Plate cutting machine with scrap recycling mechanism

Abstract

The plate cutting machine comprises a workbench, a driving motor is arranged at the position, close to the left side, of the top of the workbench, a supporting plate is fixedly connected to the bottom of the driving motor, and the driving motor is fixedly connected to the workbench through the supporting plate; an opening is formed in the position, close to the front side, of the top of the workbench, a rectangular opening is formed in the position, close to the front side, of the top of the workbench, and the rectangular opening is located on the right side of the opening. According to the wood cutting machine, wood chips generated during wood cutting can be blown into the inner cavity of the collecting box, the surface humidity of the wood chips is increased by slightly spraying water on the surfaces of the wood chips, the chips are adhered and weighted through surface tension, flying dust is reduced, the fluffy wood chips and the like are pressed, the size is greatly reduced, and transportation and storage are facilitated.

Description

Technical Field

[0001] The present invention relates to the technical field of plate processing, in particular to a plate cutting machine with a debris recovery mechanism. Background Art

[0002] Panel cutting machines (also known as plate cutting machines) are industrial equipment used for precise slitting, cutting, or forming of flat materials. They are widely used in furniture manufacturing, architectural decoration, packaging, automotive interiors, ships, and other fields. Existing panel cutting machines (especially woodworking or composite material processing equipment) are crucial when recycling debris, which is not only related to cleanliness, sanitation, and resource recycling, but also closely related to safety, equipment life, and compliance.

[0003] In order to facilitate the transportation and storage of sawdust, the sawdust needs to be compacted and packed. However, sawdust is relatively fluffy and may splash when compacted and packed, affecting subsequent recycling or causing pollution. Summary of the Invention

[0004] To achieve the above object, the present invention provides the following technical solutions:

[0005] The top of the working table is provided with a driving motor, the bottom of the driving motor is fixedly connected to the working table through the support plate, and the driving motor is fixedly connected to the working table through the support plate. The top of the working table is provided with an opening near the front side, and the top of the working table is provided with a rectangular opening near the front side, and the rectangular opening is located on the right side of the opening. The power output shaft of the driving motor is fixedly connected to the driving gear, and the outer side of the driving gear is meshed with a linkage gear near the left side, and the center of the linkage gear is provided with a first rotating shaft and fixedly connected thereto. The front and rear ends of the first rotating shaft are fixedly connected to fixing parts, and the bottoms of the two fixing parts are fixedly connected to the top of the working table, and the right side of the linkage gear is meshed with a driven gear, and the center of the driven gear is provided with a second rotating shaft and fixedly connected thereto. The outer side of the second rotating shaft is sleeved with a spacer plate, and the bottom of the spacer plate is fixedly connected to the top of the working table.

[0006] Preferably, the front end of the second rotating shaft is fixedly connected to a swing plate, and two cross bars are fixedly connected to the right side of the partition plate. The two cross bars are symmetrically arranged up and down, and two sleeves are jointly sleeved on the outer sides of the two cross bars. The two sleeves are symmetrically arranged left and right, and cutting blades are jointly installed on the front sides of the two sleeves.

[0007] Preferably, the upper lateral rod is sleeved with a connecting rod near the left end, and is fixedly connected with the connecting rod, the cross section of the connecting rod is L-shaped, one end of the connecting rod away from the driving gear is fixedly connected with a limiting plate, the bottom of the limiting plate is attached to the cutting blade, the front side of the swing plate is hingedly connected with a rotating plate near the bottom, the right side of the rotating plate is hingedly connected to the cutting blade, the rear side of the limiting plate is fixedly connected with an anti-off block, and the anti-off block is sleeved on the adjacent lateral rod.

[0008] Preferably, the rectangular port is attached to a lifting plate, the bottom of the lifting plate is fixedly connected with vertical rods near the left and right sides, the bottom of the lifting plate is fixedly connected with a guide plate at the center, the guide plate is provided with a guide port, the bottom of the guide plate is provided with a bottom plate, the top of the bottom plate is fixedly connected with sleeves near the left and right sides, and the bottom end of the vertical rod penetrates through the sleeve.

[0009] Preferably, the bottom plate is fixedly connected with a clamping plate on the left side, the clamping plate is fixedly connected with a reciprocating air cylinder on the top, the power output shaft of the reciprocating air cylinder is fixedly connected with an attachment rod, and the attachment rod is attached to the guide port.

