Multi-stage crushing and anti-blocking treatment device for kitchen garbage

Abstract

The invention relates to the technical field of kitchen waste treatment, and discloses a kitchen waste multi-stage crushing anti-blocking treatment device which comprises a separation box, a supporting frame is fixedly connected to the exterior of the separation box, two separation pipes are fixedly connected to the exterior of the separation box, a separation mechanism is fixedly connected to the exterior of one separation pipe, and a separation mechanism is fixedly connected to the exterior of the other separation pipe. The outer part of one separation pipe is fixedly connected to the outer part of the separation box, the outer part of the other separation pipe is fixedly connected to the outer part of the separation box, a main discharge pipe is fixedly connected to the bottom of the separation box, a vibration mechanism is fixedly connected to the outer part of the main discharge pipe, the separation mechanism comprises a plurality of rotating rods, and a motor I is fixedly connected to the outer part of one rotating rod. According to the device, after a sensor monitors that separation is completed, a first motor in a supporting pipe is started, the first motor drives one fan blade and a rotating rod to rotate, and the rotating rod drives a connecting block to rotate, so that a first rotating disc rotates on the inner wall of a supporting disc.

Description

Technical Field

[0001] This invention relates to the field of kitchen waste treatment technology, and in particular to a multi-stage crushing and anti-clogging treatment device for kitchen waste. Background Technology

[0002] In modern urban waste management systems, especially in the design and application of multi-stage crushing and anti-clogging treatment devices for kitchen waste, efficiency and durability are crucial for the stability and long-term use of the equipment. As an important piece of equipment in the waste management industry, the performance of multi-stage crushing and anti-clogging treatment devices for kitchen waste directly affects the efficiency and effectiveness of the waste management process. Especially in environments with large processing volumes or requiring continuous high-frequency use, how to ensure that the equipment remains highly efficient under long-term operation and can flexibly cope with different waste compositions is an important design issue.

[0003] A multi-stage crushing and anti-clogging treatment device for kitchen waste typically consists of three parts: a crushing system, a filtration mechanism, and a control system. The main function of the crushing system is to effectively crush kitchen waste, ensuring that the material reaches the required particle size during processing, improving the efficiency of subsequent processing, and reducing the risk of clogging. The filtration mechanism is responsible for separating fine impurities and liquids. Through reasonable design and configuration, it ensures that the crushed material can be discharged smoothly, thereby maintaining the efficient operation of the equipment and avoiding clogging caused by liquids or foreign objects. The control system provides the necessary monitoring and adjustment capabilities. Through advanced sensors and control algorithms, it ensures that the equipment can operate stably under high-frequency use, adjusts operating parameters in real time, optimizes the processing flow, and meets diverse kitchen waste treatment needs.

[0004] In the multi-stage crushing and anti-clogging treatment device for kitchen waste, the incomplete separation of water and oil leads to several drawbacks. Residual grease mixes with water, affecting subsequent processing, clogging the drainage system, and reducing the overall efficiency of the equipment. The presence of grease increases the risk of odor and bacterial growth, leading to environmental hygiene problems. To address these issues, a multi-stage crushing and anti-clogging treatment device for kitchen waste is proposed. Summary of the Invention

[0005] To overcome the above shortcomings, the present invention provides a multi-stage crushing and anti-clogging treatment device for kitchen waste, which aims to improve the problem in the prior art where the water separation speed is too fast, causing oil to separate from the water separation pipe, resulting in incomplete water-oil separation.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A multi-stage crushing and anti-clogging treatment device for kitchen waste includes a separation box, a support frame fixedly connected to the outside of the separation box, two separation pipes fixedly connected to the outside of the separation box, one of the separation pipes being fixedly connected to a separation mechanism, and the other separation pipe being fixedly connected to the outside of the separation box. A main drain pipe is fixedly connected to the bottom of the separation box, and a vibration mechanism is fixedly connected to the outside of the main drain pipe.

