Automated production line apparatus for rock tube machining and methods of use thereof

By designing an automated production line device for rock-breaking pipes, the entire process of rock-breaking pipe processing has been automated, solving the problems of low efficiency and safety hazards in manual production, and improving production efficiency and product standardization.

CN120839504BActive Publication Date: 2026-02-10中国葛洲坝集团第三工程有限公司 +1
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Patent Information

Application Number
CN202510859796.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-06-25
Publication Date
2026-02-10
Estimated Expiration
2045-06-25

AI Technical Summary

Technical Problem

The current production of rock-breaking pipes relies on manual operation, resulting in low production efficiency, low product standardization, and safety hazards. There is a lack of automated production line solutions.

Method used

An automated production line device for processing rock-breaking pipes was designed, including modules such as a frame, a pipe straightening and drilling area, a pipe transfer area, a processing area, and a finished product displacement area. Through the coordinated operation of the push components, traction mechanism, and robotic arm, seamless connection of adsorbent insertion, flexible membrane sleeve insertion, straightening drilling, and pipe bending is achieved.

Benefits of technology

The entire process of rock-breaking pipe processing has been automated, significantly improving production efficiency, adapting to the processing needs of different pipe diameters, reducing human intervention, and improving safety and product standardization.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses an automatic production line device for rock breaking pipe machining, comprising a rack, a feeding assembly, a coiled material rotating table, a traction mechanism, a straightening and drilling assembly, a adsorbed combustion agent penetrating mechanical arm, a film sleeve mechanical arm, a pipe bending mechanism and a overturning device. The application also discloses a use method of the automatic production line device for rock breaking pipe machining. The automatic production line device for rock breaking pipe machining and the use method thereof have the advantages of full-process automation and significant efficiency improvement. Through the cooperative work of the pushing assembly, the traction mechanism and the mechanical arm, the adsorbed combustion agent penetrating, the flexible film sleeve sleeving, the straightening and drilling and the pipe bending are seamlessly connected, and the working efficiency of the production line can be significantly improved.
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Description

Technical Field

[0001] This invention belongs to the field of automated production equipment technology, specifically relating to an automated production line device for processing rock-breaking pipes, and also to a method of using the aforementioned device. Background Technology

[0002] Compared to traditional explosive blasting techniques, a complete set of green, high-energy, instantaneous rock-breaking technology based on liquid oxygen and carbon-based materials as the rock-breaking medium, also known as "new energy (liquid oxygen) rock-breaking technology," "supercritical liquefied air energy storage (LAES) non-combustion rock-breaking technology," "liquefied air energy storage (LAES) supercritical biomass gasification rock-breaking technology," "liquid oxygen transient phase change expansion rock-breaking technology," and "liquid oxygen explosives," offers advantages such as safety, economy, green and low-carbon characteristics, and convenient construction. Among its main products is the rock-breaking pipe, which is traditionally produced manually.

[0003] With the continuous rise in labor costs, various industries are constantly raising new requirements for equipment automation; at present, there is no similar automatic pipe fitting processing industry, and similar pipe fitting processing is all done manually, and production requires many repetitive processes.

[0004] Rock-breaking pipe products involve various materials and production steps. Current manual production methods are not only inefficient but also result in low product standardization and safety hazards. Integrating multiple processes within the existing production line and minimizing manual labor through automation, developing a highly integrated, adaptable, and domestically produced automated production line solution would significantly improve production efficiency, provide more reliable safety guarantees, and facilitate product standardization. Summary of the Invention

[0005] The first objective of this invention is to provide an automated production line device for processing rock-breaking pipes, which solves the problem of low standardization in the manual production of rock-breaking pipe products.

[0006] A second objective of the present invention is to provide a method of using the above-described device.

[0007] The first technical solution adopted in this invention is: an automated production line device for processing rock-breaking pipes, including a frame, on which a pipe-calibrating drilling area, a pipe transfer area, a processing area, and a transfer area are arranged sequentially from the front end to the rear end of the production line. A finished product displacement area is arranged outside the pipe transfer area and the processing area. The finished product displacement area is fixed on the frame and connected to the transfer area. A coiling turntable is arranged at the front end of the pipe-calibrating drilling area. A two-stage traction mechanism is arranged between the pipe transfer area and the processing area. A feeding assembly is arranged at the rear end of the processing area.

[0008] The first technical solution adopted in this invention is further characterized by:

[0009] Furthermore, the frame is a rectangular frame with the upper surface of the frame serving as the working surface. A support frame is provided on one side of the working surface. The support frame includes several vertical support rods evenly arranged along the length direction. Multiple horizontal bars parallel to the ground are welded onto the support rods. Two transverse slide rails are provided on the support rods, located at the upper and lower parts of the support rods respectively. A worktable is provided at the front end of the frame.

[0010] The pipe drilling area, pipe transfer area, processing area, and finished product displacement area are all located on the working surface.

[0011] Furthermore, the coil turntable includes a bottom circular fixed support I, a column is provided at the center of the fixed support I, a rotating support seat is provided at the top of the column, and a coil is connected to the rotating support seat; several feet are evenly provided on the edge of the fixed support I for fine-tuning the horizontal height of the coil turntable.

[0012] A roll turntable is used to wind liquid-filled conduit coils onto a reel.

[0013] Furthermore, the straightening drilling area is equipped with a straightening drilling assembly, which is set on the workbench at the front end of the frame. It includes a straightening assembly I, a straightening assembly II, and a cutting assembly arranged sequentially along the production line running direction. The straightening assembly I is set horizontally and the straightening assembly II is set vertically. The front end of the straightening assembly I and the rear end of the straightening assembly II are both equipped with a primary traction mechanism. The two primary traction mechanisms respectively transport the liquid filling conduit to the straightening drilling area and the cutting assembly.

[0014] The initial traction mechanism includes a clamping support plate, which consists of three layers: upper, middle, and lower. These three layers are connected by guide rods. A clamping cylinder II is installed at the top of the upper layer of the clamping support plate. Two rotatable friction wheels are respectively installed on the front of the middle and lower layers of the clamping support plate, and the two friction wheels on the lower layer have grooves on their surfaces. The initial traction motor is installed on the back of the middle layer of the clamping support plate, and the output end of the initial traction motor is connected to the two friction wheels of the middle layer through a drive shaft.

[0015] The initial traction motor drives the friction wheel to move the filling tube forward, and the clamping cylinder II adjusts the gap between the upper and lower sets of friction wheels to accommodate different pipe diameters;

[0016] Straightening component I and straightening component II have the same structure, including a fixed support plate. A row of straightening wheels is arranged along the length direction on one side of the upper surface of the fixed support plate. A movable support plate is also movably connected to the upper surface of the fixed support plate. The movable support plate can move along the width direction of the fixed support plate. An adjustment knob is provided on the side of the fixed support plate. A row of straightening wheels is also provided on the movable support plate. The two rows of straightening wheels are arranged alternately. The adjustment knob is fixed to the movable support plate and is used to adjust the distance between the two rows of straightening wheels.

[0017] The cutting assembly includes a clamping mechanism, a cutting machine is installed on one side of the rear end of the clamping mechanism, drilling machines are installed on both sides of the clamping mechanism, and a moving module is installed on one side of the end of the clamping mechanism. The moving module includes a module slide II, a module slide drive motor is installed on the top of the module slide II, the cutting machine is fixed on the moving plate, the moving plate is movably fixed on the module slide II, the module slide drive motor drives the moving plate to move vertically up and down along the module slide II, and the bottom of the moving module is fixed to the worktable by a fixed support II.

[0018] Furthermore, the pipe transfer area is equipped with a flipping device and a pipe bending mechanism;

[0019] The pipe transfer area includes a pipe sliding trough, which is fixed on the working surface of the frame and is equipped with a pipe bending mechanism.

