Limiting type automatic curling device for carpet production and use method of limiting type automatic curling device

Abstract

The invention discloses a limiting type automatic curling device for carpet production and a using method thereof.The limiting type automatic curling device comprises a power box and an operation bed which are fixed to each other, a conveying box is installed above the operation bed, a control panel is fixedly installed on the front side of the conveying box, and a rotating disc driven by a motor is rotatably installed on the outer side of the power box; two transversely arranged clamping rods are mounted on the outer side of the rotating disc; a carpet body needing to be curled is placed in the conveying box, and a conveying belt with the rough surface is rotationally installed at the lower end in the conveying box. According to the limiting type automatic curling device for carpet production and the using method thereof, a carpet body needing to be curled is put into the conveying box, then the clamping rod is used for clamping the front end of the carpet body, and finally the clamping rod is driven by the rotating disc to rotate, so that the purpose of curling the carpet body is achieved; in the process, the telescopic air cylinder is used for pushing the extrusion plate to move downwards, the purpose of clamping and limiting the carpet body is achieved in cooperation with the conveying belt, and therefore the tension during curling is adjusted.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of carpet production, in particular to a limiting type automatic coiling device for carpet production and a use method thereof. BACKGROUND

[0002] The automatic coiling device in carpet production is a key equipment for carpet forming. The completed carpet is in a sheet structure. In order to facilitate packaging and transportation, the coiling device is used to roll the carpet into a columnar structure for subsequent packaging.

[0003] In the prior art, a kind of automatic coiling device for carpet production is disclosed in Chinese patent with application number CN202011399419.0, which includes a base, the upper end of the base is fixedly installed with a first support plate and a second support plate, the top front end of the first support plate is fixedly installed with an upper fixed plate and a lower fixed plate, and the upper fixed plate is located above the lower fixed plate, a plurality of second springs are fixedly installed on the end face of the upper fixed plate and the lower fixed plate, a plurality of second springs are fixedly installed with mounting plates at the other end, the mounting plates are rotatably installed with mounting rollers at the other end, the mounting rollers are fixedly installed with cleaning cotton, the upper end of the upper fixed plate is fixedly installed with a fixed rod cylinder, the inside bottom end of the fixed rod cylinder is fixedly installed with a first spring, and the upper end of the first spring is fixedly installed with a connecting rod.

[0004] In the prior art, a kind of automatic coiling device for carpet production is disclosed in Chinese patent with application number CN201611238238.3, which includes a rack, a pin shaft seat, a swing rod, a roller, a bearing seat, a tightener, and an adjusting cylinder, the rack is fixedly connected to the ground, and the rack is a square frame, the number of pin shaft seats is two, and the two pin shaft seats are fixedly connected to the two sides of the rack, the swing rod is connected to the pin shaft seat at the end through a pin shaft, the bearing seat is fixedly connected to the top end of the swing rod, the roller is installed at both ends of the bearing seat, the tightener is fixedly connected to the front end of the rack, the adjusting cylinder is installed at the rear part of the rack through a pin shaft, and the adjusting cylinder telescopic rod is connected to the lower end of the swing rod through a pin shaft.

[0005] In the prior art, a kind of automatic coiling device for carpet production is disclosed in Chinese patent with application number CN202221361879.9, which includes a support, a winding roller rotatably arranged on the support, two driven rollers rotatably arranged on the support, the two driven rollers are located below the winding roller, an adjusting member is arranged between the two ends of the winding roller and the support, the adjusting member includes a base, an adjusting seat, and a spring, the base is fixedly arranged on the support, the adjusting seat is movably inserted into the base, the spring is arranged below the adjusting seat, the winding roller is rotatably connected to the upper end of the adjusting seat, and the end of the winding roller is fixedly connected with a driving motor.