[0010] Preferably, the top of the workbench is provided with a collecting port near the rear side, the collecting port is located at the rear side of the rectangular port, the top of the workbench is fixedly connected with a baffle near the rear side, the bottom of the workbench is fixedly connected with a collecting box, the inner cavity of the collecting box and the collecting port are in communication, the rear side of the collecting box is installed with a hinged plate near the right side, and the top of the workbench is fixedly connected with a blower near the front side.

[0011] Preferably, the top of the baffle is provided with a fixed plate, the left and right sides of the fixed plate are fixedly connected with connecting plates, both the connecting plates are fixedly connected to the baffle, the front side of the fixed plate is provided with an annular groove, the front side of the fixed plate is fixedly connected with a plurality of guide rods, and the guide rods are linearly arranged from left to right.

[0012] Preferably, the front side of the fixed plate is provided with a movable block near the left side, the front side of the movable block is provided with a strip-shaped port, the inner cavity of the movable block is provided with sliding grooves on the top and bottom sides, the top and bottom sides of the fixed plate are attached to the adjacent sliding grooves, and the bottom of the movable block is fixedly connected with a nebulizer.

[0013] Preferably, the strip-shaped port is attached with a sliding plate, the front side of the sliding plate is fixedly connected with a movable motor, the power output shaft of the movable motor penetrates through the sliding plate and is fixedly connected with a movable gear, the rear side of the movable gear is fixedly connected with a limiting rod at the center, the limiting rod is attached to the annular groove, the rear side of the baffle is installed with a water tank, the top of the water tank is inserted with a transmission pipe, and the other end of the transmission pipe is inserted into the nebulizer.

[0014] Preferably, the collecting box is provided with a through hole on the left side, the through hole is attached with a compression plate, a compression cylinder is installed at the bottom of the workbench near the rear side, and the power output shaft of the compression cylinder is fixedly connected to the compression plate.

[0015] Compared with the prior art, the application has the following beneficial effects:

[0016] 1. In terms of debris recycling and processing, the device realizes full-process optimization from collection to compression. The air blower can accurately direct the wood chips generated during cutting into the collecting box, avoiding the scattering of debris and pollution of the working environment. The atomizer obtains water source from the water tank through the transmission pipe and sprays water mist uniformly during movement. The use of water surface tension causes fluffy wood chips to stick together and increase in weight, reducing the spread of flying dust from the source, ensuring the respiratory health of operators, and reducing the wear and tear of equipment components. The compression cylinder in the collecting box drives the compression plate, which can efficiently compact the wet and sticky wood chips, greatly reducing their volume, saving storage space, reducing subsequent transportation costs, and providing convenient conditions for the secondary recycling of wood chips (such as fuel and filler).

[0017] 2. In terms of stability and precision of cutting operation, the device exhibits excellent performance. The driving motor drives the swing plate and rotating plate to move cooperatively through a gear linkage structure (driving gear, linkage gear, driven gear meshing in turn), and the sliding guide of the sleeve plate on the crossbar, enabling the cutting blade to realize stable reciprocating cutting action. The combination design of the limiting plate and the anti-dropping block strictly limits the movement trajectory of the cutting blade, effectively avoids cutting deviation, and improves cutting precision. The L-shaped structure of the connecting rod further strengthens the support and positioning of the blade, reduces vibration during cutting, ensures the flatness of the plate cut, and reduces the rate of defective products.

[0018] 3. In terms of operation adaptability and convenience, the device embodies humanized design. The lifting plate is driven by the reciprocating cylinder to fit the guide port of the guide plate, realizing stable lifting adjustment. The height can be flexibly adjusted according to different thicknesses of the plate without manual prying or padding, simplifying the operation process and improving adaptability. The opening and closing plate design on the rear side of the collecting box makes it more convenient to take out the compacted wood chips, reducing the labor intensity of manual cleaning. The ring groove on the fixed plate cooperates with the movement of the guide rod and the movable block, enabling the atomizer to cover the entire collecting box, ensuring that the water mist is sprayed without dead angles, and further improving the debris processing effect.

