Processing device and method for anti-crack commercial concrete

The automated operation of the intermittent feeding and sampling testing mechanism has solved the problem of manual sampling and testing in the process of commercial concrete mixing, and has achieved uniform distribution and efficient testing of crack-resistant agents, thereby improving concrete quality and production efficiency.

CN120862860APending Publication Date: 2025-10-31佛山市新利海混凝土有限公司
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Patent Information

Application Number
CN202511209544.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-08-27
Publication Date
2025-10-31

AI Technical Summary

Technical Problem

In the existing ready-mixed concrete mixing process, workers need to manually sample and test the slump after mixing, which results in low production efficiency, large testing errors, and the need to interrupt equipment operation to adjust raw materials, affecting continuous production.

Method used

An intermittent feeding mechanism is used to achieve uniform addition and screening of mixed expanded fiber anti-cracking agent. Combined with the automated testing of the sampling and testing mechanism, manual operation is replaced. This includes testing lifting, vibration and laser ranging, which realizes automated sampling and testing without interrupting equipment operation.

Benefits of technology

It improves the uniform distribution of crack-resistant agents in concrete, enhances testing accuracy and production efficiency, reduces manual intervention, avoids production delays caused by testing errors, and optimizes the production process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides an anti-crack commercial concrete processing device and method, and relates to the technical field of concrete processing, the anti-crack commercial concrete processing device comprises a stirrer main body, a stirring driving motor, a cement adding box, an aggregate adding box, an additive adding box, a sampling guide pipe, an intermittent feeding mechanism and a sampling detection mechanism; the stirring driving motor is fixedly connected to the front part of the stirring machine main body; the cement adding box is fixedly connected to the left side of the upper portion of the stirring machine body. An aggregate adding box is fixedly connected to the right side of the upper part of the stirrer main body; the additive adding box is fixedly connected to the upper part of the stirrer main body; the distance measuring digital display is fixedly connected to the left side of the stirrer main body; the intermittent feeding mechanism is arranged below the inner side of the additive adding box; the sampling detection mechanism is arranged on the left side of the mixer main body, so that the equipment shutdown waiting time during manual sampling is saved, the processing efficiency of commercial concrete is improved, and the problem that the processing efficiency of the commercial concrete is influenced during manual sampling is solved.
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Description

Technical Field

[0001] This invention relates to the field of concrete processing technology, and in particular to a processing apparatus and method for crack-resistant commercial concrete. Background Technology

[0002] The process of preparing ready-mixed concrete typically begins with raw material storage. Cement, sand, gravel, and mineral admixtures are stored in dedicated silos, with levels monitored by level gauges. Admixtures and water are stored in sealed tanks. During production, the control system instructs metering equipment to accurately weigh each raw material according to a preset mix proportion. Sand and gravel are conveyed by belt conveyors, while cement and admixtures are conveyed by screw conveyors. Admixtures and water are quantitatively injected through pumps. After all raw materials enter the mixer, they are mixed according to a set program. First, dry mixing is used to ensure the solid raw materials are evenly mixed, and then water and admixtures are added for wet mixing. Admixtures can optimize the workability of concrete, adjust setting time, and improve durability. Common types include water-reducing agents, accelerators, retarders, air-entraining agents, and expanding agents. Water-reducing agents can reduce the amount of mixing water and improve the strength and fluidity of concrete; early-strength agents accelerate hardening and are suitable for low-temperature construction; retarders extend the setting time and facilitate long-distance transportation; air-entraining agents introduce micro-bubbles to enhance frost resistance; and expanding agents offset shrinkage through volume expansion, reducing cracks until homogeneous concrete is formed. After mixing, the concrete enters the transport tanker through the unloading port. The tanker rotates at a low speed during transportation to prevent segregation. Upon arrival at the construction site, the slump and other indicators must be tested again before unloading. Only after passing the test can the concrete be used for pouring. The entire process is controlled by an automated system to ensure continuous and stable production.

[0003] The existing publication number is CN110757614B. This application relates to a concrete processing equipment in the field of building material processing technology. It mainly consists of a vibrating table, a mold, push rods, a pressure plate assembly, a release agent spray pipe, and a conveyor belt. The mold and pressure plate assembly are both mounted on the vibrating table. The mold is composed of a bottom mold box and partitions. The bottom mold box includes a bottom template and side panels located on both sides of the long side of the bottom template. The bottom template has openings on both sides of the short side and at the top. Several notches are provided on the side panels, and several partitions that mate with the notches are provided at both ends of the side panels. The notches on the two side panels are staggered, with the partitions on the same side facing the notches on the same side. The partitions and side panels form several sequentially arranged mold cavities, and the partitions on the same side are fixedly connected to the same rotating shaft. This application sets the mold to consist of a bottom mold box with multiple notches and multiple partitions. The multiple partitions and two side panels form multiple sequentially arranged mold cavities, avoiding the need for multiple molds.