[0006] In combination with the above-mentioned materials, in the prior art, the carpet is generally clamped by rollers and then rotated to achieve the purpose of curling. However, in actual use, after the production of the carpet is completed, some dirt and broken hair may remain in the pile. If the carpet is directly curled and packaged without processing, the user experience will be affected. SUMMARY

[0007] The present application aims to provide a limiting type automatic curling device for carpet production and a method for using the same to solve the problem of dirt and broken hair that cannot be processed in the background art.

[0008] To achieve the above-mentioned purpose, the present application provides the following technical solution: a limiting type automatic curling device for carpet production and a method for using the same, comprising a power box and an operation bed fixed to each other, a conveying box is installed above the operation bed, a control panel is fixedly installed on the front side of the conveying box, a rotating disc driven by a motor is rotatably installed on the outer side of the power box, and two horizontally arranged clamping rods are installed on the outer side of the rotating disc; the carpet body that needs to be curled is placed inside the conveying box, a rough surface conveying belt is rotatably installed at the lower end of the inside of the conveying box, a horizontally arranged extrusion plate is installed at the upper end of the inside of the conveying box, and a telescopic air cylinder is fixedly installed between the extrusion plate and the inner wall of the conveying box; a combing rod, a negative pressure suction head, and a steam ironing head are installed on the lower surface of the extrusion plate, a extrusion roller is also rotatably installed on the lower surface of the extrusion plate, and a driving mechanism for driving the rotation of the combing rod is arranged above the extrusion plate; a storage box is fixedly installed on the outer side of the side surface of the power box, the storage box is communicated with the negative pressure suction head through a conveying hose, the conveying hose is connected with an air pump, and suction force is generated by the air pump.

[0009] Preferably, an electric sliding block is fixedly installed at the rear end of the clamping rod, and a sliding structure is formed between the electric sliding block and an electric sliding rod fixedly installed in the inside of the rotating disc. The sliding movement between the electric sliding block and the electric sliding rod can drive the clamping rod to move, so that the front end of the carpet body is clamped by the clamping rod.

[0010] Preferably, a limiting sleeve is fixedly installed on the outside of the conveying box, and a sliding structure is formed between the limiting sleeve and a guide sliding rod fixedly installed above the operation bed. The sliding movement between the limiting sleeve and the guide sliding rod can move the conveying box left and right, so that the front end of the carpet body is placed between the two clamping rods.

[0011] Preferably, the driving mechanism comprises a driven worm gear coaxially fixedly installed on the upper end of the combing rod, and a driving worm is engagedly connected on the side surface of the driven worm gear. The rotation of the driving worm synchronously drives the rotation of the driven worm gear engagedly connected therewith.

[0012] Preferably, the active worm is rotatably mounted above the extrusion plate, and a driving blade is coaxially fixedly mounted on the front end of the active worm, and the driving blade is rotated by utilizing steam thrust, thereby causing the driving blade to drive the active worm to rotate.

[0013] Preferably, clean water is stored in the storage box, and an electric heater is fixedly installed at the bottom of the storage box. The storage box is connected to the steam ironing head through a connecting hose. The electric heater is used to heat the water in the storage box to boiling, thereby generating steam for ironing purposes.

[0014] Preferably, a three-way valve is fixedly installed on the outside of the bottom end of the connecting hose, and a diversion pipe is fixedly installed on the side of the three-way valve. The connecting hose is connected to an air pump, and the air pump is used to pressurize and transport steam. Under the control of the three-way valve, part of the steam in the connecting hose enters the diversion pipe and is sprayed out.

[0015] Preferably, the outlet position of the diverter pipe corresponds to the position of the driving blade, and the diameter of the diverter pipe is smaller than the diameter of the connecting hose.

[0016] Preferably, a laterally arranged smoothing roller is installed on the side of the extrusion plate, and a connecting rod is provided between the smoothing roller and the extrusion plate, and the connecting rod is in a bent structure as a whole. The smoothing roller and the bottom end of the connecting rod are rotatably installed, and the extrusion force between the smoothing roller and the carpet body is utilized to achieve a better smoothing effect after ironing. The top end of the connecting rod is rotatably installed with the extrusion plate, and a connecting spring is fixedly installed between the lower surface of the connecting rod and the upper surface of the extrusion plate.

