Rope winding machine, head shrinking machine and rope winding and head shrinking all-in-one machine
By designing a combination of a rope winding machine and a rope shrinking machine, the rope can be wound into a snake shape and then heat-shrunk, which solves the problem of low efficiency in rope shrinking processing and improves the production efficiency of rope shrinking.
Patent Information
- Application Number
- CN202511063142.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-30
- Publication Date
- 2025-10-14
AI Technical Summary
In the prior art, the shrinking efficiency of ropes made of chemical fiber materials such as nylon, polyester, and polypropylene is low, and the two ends of the rope need to be heat-compressed separately, resulting in low efficiency.
A rope winding machine and a rope shrinking machine are designed. The rope winding machine winds the rope into a snake shape through a rope winding mechanism and a rope guiding mechanism, and the rope shrinking machine shrinks the rope through a hot pressing mechanism. Combined with the rope winding and shrinking machine, batch production of ropes can be achieved.
The efficiency of rope shrinking processing is improved, which is suitable for mass production. The rope is wound into a snake shape by a rope winding machine, and the shrinking machine heat-shrunk the rope to form a short rope with shrunken ends at both ends, thereby improving production efficiency.
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Figure CN120776602A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of rope head shrinking processing equipment, in particular to a winding and head shrinking integrated machine. BACKGROUND
[0002] Rope head shrinking processing is a process for processing the end of the rope, the main purpose is to prevent the end of the rope from being scattered and worn, and to enhance the firmness of the end, facilitating subsequent use (such as connection, fixation, buckling, etc.).
[0003] At present, for the head shrinking of nylon, polyester, and polypropylene synthetic fiber ropes, a hot pressing die is generally used for hot compression head. When shrinking, the required length of the rope needs to be cut, and then the hot pressing die is used to hot compress the two ends of the rope respectively. The processing efficiency is relatively low. SUMMARY
[0004] In view of the defects in the prior art, the present application provides a winding machine, a head shrinking machine, and a winding and head shrinking integrated machine to improve the efficiency of rope head shrinking processing.
[0005] In one aspect, the present application provides a winding machine, comprising:
[0006] The winding mechanism comprises a winding machine frame, a swing arm arranged on one side of the winding machine frame, a swing mechanism mounted on the winding machine frame and used to drive the swing arm to swing, two hanging rope arms symmetrically arranged on both sides of the swing axis of the swing arm are fixed on the swing arm, the back sides of the two hanging rope arms are each provided with a hanging rope rod extending along the X-axis direction, the two ends of each hanging rope rod are respectively rotatably mounted on the two ends of the hanging rope arm, one end of the hanging rope arm is provided with a hanging rope rod locking mechanism capable of locking the rotation of the hanging rope rod, and a plurality of hanging rope shafts are distributed along the axial direction outside each hanging rope rod.
[0007] The guide mechanism comprises a guide frame, a moving frame arranged on the guide frame, and a first translation mechanism used to drive the moving frame to move along the Y-axis direction, and the moving frame is provided with a guide member used to guide the rope to each of the hanging rope shafts in sequence.
[0008] Further, the swing arm is provided with an adjustment slide rail extending along the length direction thereof, one end of each of the two hanging rope arms is mounted on the adjustment slide rail, and each is provided with a hanging rope arm locking mechanism capable of being locked with the adjustment slide rail.
[0009] The guide mechanism further comprises two first bottom rails extending along the Y-axis direction, and the guide frame is mounted on the two first bottom rails.
[0010] Furthermore, the swing arm is provided with an adjustment indicating scale along its length direction, and each of the hanging rope arms is provided with an indicator pointing to the adjustment indicating scale.
[0011] Furthermore, the rope guide member includes a rope guide wheel and a rope guide tube. The rope guide wheel is installed on the top of the mobile frame through a wheel axle. The rope guide tube is fixed on the top of the mobile frame. The rope is guided to the rope guide tube through the rope guide wheel and passes through the rope guide tube. The outlet end of the rope guide tube extends between each rope hanging shaft.
[0012] Furthermore, the lanyard rod locking mechanism includes a locking plate, a locking arm, a locking screw and a locking nut;
[0013] The locking plate is fixed to the end of the hanging rope arm away from the away swing arm, and an arc-shaped extension hole is provided on the locking plate with the rotation axis of the hanging rope rod as the center of the circle. The locking arm is arranged on the inner side of the locking plate and is vertically fixed to the hanging rope rod. The locking screw is vertically fixed to the locking arm and passes through the arc-shaped extension hole. The locking nut is arranged on the outer side of the lock plate and is threadedly sleeved on the locking screw.