[0004] However, in the existing ready-mixed concrete mixing process, workers need to manually sample and test the slump after mixing. When taking samples manually, the continuous operation of the mixing equipment needs to be interrupted. After receiving the concrete sample from the mixer's discharge port, workers complete the operations of molding, compaction, lifting the drum, and measurement in the testing area. The operation is quite cumbersome. If the test finds that the slump does not meet the standard, the mixing equipment needs to be restarted to add raw materials, and the mixing and testing need to be repeated, which affects the processing efficiency of ready-mixed concrete. Summary of the Invention

[0005] In view of this, the present invention provides a processing apparatus and method for crack-resistant ready-mixed concrete, which enables the intermittent addition of a mixed expansive fiber crack-resistant agent, avoiding the problem of uneven dispersion caused by a large one-time addition. This allows the crack-resistant agent to be evenly distributed in the concrete, effectively improving the crack resistance and overall quality of the ready-mixed concrete. It also achieves screening of the crack-resistant agent, preventing clumps of the agent from being added to the concrete, further ensuring the purity of the raw materials. Furthermore, it automates sampling and testing during the mixing process, replacing manual sampling, tamping, and measurement, reducing human intervention, minimizing testing errors caused by differences in operating techniques, and improving testing accuracy. Sampling and testing can be completed without interrupting the mixing equipment, eliminating equipment downtime during manual sampling. The testing process is continuous and efficient, significantly shortening the time required for a single test, avoiding production delays caused by repeated adjustments due to insufficient slump, improving the processing efficiency of ready-mixed concrete, and providing a clear view of the initial and final concrete height data. This allows workers to quickly determine whether the slump meets the standard, providing a precise basis for subsequent raw material adjustments, ensuring concrete quality while avoiding excessive adjustments that could damage the mix proportions, further optimizing the production process.

[0006] This invention provides a processing device for crack-resistant ready-mixed concrete, specifically including a mixer body, a mixing drive motor, a cement addition box, an aggregate addition box, an admixture addition box, a distance measuring digital display, a sampling guide pipe, an intermittent feeding mechanism, and a sampling and testing mechanism. The mixing drive motor is fixedly connected to the front of the mixer body and is connected to the mixing shaft of the mixer body via a gearbox. The cement addition box is fixedly connected to the upper left side of the mixer body. The aggregate addition box is fixedly connected to the upper right side of the mixer body. The admixture addition box is fixedly connected to the upper part of the mixer body and is filled with a mixed-type expanding fiber crack-resistant agent. The distance measuring digital display is fixedly connected to the left side of the mixer body. The sampling guide pipe is fixedly connected to the left side of the mixer body. The intermittent feeding mechanism is located on the lower inner side of the admixture addition box. The sampling and testing mechanism is located on the left side of the mixer body.

[0007] Furthermore, the intermittent feeding mechanism includes: a feeding baffle, a feeding transmission rod, and a feeding drive component; two sets of feeding baffles are provided, and the two sets of feeding baffles are respectively hinged below the cement adding box and the aggregate adding box; two sets of feeding transmission rods are provided, and the two sets of feeding transmission rods are respectively fixedly connected to the front end of the rotating shaft of the feeding baffle; two sets of feeding drive components are provided, and both sets of feeding drive components are hydraulic cylinder structures, and the two sets of feeding drive components are respectively hinged to the front end of the cement adding box and the aggregate adding box, and the piston rods of the two sets of feeding drive components are respectively hinged to the feeding transmission rod.

[0008] Furthermore, the intermittent feeding mechanism also includes: an intermittent support base and an intermittent adding roller; the intermittent support base is fixedly connected to the upper middle position of the mixer body, the intermittent support base is connected to the interior of the mixer body, and the upper end of the intermittent support base is fixedly connected to the lower part of the admixture adding box; the intermittent adding roller is rotatably connected to the lower part of the interior of the admixture adding box, and the intermittent adding roller is a cylindrical structure with an open upper end.