[0017] A method for using a position-limiting automatic curling device for carpet production includes the following steps: S1. Loading: Place the carpet to be curled into the conveyor box. Use the conveyor belt and the extrusion plate in the conveyor box to clamp and limit the carpet. Then start the conveyor belt to convey the carpet to the left. S2. Dust removal and ironing: During the conveying process of the carpet body, the negative pressure suction head is turned on to absorb the dirt and broken hair on the surface. At the same time, the steam generated by boiling water in the storage tank is ejected from the steam ironing head to achieve the purpose of ironing the carpet body; S3. Curling: The carpet body exposed at the left end of the conveying box is placed between two clamping rods. The left end of the carpet body is clamped by a squeezing plate. The clamping rods are then rotated by a rotating disk to curl the carpet body.

[0018] Compared with the prior art, the present invention has the following beneficial effects: the position-limiting automatic curling device for carpet production and its use method adopt a new structural design, the specific contents of which are as follows: 1、The carpet body that needs to be curled is placed in the conveying box, then the front end of the carpet body is clamped by the clamping rod, finally the clamping rod is rotated by the rotating disc, so that the purpose of curling the carpet body is achieved, in the process, the extrusion plate is pushed downward by the telescopic cylinder, and the conveying belt is matched to achieve the purpose of clamping and limiting the carpet body, so as to adjust the tension size during curling; Further, when the carpet body is conveyed in the conveying box, the air pump connected with the conveying hose is opened, under the action of the air pump, negative pressure suction is generated at the position of the negative pressure suction head, and dirt and broken hair on the surface of the carpet body are conveyed to the storage box through the conveying hose for storage.

[0019] 2, The storage tank is filled with clean water, and the clean water is heated by the electric heater in the storage tank to make the clean water boil, the steam generated by the boiling water is conveyed to the steam ironing head position through the connecting hose, so that the steam sprayed from the steam ironing head position can achieve the purpose of ironing the carpet body and reducing the wrinkles of the carpet body; Further, when the steam flows in the connecting hose, the three-way valve is used to make part of the steam enter the shunt pipe and be sprayed, the steam sprayed from the shunt pipe drives the driving blade to rotate, and the driving blade rotates to drive the driving worm fixedly installed therewith to rotate, so that the driven worm wheel meshing connected with the driving worm rotates synchronously, and the combing rod is driven to rotate by the driven worm wheel, so that the combing rod combs the upper surface of the carpet body, lifts the dirt and broken hair, and improves the effect of subsequent negative pressure adsorption.

[0020] 3, The left side of the extrusion plate is provided with a smoothing roller, the elastic tension of the connecting spring is used to pull the connecting rod downward relative to the extrusion plate, so that the smoothing roller contacts and extrudes the upper surface of the carpet body, and the pressure generated by the smoothing roller is used in combination with steam ironing to achieve better effect of reducing wrinkles. BRIEF DESCRIPTION OF DRAWINGS

[0021] Figure 1 It is a schematic diagram of the overall structure of the present application; Figure 2 It is a schematic diagram of the connection relationship structure of the rotating disc and the clamping rod of the present application; Figure 3 It is a schematic diagram of the internal structure of the conveying box of the present application; Figure 4 It is a schematic diagram of the upper surface structure of the extrusion plate of the present application; Figure 5 It is a schematic diagram of the lower surface structure of the extrusion plate of the present application; Figure 6 It is a schematic diagram of the combing rod structure of the present application; Figure 7 It is a schematic diagram of the Figure 6 enlarged structure at A in the present application; Figure 8The structure diagram of the smoothing roller of the application; Figure 9 The structure diagram of the smoothing roller of the application Figure 8 The structure diagram of the amplification structure in the application Figure 10 The structure diagram of the storage box of the application.