[0008] The separation mechanism includes multiple rotating rods, one of which is externally fixedly connected to a motor, and the other rotating rods are rotatably connected to a support tube. The inner wall of the support tube is fixedly connected to the outside of the separation tube. The other rotating rods are externally fixedly connected to fan blades, one of which is externally fixedly connected to the drive end of the motor. The support frame is externally fixedly connected to a pressing assembly, and a conveying assembly is provided on the top of the separation box.

[0009] As a further description of the above technical solution:

[0010] The vibration mechanism includes two support disks. The support disks are fixedly connected to the outside of the main pipe. A support shell is fixedly connected to the outside of the support disks. A second motor is fixedly connected to the outside of the support shell. A second rotating disk is fixedly connected to the drive end of the second motor. An active plate is rotatably connected to the outside of the second rotating disk.

[0011] As a further description of the above technical solution:

[0012] The extrusion assembly includes a drive device, a filter device is fixedly connected to the outside of the drive device, a drive gear is fixedly connected to the drive end of the drive device, an extrusion wheel is fixedly connected to the outside of the drive gear, and a follower gear is fixedly connected to the outside of the extrusion wheel.

[0013] As a further description of the above technical solution:

[0014] The conveying component includes a connecting pipe, and a second driving device is fixedly connected to the outside of the connecting pipe. An auger is fixedly connected to the driving end of the second driving device.

[0015] As a further description of the above technical solution:

[0016] The support tube is rotatably connected to a rotating disk, the rotating rod is fixedly connected to a connecting block, the inner wall of the connecting block is slidably connected to the outside of the rotating disk, the fan blade is rotatably connected to a support block, and the separation box is fixedly connected to a sensor.

[0017] As a further description of the above technical solution:

[0018] The active plate is rotatably connected to a follower plate, the follower plate is rotatably connected to a vibrating column, the vibrating column is fixedly connected to a spring, and the spring is fixedly connected to the inner wall of the support shell.

[0019] As a further description of the above technical solution:

[0020] The follower gear is externally meshed with the outside of the driving gear. A transmission device is fixedly connected to the outside of the follower gear. A crushing device is fixedly connected to the outside of the transmission device. A crushing tank is fixedly connected to the outside of the crushing device.

[0021] As a further description of the above technical solution:

[0022] The main drain pipe is externally fixedly connected to the bottom of the grinding tank, and the support frame is externally fixedly connected to the outside of the grinding tank.

[0023] The present invention has the following beneficial effects:

[0024] 1. In this invention, after the sensor detects that the separation is completed, the motor inside the support tube starts. The motor drives one of the fan blades and the rotating rod to rotate. The rotating rod drives the connecting block to rotate, so that the rotating disk rotates on the inner wall of the support disk. Therefore, it drives the remaining rotating rods to rotate. The rotating rods drive the remaining fan blades to rotate. The support block provides support for the rotation of the fan blades. Therefore, the oil entering the main drain pipe is discharged, which solves the problem that the water separation speed is too fast and causes the oil to separate from the water separation pipe, resulting in incomplete water-oil separation.

[0025] 2. In this invention, motor 2 drives rotating disk 2 to rotate, rotating disk 2 drives active plate to rotate, active plate drives follower plate to rotate, follower plate drives vibrating column to move, vibrating column drives two springs to extend and retract, support shell provides spring support, so that vibrating column vibrates the main pipe, solving the problem of debris sticking to the inner wall of the main pipe. Attached Figure Description

[0026] Figure 1 This is a three-dimensional schematic diagram of the separation box of a multi-stage crushing and anti-clogging treatment device for kitchen waste proposed in this invention;

[0027] Figure 2 This is a schematic diagram of the conveying component of a multi-stage crushing and anti-clogging treatment device for kitchen waste proposed in this invention;

[0028] Figure 3 This is a schematic diagram of the extrusion component of a multi-stage crushing and anti-clogging treatment device for kitchen waste proposed in this invention;

[0029] Figure 4 This is a schematic diagram of the separation tube of a multi-stage crushing and anti-clogging treatment device for kitchen waste proposed in this invention;

[0030] Figure 5 This is a schematic diagram of the separation mechanism of a multi-stage crushing and anti-clogging treatment device for kitchen waste proposed in this invention;

[0031] Figure 6 This is a schematic diagram of the vibration mechanism of a multi-stage crushing and anti-clogging treatment device for kitchen waste proposed in this invention.