[0009] Furthermore, the intermittent feeding mechanism also includes: an intermittent adding motor, an adding transmission gear, an intermittent drive pin, and an intermittent drive grooved wheel; the intermittent adding motor is fixedly connected to the front of the admixture adding box; the adding transmission gear is provided in two sets, both sets of adding transmission gears are bevel gear structures, and the two sets of adding transmission gears are rotatably connected to the front of the admixture adding box, wherein the left set of adding transmission gears is coaxially fixedly connected to the output shaft of the intermittent adding motor; the intermittent drive pin is coaxially fixedly connected to the rear end of the right set of adding transmission gears; the intermittent drive grooved wheel is rotatably connected to the front of the admixture adding box, and the intermittent drive grooved wheel is coaxially fixedly connected to the intermittent adding roller, and the intermittent drive grooved wheel and the intermittent drive pin together form a grooved wheel structure.

[0010] Furthermore, the intermittent feeding mechanism also includes a screening motor; the screening motor is fixedly connected to the front of the additive addition box.

[0011] Furthermore, the intermittent feeding mechanism also includes: a screening drive wheel, a screening filter screen, and a screening drive component; the screening drive wheel is coaxially and fixedly connected to the lower output shaft of the screening motor, and a cam structure is fixedly connected to the lower centrifugal end of the screening drive wheel; the screening filter screen is slidably connected to the inner side of the intermittent support seat; the screening drive component is fixedly connected to the front end of the screening filter screen, and a rectangular groove structure is opened on the inner side of the screening drive component. The protrusion structure of the screening drive wheel is set inside the rectangular groove of the screening drive component, and the screening drive wheel and the screening drive component together form a crank-slider structure.

[0012] Furthermore, the sampling and testing mechanism includes: a testing lifting component, a testing sampling cylinder, and a testing drive groove; the testing lifting component is a hydraulic cylinder structure, and is fixedly connected to the upper left side of the mixer body; the testing sampling cylinder is fixedly connected to the lower end of the piston rod of the testing lifting component, the right side of the testing sampling cylinder is in frictional contact with the sampling guide pipe, and the inner wall of the testing sampling cylinder is coated with an interface agent; the testing drive groove is located on the upper right side of the testing sampling cylinder.

[0013] Furthermore, the sampling and testing mechanism also includes: a testing vibratory component, a testing tamping rod, and a testing base plate; the testing vibratory component is a hydraulic cylinder structure, and the testing vibratory component is fixedly connected to the upper left side of the mixer body; the testing tamping rod is fixedly connected to the lower end of the piston rod of the testing vibratory component; the testing base plate is fixedly connected to the lower left side of the mixer body, and the upper surface of the testing base plate is coated with an interface agent.

[0014] Furthermore, the sampling and testing mechanism also includes a laser rangefinder; the laser rangefinder is fixedly connected to the upper left side of the mixer body, and the laser rangefinder is connected to the signal input terminal of the rangefinder digital display via a wire.

[0015] Beneficial effects

[0016] This invention utilizes an intermittent feeding mechanism. An intermittent adding motor is activated, and through a transmission gear, it drives an intermittent drive pin to rotate. This rotation of the intermittent drive pin drives an intermittent drive grooved wheel, which in turn drives an intermittent adding roller. The intermittent transmission function of the grooved wheel structure causes the intermittent adding roller to rotate intermittently. When the opening of the intermittent adding roller faces upwards, the mixed expandable fiber crack-resistant agent from the admixture addition box enters the inner side of the roller. When the opening of the roller faces downwards, the mixed expandable fiber crack-resistant agent is added to the interior of the mixer body. This intermittent addition of the mixed expandable fiber crack-resistant agent avoids the uneven dispersion problem caused by a large-scale one-time addition, ensuring the crack-resistant agent is evenly distributed in the concrete and effectively improving the crack resistance and overall quality of the ready-mixed concrete.

[0017] This invention utilizes an intermittent feeding mechanism. When the screening motor is turned on, the output shaft of the screening motor rotates, which in turn drives the screening drive wheel to rotate. The rotation of the screening drive wheel causes the screening drive component to move back and forth, which in turn causes the screening filter screen to move back and forth. This movement of the screening filter screen achieves the screening of crack-resistant agents, preventing clumps of crack-resistant agents from being added to the concrete and further ensuring the purity of the raw materials.