[0019] 4、The synergistic of the overall structure enhances the durability and safety of the equipment, the components are connected through gear meshing, sleeve connection, hinging and other ways, the transmission is stable and the stress is balanced, the load of single component is reduced, and the overall service life of the equipment is prolonged; the position design of the baffle and the collecting port not only blocks the debris from splashing back, but also guides it to fall accurately into the collecting box, cooperates with the layout of the opening and the rectangular port of the workbench, forms an orderly material flow path, avoids the mutual interference between the components, makes the cutting and recycling operation efficient in parallel, and comprehensively improves the comprehensive benefit of the plate processing. BRIEF DESCRIPTION OF DRAWINGS

[0020] Figure 1 It is a structural schematic diagram of the present application;

[0021] Figure 2 It is a left view of the structure of the present application;

[0022] Figure 3 It is a structural schematic diagram of the component workbench of the present application;

[0023] Figure 4 It is a plan view of the component workbench structure of the present application;

[0024] Figure 5 It is a structural schematic diagram of the component cross rod of the present application;

[0025] Figure 6 It is a structural schematic diagram of the component fixed plate of the present application;

[0026] Figure 7 It is a structural schematic diagram of the component bottom plate of the present application;

[0027] Figure 8 It is a structural schematic diagram of the component movable block of the present application;

[0028] Figure 9 It is a structural schematic diagram of the component movable gear of the present application;

[0029] Figure 10 It is a rear view of the component movable gear structure of the present application.

[0030] Label in drawing: 1, workbench; 2, driving motor; 3, fixed plate; 4, baffle; 5, cutting blade; 6, lifting plate; 7, air blower; 8, bottom plate; 9, rotating plate; 10, collection box; 11, connecting plate; 12, water tank; 13, transmission pipe; 14, opening and closing plate; 15, limiting plate; 16, connecting rod; 17, cover plate; 18, cross rod; 19, swing plate; 20, driving gear; 21, linkage gear; 22, fixed part; 23, driven gear; 24, spacing plate; 25, supporting plate; 26, clamping plate; 27, reciprocating air cylinder; 28, sleeve; 29, vertical rod; 30, guide plate; 31, sliding plate; 32, compression cylinder; 33, fitting rod; 34, atomizer; 35, movable motor; 36, movable block; 37, guide rod; 38, movable gear; 39, limiting rod. DETAILED DESCRIPTION

[0031] Please refer to Figures 1-10 The application provides a technical solution:

[0032] The utility model provides a cutting machine for board with scrap recovery mechanism, including workbench 1, workbench 1 top near left side place is provided with driving motor 2, driving motor 2 bottom fixedly connected with support plate 25, driving motor 2 is fixedly connected on workbench 1 through support plate 25, workbench 1 top near front side place is seted up opening, workbench 1 top near front side place is seted up rectangular mouth, rectangular mouth is located the right side of opening, driving motor 2 power output shaft is fixedly connected with driving gear 20, driving gear 20 outside near left side place is engaged with linkage gear 21, linkage gear 21 center is penetrated with first rotation axis, and is fixedly connected with it, first rotation axis front and back both ends are fixedly connected with fixed part 22, two fixed part 22 bottom are fixedly connected in workbench 1 top place, linkage gear 21 right side is engaged with driven gear 23, driven gear 23 center is penetrated with second rotation axis, and is fixedly connected with it, second rotation axis outside is sleeved with interval plate 24, interval plate 24 bottom is fixedly connected in workbench 1 top place, second rotation axis front end is fixedly connected with swing plate 19, interval plate 24 right side is fixedly connected with two horizontal rods 18, two horizontal rods 18 are symmetrically set up up and down, two sleeve plates 17 are symmetrically set up left and right in two horizontal rods 18 outside joint sleeve, two sleeve plates 17 front side are jointly installed with cutting blade 5, the horizontal rod 18 outside near left end place of being located above is sleeved with connecting rod 16, and is fixedly connected with it, connecting rod 16 cross section is L type setting, the end of connecting rod 16 away from driving gear 20 is fixedly connected with limit stop 15, limit stop 15 bottom is pasted with cutting blade 5, swing plate 19 front side near bottom hinged has rotary plate 9, rotary plate 9 right side is hinged on cutting blade 5, limit stop 15 rear side is fixedly connected with anti -drop piece, anti -drop piece sleeve is connected on adjacent horizontal rod 18, rectangular mouth is pasted with lifting plate 6, lifting plate 6 bottom near left and right sides place is fixedly connected with vertical rod 29, lifting plate 6 bottom center is fixedly connected with guide plate 30, and the guide plate 30 is seted up bottom plate 8, bottom plate 8 top near left and right sides place is fixedly connected with sleeve pipe 28, vertical rod 29 bottom end penetrates sleeve pipe 28, bottom plate 8 left side is fixedly connected with clamping plate 26, clamping plate 26 top is fixedly connected with reciprocating pneumatic cylinder 27, reciprocating pneumatic cylinder 27 power output shaft is fixedly connected with pasting rod 33, and pasting rod 33 is pasted with guide mouth.