[0020] The pipe bending mechanism includes: a pipe bending platform set in the middle of the pipe fitting slide groove; a lifting platform connected to the bottom of the pipe bending platform via a retractable pipe bending mechanism support rod and a lead screw; a motor II installed at the bottom of the lifting platform; the output end of motor II connected to the lead screw; a fixed plate passing through the middle of the retractable pipe bending mechanism support rod; the fixed plate being fixed to the fixed platform set on the frame; the retractable pipe bending mechanism support rod being retracted or extended by motor II and lead screw, thereby driving the lifting platform to move up and down.

[0021] The upper surface of the pipe bending platform is equipped with a clamping component to fix the pipe fitting. A pipe bending component is set on one side of the clamping component. The pipe bending component is connected to a motor I. The clamping component and the pipe bending component work together, and the motor I drives the pipe bending component to perform the pipe bending action to achieve the bending of the pipe fitting.

[0022] The flipping device is fixed on the support frame and includes a horizontal beam. The horizontal beam is parallel to the crossbar of the frame and is fixedly connected to the crossbar. The front and middle sections of the horizontal beam are respectively equipped with flipping motors. Several lifting rings are evenly arranged on the horizontal beam. A flipping frame is sleeved in the lifting ring. The flipping frame is connected to the flipping motor. A flipping baffle is set on the flipping frame. The flipping motor drives the flipping frame to swing the flipping baffle, pushing the pipe to the finished product displacement area.

[0023] The front and rear ends of the pipe transfer area are equipped with strip rolling mechanisms below the plane. The strip rolling mechanism includes a support plate, which is connected to the guide rod I fixed on the frame through a moving component. A clamping ring is provided on the top of the support plate, and a pressing cylinder I is provided on the back of the support plate. Two guillotines are provided on the pressing cylinder I. When the strip rolling mechanism is working, the moving component pushes the strip rolling mechanism out to a position where the center line of the clamping ring on it coincides with the center line of the membrane clamping ring on the membrane sleeve robotic arm. The pressing cylinder I drives the two guillotines to cut the material.

[0024] Furthermore, the two-stage traction mechanism includes an L-shaped slider, on which a drive motor and a pneumatic gripper I are fixed. The slider is slidably connected to a slide rail at the bottom of the frame, and the drive motor drives the slider to slide horizontally along the slide rail.

[0025] Furthermore, the processing area is equipped with processing components, which include two robotic arms for penetrating and adsorbing combustibles and one robotic arm for covering a membrane. Both the robotic arms for penetrating and adsorbing combustibles and the robotic arm for covering a membrane are slidably connected to the slide rails on the upper part of the frame. The slide rails are set on the crossbars. The two robotic arms for penetrating and adsorbing combustibles are arranged side by side at the end of the slide rails, and the robotic arm for covering a membrane is set at the front end of the slide rails.

[0026] A feeding assembly is provided on one side of the robotic arm that pierces the adsorbent in the direction of the device's operation, and a guide tube is held at the working end of the robotic arm that pierces the adsorbent.

[0027] The film-wrapping robotic arm is used to grip the flexible film sleeve and allow it to extend naturally, completing the film wrapping process from the tail end to the head end of the processing area.

[0028] The robotic arm for absorbing the adsorbent includes a beam frame I, inside which is installed a servo drive motor II. The rear end of the beam frame I is slidably connected to a slide rail. A vertically arranged lead screw I passes through the front end of the beam frame I. The lower part of the lead screw I is connected to a cylinder I through a U-shaped connecting plate. The end of the cylinder I is connected to a gripper II. A motor support is installed on the top of the lead screw I. A servo drive motor I is installed on the top of the motor support. The lead screw I is driven by the servo drive motor I and moves up and down along four guide columns and the beam frame I.

[0029] The membrane sleeve robotic arm includes a beam frame II, inside which is installed a servo drive motor IV. A sliding module is installed at the rear end of the beam frame II, and the sliding module is slidably connected to a slide rail. A vertically installed lead screw II passes through the front end of the beam frame II. A base plate is installed at the lower part of the lead screw II, and a cylinder II is installed on the base plate. A membrane clamping ring is connected to the end of the cylinder II and is connected to the lower surface of the base plate. A servo drive motor III is installed at the top of the lead screw II. The servo drive motor III controls the transmission of the lead screw II, so that the membrane clamping ring rises and falls to reach the preset position of opening the flexible membrane sleeve.

[0030] A lifting device is installed inside the processing area. The lifting device includes a row of V-shaped support grooves fixedly installed along the running direction of the device. A translation cylinder is installed at the front end of the V-shaped support grooves in a direction perpendicular to the running direction of the device. A horizontal worktable is fixed to the translation cylinder. A cylinder is installed vertically on the horizontal worktable. A pad is installed at the end of the cylinder. Both the translation cylinder and the cylinder are connected to a solenoid valve and are controlled and driven by the solenoid valve.

[0031] Furthermore, the feeding assembly includes a pushing device, a film winding mechanism, and a feeding conveyor belt;

[0032] The feeding track is located at the rear of the processing area. A pushing device is installed on the side of the feeding track away from the processing area. A film winding mechanism is installed on the frame below the pushing device.

[0033] The feeding conveyor belt has a conveyor belt structure and its movement direction is perpendicular to the production line operation.

[0034] The feeding device includes a module slide I fixed on the frame, a push rod slidably connected on the module slide I, the end of the push rod facing the feeding conveyor belt, and a slide drive motor connected to the module slide I, which drives the push rod to move back and forth.

[0035] The pushing device and the feeding conveyor form a pushing zone, which is used for the transition when pushing the adsorbed combustion agent to the processing zone; the film winding mechanism is equipped with a reel, which is rotatably connected to the frame and used for disc shaping of the flexible film sleeve.

[0036] The feeding assembly includes multiple parallel beams welded to the frame, which are parallel to the ground and provide support for the assembly.

[0037] Furthermore, the finished product displacement area includes a finished product transfer frame, which consists of a row of non-powered V-shaped rollers connected to the frame, and an obliquely arranged guide rod II is provided below the non-powered V-shaped rollers.

[0038] The second technical solution adopted in this invention is: the method of using the above-mentioned automated production line device for processing rock-breaking pipes includes the following steps:

[0039] Step 1: The filling conduit is pulled by the initial traction mechanism, straightened by the straightening component I, and then the cutting component completes the misaligned drilling and fixed-length cutting.

[0040] Step 2: After the two-stage traction mechanism pulls the filling conduit to the predetermined position, the filling pipe lifting device pushes the filling conduit to the processing area. At the same time, the feeding component delivers the adsorbent and the filling conduit to the processing area simultaneously.

[0041] Step 3: The robotic arm inserts the liquid filling conduit into the adsorbent to complete the process.

[0042] Step 4: After the robotic arm completes the insertion of the flexible membrane, the rolling mechanism tightens the two ends of the flexible membrane. After the tightening action is completed, the flipping device transfers the rock-breaking pipe to the finished product displacement area.

[0043] Step 5: After the finished product is transferred to the finished product displacement area via the finished product transfer rack, it is manually dragged to the transfer area, and the above steps are repeated.

[0044] The beneficial effects of this invention are:

[0045] (1) The advantage of the automated production line device for rock breaking pipe processing of the present invention is that the whole process is automated and the efficiency is significantly improved. By the coordinated operation of the push component, traction mechanism and robotic arm, the seamless connection of adsorbent combustion agent insertion, flexible membrane sleeve insertion, straightening drilling and pipe bending can be achieved, which can significantly improve the working efficiency of the production line.

[0046] (2) The modular design of the device of the present invention is adapted to diverse needs. The gap of the straightening wheel group is adjustable and the stroke of the film-coating robotic arm is controllable, which can be compatible with the processing needs of different filling conduit diameters. The cutting mechanism and the drilling machine support parametric programming, quickly switch the processing mode of different specifications of products, and do not require human intervention, thus improving work efficiency and operational safety. Attached Figure Description

[0047] Figure 1 This is a schematic diagram of the automated production line device for processing rock-breaking pipes according to the present invention;

[0048] Figure 2 This is a schematic diagram showing the location of the pipe transfer area and the finished product displacement area of ​​the automated production line device for processing rock-breaking pipes according to the present invention.