[0018] This invention utilizes a sampling and testing mechanism. When the testing lifting mechanism is activated, its piston rod moves downwards, causing the sampling cylinder to move downwards. This downward movement aligns the testing drive groove with the sampling guide pipe, bringing the lower end of the sampling cylinder into contact with the testing base plate. At this point, concrete from inside the mixer enters the sampling cylinder. Then, the testing vibrator is activated, and its piston rod moves up and down, causing the tamping rod to move up and down, thus tamping the concrete. The height of the concrete is counted using a laser rangefinder. The piston rod of the testing lifting mechanism then moves upwards, causing the sampling cylinder to move upwards, emptying the concrete. After a period of time, the concrete height is counted again using the laser rangefinder. Workers observe the height of the concrete as measured. The digital display records the initial and final height of the concrete, automating sampling and testing during the mixing process. It replaces manual sampling, tamping, and measurement, reducing human intervention, minimizing errors caused by variations in operating techniques, and improving accuracy. Sampling and testing can be completed without interrupting the mixing equipment, eliminating downtime during manual sampling. The testing process is seamless and efficient, significantly shortening the time required for each test and avoiding production delays caused by repeated adjustments due to insufficient slump. This improves the efficiency of ready-mixed concrete processing, providing a clear view of the initial and final height data, allowing workers to quickly determine if the slump meets the standard. This provides a precise basis for subsequent raw material adjustments, ensuring concrete quality while avoiding excessive adjustments that could disrupt the mix design, further optimizing the production process. Attached Figure Description

[0019] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings of the embodiments will be briefly described below.

[0020] The accompanying drawings described below are only related to some embodiments of the invention and are not intended to limit the invention.

[0021] In the attached diagram:

[0022] Figure 1 This is a schematic diagram of the overall structure of an embodiment of the present invention.

[0023] Figure 2 This is a schematic diagram of the feeding drive component structure according to an embodiment of the present invention.

[0024] Figure 3 This is a schematic diagram of the detection sampling cylinder structure according to an embodiment of the present invention.

[0025] Figure 4 This is a schematic diagram of the intermittently added motor structure according to an embodiment of the present invention.

[0026] Figure 5 This is a schematic diagram of the intermittently added roller structure according to an embodiment of the present invention.

[0027] Figure 6 This is a schematic diagram of the screening filter structure according to an embodiment of the present invention.

[0028] Figure 7 This is a schematic diagram of the detection lifting component structure according to an embodiment of the present invention.

[0029] Figure 8 This is a schematic diagram of the detection tamping rod structure according to an embodiment of the present invention.

[0030] List of reference numerals

[0031] 1. Mixer body; 101. Feed baffle; 102. Feed transmission rod; 103. Feed drive component; 104. Intermittent support seat; 105. Intermittent adding roller; 106. Intermittent adding motor; 107. Adding transmission gear; 108. Intermittent drive pin; 109. Intermittent drive grooved wheel; 110. Screening motor; 111. Screening drive wheel; 112. Screening filter screen; 113. Screening drive component; 2. Mixing drive motor; 3. Cement adding box; 4. Aggregate adding box; 5. Admixture adding box; 6. Distance measuring digital display; 601. Detection lifting component; 602. Detection sampling cylinder; 603. Detection drive groove; 604. Detection vibrator; 605. Detection tamping rod; 606. Detection base plate; 607. Laser rangefinder; 7. Sampling guide pipe. Detailed Implementation

[0032] Example 1:

[0033] Please refer to Figures 1 to 6 As shown:

[0034] This invention provides a processing apparatus and method for crack-resistant commercial concrete, comprising a mixer body 1, a mixing drive motor 2, a cement addition box 3, an aggregate addition box 4, an admixture addition box 5, a distance measuring digital display 6, a sampling guide pipe 7, and an intermittent feeding mechanism; the mixing drive motor 2 is fixedly connected to the front of the mixer body 1, and the mixing drive motor 2 is connected to the mixing shaft of the mixer body 1 through a gearbox; the cement addition box 3 is fixedly connected to the upper left side of the mixer body 1; the aggregate addition box 4 is fixedly connected to the upper right side of the mixer body 1; the admixture addition box 5 is fixedly connected to the upper part of the mixer body 1, and the interior of the admixture addition box 5 is filled with a mixed type of expanding fiber crack-resistant agent; the distance measuring digital display 6 is fixedly connected to the left side of the mixer body 1; the sampling guide pipe 7 is fixedly connected to the left side of the mixer body 1; and the intermittent feeding mechanism is located on the lower inner side of the admixture addition box 5.