[0033] The top of the workbench 1 is provided with a collecting opening near the rear side, and the collecting opening is located at the rear side of the rectangular opening. The top of the workbench 1 is fixedly connected with a baffle 4 near the rear side. The bottom of the workbench 1 is fixedly connected with a collecting box 10. The inner cavity of the collecting box 10 is in communication with the collecting opening. The rear side of the collecting box 10 is provided with an opening and closing plate 14 near the right side. The top of the workbench 1 is fixedly connected with a blower 7 near the front side. The top of the baffle 4 is provided with a fixed plate 3. The left and right sides of the fixed plate 3 are fixedly connected with connecting plates 11. The two connecting plates 11 are fixedly connected to the baffle 4. The front side of the fixed plate 3 is provided with an annular groove. The front side of the fixed plate 3 is fixedly connected with a plurality of guide rods 37. The plurality of guide rods 37 are linearly arranged from left to right. The front side of the fixed plate 3 is provided with a movable block 36 near the left side. The front side of the movable block 36 is provided with a strip-shaped opening. The inner cavity of the movable block 36 is provided with sliding grooves on the upper and lower sides. The upper and lower sides of the fixed plate 3 are in close contact with the adjacent sliding grooves. The bottom of the movable block 36 is fixedly connected with an atomizer 34. The strip-shaped opening is in close contact with a sliding plate 31. The front side of the sliding plate 31 is fixedly connected with a movable motor 35. The power output shaft of the movable motor 35 penetrates the sliding plate 31 and is fixedly connected with a movable gear 38. The rear side of the movable gear 38 is fixedly connected with a limiting rod 39 at the center. The limiting rod 39 is in close contact with the annular groove. The rear side of the baffle 4 is provided with a water tank 12. The top of the water tank 12 is inserted with a transmission pipe 13. The other end of the transmission pipe 13 is inserted into the atomizer 34. The left side of the collecting box 10 is provided with a through opening. The through opening is in close contact with a compression plate. The bottom of the workbench 1 is provided with a compression cylinder 32 near the rear side. The power output shaft of the compression cylinder 32 is fixedly connected to the compression plate.

[0034] A method for using a plate cutting machine with a debris recycling mechanism:

[0035] S1: when the main motor 2 is started, the power output shaft can drive the driving gear 20 to rotate, when the driving gear 20 rotates, it can drive the driven gear 23 to rotate through the meshing with the linkage gear 21, when the driven gear 23 rotates, it can drive the swing plate 19 to rotate through the second rotating shaft, when the swing plate 19 rotates, it can drive the rotating plate 9 to rotate, thereby driving the cutting blade 5 to move, the cutting blade 5 is in close contact with the limiting plate 15, which can limit the movement track, thereby moving back and forth;

[0036] S2: when the staff places the wood on the surface of the lifting plate 6, the reciprocating cylinder 27 is started to drive the abutting rod 33 to move back and forth, when the abutting rod 33 moves, it is in close contact with the guide opening, which can drive the lifting plate 6 to move up and down, the lifting plate 6 is in close contact with the sleeve 28 through the vertical rod 29, which can limit the movement track, when the lifting plate 6 moves, it can drive the wood to move upwards, so that the wood is in close contact with the cutting blade 5, and the wood cutting is completed;

[0037] S3: When the air blower 7 is started, the wood chips generated during wood processing can be blown into the inner cavity of the collection box 10, and the movable motor 35 is started. When the movable motor 35 is started, the movable gear 38 can be driven to rotate through the power output shaft. When the movable gear 38 rotates, it can fit with the guide rod 37, thereby driving the movable block 36 to move to the right. When the movable gear 38 moves to the right side of the fixed plate 3, the limiting rod 39 can move along the annular groove to the top of the guide rod 37, and at the same time drive the movable gear 38 to move to the top of the guide rod 37, thereby driving the movable block 36 to move to the left.