[0014] In another aspect, the present invention provides a head shrinking machine, comprising:
[0015] A shrinking workbench, the shrinking frame, a lifting platform on the upper side of the shrinking frame, and a platform lifting mechanism for driving the lifting platform to rise and fall, the lifting platform is provided with a shrinking processing groove extending along the X-axis direction, and rope positioning members are provided on both sides of the shrinking processing groove on the lifting platform;
[0016] A hot pressing mechanism, the hot pressing mechanism includes two second bottom rails extending along the X-axis direction, a hot pressing frame installed on the two second bottom rails, a second translation mechanism for driving the hot pressing frame to move along the second bottom rails, and an upper hot pressing mold bracket and a lower hot pressing mold bracket respectively fixed on the hot pressing frame; the upper end of the upper hot pressing mold bracket is provided with a fixed frame located above the lifting table, a lifting frame and an upper mold lifting mechanism for driving the lifting frame to lift the lifting frame are installed on the fixed frame, an upper hot pressing mold is provided on the lower side of the lifting frame, the upper hot pressing mold is provided, the upper hot pressing mold is provided directly above the shrinking processing groove, the upper end of the lower hot pressing mold bracket is provided with a lower hot pressing mold, the lower hot pressing mold is provided directly below the shrinking processing groove.
[0017] Furthermore, the rope positioning member includes two lower pressure rods and two upper pressure rods;
[0018] The two pressing rods are respectively arranged on both sides of the shrinking processing groove and supported on the lifting platform, and the upper side of each pressing rod is provided with an adhesive layer;
[0019] Two upper pressing rods correspondingly press on two lower pressing rods, and are used for pressing the rope to be shrunk on the lower pressing rod.
[0020] Further, the top of the lifting platform is located on the two side vertical plates of the shrinkage processing groove, and the two side vertical plates of the shrinkage processing groove are both provided with tooth grooves at intervals.
[0021] Further, the middle of the upper hot pressing die is provided with a blade accommodation groove extending along the X-axis direction and penetrating through the upper and lower surfaces of the upper hot pressing die, the blade accommodation groove is fitted with a cutting blade, and the lifting frame is provided with a blade lifting mechanism for driving the cutting blade to lift.
[0022] In another aspect, the application provides a rope winding and shrinkage integrated machine, which comprises the above-mentioned rope winding machine and shrinkage machine.
[0023] The middle part of the swing arm is connected with a rope pressing frame which is arranged in parallel between the two rope hanging arms.
[0024] The shrinkage workbench further comprises two third bottom rails extending along the X-axis direction, one end of each of the two third bottom rails extends below the rope pressing frame, and the other end of each of the two third bottom rails extends outside the rope pressing frame.
[0025] The beneficial effects of the application are as follows:
[0026] Assuming that the side close to the winding frame is the left side, the direction of the hanging rope arm extension is the right side, when winding, the hanging rope shafts on both sides of the hanging rope rod are outward, the moving frame is close to the winding frame side, the rope is guided to the left side of the first hanging rope shaft on the first hanging rope rod through the guide rope piece on the moving frame, the end of the rope is guided to the left side of the first hanging rope shaft on the second hanging rope rod from the upper side of the two hanging rope arms for fixation, then the moving frame is driven to move rightward by a distance, the guide rope piece drives the rope to be wound from the lower side of the first hanging rope shaft on the first hanging rope rod to the space between the first and second hanging rope shafts on the first hanging rope rod, then the swing arm is driven to swing counterclockwise by 180 degrees, the first hanging rope shaft on the left side of the first hanging rope rod is hung with the rope and moves to the side away from the guide rope piece, the second hanging rope rod moves to the side close to the guide rope piece, at this time, the guide rope piece guides the rope to the space between the first and second hanging rope shafts on the second hanging rope rod, then the moving frame is driven to move rightward by a distance again, the guide rope piece drives the rope to be wound from the upper side of the second hanging rope shaft on the second hanging rope rod to the space between the second and third hanging rope shafts on the second hanging rope rod, then the swing arm is driven to swing clockwise by 180 degrees, the second hanging rope shaft on the left side of the second hanging rope rod is hung with the rope and moves to the side away from the guide rope piece, the first hanging rope rod moves to the side close to the guide rope piece, at this time, the guide rope piece guides the rope to the space between the second and third hanging rope shafts on the first hanging rope rod, so repeating the driving of the moving frame to move and the swing arm to swing back and forth, the rope can be hung on the hanging rope shafts on the two hanging rope rods in turn and alternately, so as to wind the rope into a serpentine rope which is multiple times winding in a plane, when the serpentine rope needs to be taken down, the locking of the hanging rope rod by the hanging rope rod locking mechanism can be released, and the two hanging rope rods are rotated, so that the serpentine rope is separated from the hanging rope shafts on the two hanging rope rods.