[0035] The intermittent feeding mechanism includes: a feeding baffle 101, a feeding transmission rod 102, and a feeding drive component 103; two sets of feeding baffles 101 are provided, and the two sets of feeding baffles 101 are respectively hinged to the bottom of the cement adding box 3 and the aggregate adding box 4; two sets of feeding transmission rods 102 are provided, and the two sets of feeding transmission rods 102 are respectively fixedly connected to the front end of the rotating shaft of the feeding baffle 101; two sets of feeding drive components 103 are provided, and both sets of feeding drive components 103 are hydraulic cylinder structures, and the two sets of feeding drive components 103 are respectively hinged to the front end of the cement adding box 3 and the aggregate adding box 4, and the piston rods of the two sets of feeding drive components 103 are respectively hinged to the feeding transmission rod 102.

[0036] The intermittent feeding mechanism also includes an intermittent support 104 and an intermittent adding roller 105. The intermittent support 104 is fixedly connected to the upper middle position of the mixer body 1 and communicates with the interior of the mixer body 1. The upper end of the intermittent support 104 is fixedly connected to the lower part of the admixture adding box 5. The intermittent adding roller 105 is rotatably connected to the lower part of the interior of the admixture adding box 5. The intermittent adding roller 105 is a cylindrical structure with an open upper end.

[0037] The intermittent feeding mechanism also includes: an intermittent adding motor 106, an adding transmission gear 107, an intermittent drive pin 108, and an intermittent drive grooved wheel 109; the intermittent adding motor 106 is fixedly connected to the front of the admixture adding box 5; there are two sets of adding transmission gears 107, both sets of adding transmission gears 107 are bevel gear structures, and the two sets of adding transmission gears 107 are rotatably connected to the front of the admixture adding box 5, wherein the left set of adding transmission gears 107 is coaxially fixedly connected to the output shaft of the intermittent adding motor 106; the intermittent drive pin 108 is coaxially fixedly connected to the rear end of the right set of adding transmission gears 107; the intermittent drive grooved wheel 109 is rotatably connected to the front of the admixture adding box 5, and the intermittent drive grooved wheel 109 is coaxially fixedly connected to the intermittent adding roller 105, and the intermittent drive grooved wheel 109 and the intermittent drive pin 108 together form a grooved wheel structure.

[0038] The intermittent feeding mechanism also includes a screening motor 110, which is fixedly connected to the front of the admixture addition box 5.

[0039] The intermittent feeding mechanism also includes: a screening drive wheel 111, a screening filter screen 112, and a screening drive component 113; the screening drive wheel 111 is coaxially fixedly connected to the lower output shaft of the screening motor 110, and a cam structure is fixedly connected to the lower centrifugal end of the screening drive wheel 111; the screening filter screen 112 is slidably connected to the inner side of the intermittent support seat 104; the screening drive component 113 is fixedly connected to the front end of the screening filter screen 112, and a rectangular groove structure is opened on the inner side of the screening drive component 113. The protrusion structure of the screening drive wheel 111 is set inside the rectangular groove of the screening drive component 113, and the screening drive wheel 111 and the screening drive component 113 together form a crank-slider structure.

[0040] The specific usage and function of this embodiment are as follows: When processing ready-mixed concrete, the feeding drive 103 is opened, and the piston rod of the feeding drive 103 moves inward to pull the feeding transmission rod 102. The feeding transmission rod 102 drives the feeding baffle 101 to flip open. At this time, the raw materials inside the cement addition box 3 and the aggregate addition box 4 are added into the mixer body 1. The stirring drive motor 2 is turned on, and the stirring drive motor 2 drives the stirring shaft to rotate to stir the raw materials. At the same time, the intermittent addition motor 106 is turned on. The intermittent addition motor 106 drives the intermittent drive pin 108 to rotate through the addition transmission gear 107. The rotation of the intermittent drive pin 108 drives the intermittent drive grooved wheel 109 to rotate. The rotation of the intermittent drive grooved wheel 109 drives the intermittent addition roller 105 to rotate. Through the intermittent transmission function of the grooved wheel structure, the intermittent addition roller 105 rotates intermittently. When the opening of the intermittent addition roller 105 faces upward, the mixed expanded fiber anti-cracking agent inside the admixture addition box 5 enters the inner side of the intermittent addition roller 105. When the opening of the intermittent addition roller 105 faces downward, the mixed expanded fiber anti-cracking agent inside the admixture addition box 5 is added to the interior of the mixer body 1, realizing the intermittent addition of the anti-cracking agent, ensuring that the anti-cracking agent is evenly dispersed inside the concrete, and improving the processing quality of commercial concrete. At the same time, the screening motor 110 is turned on, and the output shaft of the screening motor 110 rotates, driving the screening drive wheel 111 to rotate. The rotation of the screening drive wheel 111 drives the screening drive component 113 to move back and forth. The back and forth movement of the screening drive component 113 drives the screening filter screen 112 to move back and forth. The back and forth movement of the screening filter screen 112 realizes the screening of the anti-cracking agent and avoids the addition of clumps of anti-cracking agent into the concrete.