[0022] In the figure: 1, power box; 2, operation bed; 3, conveying box; 301, control panel; 4, carpet main body; 5, rotating disc; 6, clamping rod; 7, electric sliding block; 8, electric sliding rod; 9, limiting sleeve; 10, guide sliding rod; 11, conveying belt; 12, extrusion plate; 13, telescopic air cylinder; 14, extrusion roller; 15, combing rod; 16, negative pressure suction head; 17, conveying hose; 18, storage box; 19, electric heater; 20, connecting hose; 21, steam ironing head; 22, driven worm; 23, driving worm; 24, driving blade; 25, shunt pipe; 26, three-way valve; 27, smoothing roller; 28, connecting rod; 29, connecting spring. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the application will be clearly and completely described below with reference to the drawings in the embodiments of the application. Obviously, the described embodiments are only part of the embodiments of the application, rather than all the embodiments of the application. Based on the embodiments in the application, all other embodiments obtained by a person of ordinary skill in the art without creative work fall within the protection scope of the application.

[0024] Embodiment one: please refer to Figures 1-4 In order to limit during curling, the technical solutions are provided as follows, and the specific disclosure is as follows: the power box 1 and the operation bed 2 are fixed with each other, the conveying box 3 is installed above the operation bed 2, the control panel 301 is fixedly installed on the front side of the conveying box 3, the rotating disc 5 driven by the motor is rotatably installed on the outer side of the power box 1, two clamping rods 6 arranged transversely are installed on the outer side of the rotating disc 5, the carpet main body 4 to be curled is placed into the conveying box 3, the conveying belt 11 with rough surface is rotatably installed at the lower end in the conveying box 3, the extrusion plate 12 arranged transversely is installed at the upper end in the conveying box 3, and the telescopic air cylinder 13 is fixedly installed between the extrusion plate 12 and the inner wall of the conveying box 3; the electric sliding block 7 is fixedly installed at the rear end of the clamping rod 6, and the electric sliding block 7 and the electric sliding rod 8 fixedly installed in the rotating disc 5 form a sliding structure, the limiting sleeve 9 is fixedly installed outside the conveying box 3, and the limiting sleeve 9 and the guide sliding rod 10 fixedly installed above the operation bed 2 form a sliding structure.

[0025] In use of the device, first, the carpet body 4 to be curled is put into the inside of the conveying box 3 from the right side, then the telescopic cylinder 13 inside the conveying box 3 is started, the extrusion plate 12 is pushed to move downwards by the telescopic cylinder 13, the carpet body 4 is clamped by the conveying belt 11, then the conveying belt 11 is started to convey the carpet body 4 from right to left, until the left end of the carpet body 4 is exposed from the conveying box 3, then the staff pushes the conveying box 3 to move leftwards (at this time, the limiting sleeve 9 outside the conveying box 3 slides correspondingly outside the guide slide rod 10), finally the carpet body 4 exposed from the left end is put into between the two clamping rods 6, then the electric slide block 7 is started, at this time the electric slide block 7 slides outside the electric slide rod 8, drives the two clamping rods 6 to move close to and clamp the front end of the carpet body 4, then the motor inside the power box 1 drives the rotating disc 5 to rotate, so that the rotating disc 5 drives the clamping rod 6 to rotate, to achieve the purpose of curling the carpet body 4, in this process, the clamping of the carpet body 4 by the extrusion plate 12 and the conveying belt 11 achieves the purpose of limiting.