[0027] When the serpentine rope is wound and formed, the serpentine rope is positioned by the rope positioning piece and transferred to the lifting table surface of the head shrinking machine, the middle part of the serpentine rope spans the head shrinking processing groove on the lifting table surface, then the lifting table surface is controlled to descend, so that the middle part of each unit of the serpentine rope descends to the position of the lower hot pressing die, at the same time, the upper hot pressing die is driven to press on the lower hot pressing die, the corresponding unit of the serpentine rope is hot pressed between the upper and lower hot pressing dies to form a head, then the upper hot pressing die is driven to move upward to reset, at the same time, the lifting table surface is driven to move upward, and the hot pressing mechanism is driven to move to the next position, and the head shrinking processing of other units of the serpentine rope is repeated, until the head shrinking processing of all units of the serpentine rope is completed.
[0028] Therefore, the application can be used for rope head shrinking processing, when processing, a long rope is wound into a serpentine rope which is multiple times winding in a plane by the winding machine, then the middle part of the wound and formed serpentine rope is hot shrunk and cut by the head shrinking machine, so as to form a short rope with a head at each end, which can improve the efficiency of rope head shrinking processing and is suitable for batch production. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] To more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following briefly describes the drawings required for the specific embodiments or the description of the prior art. Similar elements or parts are generally identified by similar reference numerals throughout the drawings. Elements or parts in the drawings are not necessarily drawn to scale.
[0030] Figure 1 Schematic diagram of the structure of the rope winding machine in an embodiment of the present invention;
[0031] Figure 2 Schematic diagram of the structure of the rope winding mechanism in an embodiment of the present invention;
[0032] Figure 3 Schematic diagram of the structure of the guide rope mechanism in an embodiment of the present invention;
[0033] Figure 4 Schematic diagram of the structure of the shrinking machine in an embodiment of the present invention;
[0034] Figure 5 Schematic diagram of the structure of the shrinking workbench in an embodiment of the present invention;
[0035] Figure 6 Schematic diagram of the structure of the hot pressing mechanism in an embodiment of the present invention;
[0036] Figure 7 This is a schematic structural diagram of a rope winding and shrinking integrated machine according to an embodiment of the present invention;
[0037] Figure 8 Schematic diagram of the arrangement of the first bottom rail, the second bottom rail, and the third bottom rail in an embodiment of the present invention;
[0038] Figure 9 This is a schematic diagram of the embodiment of the present invention when the retracted workbench transfers the serpentine rope;
[0039] Figure 10 Schematic diagram of a rope wound into a serpentine rope in an embodiment of the present invention.
[0040] In the accompanying drawings, 100-rope winding mechanism; 110-rope winding frame; 120-swing arm; 121-adjusting slide rail; 122-adjusting indicator scale; 130-swing mechanism; 140-hanging rope arm; 141-hanging rope arm locking mechanism; 142-indicator; 150-hanging rope rod; 151-hanging rope shaft; 160-hanging rope rod locking mechanism; 161-locking plate; 1611-arc-shaped extension hole; 162-locking arm; 163-locking screw; 164-locking nut; 170-rope pressing frame; 200-rope guiding mechanism; 210-rope guiding frame; 220-moving frame; 230-rope guiding member; 231-rope guide wheel; 232-rope guide tube; 240-first bottom rail; 300-shrinking head workbench; 3 10-head shrinking frame; 320-lifting table; 321-head shrinking processing groove; 330-table lifting mechanism; 340-rope positioning piece; 341-lower pressure rod; 342-upper pressure rod; 350-vertical plate; 351-tooth groove; 360-third bottom rail; 400-hot pressing mechanism; 410-second bottom rail; 420-hot pressing frame; 430-second translation mechanism; 440-upper hot pressing mold bracket; 441-fixed frame; 442-lifting frame; 443-upper mold lifting mechanism; 444-upper hot pressing mold; 4441-blade clearance groove; 445-cutting blade; 446-blade lifting mechanism; 450-lower hot pressing mold bracket; 451-lower hot pressing mold; 500-snake rope. DETAILED DESCRIPTION
[0041] The following embodiments of the technical solution of the present invention will be described in detail with reference to the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the present invention and are therefore only examples and are not intended to limit the scope of protection of the present invention.