[0041] Example 2:

[0042] like Figures 1 to 8 As shown:

[0043] The present invention provides a processing device and method for crack-resistant commercial concrete. Based on the first embodiment, it further includes a sampling and testing mechanism, which is located on the left side of the mixer body 1.

[0044] The sampling and testing mechanism includes: a testing lifting component 601, a testing sampling cylinder 602, and a testing drive groove 603; the testing lifting component 601 is a hydraulic cylinder structure, and the testing lifting component 601 is fixedly connected to the upper left side of the mixer body 1; the testing sampling cylinder 602 is fixedly connected to the lower end of the piston rod of the testing lifting component 601, and the right side of the testing sampling cylinder 602 is in frictional contact with the sampling guide pipe 7, and the inner wall of the testing sampling cylinder 602 is coated with an interface agent; the testing drive groove 603 is opened on the upper right side of the testing sampling cylinder 602.

[0045] The sampling and testing mechanism also includes: a testing vibratory element 604, a testing tamping rod 605, and a testing base plate 606; the testing vibratory element 604 is a reciprocating hydraulic cylinder structure, and the testing vibratory element 604 is fixedly connected to the upper left side of the mixer body 1; the testing tamping rod 605 is fixedly connected to the lower end of the piston rod of the testing vibratory element 604; the testing base plate 606 is fixedly connected to the lower left side of the mixer body 1, and the upper surface of the testing base plate 606 is coated with an interface agent.

[0046] The sampling and testing mechanism also includes a laser rangefinder 607. The laser rangefinder 607 is fixedly connected to the upper left side of the mixer body 1, and the laser rangefinder 607 is connected to the signal input terminal of the rangefinder digital display 6 via a wire.

[0047] The specific usage and function of this embodiment are as follows: After mixing the ready-mixed concrete for a period of time, the detection lifting component 601 is opened. The piston rod of the detection lifting component 601 moves downward, causing the detection sampling cylinder 602 to move downward. The downward movement of the detection sampling cylinder 602 causes the detection drive groove 603 to align with the sampling guide pipe 7. The lower end of the detection sampling cylinder 602 contacts the detection base plate 606. At this time, the concrete inside the mixer body 1 enters the interior of the detection sampling cylinder 602. The detection vibrator 604 is opened. The piston rod of the detection vibrator 604 moves up and down, causing the detection tamping rod 605 to move up and down. The up and down movement of the detection tamping rod 605 realizes the tamping of the concrete. The height of the concrete is counted by the laser rangefinder 607. The piston rod of the detection lifting component 601 is driven to move upward, causing the detection sampling cylinder 602 to move downward. The sampling cylinder 602 moves upward, and the concrete is poured out. After a period of time, the height of the concrete is counted again by the laser rangefinder 607. The worker records the initial and final height of the concrete by observing the distance measurement digital display 6, thereby realizing the measurement of the concrete slump. This automates the sampling and testing during the mixing process, replacing manual sampling, tamping, and measurement, reducing human intervention, reducing detection errors caused by differences in operating techniques, and improving detection accuracy. Sampling and testing can be completed without interrupting the operation of the mixing equipment, saving the equipment downtime waiting time during manual sampling. The testing process is continuous and efficient, significantly shortening the time for a single test, avoiding production delays caused by repeated adjustments due to substandard slump, and improving the processing efficiency of ready-mixed concrete.

[0048] The following points should be noted in this article:

[0049] 1. The accompanying drawings of this embodiment only involve the structures involved in this embodiment; other structures can refer to the general design.

[0050] 2. Where there is no conflict, this embodiment and the features in the embodiment can be combined with each other to obtain new embodiments.

[0051] The above are merely specific embodiments of the present invention, but the scope of protection of the present invention is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in the present invention should be included within the scope of protection of the present invention. Therefore, the scope of protection of the present invention should be determined by the scope of the claims.