[0038] S4: When the movable block 36 moves, it can drive the atomizer 34 to move synchronously. When the atomizer 34 is started, it can spray water mist in the inner cavity of the collection box 10. When the compression cylinder 32 is started, it can drive the compression plate to move through the power output shaft, thereby compressing the wood chips.

[0039] Working principle: when the active motor 2 is started, the active gear 20 can be driven to rotate through the power output shaft. When the active gear 20 rotates, it can mesh with the linkage gear 21 to drive the driven gear 23 to rotate. When the driven gear 23 rotates, it can drive the swing plate 19 to rotate through the second rotating shaft. When the swing plate 19 rotates, it can drive the rotating plate 9 to perform a rotary motion, thereby driving the cutting blade 5 to move. The cutting blade 5 can limit the motion trajectory by fitting with the limit plate 15, so as to perform reciprocating movement. When the staff places wood on the surface of the lifting plate 6, the fitting rod 33 can be driven to reciprocate by starting the reciprocating cylinder 27. When the fitting rod 33 moves, it can fit with the guide port to drive the lifting plate 6 to lift and reciprocate. The lifting plate 6 fits with the sleeve 28 through the vertical rod 29 to limit the movement trajectory. When the lifting plate 6 is active, it can drive the wood to move upward, so that the wood fits with the cutting blade 5, thereby completing the cutting of the wood.

[0040] When the blower 7 is started, the wood chips generated during wood processing can be blown into the inner cavity of the collection box 10, and the movable motor 35 is started. When the movable motor 35 is started, the movable gear 38 can be driven to rotate through the power output shaft. When the movable gear 38 rotates, it can fit with the guide rod 37, thereby driving the movable block 36 to move to the right. When the movable gear 38 moves to the right side of the fixed plate 3, the limiting rod 39 can move along the annular groove to the top of the guide rod 37, and at the same time drive the movable gear 38 to move to the top of the guide rod 37, thereby driving the movable block 36 to move to the left. When the movable block 36 moves, it can drive the atomizer 34 to move synchronously. When the atomizer 34 is started, it can spray water mist in the inner cavity of the collection box 10. When the compression cylinder 32 is started, the compression plate can be driven to move through the power output shaft, thereby compressing the wood chips.

Claims

1. A sheet material cutting machine with a debris recovery mechanism, comprising a workbench (1), characterized in that: The top of the workbench (1) is provided with an active motor (2) near the left side, the bottom of the active motor (2) is fixedly connected to a support plate (25), the active motor (2) is fixedly connected to the workbench (1) through the support plate (25), the top of the workbench (1) is provided with an opening near the front side, the top of the workbench (1) is provided with a rectangular opening near the front side, the rectangular opening is located on the right side of the opening, the power output shaft of the active motor (2) is fixedly connected to a driving gear (20), the outer side of the driving gear (20) is meshed with a linkage gear near the left side. The linkage gear (21) is provided with a first rotating shaft passing through the center of the linkage gear (21) and is fixedly connected thereto, the front and rear ends of the first rotating shaft are fixedly connected to fixing members (22), the bottoms of the two fixing members (22) are fixedly connected to the top of the workbench (1), the right side of the linkage gear (21) is meshed with a driven gear (23), the center of the driven gear (23) is provided with a second rotating shaft passing through the center of the driven gear (23) and is fixedly connected thereto, the outer side of the second rotating shaft is sleeved with a spacer plate (24), the bottom of the spacer plate (24) is fixedly connected to the top of the workbench (1).

2. The sheet material cutting machine with a debris recovery mechanism according to claim 1, characterized in that: The front end of the second rotating shaft is fixedly connected to a swing plate (19), and the right side of the spacer plate (24) is fixedly connected to two cross bars (18), the two cross bars (18) are symmetrically arranged in an upper and lower direction, and two sleeve plates (17) are commonly sleeved on the outer sides of the two cross bars (18), the two sleeve plates (17) are symmetrically arranged in a left-right direction, and a cutting blade (5) is commonly installed on the front side of the two sleeve plates (17).