[0049] Figure 3 This is a schematic diagram of the coil turntable structure of the automated production line device for processing rock-breaking pipes according to the present invention;

[0050] Figure 4 This is a schematic diagram of the straightening drilling assembly structure of an automated production line device for processing rock-breaking pipes according to the present invention.

[0051] Figure 5 This is a schematic diagram of the straightening component structure of the automated production line device for processing rock-breaking pipes according to the present invention;

[0052] Figure 6 This is a schematic diagram of the initial traction mechanism of the automated production line device for processing rock-breaking pipes according to the present invention.

[0053] Figure 7 This is a schematic diagram of the straightening wheel assembly structure of the automated production line device for processing rock-breaking pipes according to the present invention;

[0054] Figure 8 This is a schematic diagram of the cutting component structure of the automated production line device for processing rock-breaking pipes according to the present invention;

[0055] Figure 9 This is a schematic diagram of the moving module structure of the automated production line device for processing rock-breaking pipes according to the present invention;

[0056] Figure 10 This is a schematic diagram showing the installation position of the two-stage traction mechanism of the automated production line device for processing rock-breaking pipes according to the present invention.

[0057] Figure 11 This is a schematic diagram of the two-stage traction mechanism of the automated production line device for processing rock-breaking pipes according to the present invention;

[0058] Figure 12 This is a schematic diagram showing the installation position of the flipping mechanism in the automated production line device for processing rock-breaking pipes according to the present invention.

[0059] Figure 13 This is a schematic diagram of the tilting mechanism of the automated production line device for processing rock-breaking pipes according to the present invention.

[0060] Figure 14 This is a schematic diagram showing the installation position of the liquid filling conduit lifting device in the automated production line apparatus for processing rock-breaking pipes according to the present invention.

[0061] Figure 15 This is a schematic diagram of the liquid filling conduit lifting device of the automated production line device for processing rock-breaking pipes according to the present invention.

[0062] Figure 16 This is a schematic diagram of the structure of the adsorption combustion agent and flexible membrane sleeve assembly of the automated production line device for processing rock-breaking pipes according to the present invention.

[0063] Figure 17 This is a schematic diagram of the feeding component structure of the automated production line device for processing rock-breaking pipes according to the present invention;

[0064] Figure 18 This is a schematic diagram of the feeding device structure of the automated production line device for processing rock-breaking pipes according to the present invention;

[0065] Figure 19 This is a schematic diagram of the dual robotic arm structure for piercing and adsorbing combustor in the automated production line device for processing rock-breaking pipes according to the present invention;

[0066] Figure 20 This is a schematic diagram of the single robotic arm structure for penetrating and adsorbing combustion agent in the automated production line device for processing rock-breaking pipes according to the present invention;

[0067] Figure 21This is a schematic diagram of the flexible film robotic arm structure of the automated production line device for processing rock-breaking pipes according to the present invention. Figure 1 ;

[0068] Figure 22 This is a schematic diagram of the flexible film robotic arm structure of the automated production line device for processing rock-breaking pipes according to the present invention. Figure 2 ;

[0069] Figure 23 This is a schematic diagram showing the structural position of the strip rolling mechanism in the automated production line device for processing rock-breaking pipes according to the present invention.

[0070] Figure 24 This is a schematic diagram of the strip rolling mechanism of the automated production line device for processing rock-breaking pipes according to the present invention;

[0071] Figure 25 This is a schematic diagram showing the installation position of the bending mechanism in the automated production line device for processing rock-breaking pipes according to the present invention.

[0072] Figure 26 This is a schematic diagram of the bending mechanism of the automated production line device for processing rock-breaking pipes according to the present invention;

[0073] Figure 27 This is a schematic diagram of the finished product conveying mechanism of the automated production line device for processing rock-breaking pipes according to the present invention;

[0074] Figure 28 This is a schematic diagram of the unpowered V-shaped roller assembly structure of the automated production line device for processing rock-breaking pipes according to the present invention;

[0075] Figure 29 This is a schematic diagram of the pipe fitting slide trough structure of the automated production line device for processing rock-breaking pipes according to the present invention.

[0076] The main components in the diagram are labeled as follows: 1. Transfer area; 2. Processing area; 3. Pipe transfer area; 4. Pipe alignment and drilling area; 5. Finished product displacement area; 6. Pipe sliding groove; 10. Frame; 20. Coil turntable; 21. Coil; 22. Fixed support I; 23. Foot support; 24. Rotary support base; 30. Two-stage traction mechanism; 31. Drive motor; 32. Slider; 33. Pneumatic gripper I; 40. Guide tube; 50. Guide cylinder; 60. Worktable; 100. Feeding assembly; 101. Film winding mechanism; 102. Feeding track; 103. Crossbeam; 110. Pushing device; 111. Module slide I; 112. Slide drive motor; 113. Push rod; 200. 210. Processing components, 211. Robotic arm for inserting adsorbent, 212. Servo drive motor I, 213. Servo drive motor II, 214. Motor support, 215. Beam frame I, 216. Cylinder I, 217. Gripper II, 218. Connecting plate, 219. Lead screw I, 220. Guide column, 221. Membrane sleeve robotic arm, 222. Servo drive motor III, 223. Servo drive motor IV, 224. Beam frame II, 225. Lead screw II, 226. Cylinder II, 227. Membrane clamping ring, 228. Base plate, 230. Sliding module, 231. Strip rolling mechanism, 232. Binding ring, 233. Moving component, 234. Guillotine cutter, 235. Guide rod I 235. Clamping Cylinder I; 236. Support Plate; 300. Tilting Device; 301. Horizontal Beam; 302. Tilting Motor; 303. Tilting Baffle; 304. Lifting Ring; 305. Tilting Frame; 400. Straightening Drilling Assembly; 410. Initial Traction Mechanism; 411. Clamping Cylinder II; 412. Initial Traction Motor; 413. Clamping Support Plate; 414. Friction Wheel; 420. Cutting Assembly; 421. Moving Module; 422. Moving Flat Plate; 423. Cutting Machine; 424. Clamping Mechanism; 425. Drill Rig; 426. Fixed Support II; 427. Module Slide Drive Motor; 428. Module Slide II; 430. Straightening Assembly I; 43 1. Adjustment knob; 432. Movable support plate; 433. Fixed support plate; 434. Straightening wheel; 440. Straightening assembly II; 500. Pipe bending mechanism; 501. Motor I; 502. Pipe bending assembly; 503. Pipe bending platform; 504. Clamping assembly; 505. Pipe bending mechanism support rod; 506. Motor II; 507. Lifting platform; 508. Fixed plate; 509. Lead screw; 5010. Fixed platform; 600. Lifting device; 601. V-shaped support groove; 602. Pad; 603. Horizontal worktable; 604. Cylinder; 605. Translation cylinder; 700. Finished product transfer rack; 701. Non-powered V-shaped roller assembly; 702. Guide rod II. Detailed Implementation

[0077] The present invention will now be described in detail with reference to the accompanying drawings and specific embodiments.

[0078] The present invention provides an automated production line device for processing rock-breaking pipes. The device includes a frame, a pushing assembly, a coil turntable, a traction mechanism, a straightening drilling assembly, a pipe bending mechanism, a pipe threading mechanism, a film covering mechanism, and a turning device.

[0079] The frame 10 is provided with a transfer area 1, a processing area 2, a pipe transfer area 3, a pipe straightening and drilling area 4, and a finished product displacement area 5 outside the pipe transfer area 3 and the processing area 2, from one side to the other.

[0080] The feeding assembly 100 is connected to one side of the processing area 2 of the frame 10, and includes a pushing device 110, a film winding mechanism 101 and a feeding track 102. The pushing device 110 and the feeding track 102 form a pushing area for the transition when the adsorbed propellant is pushed into the processing area 2.