Claims

1. A processing device for crack-resistant commercial concrete, characterized in that: The system includes a mixer body (1), a mixing drive motor (2), a cement addition box (3), an aggregate addition box (4), an admixture addition box (5), a distance measuring digital display (6), a sampling guide pipe (7), an intermittent feeding mechanism, and a sampling and testing mechanism; the mixing drive motor (2) is fixedly connected to the front of the mixer body (1), and the mixing drive motor (2) is connected to the mixing shaft of the mixer body (1) through a gearbox; the cement addition box (3) is fixedly connected to the upper left side of the mixer body (1); the aggregate addition box (6) 4) Fixedly connected to the upper right side of the mixer body (1); the admixture addition box (5) is fixedly connected to the upper part of the mixer body (1), and the interior of the admixture addition box (5) is filled with mixed expansion fiber anti-cracking agent; the distance measuring digital display (6) is fixedly connected to the left side of the mixer body (1); the sampling guide pipe (7) is fixedly connected to the left side of the mixer body (1); the intermittent feeding mechanism is set inside the lower part of the admixture addition box (5); the sampling detection mechanism is set on the left side of the mixer body (1).

2. The processing apparatus for crack-resistant commercial concrete as described in claim 1, characterized in that: The intermittent feeding mechanism includes: a feeding baffle (101), a feeding transmission rod (102), and a feeding drive component (103); the feeding baffle (101) is provided in two sets, and the two sets of feeding baffles (101) are respectively hinged to the bottom of the cement addition box (3) and the aggregate addition box (4); the feeding transmission rod (102) is provided in two sets, and the two sets of feeding transmission rods (102) are respectively fixedly connected to the front end of the rotating shaft of the feeding baffle (101); the feeding drive component (103) is provided in two sets, and the two sets of feeding drive components (103) are both hydraulic cylinder structures, and the two sets of feeding drive components (103) are respectively hinged to the front end of the cement addition box (3) and the aggregate addition box (4), and the piston rods of the two sets of feeding drive components (103) are respectively hinged to the feeding transmission rod (102).

3. The processing apparatus for crack-resistant commercial concrete as described in claim 2, characterized in that: The intermittent feeding mechanism further includes: an intermittent support base (104) and an intermittent adding roller (105); the intermittent support base (104) is fixedly connected to the upper middle position of the mixer body (1), the intermittent support base (104) is connected to the interior of the mixer body (1), and the upper end of the intermittent support base (104) is fixedly connected to the lower part of the admixture adding box (5); the intermittent adding roller (105) is rotatably connected to the lower part of the interior of the admixture adding box (5), and the intermittent adding roller (105) is a cylindrical structure with an open upper end.

4. The processing apparatus for crack-resistant commercial concrete as described in claim 3, characterized in that: The intermittent feeding mechanism further includes: an intermittent adding motor (106), an adding transmission gear (107), an intermittent drive pin (108), and an intermittent drive pulley (109); the intermittent adding motor (106) is fixedly connected to the front of the admixture adding box (5); the adding transmission gear (107) is provided in two sets, both sets of adding transmission gears (107) are bevel gear structures, and the two sets of adding transmission gears (107) are respectively rotatably connected to the front of the admixture adding box (5), wherein... A set of left-side addition transmission gears (107) is coaxially and fixedly connected to the output shaft of the intermittent addition motor (106); the intermittent drive pin (108) is coaxially and fixedly connected to the rear end of the right-side addition transmission gears (107); the intermittent drive groove wheel (109) is rotatably connected to the front of the additive addition box (5), and the intermittent drive groove wheel (109) is coaxially and fixedly connected to the intermittent addition roller (105). The intermittent drive groove wheel (109) and the intermittent drive pin (108) together form a groove wheel structure.

5. The processing apparatus for crack-resistant commercial concrete as described in claim 4, characterized in that: The intermittent feeding mechanism also includes a screening motor (110); the screening motor (110) is fixedly connected to the front of the admixture addition box (5).

6. The processing apparatus for crack-resistant commercial concrete as described in claim 5, characterized in that: The intermittent feeding mechanism further includes: a screening drive wheel (111), a screening filter (112), and a screening drive component (113); the screening drive wheel (111) is coaxially fixedly connected to the lower output shaft of the screening motor (110), and a cam structure is fixedly connected to the lower centrifugal end of the screening drive wheel (111); the screening filter (112) is slidably connected to the inner side of the intermittent support seat (104); the screening drive component (113) is fixedly connected to the front end of the screening filter (112), and a rectangular groove structure is provided on the inner side of the screening drive component (113). The protrusion structure of the screening drive wheel (111) is set on the inner side of the rectangular groove of the screening drive component (113), and the screening drive wheel (111) and the screening drive component (113) together form a crank-slider structure.