[0042] It should be noted that, unless otherwise specified, the technical or scientific terms used in this application should have the common meanings understood by those skilled in the art to which the present invention belongs.
[0043] Example 1
[0044] like Figures 1-3 As shown, an embodiment of the present invention provides a rope winding machine for winding a long rope into a serpentine rope 500 that winds multiple times on a plane. The machine specifically includes a rope winding mechanism 100 and a rope guiding mechanism 200.
[0045] Reference Figure 2The rope winding mechanism 100 comprises a rope winding frame 110, a swing arm 120 arranged on one side of the rope winding frame 110, a swing mechanism 130 mounted on the rope winding frame 110 and used for driving the swing arm 120 to swing, two rope hanging arms 140 fixed on the swing arm 120 and symmetrically arranged on both sides of the swing axis of the swing arm 120, a rope hanging rod 150 arranged on the back side of each of the two rope hanging arms 140 and extending along the X-axis direction (parallel to the swing axis of the swing arm 120), and two ends of each of the rope hanging rods 150 are rotatably mounted on the two ends of the rope hanging arm 140. One end of each of the rope hanging arms 140 is provided with a rope hanging rod locking mechanism 160 capable of locking the rotation of the rope hanging rod 150, and a plurality of rope hanging shafts 151 are arranged on the outer side of each of the rope hanging rods 150 in an axial direction.
[0046] In some embodiments, referring to Figure 1 The swing mechanism 130 is an electric motor mounted on the rope winding frame 110, and the swing arm 120 is mounted on the output shaft of the electric motor, so that the swing arm 120 can be driven to swing by rotating the output shaft of the electric motor.
[0047] In some embodiments, referring to Figure 2 The rope hanging rod locking mechanism 160 comprises a locking plate 161, a locking arm 162, a locking screw 163 and a locking nut 164. The locking plate 161 is fixed on the end of the rope hanging arm 140 away from the swing arm 120, and an arc-shaped extension hole 1611 with the rotation axis of the rope hanging rod 150 as the center is formed in the locking plate 161. The locking arm 162 is arranged on the inner side of the locking plate 161 and is perpendicularly fixed on the rope hanging rod 150. The locking screw 163 is perpendicularly fixed on the locking arm 162 and penetrates through the arc-shaped extension hole 1611. The locking nut 164 is arranged on the outer side of the locking plate 161 and is threadedly connected to the locking screw 163. When the locking nut 164 is tightened, the locking arm 162 and the locking plate 161 can be locked, and the rope hanging rod 150 can be locked. When the locking nut 164 is loosened, the locking screw 163 can rotate along the arc-shaped extension hole 1611, so that the rope hanging rod 150 can be rotated, thereby releasing the locking of the rope hanging rod 150.
[0048] As shown in Figure 3 The rope guiding mechanism 200 comprises a rope guiding frame 210, a moving frame 220 arranged on the rope guiding frame 210, a first translation mechanism used for driving the moving frame 220 to move along the Y-axis direction (perpendicular to the swing axis of the swing arm 120), and a rope guiding member 230 arranged on the moving frame 220 and used for guiding the rope to pass between the rope hanging shafts 151.
[0049] In this embodiment, the first translation mechanism can be a gear and rack translation mechanism, a screw and nut translation mechanism, a belt drive translation mechanism, a hydraulic cylinder / gas cylinder driven translation mechanism, etc.
[0050] In some embodiments, the guide rope member 230 includes a guide rope wheel 231 mounted on the top of the moving frame 220 through an axle, and a guide rope tube 232 fixed on the top of the moving frame 220, the rope is guided to the guide rope tube 232 through the guide rope wheel 231 and passes through the guide rope tube 232, and the outlet end of the guide rope tube 232 extends between the hanging rope shafts 151. When winding the rope, the rope can be guided to the guide rope tube 232 through the guide rope wheel 231, and then guided to the corresponding position of the winding mechanism 100 through the guide rope tube 232.