[0026] Embodiment two: please refer to Figure 5 and Figures 8-10 , in order to achieve the purpose of adsorbing dirt and broken hair, the technical scheme is provided as follows, specifically disclosed: the lower surface of the extrusion plate 12 is installed with the combing rod 15, the negative pressure suction head 16 and the steam ironing head 21, and the lower surface of the extrusion plate 12 is also installed with the extrusion roller 14, the side surface of the power box 1 is fixedly installed with the storage box 18, and the storage box 18 is communicated with the negative pressure suction head 16 through the conveying hose 17, the storage box 18 stores clean water inside, and the electric heater 19 is fixedly installed at the bottom end inside the storage box 18, and the storage box 18 is communicated with the steam ironing head 21 through the connecting hose 20, the extrusion plate 12 is installed with the flattening roller 27 arranged transversely, the connecting rod 28 is arranged between the flattening roller 27 and the extrusion plate 12, and the connecting rod 28 is in a whole bent structure, the top end of the connecting rod 28 is rotatably installed with the extrusion plate 12, and the connecting spring 29 is fixedly installed between the lower surface of the connecting rod 28 and the upper surface of the extrusion plate 12.

[0027] When the carpet body 4 is conveyed by the conveying belt 11, the air pump outside the conveying hose 17 and the connecting hose 20 is started, and the negative pressure suction head 16 is brought into negative pressure by the air pump, so that the carpet body 4 is adsorbed on the surface, and the dirt and broken hair on the surface of the carpet body 4 are sucked and conveyed to the storage box 18 through the conveying hose 17 (the storage box 18 is filled with clean water, and the dirt is stored by being soaked in the clean water), and the electric heater 19 inside the storage box 18 is used to heat the water to boiling, and the steam generated by boiling is introduced into the steam ironing head 21 through the connecting hose 20 and sprayed out, so that the carpet body 4 is ironed by the steam, and the ironed carpet body 4 passes under the smoothing roller 27, and the connecting rod 28 is driven to rotate downward by the elastic pulling of the connecting spring 29, and the smoothing roller 27 is contacted and pressed against the carpet body 4 by the connecting rod 28, so that the carpet body 4 is smoothed.

[0028] Embodiment three: please refer to Figures 5-7 In order to lift the dirt and broken hair, the driving mechanism for driving the combing rod 15 to rotate is arranged above the pressing plate 12, the driving mechanism comprises a driven worm wheel 22 coaxially fixedly installed on the upper end of the combing rod 15, and the driven worm wheel 22 is meshingly connected with a driving worm 23 on the side surface, the driving worm 23 is rotatably installed above the pressing plate 12, and the driving blade 24 is coaxially fixedly installed on the front end of the driving worm 23, the three-way valve 26 is fixedly installed outside the bottom end of the connecting hose 20, and the shunt pipe 25 is fixedly installed on the side surface of the three-way valve 26, the outlet position of the shunt pipe 25 corresponds to the position of the driving blade 24, and the diameter of the shunt pipe 25 is smaller than the diameter of the connecting hose 20.

[0029] During the flow of the steam in the connecting hose 20, part of the steam is introduced into the shunt pipe 25 and sprayed out by the control of the three-way valve 26, the sprayed steam in the shunt pipe 25 drives the driving blade 24 to rotate, the driving blade 24 drives the driving worm 23 fixedly installed thereon to rotate in the process of rotating, the driving worm 23 drives the driven worm wheel 22 meshingly connected therewith to rotate by rotating, and finally the driven worm wheel 22 drives the combing rod 15 fixedly installed thereunder to rotate, and the combing rod 15 stirs the pile on the upper surface of the carpet body 4, so that the dirt and broken hair in the pile are lifted, and the dirt and broken hair are conveniently sucked by the negative pressure suction head 16.

[0030] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A position-limiting automatic curling device for carpet production, comprising a power box (1) and an operating bed (2) fixed to each other, a conveying box (3) installed above the operating bed (2), and a control panel (301) fixedly installed on the front side of the conveying box (3), characterized in that: Also includes: A rotating disk (5) driven by a motor is rotatably mounted on the outside of the power box (1), and two horizontally arranged clamping rods (6) are mounted on the outside of the rotating disk (5); The carpet body (4) to be curled is placed in the conveying box (3), a conveying belt (11) with a rough surface is rotatably installed at the lower end of the conveying box (3), and a horizontally arranged extrusion plate (12) is installed at the upper end of the conveying box (3), and a telescopic cylinder (13) is fixedly installed between the extrusion plate (12) and the inner wall of the conveying box (3); A combing rod (15), a negative pressure suction head (16) and a steam ironing head (21) are mounted on the lower surface of the extrusion plate (12), and an extrusion roller (14) is also rotatably mounted on the lower surface of the extrusion plate (12). A driving mechanism for driving the combing rod (15) to rotate is provided above the extrusion plate (12); A storage box (18) is fixedly installed on the outside of the side of the power box (1), and the storage box (18) is connected to the negative pressure suction head (16) through a delivery hose (17).