[0032] Legend:

[0033] 1. Separation box; 2. Support frame; 3. Filter device; 4. Separation pipe; 5. Separation mechanism; 51. Support pipe; 52. Motor 1; 53. Rotating rod; 54. Connecting block; 55. Rotating disk 1; 56. Fan blade; 57. Support block; 58. Sensor; 6. Extrusion assembly; 61. Drive device 1; 62. Drive gear; 63. Extrusion wheel; 64. Follower gear; 65. Transmission device; 66. Crushing device; 67. Crushing tank; 7. Main drain pipe; 8. Vibration mechanism; 81. Support plate; 82. Support shell; 83. Motor 2; 84. Rotating disk 2; 85. Drive plate; 86. Follower plate; 87. Vibration column; 88. Spring; 9. Conveying assembly; 91. Connecting pipe; 92. Drive device 2; 93. Screwdriver. Detailed Implementation

[0034] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0035] Reference Figure 1 and Figure 5This invention provides an embodiment of a multi-stage crushing and anti-clogging treatment device for kitchen waste, comprising a separation box 1, a support frame 2 fixedly connected to the outside of the separation box 1, the support frame 2 providing support for the separation box 1, two separation pipes 4 fixedly connected to the outside of the separation box 1, the two separation pipes 4 separating water and oil respectively, one of the separation pipes 4 being fixedly connected to the outside of the separation mechanism 5, and the other separation pipe 4 being fixedly connected to the outside of the separation box 1. Closing the separation mechanism 5 allows the other separation pipe 4 to better separate oil, a main drain pipe 7 fixedly connected to the bottom of the separation box 1, the water separated by the separation box 1 being discharged into the main drain pipe 7, and a vibration mechanism 8 fixedly connected to the outside of the main drain pipe 7. 5 includes multiple rotating rods 53, one of which is externally fixedly connected to a motor 52, which drives the rotating rod 53 to rotate. The remaining rotating rods 53 are externally rotatably connected to a support tube 51, which provides rotational support for the remaining rotating rods 53. The inner wall of the support tube 51 is fixedly connected to the outside of the separation tube 4, which provides support to the support tube 51. The remaining rotating rods 53 are externally fixedly connected to fan blades 56, one of which is externally fixedly connected to the drive end of the motor 52 and is directly driven by the motor 52. The support frame 2 is externally fixedly connected to a pressing assembly 6, and the top of the separation box 1 is provided with a conveying assembly 9.

[0036] Reference Figure 3 , Figure 4 and Figure 6 The vibration mechanism 8 includes two support discs 81. The support discs 81 are externally fixedly connected to the outside of the main pipe 7, which supports the support discs 81. A support shell 82 is fixedly connected to the outside of the support discs 81, providing support to the support discs 81. A second motor 83 is fixedly connected to the outside of the support shell 82, providing support to the second motor 83. A second rotating disc 84 is fixedly connected to the drive end of the second motor 83, driving the second rotating disc 84 to rotate. An active plate 85 is rotatably connected to the outside of the second rotating disc 84. The second drive plate 85 rotates, and the extrusion assembly 6 includes a drive device 61. A filter device 3 is fixedly connected to the outside of the drive device 61, and the filter device 3 provides support to the drive device 61. A drive gear 62 is fixedly connected to the drive end of the drive device 61, and the drive device 61 drives the drive wheel to rotate. An extrusion wheel 63 is fixedly connected to the outside of the drive gear 62, and a follower gear 64 is fixedly connected to the outside of the extrusion wheel 63. The drive gear 62 and the follower gear 64 drive the extrusion wheel 63 to rotate, thereby extruding the kitchen waste.