[0051] As shown in Figure 2 assuming that the side close to the winding frame 110 is the left side and the direction in which the hanging rope arms 140 extend is the right side, when winding the rope, the hanging rope shafts 151 on the two hanging rope rods 150 face outward, the moving frame 220 is close to the side of the winding frame 110, the rope is guided to the left side of the first hanging rope shaft 151 on the first hanging rope rod 150 through the guide rope member 230 on the moving frame 220, the end of the rope is guided from the upper side of the two hanging rope arms 140 to the left side of the first hanging rope shaft 151 on the second hanging rope rod 150 for fixation, then the moving frame 220 is driven to move rightward by a distance, the guide rope member 230 guides the rope to wind from the lower side of the first hanging rope shaft 151 on the first hanging rope rod 150 to between the first hanging rope shaft 151 and the second hanging rope shaft 151 on the first hanging rope rod 150, then the swing arm 120 is driven to swing counterclockwise by 180 degrees, the first hanging rope shaft 151 on the first hanging rope rod 150 hooks the rope and moves to the side away from the guide rope member 230, the second hanging rope rod 150 moves to the side close to the guide rope member 230, at this time the guide rope member 230 guides the rope to between the first hanging rope shaft 151 and the second hanging rope shaft 151 on the first hanging rope rod 150, then the moving frame 220 is driven to move rightward by a distance again, the guide rope member 230 guides the rope to wind from the upper side of the second hanging rope shaft 151 on the second hanging rope rod 150 to between the second hanging rope shaft 151 and the third hanging rope shaft 151 on the second hanging rope rod 150, then the swing arm 120 is driven to swing clockwise by 180 degrees, the second hanging rope shaft 151 on the second hanging rope rod 150 hooks the rope and moves to the side away from the guide rope member 230, the first hanging rope rod 150 moves to the side close to the guide rope member 230, at this time the guide rope member 230 guides the rope to between the second hanging rope shaft 151 and the third hanging rope shaft 151 on the first hanging rope rod 150, and so on, the moving frame 220 is repeatedly driven to move and the swing arm 120 is repeatedly driven to swing back and forth, so that the rope can be hung on the hanging rope shafts 151 on the two hanging rope rods 150 in turn and alternately, thereby winding the rope into a serpentine rope 500 that meanders multiple times in a plane (as shown in Figure 10As shown), when the serpentine rope 500 needs to be removed, the locking mechanism 160 of the rope rod 150 can be released, and the two rope rods 150 can be rotated so that the serpentine rope 500 is detached from the rope shafts 151 of the two rope rods 150.
[0052] In some embodiments, the swing arm 120 is provided with an adjustment slide rail 121 extending along its length direction, and one end of the two hanging rope arms 140 are respectively installed on the adjustment slide rail 121, and are respectively provided with a hanging rope arm locking mechanism 141 that can be locked with the adjustment slide rail 121. The hanging rope arm locking mechanism 141 can use a tightening screw.
[0053] The rope guiding mechanism 200 further includes two first bottom rails 240 extending along the Y-axis direction, and the rope guiding frame 210 is mounted on the two first bottom rails 240 .
[0054] In this embodiment, the rope arm 140 is installed on the adjustment slide rail 121 and a rope arm locking mechanism 141 is provided to lock it. When the rope arm locking mechanism 141 is unlocked, the position of the rope arm 140 can be adjusted by sliding along the adjustment slide rail 121, thereby adjusting the length of the rope. After adjustment is in place, the rope arm 140 can be locked by the rope arm locking mechanism 141.
[0055] While adjusting the position of the rope hanging arm 140 to adjust the rope winding length, it is also necessary to slide the rope guide frame 210 along the first bottom rail 240 to adjust the relative position between the rope guide member 230 and the rope hanging arm 140 to meet the requirements of the rope winding mechanism 100 and the rope guide mechanism 200 to cooperate to complete the rope winding.
[0056] Therefore, this embodiment facilitates adjustment of the rope length, is easy to adjust, and can meet requirements of different rope lengths.
[0057] Preferably, the swing arm 120 is provided with an adjustment indicator scale 122 along its length, and each rope hanging arm 140 is provided with an indicator member 142 pointing to the adjustment indicator scale 122. When adjusting the rope hanging arm 140, the adjustment indicator scale value can be accurately read through the indicator member 142, thereby ensuring that the position of the rope hanging arm 140 is accurately adjusted and the rope length is accurately controlled.