3. The sheet material cutting machine with a debris recovery mechanism according to claim 2, characterized in that: A connecting rod (16) is sleeved on the outer side of the cross bar (18) located above and near the left end, and is fixedly connected to the cross bar (18). The cross section of the connecting rod (16) is L-shaped. The end of the connecting rod (16) away from the driving gear (20) is fixedly connected to the limiting plate (15). The bottom of the limiting plate (15) is in contact with the cutting blade (5). The front side of the swing plate (19) is hinged to a rotating plate (9) near the bottom. The right side of the rotating plate (9) is hinged to the cutting blade (5). The rear side of the limiting plate (15) is fixedly connected to an anti-slip block, and the anti-slip block is sleeved on the adjacent cross bar (18).

4. The sheet material cutting machine with a debris recovery mechanism according to claim 3, characterized in that: The rectangular opening is fitted with a lifting plate (6), and the bottom of the lifting plate (6) is fixedly connected to vertical rods (29) near the left and right sides. The center of the bottom of the lifting plate (6) is fixedly connected to a guide plate (30), and a guide opening is provided on the guide plate (30). The bottom of the guide plate (30) is provided with a bottom plate (8), and the top of the bottom plate (8) is fixedly connected to sleeves (28) near the left and right sides. The bottom end of the vertical rod (29) passes through the sleeve (28).

5. The sheet material cutting machine with a debris recovery mechanism according to claim 4, characterized in that: The left side of the bottom plate (8) is fixedly connected with a clamping plate (26), the top of the clamping plate (26) is fixedly connected with a reciprocating cylinder (27), the power output shaft of the reciprocating cylinder (27) is fixedly connected with a fitting rod (33), and the fitting rod (33) is fitted with the guide port.

6. The sheet material cutting machine with a debris recovery mechanism according to claim 5, characterized in that: A collecting port is provided at the top of the workbench (1) near the rear side, and the collecting port is located at the rear side of the rectangular port. A baffle (4) is fixedly connected to the top of the workbench (1) near the rear side, and a collecting box (10) is fixedly connected to the bottom of the workbench (1). The inner cavity of the collecting box (10) and the collecting port are mutually connected. An opening and closing plate (14) is installed at the rear side of the collecting box (10) near the right side, and an air blower (7) is fixedly connected to the top of the workbench (1) near the front side.

7. The sheet material cutting machine with a debris recovery mechanism according to claim 6, characterized in that: A fixing plate (3) is provided on the top of the baffle (4), and connecting plates (11) are fixedly connected to the left and right sides of the fixing plate (3), and the two connecting plates (11) are fixedly connected to the baffle (4). An annular groove is provided on the front side of the fixing plate (3), and a plurality of guide rods (37) are fixedly connected to the front side of the fixing plate (3), and the plurality of guide rods (37) are linearly arranged from left to right.

8. The sheet material cutting machine with a debris recovery mechanism according to claim 7, characterized in that: A movable block (36) is provided on the front side of the fixed plate (3) near the left side, a strip-shaped opening is provided on the front side of the movable block (36), and sliding grooves are provided on the upper and lower sides of the inner cavity of the movable block (36). The upper and lower sides of the fixed plate (3) are both fitted with adjacent sliding grooves, and the bottom of the movable block (36) is fixedly connected to an atomizer (34).

9. The sheet material cutting machine with a debris recovery mechanism according to claim 8, characterized in that: The strip-shaped opening is fitted with a slide plate (31), the front side of the slide plate (31) is fixedly connected with a movable motor (35), the power output shaft of the movable motor (35) passes through the slide plate (31) and is fixedly connected with a movable gear (38), the center of the rear side of the movable gear (38) is fixedly connected with a limiting rod (39), the limiting rod (39) is fitted with an annular groove, a water tank (12) is installed on the rear side of the baffle (4), a transmission pipe (13) is plugged into the top of the water tank (12), and the other end of the transmission pipe (13) is plugged into the atomizer (34).

10. The sheet material cutting machine with a debris recovery mechanism according to claim 9, characterized in that: A through opening is provided on the left side of the collecting box (10), and a compression plate is attached to the through opening. A compression cylinder (32) is installed near the rear side of the bottom of the workbench (1), and a power output shaft of the compression cylinder (32) is fixedly connected to the compression plate.

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