7. The processing apparatus for crack-resistant commercial concrete as described in claim 1, characterized in that: The sampling and testing mechanism includes: a testing lifting component (601), a testing sampling cylinder (602), and a testing drive groove (603); the testing lifting component (601) is a hydraulic cylinder structure, and the testing lifting component (601) is fixedly connected to the upper left side of the mixer body (1); the testing sampling cylinder (602) is fixedly connected to the lower end of the piston rod of the testing lifting component (601), the right side of the testing sampling cylinder (602) is in frictional contact with the sampling guide pipe (7), and the inner wall of the testing sampling cylinder (602) is coated with an interface agent; the testing drive groove (603) is opened on the upper right side of the testing sampling cylinder (602).

8. The processing apparatus for crack-resistant commercial concrete as described in claim 7, characterized in that: The sampling and testing mechanism further includes: a testing vibratory element (604), a testing tamping rod (605), and a testing base plate (606); the testing vibratory element (604) is a hydraulic cylinder structure, and the testing vibratory element (604) is fixedly connected to the upper left side of the mixer body (1); the testing tamping rod (605) is fixedly connected to the lower end of the piston rod of the testing vibratory element (604); the testing base plate (606) is fixedly connected to the lower left side of the mixer body (1), and the upper surface of the testing base plate (606) is coated with an interface agent.

9. The processing apparatus for crack-resistant commercial concrete as described in claim 8, characterized in that: The sampling and testing mechanism also includes a laser rangefinder (607); the laser rangefinder (607) is fixedly connected to the upper left side of the mixer body (1), and the laser rangefinder (607) is connected to the signal input terminal of the rangefinder digital display (6) through a wire.

10. The processing method of crack-resistant commercial concrete as described in claim 1, characterized in that: S1. Cement and aggregates (sand, gravel, etc.) are loaded into cement addition box (3) and aggregate addition box (4) respectively. The admixture addition box (5) is pre-filled with mixed expansion fiber anti-cracking agent. After the device is started, the feeding drive component (103) drives the feeding baffle (101) to flip and open, so that the raw materials in cement addition box (3) and aggregate addition box (4) fall into the main body of mixer (1) according to the set amount. At the same time, the mixing drive motor (2) drives the mixing shaft through the gearbox to start the initial mixing of the raw materials. S2. During the raw material mixing process, the intermittent addition mechanism is started simultaneously to add mixed expanded fiber anti-cracking agent. The intermittent addition motor (106) is driven by the addition transmission gear (107) to drive the intermittent drive pin (108) to rotate. The intermittent addition roller (105) is rotated intermittently by the grooved wheel structure (intermittent drive pin (108) and intermittent drive grooved wheel (109)). When the opening of the intermittent addition roller (105) is facing upward, the anti-cracking agent falls from the admixture addition box (5) into the intermittent addition roller (105). When the opening is facing downward, the anti-cracking agent enters the mixer body (1) through the intermittent support seat (104). The intermittent addition ensures that the anti-cracking agent is evenly dispersed. At the same time, the screening motor (110) drives the screening drive wheel (111) to rotate. The screening filter screen (112) is driven to slide back and forth by the crank slider structure (screening drive wheel (111) and screening drive component (113)) to screen the falling anti-cracking agent. S3. The raw materials and crack-resistant agent are continuously stirred in the main body of the mixer (1) to form a uniform mixture. After stirring for a period of time, the sampling and testing mechanism is started to perform slump testing. The testing lifting component (601) drives the testing sampling cylinder (602) to move down, so that the testing drive groove (603) is aligned with the sampling guide pipe (7). The concrete enters the testing sampling cylinder (602) through the sampling guide pipe (7). At the same time, the testing vibrator (604) drives the testing tamping rod (605) to tamp up and down to ensure that the sample is compacted. The laser rangefinder (607) records the initial height of the concrete at this time. The slump is transmitted to the distance measuring digital display (6), and then the detection lifting component (601) drives the detection sampling cylinder (602) to move upward. The concrete collapses on the detection base plate (606). After a period of time, the laser distance measuring instrument (607) records the final height again. The worker reads the data through the distance measuring digital display (6) and calculates the slump to determine whether the workability of the concrete meets the standard. If the slump meets the requirements, the concrete after mixing can be directly unloaded to the transportation equipment. If it does not meet the standard, the amount of raw materials or crack-resistant agent added is adjusted through the control system, and the concrete is remixed and tested again until it meets the standard.

Citation Information

Patent Citations

  • Concrete processing equipment

    CN110757614B