[0058] Example 2
[0059] like Figures 4-7 As shown, an embodiment of the present invention provides a shrinking machine for performing heat shrinkage processing on the middle part of a wound serpentine rope 500 , which specifically includes a shrinking workbench 300 and a hot pressing mechanism 400 .
[0060] like Figure 5As shown, the necking workbench 300 comprises a necking rack 310, a lifting table top 320 arranged on the upper side of the necking rack 310, a table top lifting mechanism 330 for driving the lifting table top 320 to lift, and a rope positioning member 340 arranged on the lifting table top 320 at both sides of the necking machining groove 321 extending along the X-axis direction.
[0061] In this embodiment, the table top lifting mechanism 330 can be an electric, pneumatic or hydraulic telescopic rod.
[0062] In some embodiments, the rope positioning member 340 comprises two downward pressing rods 341 and two upward pressing rods 342. The two downward pressing rods 341 are arranged at both sides of the necking machining groove 321 and supported on the lifting table top 320, and the upper side of each downward pressing rod 341 is provided with a glue layer. The two upward pressing rods 342 are correspondingly pressed on the two downward pressing rods 341, for pressing the rope to be necked on the downward pressing rod 341.
[0063] When transferring the coiled and formed serpentine rope 500, the middle part of the serpentine rope 500 can be pasted on the two downward pressing rods 341, so as to ensure the spacing between the units of the serpentine rope 500. When the serpentine rope 500 is installed on the lifting table top 320, the middle part of each unit of the serpentine rope 500 can be pressed on the downward pressing rod 341 by the upward pressing rod 342, so as to avoid displacement of each unit of the serpentine rope 500 during the necking process.
[0064] In some embodiments, the top of the lifting table top 320 is provided with a vertical plate 350 at both sides of the necking machining groove 321, and the vertical plate 350 at both sides of the necking machining groove 321 is provided with a tooth groove 351 at intervals. When the serpentine rope 500 is installed, each unit of the serpentine rope 500 is correspondingly clamped in the tooth groove 351 on the vertical plate 350 at both sides, so as to further position each unit of the serpentine rope 500, improve the installation precision of the serpentine rope 500, and ensure the quality of the hot compression head.
[0065] The hot pressing mechanism 400 comprises two second bottom rails 410 extending along the X-axis direction, a hot pressing rack 420 mounted on the two second bottom rails 410, a second translation mechanism 430 for driving the hot pressing rack 420 to move along the second bottom rail 410, and an upper hot pressing mold support 440 and a lower hot pressing mold support 450 respectively fixed on the hot pressing rack 420; the upper end of the upper hot pressing mold support 440 is provided with a fixing frame 441 located above the lifting table top 320, the fixing frame 441 is provided with a lifting frame 442 and an upper mold lifting mechanism 443 for driving the lifting frame 442 to lift, the lower side of the lifting frame 442 is provided with an upper hot pressing mold 444, and the upper hot pressing mold 444 is arranged directly above the necking machining groove 321; the upper end of the lower hot pressing mold support 450 is provided with a lower hot pressing mold 451, and the lower hot pressing mold 451 is arranged directly below the necking machining groove 321.
[0066] In this embodiment, the second translation mechanism 430 can adopt a gear rack translation mechanism driven by a motor, a screw nut translation mechanism, a belt transmission translation mechanism, a hydraulic cylinder / pneumatic cylinder driven translation mechanism, etc.
[0067] In this embodiment, the upper mold lifting mechanism 443 can adopt an electric, pneumatic or hydraulic telescopic rod.
[0068] When shrinking the head, the wound serpentine rope 500 is positioned by the rope positioning piece 340 and transferred to the lifting table 320 of the shrinking machine. The middle part of the serpentine rope 500 spans the shrinking processing groove 321 on the lifting table 320, and then the lifting table 320 is controlled to descend so that the middle part of each unit of the serpentine rope 500 descends to the position of the lower hot pressing mold 451, and at the same time, the upper hot pressing mold 444 is driven to press on the lower hot pressing mold 451, and the corresponding units of the serpentine rope 500 are hot pressed between the upper hot pressing mold 444 and the lower hot pressing mold 451 to form a shrinking head, and then the upper hot pressing mold 444 is driven to move upward and reset, and at the same time, the lifting table 320 is driven to move upward and reset, and then the hot pressing mechanism 400 is driven to move to the next position, and the shrinking process is repeated for other units of the serpentine rope 500 until the shrinking process of all units of the serpentine rope 500 is completed.
