable stopper to move in the first direction; The third driving member connected to the suction portion is used to drive the suction portion to rotate so as to switch between the first position and the second position.
8. The assembly device for efficiently and quickly assembling two workpieces according to claim 7, characterized in that: When the assembly component is located on the end of the first slide rail away from the first assembly line, the suction part can move the second workpiece bent by the bending mechanism along the second direction to the grasping mechanism, and the grasping mechanism can move the second workpiece to the first workpiece on the carrier.
9. The assembly device for efficiently and quickly assembling two workpieces according to claim 6, characterized in that: The curing mechanism comprises: a first fixed block, wherein the first fixed block is provided with a seventh slide rail extending in a vertical direction; a mounting block slidably connected to the seventh slide rail; A plurality of curing lights are provided on the mounting block, and the curing lights extend along a fifth direction; the curing lights are connected to the mounting block via a connecting assembly; the connecting assembly comprises a first connecting block, a second connecting block, a third connecting block, a fourth connecting block, and a fifth connecting block that are detachably fixedly connected in sequence; the first connecting block is slidably connected to the mounting block in a sixth direction, and the curing lights are slidably connected to the fifth connecting block in the fifth direction; the sixth direction intersects the fifth direction and is perpendicular to the vertical direction.
10. The assembly device for efficiently and quickly assembling two workpieces according to claim 6, characterized in that: On the four first slide rails, the assembly component on the first first slide rail is located at one end of the first slide rail close to the first assembly line, for loading the first workpiece; the assembly component on the second first slide rail is located at one end of the first slide rail away from the first assembly line, for loading the second workpiece; the assembly component on the third first slide rail is located below the second slide rail, for solidifying the first workpiece and the second workpiece; the assembly component on the fourth first slide rail is located at one end of the first slide rail close to the first assembly line, for unloading the assembled finished product.
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