[0037] Reference Figure 2 and Figure 5The conveying component 9 includes a connecting pipe 91, a second driving device 92 fixedly connected to the outside of the connecting pipe 91, the connecting pipe 91 supports the second driving device 92, the driving end of the second driving device 92 is fixedly connected to an auger 93, the driving device drives the auger 93 to rotate to transport kitchen waste, a first rotating disk 55 is rotatably connected to the outside of the support pipe 51, the support pipe 51 provides rotational support for the first rotating disk 55, a connecting block 54 is fixedly connected to the outside of the rotating rod 53, the rotating rod 53 drives the connecting block 54 to move, the inner wall of the connecting block 54 is slidably connected to the outside of the first rotating disk 55, the connecting block 54 drives the first rotating disk 55 to rotate, a support block 57 is rotatably connected to the outside of the fan blade 56, the support block 57 provides rotational support for the fan blade 56, and a sensor 58 is fixedly connected inside the separation box 1, the sensor 58 is used to monitor whether the oil is completely separated.

[0038] Reference Figure 2 and Figure 3 A follower plate 86 is rotatably connected to the outside of the active plate 85. The active plate 85 drives the follower plate 86 to rotate. A vibrating column 87 is rotatably connected to the outside of the follower plate 86. The follower plate 86 drives the vibrating column 87 to move. A spring 88 is fixedly connected to the outside of the vibrating column 87. The vibrating column 87 drives the spring 88 to extend and retract. The spring 88 is fixedly connected to the inner wall of the support shell 82, and the support shell 82 provides support for the spring 88. A follower gear 64 is externally meshed with the outside of the active gear 62. The active gear 62 drives the follower gear 64 to rotate. A transmission device 65 is fixedly connected to the outside of the 64. The follower gear 64 drives the transmission device 65 to move. A crushing device 66 is fixedly connected to the outside of the transmission device 65. The transmission device 65 drives the crushing device 66 to move. A crushing tank 67 is fixedly connected to the outside of the crushing device 66. The crushing tank 67 protects the crushing device 66. The main drain pipe 7 is fixedly connected to the bottom of the crushing tank 67. The kitchen waste crushed by the crushing tank 67 will also be discharged into the main drain pipe 7. The support frame 2 is fixedly connected to the outside of the crushing tank 67. The support frame 2 supports the crushing pipe.

[0039] Working principle: When the waste passes through the filter device 3, the oil-water mixture in the kitchen waste is first discharged into the separation box 1. Then, after passing through the extrusion assembly 6, the drive device 1 61 is started, which drives the drive gear 62 to rotate. The drive gear 62 drives the follower gear 64 to rotate, so that the two extrusion rollers 63 compress the kitchen waste. The follower gear 64 drives the transmission device 65 to move. The transmission device 65 drives the crushing device 66 to rotate inside the crushing tank 67. The drive device 2 92 is started, which drives the auger 93 to transport the kitchen waste. Subsequently, the kitchen waste will fall into the connecting pipe 91 and then into the crushing tank 67. The support frame 2 provides support for the separation box 1 and the crushing tank 67. According to the density difference between water and oil, the oil will float on the water surface. The higher separation pipe 4 separates the oil and collects the oil in a bucket. If the lower separation pipe 4 releases water too quickly, the water-oil separation will not be complete. Therefore, the separation mechanism 5 on the lower separation pipe 4 is closed. After the oil separation is completed.

[0040] After sensor 58 detects that separation is complete, motor 52 inside support tube 51 starts. Motor 52 drives one of the fan blades 56 and rotating rod 53 to rotate. Rotating rod 53 drives connecting block 54 to rotate, causing rotating disk 55 to rotate on the inner wall of support plate 81. This drives the remaining rotating rods 53 to rotate, and rotating rod 53 drives the remaining fan blades 56 to rotate. Support block 57 provides rotational support for fan blades 56, thus expelling debris from the main drain pipe 7. When debris sticks to the main drain pipe 7, motor 83 inside support plate 81 starts. Motor 83 drives rotating disk 84 to rotate, rotating disk 84 drives active plate 85 to rotate, active plate 85 drives follower plate 86 to rotate, follower plate 86 drives vibrating column 87 to move, vibrating column 87 drives two springs 88 to extend and retract, and support shell 82 provides support for springs 88, causing vibrating column 87 to vibrate the main drain pipe 7. Support shell 82 is fixed to the main drain pipe 7 by support plate 81.