[0069] In some embodiments, a blade clearance groove 4441 extending along the X-axis direction and passing through the upper and lower surfaces is provided in the middle of the upper hot pressing mold 444, and a cutting blade 445 is adapted to be installed in the blade clearance groove 4441. A blade lifting mechanism 446 for driving the cutting blade 445 to rise and fall is provided in the lifting frame 442.
[0070] In this embodiment, the blade lifting mechanism 446 can adopt an electric, pneumatic or hydraulic telescopic rod.
[0071] After the upper hot pressing mold 444 is pressed on the lower hot pressing mold 451 to perform hot compression on each unit of the serpentine rope 500, the cutting blade 445 can be controlled to cut off each unit of the serpentine rope 500. In this way, a single operation can achieve simultaneous compression and cutting of multiple units of the serpentine rope 500, greatly improving production capacity.
[0072] Example 3
[0073] like Figures 7-10 As shown, an embodiment of the present invention provides a rope winding and head shrinking integrated machine, including the above-mentioned rope winding machine and head shrinking machine.
[0074] The middle portion of the swing arm 120 is connected to a rope pressing frame 170 which is arranged parallel to and between the two rope hanging arms 140 .
[0075] The shrinkage workbench 300 further comprises two third bottom rails 360 extending along the X-axis direction, one end of the two third bottom rails 360 extending to the lower side of the rope pressing frame 170, and the other end extending to the outside of the rope pressing frame 170.
[0076] The rope winding and shrinkage integrated machine in the embodiment can be used for rope shrinkage processing. During processing, a long rope is first wound into a serpentine rope 500 (the structure of the serpentine rope 500 is shown in Figure 10 FIG. 2) by the rope winding machine, and then the middle part of the wound serpentine rope 500 is processed by the shrinkage machine, and the heat-shrunk part of the serpentine rope 500 is cut off, so as to form a short rope with a shrinkage head at each end. In this way, the efficiency of rope shrinkage processing can be improved, and it is suitable for batch production.
[0077] As shown in Figure 9 FIG. 2, when the wound serpentine rope 500 needs to be transferred to the shrinkage machine, the swing arm 120 is driven to swing to the position that the serpentine rope 500 is below and the rope pressing frame 170 is above, then the shrinkage workbench 300 is pushed to the lower side of the rope pressing frame 170, the lifting platform 320 is raised, the middle part of the wound serpentine rope 500 is pressed between the rope pressing frame 170 and the lower pressing rod 341 on the lifting platform 320, the hanging rod locking mechanism 160 is unlocked, the two hanging rods 150 are rotated, the serpentine rope 500 is separated from the hanging shafts 151 of the two hanging rods 150, the lifting platform 320 is lowered, the shrinkage workbench 300 is pushed back to the shrinkage processing position, the serpentine rope 500 is pressed on the lower pressing rod 341 by the upper pressing rod 342, and then the shrinkage processing and cutting of the serpentine rope 500 are performed by the heat pressing mechanism 400.
[0078] By using the above-mentioned rope winding and shrinkage integrated machine, the wound serpentine rope 500 can be quickly transferred to the shrinkage machine for shrinkage processing, and the processing efficiency can be further improved.
[0079] Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present application, and not to limit them; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that: it can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for part or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application, and they should be covered in the scope of the claims and the description of the present application.
Claims
1. A rope winding machine, characterized in that: include: A rope winding mechanism, the rope winding mechanism includes a rope winding frame, a swing arm arranged on one side of the rope winding frame, and a swing mechanism installed on the rope winding frame and used to drive the swing arm to swing, two rope hanging arms symmetrically arranged on both sides of the swing axis of the swing arm are fixed to the swing arm, and the back-to-back sides of the two rope hanging arms are provided with rope hanging rods extending along the X-axis direction, and the two ends of each rope hanging rod are rotatably mounted on the two ends of the rope hanging arm respectively, and one end of the rope hanging arm is provided with a rope hanging rod locking mechanism capable of locking the rotation of the rope hanging rod, and a plurality of rope hanging shafts are distributed axially at intervals on the outer edge of each rope hanging rod; The rope guiding mechanism includes a rope guiding frame, a movable frame arranged on the rope guiding frame, and a first translation mechanism for driving the movable frame to move along the Y-axis direction. The movable frame is provided with a rope guiding member for guiding the rope to each of the rope hanging shafts in sequence.