[0081] The coil turntable 20 is used to wind the liquid-filled conduit coil onto the reel 21 and transport the pipe to the pipe-correcting drilling area 4 at a traction speed of 12.4 m / min through the initial traction mechanism 410.

[0082] The two-stage traction mechanism 30 is used to pull the pipe fitting after the pipe is drilled to the processing area 2, and cooperate with the adsorbent-insulating robotic arm 210 and the membrane-insulating robotic arm 220 to complete the insertion of the adsorbent-insulating tube and the flexible membrane sleeve.

[0083] The film-covering robotic arm 220 is used to clamp the flexible film sleeve and allow it to extend naturally, completing the film covering from the tail end to the head end of the processing area 2.

[0084] The film winding mechanism 101 is equipped with a reel 21 for disc shaping of the flexible film sleeve;

[0085] The finished product displacement zone 5 is located outside the transfer zone 1 and the processing zone 2, and consists of V-shaped rollers and bearings.

[0086] The overturning device 300 includes an overturning motor 302, an overturning frame 305, and a lifting ring 304, which is used to move the rock-breaking pipe after it has been pierced through the membrane to the transport channel.

[0087] The feeding assembly 100 includes multiple crossbeams 103 welded parallel to the frame 10. The crossbeams 103 are parallel to the ground and provide support for the assembly.

[0088] The processing assembly 200 includes: a pneumatic gripper II 216 connected to a lead screw I 218 via a U-shaped connecting plate 217. The lead screw I 218 is driven by a servo drive motor I 211 and moves up and down along four guide columns 219 and beam I 214.

[0089] The membrane clamping ring 226 is connected to the base plate 227. The lead screw 224 is controlled by the servo drive motor Ⅲ221 to make the membrane clamping ring 226 rise and fall to reach the preset position of opening the flexible membrane sleeve.

[0090] The flipping device 300 includes: a flipping baffle 303 connected to a flipping frame 305, the flipping frame 305 connected to a lifting ring 304 and a flipping motor 302, the flipping motor 302 connected to a horizontal beam 301, and the flipping motor 302 drives the swing to push the pipe to the next station.

[0091] The tilting frame 305 is fixed to the horizontal beam 301 by the lifting ring 304, and the tilting frame 305 is connected to realize the tossing function.

[0092] The straightening drilling assembly 400 includes: a straightening assembly II 440 and a cutting assembly 420 respectively disposed on the left and right sides of the worktable 60;

[0093] The initial traction mechanism 410 drives the friction wheel 414 to clamp the pipe through the clamping cylinder II 411. The initial traction motor 412 drives the friction wheel 414 to move the liquid filling tube forward. The clamping cylinder II 411 can adjust the gap of the straightening component I straightening component 430 to adapt to different pipe diameters.

[0094] The cutting assembly 420 is equipped with a cutting machine 423 and a staggered drilling machine 425 to achieve pipe cutting and double-sided synchronous drilling.

[0095] The pipe bending mechanism 500 includes: a pipe bending platform 503 supported by a pipe bending mechanism support rod 505, on which a clamping assembly 504 is provided to fix the pipe fittings;

[0096] The pipe bending assembly 502 is connected to the motor II 506. The motor II 506 drives the pipe bending assembly 502 to bend the pipe.

[0097] Another object of the present invention is to provide a method of using an automated production line device for processing rock-breaking pipes, comprising the following steps:

[0098] Step 1: The filling conduit is pulled by the initial traction mechanism 410, straightened by the straightening component I 430, and then the cutting component 420 completes the misaligned drilling and fixed-length cutting.

[0099] Step 2: After the two-stage traction mechanism 30 pulls the filling conduit to the predetermined position, the filling pipe lifting device 600 pushes the filling conduit to the processing area 2. At the same time, the feeding component 100 synchronously delivers the adsorbent and the filling conduit to the processing area 2.

[0100] Step 3: The robotic arm 210 inserts the adsorbent into the liquid-filled conduit to transfer the adsorbent.

[0101] Step 4: After the membrane sleeve robotic arm 220 completes the insertion of the flexible membrane sleeve, the strip rolling mechanism 230 tightens the two ends of the flexible membrane, and the flipping device 300 transfers the rock breaking pipe to the finished product displacement area 5.

[0102] Step 5: After the finished product is transferred to the finished product displacement area 5 via the finished product transfer rack 700, it is manually dragged to the transfer area 1, and the above steps are repeated.

[0103] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0104] Example 1

[0105] Automated production line equipment for processing rock-breaking pipes, such as Figure 1 As shown, the system includes a frame 10. On the frame 10, along the direction from the front end to the rear end of the production line, there are a pipe drilling area 4, a pipe transfer area 3, a processing area 2, and a transfer area 1 arranged sequentially. A finished product displacement area 5 is arranged outside the pipe transfer area 3 and the processing area 2. The finished product displacement area 5 is fixed on the frame 10 and is connected to the transfer area 1. A coil turntable 20 is arranged at the front end of the pipe drilling area 4. A two-stage traction mechanism 30 is arranged between the pipe transfer area 3 and the processing area 2. A feeding assembly 100 is arranged at the rear end of the processing area 2.

[0106] Example 2

[0107] Automated production line equipment for processing rock-breaking pipes, such as Figure 1 and Figure 2 As shown, the system includes a frame 10. On the frame 10, along the direction from the front end to the rear end of the production line, there are sequentially arranged a pipe drilling area 4, a pipe transfer area 3, a processing area 2, and a transfer area 1. A finished product displacement area 5 is arranged outside the pipe transfer area 3 and the processing area 2. The finished product displacement area 5 is fixed on the frame 10 and is connected to the transfer area 1. A material coil turntable 20 is arranged at the front end of the pipe drilling area 4. A two-stage traction mechanism 30 is arranged between the pipe transfer area 3 and the processing area 2. A feeding assembly 100 is arranged at the rear end of the processing area 2.

[0108] The frame 10 is a rectangular frame with the upper surface of the frame serving as the working surface. A support frame is provided on one side of the working surface. The support frame includes several vertical support rods evenly arranged along the length direction. Multiple horizontal bars parallel to the ground are welded on the support rods. Two horizontal slide rails are provided on the support rods, located at the upper and lower parts of the support rods respectively. A worktable 60 is provided at the front end of the frame.

[0109] The pipe drilling area 4, pipe fitting transfer area 3, processing area 2, and finished product displacement area 5 are all located on the working surface.

[0110] Example 3

[0111] Based on Example 2, such as Figure 3As shown, the coil turntable 20 includes a bottom circular fixed support I 22, a column is provided at the center of the fixed support I 22, a rotating support 24 is provided at the top of the column, the bottom of the rotating support 24 has a circular groove, a bearing is provided inside the circular groove, the bearing is fixed to the top of the column, three connecting rods are provided on the rotating support 24, and a coil 21 is provided at the end of the connecting rods. The bottom of the coil 21 has a circular groove, a bearing is provided inside the circular groove, and the bearing is fixed to the connecting rod; several feet 23 are evenly provided on the edge of the fixed support I 22 for fine adjustment of the horizontal height of the coil turntable 20.

[0112] The material roll turntable 20 is used to wind the liquid filling guide coil onto the reel 21.

[0113] Example 4

[0114] Based on Example 3, such as Figure 4 and Figure 5 As shown, the straightening drilling area 4 is equipped with a straightening drilling assembly 400, which is located on the workbench 60 at the front end of the frame 10. The straightening drilling assembly 400 includes a straightening assembly I 430, a straightening assembly II 440 and a cutting assembly 420 arranged sequentially along the production line running direction. The straightening assembly I 430 is arranged horizontally and the straightening assembly II 440 is arranged vertically. The front end of the straightening assembly I 430 and the rear end of the straightening assembly II 440 are both equipped with a primary traction mechanism 410. The two primary traction mechanisms 410 respectively transport the liquid filling conduit to the straightening drilling area 4 and the cutting assembly 420.