2. The position-limiting automatic curling device for carpet production according to claim 1, characterized in that: An electric slider (7) is fixedly mounted on the rear end of the clamping rod (6), and a sliding structure is formed between the electric slider (7) and an electric slide rod (8) fixedly mounted inside the rotating disk (5).

3. The position-limiting automatic curling device for carpet production according to claim 1, characterized in that: A limiting sleeve (9) is fixedly installed on the outside of the conveying box (3), and a sliding structure is formed between the limiting sleeve (9) and a guide slide rod (10) fixedly installed above the operating bed (2).

4. The position-limiting automatic curling device for carpet production according to claim 1, characterized in that: The driving mechanism comprises a driven worm gear (22) coaxially fixedly mounted on the upper end of the combing rod (15), and the driven worm gear (22) is meshingly connected to a driving worm (23) on its side.

5. The position-limiting automatic curling device for carpet production according to claim 4, characterized in that: The active worm (23) is rotatably mounted above the extrusion plate (12), and a driving blade (24) is coaxially fixedly mounted on the front end of the active worm (23).

6. The position-limiting automatic curling device for carpet production according to claim 1, characterized in that: Clean water is stored in the storage box (18), an electric heater (19) is fixedly installed at the bottom end of the storage box (18), and the storage box (18) is connected to the steam ironing head (21) via a connecting hose (20).

7. The position-limiting automatic curling device for carpet production according to claim 6, characterized in that: A three-way valve (26) is fixedly installed on the outside of the bottom end of the connecting hose (20), and a diversion pipe (25) is fixedly installed on the side of the three-way valve (26).

8. The position-limiting automatic curling device for carpet production according to claim 7, characterized in that: The outlet position of the diverter pipe (25) corresponds to the position of the driving blade (24), and the diameter of the diverter pipe (25) is smaller than the diameter of the connecting hose (20).

9. The position-limiting automatic curling device for carpet production according to claim 1, characterized in that: A horizontally arranged smoothing roller (27) is installed on the side of the extrusion plate (12), and a connecting rod (28) is arranged between the smoothing roller (27) and the extrusion plate (12), and the connecting rod (28) is a bent structure as a whole. The top end of the connecting rod (28) is rotatably installed with the extrusion plate (12), and a connecting spring (29) is fixedly installed between the lower surface of the connecting rod (28) and the upper surface of the extrusion plate (12).

10. A method for using a position-limiting automatic curling device for carpet production, characterized in that: The following steps are included: S1. Loading: Place the carpet body (4) to be curled into the conveying box (3), use the conveyor belt (11) in the conveying box (3) and the extrusion plate (12) to clamp and limit the carpet body (4), and then start the conveyor belt (11) to convey the carpet body (4) to the left; S2, dust removal and ironing: during the conveying process of the carpet body (4), the negative pressure suction head (16) is turned on to absorb dirt and broken hair on the surface of the carpet body, and at the same time, the steam generated by boiling water in the storage box (18) is ejected from the steam ironing head (21) to achieve the purpose of ironing the carpet body (4); S3, curling: The carpet body (4) exposed at the left end of the conveying box (3) is placed between two clamping rods (6), and the left end of the carpet body (4) is clamped by the squeezing plate (6), and then the clamping rod (6) is driven to rotate by the rotating disk (5) to curl the carpet body (4).

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