2. The rope winding machine according to claim 1, characterized in that The swing arm is provided with an adjustment slide rail extending along its length direction, one end of the two lanyard arms is respectively mounted on the adjustment slide rail, and each is provided with a lanyard arm locking mechanism capable of locking with the adjustment slide rail; The rope guiding mechanism further includes two first bottom rails extending along the Y-axis direction, and the rope guiding frame is mounted on the two first bottom rails.
3. The rope winding machine according to claim 2, characterized in that The swing arm is provided with an adjustment indicating scale along its length direction, and each of the hanging rope arms is provided with an indicator pointing to the adjustment indicating scale.
4. The rope winding machine according to claim 1, characterized in that The rope guide member includes a rope guide wheel and a rope guide tube. The rope guide wheel is installed on the top of the mobile frame through a wheel axle. The rope guide tube is fixed on the top of the mobile frame. The rope is guided to the rope guide tube through the rope guide wheel and passes through the rope guide tube. The outlet end of the rope guide tube extends between each rope hanging shaft.
5. The rope winding machine according to claim 1, characterized in that The lanyard rod locking mechanism includes a locking plate, a locking arm, a locking screw and a locking nut; The locking plate is fixed to the end of the hanging rope arm away from the away swing arm, and an arc-shaped extension hole is provided on the locking plate with the rotation axis of the hanging rope rod as the center of the circle. The locking arm is arranged on the inner side of the locking plate and is vertically fixed to the hanging rope rod. The locking screw is vertically fixed to the locking arm and passes through the arc-shaped extension hole. The locking nut is arranged on the outer side of the lock plate and is threadedly sleeved on the locking screw.
6. A shrinking machine, characterized in that: include: A shrinking workbench, the shrinking frame, a lifting platform on the upper side of the shrinking frame, and a platform lifting mechanism for driving the lifting platform to rise and fall, the lifting platform is provided with a shrinking processing groove extending along the X-axis direction, and rope positioning members are provided on both sides of the shrinking processing groove on the lifting platform; A hot pressing mechanism, the hot pressing mechanism includes two second bottom rails extending along the X-axis direction, a hot pressing frame installed on the two second bottom rails, a second translation mechanism for driving the hot pressing frame to move along the second bottom rails, and an upper hot pressing mold bracket and a lower hot pressing mold bracket respectively fixed on the hot pressing frame; the upper end of the upper hot pressing mold bracket is provided with a fixed frame located above the lifting table, a lifting frame and an upper mold lifting mechanism for driving the lifting frame to lift the lifting frame are installed on the fixed frame, an upper hot pressing mold is provided on the lower side of the lifting frame, the upper hot pressing mold is provided, the upper hot pressing mold is provided directly above the shrinking head processing groove, the upper end of the lower hot pressing mold bracket is provided with a lower hot pressing mold, the lower hot pressing mold is provided directly below the shrinking head processing groove.
7. The shrinking machine according to claim 6, characterized in that: The rope positioning member includes two lower pressure rods and two upper pressure rods; The two pressing rods are respectively arranged on both sides of the shrinking processing groove and supported on the lifting platform, and the upper side of each pressing rod is provided with an adhesive layer; The two upper pressing rods are pressed on the two lower pressing rods in a one-to-one correspondence, and are used for pressing the rope to be shrunk onto the lower pressing rods.
8. The shrinking machine according to claim 6, characterized in that: The top of the lifting platform is located on the two side vertical plates of the shrinking head processing groove, and the vertical plates on both sides of the shrinking head processing groove are provided with tooth grooves at intervals.
9. The shrinking machine according to claim 6, characterized in that: A blade clearance groove extending along the X-axis direction and passing through the upper and lower surfaces of the upper hot pressing mold is provided in the middle of the upper hot pressing mold. A cutting blade is adapted to be installed in the blade clearance groove. A blade lifting mechanism for driving the cutting blade to rise and fall is provided in the lifting frame.
10. A rope winding and shrinking machine, characterized in that: It includes the rope winding machine according to claim 1 and the head shrinking machine according to claim 6; The middle part of the swing arm is connected to a rope pressing frame arranged in parallel between the two rope hanging arms; The shrinking workbench also includes two third bottom rails extending along the X-axis direction, one end of the two third bottom rails extends to the bottom of the rope pressing frame, and the other end extends to the outside of the rope pressing frame.