[0115] like Figure 6 As shown, the initial traction mechanism 410 includes a pressing support plate 413, which is divided into three layers: upper, middle, and lower. The three layers are connected by guide rods. A pressing cylinder II 411 is provided on the top of the upper layer of the pressing support plate 413. Two friction wheels 414 are respectively provided on the front of the middle and lower layers of the pressing support plate 413. The two friction wheels 414 on the lower layer have grooves on their surfaces. An initial traction motor 412 is provided on the back of the middle layer of the pressing support plate 413. The output end of the initial traction motor 412 is connected to the two friction wheels 414 on the front through a transmission shaft.

[0116] The initial traction motor 412 drives the friction wheel 414 to move the liquid filling tube forward, and the clamping cylinder II 411 adjusts the gap between the upper and lower sets of friction wheels 414 to adapt to different pipe diameters.

[0117] like Figure 7As shown, the straightening assembly I 430 and the straightening assembly II 440 have the same structure, including a fixed support plate 433. A row of straightening wheels 434 is arranged along the length direction on one side of the upper surface of the fixed support plate 433. A movable support plate 432 is also movably connected to the upper surface of the fixed support plate 433. The movable support plate 432 can move along the width direction of the fixed support plate 433. An adjustment knob 431 is arranged on the side of the fixed support plate 433. A row of straightening wheels 434 is also arranged on the movable support plate 432. The two rows of straightening wheels 434 are arranged alternately. The adjustment knob 431 is threadedly connected to the fixed support plate 433 through a screw. The screw is fixed to the movable support plate 432. By rotating the adjustment knob 431, the screw is driven to move, which in turn drives the movable support plate 432 to move along the width direction of the fixed support plate 433, which is used to adjust the distance between the two rows of straightening wheels 434.

[0118] like Figure 8 and Figure 9 As shown, the cutting assembly 420 includes a clamping mechanism 424, which comprises two opposing clamping blocks connected at their bottoms by a screw. The relative distance between the clamping blocks is adjusted by the screw to tighten or loosen the pipe fitting. A cutting machine 423 is located on one side of the rear end of the clamping mechanism 424, and drilling machines 425 are located on both sides of the clamping mechanism 424. A moving module 421 is located on one side of the end of the clamping mechanism 424. The moving module 421 is specifically a track-embedded screw slide table for moving... Module 421 includes module slide II 428, which has a lead screw inside. Module slide II 428 has a module slide drive motor 427 on its top. Cutting machine 423 is fixed on movable plate 422, which is movably fixed on module slide II 428. Module slide drive motor 427 drives movable plate 422 to move vertically up and down along module slide II 428. The bottom of movable module 421 is fixed on worktable 60 by fixed support II 426.

[0119] A sensor is installed on the clamping mechanism 424, and a signal receiving device is installed on the cutting machine 423. After the sensor identifies the length of the liquid filling tube, it sends a signal to the cutting machine 423, and the cutting machine 423 cuts the liquid filling tube.

[0120] Example 5

[0121] Based on Example 4, such as Figure 12 and Figure 25 As shown, the pipe transfer area 3 is equipped with a flipping device 300 and a pipe bending mechanism 500;

[0122] like Figure 25 and Figure 29 As shown, the pipe transfer area 3 includes a pipe sliding groove 6, which is fixed on the working surface of the frame 10. A pipe bending mechanism 500 is provided on the pipe sliding groove 6.

[0123] like Figure 26 As shown, the pipe bending mechanism 500 includes: a pipe bending platform 503 disposed in the middle of the pipe fitting sliding groove 6; the bottom of the pipe bending platform 503 is connected to a lifting platform 507 via a telescopic pipe bending mechanism support rod 505 and a lead screw 509; a motor II 506 is disposed at the bottom of the lifting platform 507; the output end of the motor II 506 is connected to the lead screw 509; a fixing plate 508 is inserted through the middle of the telescopic pipe bending mechanism support rod 505; the fixing plate 508 is fixed to a fixing platform 5010 disposed on the frame 10; the motor II 506 drives the lead screw 509, so that the entire pipe bending mechanism 500 can slide relative to the fixing plate 508 and the telescopic pipe bending mechanism support rod 505 under the support of the fixing platform 5010, so that the pipe bending mechanism 500 can be pushed out or retracted.

[0124] The upper surface of the pipe bending platform 503 is provided with a clamping component 504 to fix the pipe fitting. A pipe bending component 502 is provided on one side of the clamping component 504. The pipe bending component 502 is connected to a motor I 501. The clamping component 504 and the pipe bending component 502 cooperate with each other. The motor I 501 drives the pipe bending component 502 to perform the pipe bending action to achieve the bending of the pipe fitting.

[0125] The clamping assembly 504 includes a lower die base and an upper pressure arm. The lower die base is fixed on the pipe bending platform 503. A clamping cylinder is provided on one side of the upper pressure arm relative to the lower die base. The bottom of the upper pressure arm is slidably connected to the pipe bending platform 503. The clamping cylinder drives the upper pressure arm to move and cooperate with the lower die base to clamp the pipe fitting. The pipe bending assembly 502 includes two sets of rotatable die heads. One set is close to the clamping assembly 504, and the other set is perpendicular to it and staggered. The bottom is connected to the motor I 501 through a coupling.

[0126] like Figure 13 As shown, the flipping device 300 is fixed on the support frame and includes a horizontal beam 301. The horizontal beam 301 is parallel to the crossbar of the frame 10 and is fixedly connected to the crossbar. A flipping motor 302 is respectively installed at the front and middle sections of the horizontal beam 301. Several lifting rings 304 are evenly arranged on the horizontal beam 301. A flipping frame 305 is sleeved in the lifting ring 304. The flipping frame 305 is connected to the flipping motor 302. A flipping baffle 303 is installed on the flipping frame 305. The flipping motor 302 drives the flipping baffle 303 to swing and push the pipe to the finished product displacement area 5.

[0127] like Figure 23 and Figure 24As shown, strip rolling mechanisms 230 are provided below the planes at both the front and rear ends of the pipe transfer area 3. The strip rolling mechanism 230 includes a support plate 236, which is connected to a guide rod I 234 fixed on the frame 10 via a moving component 232. A clamping ring 231 is provided on the top of the support plate 236, and a pressing cylinder I 235 is provided on the back of the support plate 236. Two guillotines 233 are provided on the pressing cylinder I 235. When the strip rolling mechanism 230 is working, the moving component 232 pushes the strip rolling mechanism 230 out to a position where the center line of the clamping ring 231 on it coincides with the center line of the membrane clamping ring 226 on the membrane sleeve robotic arm 220. The pressing cylinder I 235 drives the two guillotines 233 to cut the material.

[0128] Example 6

[0129] Based on Example 5, such as Figure 16 As shown, the processing area 2 is equipped with a processing component 200, which includes two propellant-adsorbing robotic arms 210 and a membrane-covering robotic arm 220. Both the propellant-adsorbing robotic arms 210 and the membrane-covering robotic arm 220 are slidably connected to a slide rail, which is set on a crossbar. The two propellant-adsorbing robotic arms 210 are arranged side by side at the end of the slide rail, and the membrane-covering robotic arm 220 is set at the front end of the slide rail.

[0130] A feeding assembly 100 is provided on one side of the robotic arm 210 that inserts the adsorbent, located at the end of the device's operating direction. A guide tube 40 is attached to the working end of the robotic arm 210. Figure 19 As shown;

[0131] The film-covering robotic arm 220 is used to clamp the flexible film sleeve and allow it to extend naturally, completing the film covering from the tail end to the head end of the processing area 2.

[0132] like Figure 20 As shown, the robotic arm 210 for absorbing the combustor includes a beam frame I 214. A servo drive motor II 212 is installed inside the beam frame I 214. The rear end of the beam frame I 214 is slidably connected to a slide rail. A vertically arranged lead screw I 218 is installed at the front end of the beam frame I 214. A cylinder I 215 is connected to the lower part of the lead screw I 218 through a U-shaped connecting plate 217. A gripper II 216 is connected to the end of the cylinder I 215. A motor support 213 is installed at the top of the lead screw I (218). A servo drive motor I 211 is installed at the top of the motor support 213. The lead screw I 218 passes through the motor support 213 and is connected to the output end of the servo drive motor I 211. The lead screw I 218 is driven by the servo drive motor I 211 and moves up and down along the four guide columns 219 and the beam frame I 214.