[0041] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A multi-stage crushing and anti-clogging treatment device for kitchen waste, comprising a separation box (1), characterized in that: The separation box (1) is fixedly connected to a support frame (2) on the outside. The separation box (1) is fixedly connected to two separation pipes (4). One of the separation pipes (4) is fixedly connected to a separation mechanism (5) on the outside. The other separation pipe (4) is fixedly connected to the outside of the separation box (1). The bottom of the separation box (1) is fixedly connected to a main drain pipe (7). The main drain pipe (7) is fixedly connected to a vibration mechanism (8). The separation mechanism (5) includes multiple rotating rods (53), one of which is externally fixedly connected to a motor (52), and the other rotating rods (53) are externally rotatably connected to a support tube (51). The inner wall of the support tube (51) is fixedly connected to the outside of the separation tube (4). The other rotating rods (53) are externally fixedly connected to fan blades (56), one of which is externally fixedly connected to the drive end of the motor (52). The support frame (2) is externally fixedly connected to a pressing assembly (6), and the top of the separation box (1) is provided with a conveying assembly (9).

2. The multi-stage crushing and anti-clogging treatment device for kitchen waste according to claim 1, characterized in that: The vibration mechanism (8) includes two support disks (81). The support disks (81) are fixedly connected to the outside of the main pipe (7). A support shell (82) is fixedly connected to the outside of the support disks (81). A second motor (83) is fixedly connected to the outside of the support shell (82). A second rotating disk (84) is fixedly connected to the drive end of the second motor (83). An active plate (85) is rotatably connected to the outside of the second rotating disk (84).

3. The multi-stage crushing and anti-clogging treatment device for kitchen waste according to claim 1, characterized in that: The extrusion assembly (6) includes a drive device (61), a filter device (3) is fixedly connected to the outside of the drive device (61), a drive gear (62) is fixedly connected to the drive end of the drive device (61), an extrusion wheel (63) is fixedly connected to the outside of the drive gear (62), and a follower gear (64) is fixedly connected to the outside of the extrusion wheel (63).

4. The multi-stage crushing and anti-clogging treatment device for kitchen waste according to claim 1, characterized in that: The transmission component (9) includes a connecting pipe (91), and a second driving device (92) is fixedly connected to the outside of the connecting pipe (91). An auger (93) is fixedly connected to the driving end of the second driving device (92).

5. The multi-stage crushing and anti-clogging treatment device for kitchen waste according to claim 1, characterized in that: The support tube (51) is rotatably connected to a rotating disk (55), the rotating rod (53) is fixedly connected to a connecting block (54), the inner wall of the connecting block (54) is slidably connected to the outside of the rotating disk (55), the fan blade (56) is rotatably connected to a support block (57), and the separation box (1) is fixedly connected to a sensor (58).

6. The multi-stage crushing and anti-clogging treatment device for kitchen waste according to claim 2, characterized in that: The active plate (85) is rotatably connected to a follower plate (86), the follower plate (86) is rotatably connected to a vibration column (87), the vibration column (87) is fixedly connected to a spring (88), and the spring (88) is fixedly connected to the inner wall of the support shell (82).

7. The multi-stage crushing and anti-clogging treatment device for kitchen waste according to claim 3, characterized in that: The follower gear (64) is externally meshed with the outside of the driving gear (62). A transmission device (65) is fixedly connected to the outside of the follower gear (64). A crushing device (66) is fixedly connected to the outside of the transmission device (65). A crushing tank (67) is fixedly connected to the outside of the crushing device (66).

8. The multi-stage crushing and anti-clogging treatment device for kitchen waste according to claim 7, characterized in that: The main drain pipe (7) is externally fixedly connected to the bottom of the crushing tank (67), and the support frame (2) is externally fixedly connected to the outside of the crushing tank (67).

Images