[0133] like Figure 21 , Figure 22 and Figure 28As shown, the membrane sleeve robotic arm 220 includes a beam frame II 223, inside which a servo drive motor IV 222 is installed. A sliding module 228 is installed at the rear end of the beam frame II 223 and is slidably connected to a slide rail. A vertically arranged lead screw II 224 passes through the front end of the beam frame II 223. A base plate 227 is installed at the lower part of the lead screw II 224. A cylinder II 225 is installed on the base plate 227. A membrane clamping ring 226 is connected to the end of the cylinder II 225 and is connected to the lower surface of the base plate 227. A servo drive motor III 221 is installed at the top of the lead screw II 224. The servo drive motor III 221 controls the transmission of the lead screw II 224, so that the membrane clamping ring 226 rises and falls to reach the preset position of opening the flexible membrane sleeve.

[0134] like Figure 14 and Figure 15 As shown, a lifting device 600 is provided inside the processing area 2. The lifting device 600 includes a row of V-shaped support grooves 601 fixedly arranged along the running direction of the device. A translation cylinder 605 is arranged at the front end of the V-shaped support grooves 601 perpendicular to the running direction of the device. A horizontal worktable 603 is fixedly connected to the translation cylinder 605. A cylinder 604 is arranged vertically on the horizontal worktable 603. A pad 602 is provided at the end of the cylinder 604. Both the translation cylinder 605 and the cylinder 604 are connected to a solenoid valve and are controlled and driven by the solenoid valve.

[0135] Example 7

[0136] Based on Embodiment 6, the feeding assembly 100 includes a pushing device 110, a film winding mechanism 101, and a feeding conveyor belt 102;

[0137] like Figure 17 As shown, the feeding track 102 is located at the rear end of the processing area 2. A pushing device 110 is provided on the side of the feeding track 102 away from the processing area 2. A film winding mechanism 101 is provided on the frame 10 below the pushing device 110.

[0138] The feeding track 102 is a conveyor belt structure, and its direction of movement is perpendicular to the operation of the production line.

[0139] like Figure 18 As shown, the feeding device 110 includes a modular slide table I 111 fixed on the frame 10. The modular slide table I 111 is specifically a track-embedded screw slide table. A push rod 113 is slidably connected on the modular slide table I 111. The end of the push rod 113 is directly opposite the feeding conveyor belt 102. The modular slide table I 111 is connected to a slide table drive motor 112. The slide table drive motor 112 drives the push rod 113 to move back and forth.

[0140] The feeding device 110 and the feeding conveyor 102 form a pushing area, which is used for the transition when pushing the adsorbed combustion agent to the processing area 2; the film winding mechanism 101 is provided with a winding reel 21, which is rotatably connected to the frame 10 and is used to perform disc shaping on the flexible film sleeve.

[0141] The feeding assembly 100 includes multiple crossbeams 103 welded parallel to the frame 10. The crossbeams 103 are parallel to the ground and provide support for the assembly.

[0142] Example 8

[0143] Based on Example 7, such as Figure 27 As shown, the finished product displacement zone 5 includes a finished product transfer frame 700, which consists of a row of non-powered V-shaped rollers 701 connected to the frame 10, as shown. Figure 28 As shown, a guide rod Ⅱ702 is obliquely arranged below the non-powered V-shaped roller assembly 701.

[0144] like Figure 10 and Figure 11 As shown, the two-stage traction mechanism 30 includes an L-shaped slider 32, on which a drive motor 31 and a pneumatic gripper I 33 are fixed. The slider 32 is slidably connected to the slide rail at the bottom of the frame 10, and the drive motor 31 drives the slider 32 to slide horizontally along the slide rail.

[0145] Example 9

[0146] Based on embodiment 8, racks are provided on both the upper and lower slide rails on the frame 10. The motor output shafts on the two-stage traction mechanism 30, the membrane-covering robotic arm 220, and the adsorbent-penetrating robotic arm 210 mesh with the racks through reducers and gears, respectively, to convert the rotational motion of the motor into linear displacement, thereby realizing the lateral movement of the two-stage traction mechanism 30, the membrane-covering robotic arm 220, and the adsorbent-penetrating robotic arm 210.

[0147] The method of using the production line device in this embodiment 9 includes the following steps:

[0148] Step 1: The filling conduit is pulled by the initial traction mechanism 410, straightened by the straightening assembly I straightening assembly 430, and then the cutting assembly 420 completes the misaligned drilling and fixed-length cutting.

[0149] Step 2: After the two-stage traction mechanism 30 pulls the filling conduit to the predetermined position, the filling pipe lifting device 600 pushes the filling conduit to the processing area 2. At the same time, the feeding component 100 synchronously delivers the adsorbent and the filling conduit to the processing area 2.

[0150] Step 3: The robotic arm 210 inserts the liquid filling conduit into the adsorbent to complete the process.

[0151] Step 4: After the film-fitting robotic arm 220 completes the fitting of the flexible film sleeve, the strip-rolling mechanism 230 tightens the two ends of the flexible film. After tightening, the flipping device 300 transfers the rock-breaking pipe to the finished product displacement area 5.

[0152] Step 5: After the finished product is transferred to the finished product displacement area 5 via the finished product transfer rack 700, it is manually dragged to the transfer area 1, and the above steps are repeated.

[0153] The specific process is as follows: First, the worker introduces the head of the liquid-filled conduit coil on the coil turntable 21 into the pipe-aligning drilling area 4. The friction wheel 414 on the initial traction mechanism 410 provides power for the liquid-filled conduit to move forward by the initial traction motor 412. The two sets of straightening wheels 434 in the straightening component I 430 position and straighten the bent pipe. Under the clamping and positioning action of the liquid-filled conduit clamping mechanism 424, the drilling machine 425 completes the drilling operation on the liquid-filled conduit. Finally, the cutting machine 423, in conjunction with the sensor to identify the length of the liquid-filled conduit, cuts the liquid-filled conduit.

[0154] The liquid filling conduit is pulled by the traction gripper I33 on the two-stage traction mechanism 30 to move the liquid filling conduit in a predetermined area to complete the straightening and drilling of the entire liquid filling conduit;

[0155] After the second-stage traction mechanism 30 reaches the predetermined position, the pneumatic gripper I 33 is released, and the filling tube falls freely into a row of fixed V-shaped support grooves 601 in the filling tube lifting device 600. The lifting device 600, which is composed of cylinder 604 and pad 602, is connected to the horizontal worktable 603. While the translation cylinder 605 drives the horizontal worktable 603 to move horizontally, the cylinder 604 lifts and pushes the filling tube away from the fixed V-shaped support grooves 601 so that the filling tube slides into the predetermined groove.

[0156] The feeding conveyor 102 employs independently loaded and arranged adsorbents, ensuring that the adsorbents do not interfere with each other during transport, and the arrangement error can be controlled within ±0.5 mm, effectively avoiding jamming problems caused by positional deviations. The mechanism's error control capability can also handle paper rolls of different diameters or weights to adapt to different production needs. This effectively ensures the continuity and reliability of the conveying process, significantly improving the overall efficiency and quality of the production system.

[0157] The liquid filling conduit is transferred to the paper winding operation area by the liquid filling conduit interaction mechanism. The feeding conveyor 102 transports the adsorbent to the waiting area. After the pushing device 110 pushes out one piece of adsorbent, the material conveying mechanism sends the adsorbent into the temporary storage area, waiting for the next push mechanism action. The adsorbent is pushed to the guide cylinder 50 by the push rod 113 on the pushing device 110, so that the adsorbent is compressed and the center hole is aligned with the guide tube 40.

[0158] The process of penetrating the adsorbent consists of two identical robotic arms 210. During operation, one robotic arm holds the guide tube 40, while the other robotic arm simulates human hand movements to push the adsorbent onto the filling conduit, thus completing the process of penetrating the adsorbent.

[0159] After the above steps are completed, the filling conduit needs to be bent. Traditional bending methods may encounter problems such as insecure fixing of the filling conduit, inaccurate bending angles, and large errors during the operation, which not only affect production efficiency but may also lead to damage to the filling conduit or misalignment of the adsorbent.

[0160] The advantage of this invention lies in its ability to complete the bending operation of the filling conduit with precise time and space. This mechanism possesses highly efficient clamping and bending control capabilities for the filling conduit, ensuring that it does not deform or become damaged during bending. The core structure of the bending mechanism 500 includes a lifting platform 507, a clamping assembly 504, and a bending assembly 502. When the filling conduit reaches the designated area, the lifting platform 507 is lifted to the position of the filling conduit by motor II 506. The bending assembly 502 ensures that the filling conduit does not shift position during bending, thereby preventing slippage or displacement. The clamping assembly 504 firmly fixes the filling conduit with clamps on both sides, preventing loosening or misalignment during bending. Then, the bending assembly 502 activates, bending the filling conduit 180 degrees through a specialized bending action, ensuring close contact between the bent end of the filling conduit and the outer surface of the adsorbent. This process relies on the drive of motor I501 and the cooperation of the bending assembly 502 to enable the liquid filling conduit to bend smoothly and evenly to the position of contact with the surface of the adsorbent, thereby achieving the expected production requirements.

[0161] After the above process is completed, the operator will place the flexible membrane sleeve onto the membrane clamping ring 226. Driven by the sliding module 228, the membrane sleeve robotic arm 220 moves to directly above the filling conduit and then descends to completely cover the adsorbent with the flexible membrane sleeve. After the membrane sleeve action is completed, the servo drive motor III 221 drives the lead screw II 224 to rotate, causing the membrane clamping ring 226 to move smoothly upward and gradually move longitudinally away from the finished product, providing ample space and convenience for the subsequent transfer of the finished product to the next station.

[0162] The finished product transfer rack 700 mainly consists of two components: a non-powered V-shaped roller assembly 701 and a rolling guide rod II 702. The non-powered V-shaped roller assembly 701 effectively reduces friction during the dragging process, making the paper roll move more smoothly and preventing damage to the adsorbed combustion agent due to excessive friction. The rolling guide rod II 702 provides guidance and cushioning, ensuring the stability and safety of the finished product during transport.

Claims

1. An automated production line device for processing rock-breaking pipes, characterized in that, The system includes a frame (10), on which a pipe drilling area (4), a pipe transfer area (3), a processing area (2), and a transfer area (1) are arranged sequentially from the front end to the rear end of the production line. A finished product displacement area (5) is arranged outside the pipe transfer area (3) and the processing area (2). The finished product displacement area (5) is fixed on the frame (10) and connected to the transfer area (1). A coil turntable (20) is arranged at the front end of the pipe drilling area (4). A two-stage traction mechanism (30) is arranged between the pipe transfer area (3) and the processing area (2). A feeding assembly (100) is arranged at the rear end of the processing area (2). The roll turntable (20) is used to wind the liquid filling guide coil onto the reel (21); The straightening drilling area (4) is provided with a straightening drilling assembly (400). The straightening drilling assembly (400) is set on the workbench (60) at the front end of the frame (10). It includes a straightening assembly I (430), a straightening assembly II (440) and a cutting assembly (420) arranged in sequence along the production line running direction. The straightening assembly I (430) is set horizontally and the straightening assembly II (440) is set vertically. The front end of the straightening assembly I (430) and the rear end of the straightening assembly II (440) are both provided with a primary traction mechanism (410). The two primary traction mechanisms (410) respectively transport the liquid filling conduit to the straightening drilling area (4) and the cutting assembly (420). The processing area (2) is provided with a processing component (200), which includes two adsorbent-absorbing robotic arms (210) and a membrane-covering robotic arm (220). The adsorbent-absorbing robotic arms (210) and the membrane-covering robotic arm (220) are slidably connected to the slide rail on the upper part of the frame (10). The slide rail is set on the crossbar. The two adsorbent-absorbing robotic arms (210) are arranged side by side at the end of the slide rail, and the membrane-covering robotic arm (220) is set at the front end of the slide rail. A feeding assembly (100) is provided on one side of the bio-adsorbent robotic arm (210) located at the end of the device's running direction, and a guide tube (40) is attached to the working end of the bio-adsorbent robotic arm (210). The film-covering robotic arm (220) is used to clamp the flexible film sleeve and allow it to extend naturally, completing the film covering from the tail end to the head end of the processing area (2); The robotic arm (210) for piercing the adsorbent includes a beam frame I (214), inside which is a servo drive motor II (212). The rear end of the beam frame I (214) is slidably connected to a slide rail. The front end of the beam frame I (214) is pierced by a vertically arranged lead screw I (218). The lower part of the lead screw I (218) is connected to a cylinder I (215) through a U-shaped connecting plate (217). The end of the cylinder I (215) is connected to a gripper II (216). The top of the lead screw I (218) is provided with a motor support (213). The top of the motor support (213) is provided with a servo drive motor I (211). The lead screw I (218) is driven by the servo drive motor I (211) and moves up and down along the four guide columns (219) and the beam frame I (214). The membrane-covering robotic arm (220) includes a beam frame II (223), a servo drive motor IV (222) is installed inside the beam frame II (223), a sliding module (228) is installed at the rear end of the beam frame II (223), the sliding module (228) is slidably connected to the slide rail, a vertically arranged lead screw II (224) is passed through the front end of the beam frame II (223), a base plate (227) is installed at the lower part of the lead screw II (224), a cylinder II (225) is installed on the base plate (227), a membrane opening clamping ring (226) is connected to the end of the cylinder II (225), the membrane opening clamping ring (226) is connected to the lower surface of the base plate (227), a servo drive motor III (221) is installed at the top of the lead screw II (224), the lead screw II (224) is driven by the servo drive motor III (221), so that the membrane opening clamping ring (226) rises and falls to reach the preset position of opening the flexible membrane sleeve; A lifting device (600) is provided inside the processing area (2). The lifting device (600) includes a row of V-shaped support grooves (601) fixedly arranged along the running direction of the device. A translation cylinder (605) is arranged at the front end of the V-shaped support groove (601) in a direction perpendicular to the running direction of the device. A horizontal worktable (603) is fixedly connected to the translation cylinder (605). A cylinder (604) is arranged vertically on the horizontal worktable (603). A pad (602) is arranged at the end of the cylinder (604). Both the translation cylinder (605) and the cylinder (604) are connected to a solenoid valve and are driven by the solenoid valve.

2. The automated production line device for processing rock-breaking pipes according to claim 1, characterized in that, The frame (10) is a rectangular frame with the upper surface of the frame as the working surface. A support frame is provided on one side of the working surface. The support frame includes several vertical support rods evenly arranged along the length direction. Multiple horizontal bars parallel to the ground are welded on the support rods. Two horizontal slide rails are provided on the support rods, located at the upper and lower parts of the support rods respectively. A worktable (60) is provided at the front end of the frame (10). The pipe drilling area (4), pipe transfer area (3), processing area (2), and finished product displacement area (5) are all located on the working surface.

3. The automated production line device for processing rock-breaking pipes according to claim 2, characterized in that, The roll turntable (20) includes a bottom circular fixed support I (22), a support column is provided at the center of the fixed support I (22), a rotating support seat (24) is provided at the top of the support column, and a roll (21) is rotatably connected to the rotating support seat (24); a number of foot supports (23) are evenly provided on the edge of the fixed support I (22) for fine-tuning the horizontal height of the roll turntable (20).

4. The automated production line device for processing rock-breaking pipes according to claim 3, characterized in that, The initial traction mechanism (410) includes a pressing support plate (413), which is divided into three layers: upper, middle and lower. The three layers are connected by guide rods. A pressing cylinder II (411) is provided on the top of the upper layer of the pressing support plate (413). Two rotatable friction wheels (414) are respectively provided on the front of the middle and lower layers of the pressing support plate (413). The two friction wheels (414) of the lower layer have grooves on their surfaces. An initial traction motor (412) is provided on the back of the middle layer of the pressing support plate (413). The output end of the initial traction motor (412) is connected to the two friction wheels (414) of the middle layer through a transmission shaft. The initial traction motor (412) drives the friction wheel (414) to move the filling tube forward, and the pressing cylinder II (411) adjusts the gap between the upper and lower sets of friction wheels (414) to adapt to different pipe diameters; The straightening component I (430) has the same structure as the straightening component II (440), including a fixed support plate (433). A row of straightening wheels (434) is arranged along the length direction on one side of the upper surface of the fixed support plate (433). A movable support plate (432) is also movably connected to the upper surface of the fixed support plate (433). The movable support plate (432) can move along the width direction of the fixed support plate (433). An adjustment knob (431) is arranged on the side of the fixed support plate (433). A row of straightening wheels (434) is also arranged on the movable support plate (432). The two rows of straightening wheels (434) are staggered. The adjustment knob (431) is fixed to the movable support plate (432) and is used to adjust the distance between the two rows of straightening wheels (434). The cutting assembly (420) includes a clamping mechanism (424), a cutting machine (423) is provided on one side of the rear end of the clamping mechanism (424), a drilling machine (425) is provided on both sides of the clamping mechanism (424), and a moving module (421) is provided on one side of the end of the clamping mechanism (424). The moving module (421) includes a module slide II (428), a module slide drive motor (427) is provided on the top of the module slide II (428), the cutting machine (423) is fixed on the moving plate (422), the moving plate (422) is movably fixed on the module slide II (428), the module slide drive motor (427) drives the moving plate (422) to move vertically up and down along the module slide II (428), and the bottom of the moving module (421) is fixed on the worktable (60) by a fixed support II (426).

5. The automated production line device for processing rock-breaking pipes according to claim 4, characterized in that, The pipe transfer area (3) is equipped with a flipping device (300) and a pipe bending mechanism (500). The pipe transfer area (3) includes a pipe sliding groove (6), which is fixed on the working surface of the frame (10). A pipe bending mechanism (500) is provided on the pipe sliding groove (6). The bending mechanism (500) includes: a bending platform (503) is set in the middle of the pipe fitting sliding groove (6), the bottom of the bending platform (503) is connected to the lifting platform (507) through a retractable bending mechanism support rod (505) and a screw (509), the bottom of the lifting platform (507) is provided with a motor II (506), the output end of the motor II (506) is connected to the screw (509), a fixing plate (508) is provided in the middle of the retractable bending mechanism support rod (505), the fixing plate (508) is fixed to the fixing platform (5010) set on the frame (10), the retractable bending mechanism support rod (505) is driven to retract or extend through the motor II (506) and the screw (509), thereby driving the lifting platform (507) to move up and down; The upper surface of the pipe bending platform (503) is provided with a clamping assembly (504) to fix the pipe fitting. A pipe bending assembly (502) is provided on one side of the clamping assembly (504). The pipe bending assembly (502) is connected to a motor I (501). The clamping assembly (504) and the pipe bending assembly (502) cooperate to drive the pipe bending assembly (502) to perform the pipe bending action through the motor I (501) to achieve the bending of the pipe fitting. The flipping device (300) is fixed on the support frame and includes a horizontal beam (301). The horizontal beam (301) is parallel to the crossbar of the frame (10) and is fixedly connected to the crossbar. The front and middle sections of the horizontal beam (301) are respectively equipped with flipping motors (302). Several lifting rings (304) are evenly arranged on the horizontal beam (301). A flipping frame (305) is sleeved in the lifting ring (304). The flipping frame (305) is connected to the flipping motor (302). A flipping baffle (303) is provided on the flipping frame (305). The flipping motor (302) drives the flipping frame (305) and the flipping baffle (303) to swing and push the pipe to the finished product displacement area (5). The front and rear ends of the pipe transfer area (3) are equipped with strip rolling mechanisms (230). The strip rolling mechanism (230) includes a support plate (236). The support plate (236) is connected to the guide rod I (234) fixed on the frame (10) through the moving component (232). The top of the support plate (236) is equipped with a clamping ring (231). The back of the support plate (236) is equipped with a pressing cylinder I (235). The pressing cylinder I (235) is equipped with two guillotine cutters (233). When the strip rolling mechanism (230) is working, the moving component (232) pushes the strip rolling mechanism (230) to the position where the center line of the clamping ring (231) on it coincides with the center line of the membrane clamping ring (226) on the membrane robotic arm (220). The pressing cylinder I (235) drives the two guillotine cutters (233) to cut the material.

6. The automated production line device for processing rock-breaking pipes according to claim 5, characterized in that, The two-stage traction mechanism (30) includes an L-shaped slider (32), on which a drive motor (31) and a pneumatic gripper I (33) are fixed. The slider (32) is slidably connected to the slide rail at the bottom of the frame (10), and the drive motor (31) drives the slider (32) to slide horizontally along the slide rail.

7. The automated production line device for processing rock-breaking pipes according to claim 6, characterized in that, The feeding assembly (100) includes a pushing device (110), a film winding mechanism (101), and a feeding conveyor (102). The feeding track (102) is located at the rear end of the processing area (2). A pushing device (110) is provided on the side of the feeding track (102) away from the processing area (2). A film winding mechanism (101) is provided on the frame (10) below the pushing device (110). The feeding conveyor belt (102) is a conveyor belt structure, and its movement direction is perpendicular to the operation of the production line; The feeding device (110) includes a module slide table I (111) fixed on the frame (10), a push rod (113) is slidably connected on the module slide table I (111), the end of the push rod (113) is directly facing the feeding conveyor (102), the module slide table I (111) is connected to a slide table drive motor (112), and the slide table drive motor (112) drives the push rod (113) to move back and forth; The pushing device (110) and the feeding conveyor (102) form a pushing area, which is used for the transition when the adsorbed combustion agent is pushed to the processing area (2); the film winding mechanism (101) is provided with a winding reel 21, which is rotatably connected to the frame (10) and is used for disc shaping of the flexible film sleeve. The feeding assembly (100) includes multiple crossbeams (103) welded parallel to the frame (10), which are parallel to the ground and provide support for the assembly.

8. The automated production line device for processing rock-breaking pipes according to claim 7, characterized in that, The finished product displacement area (5) includes a finished product transfer frame (700), which is composed of a row of non-powered V-shaped rollers (701) connected to the frame (10). A guide rod II (702) is provided obliquely below the non-powered V-shaped rollers (701).

9. The method of using the automated production line device for processing rock-breaking pipes according to any one of claims 1-8, characterized in that, The following usage steps are included: Step 1: The filling conduit is pulled by the initial traction mechanism (410), straightened by the straightening component I (430), and the cutting component (420) completes the misaligned drilling and fixed-length cutting. Step 2: After the two-stage traction mechanism (30) pulls the filling conduit to the predetermined position, the filling pipe lifting device (600) pushes the filling conduit to the processing area (2), and at the same time, the feeding assembly (100) delivers the adsorbent and the filling conduit to the processing area (2) simultaneously. Step 3: Insert the adsorbent into the liquid-filled conduit using the robotic arm (210); Step 4: After the film-fitting robotic arm (220) completes the fitting of the flexible film sleeve, the strip-rolling mechanism 230 tightens the two ends of the flexible film. After tightening, the flipping device (300) transfers the rock-breaking pipe to the finished product displacement area (5). Step 5: After the finished product is transferred to the finished product displacement area (5) via the finished product transfer rack (700), it is manually dragged to the transfer area (1) and the above steps are repeated.

Citation Information

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