An automated casting equipment for producing rough mold blanks

Abstract

This invention relates to the field of casting technology, specifically to an automated casting equipment for producing rough mold blanks. A storage base box is fixedly connected to the top of a fixed base plate. A memory compartment is fixedly connected to the outer side of the storage base box. Guide blocks are fixedly connected to both sides of the memory compartment. Guide columns are fixedly connected between the guide blocks and the fixed base plate. A telescopic cylinder is fixedly connected to the top of the fixed base plate. A fixed top ring is fixedly connected to the top of the telescopic cylinder. A protective outer ring is fixedly connected to the inner side of the fixed top ring. The protective outer ring is movably fitted onto the outer side of the memory compartment. Side base plates are fixedly connected to both sides of the fixed base plate. This equipment achieves automated control of the casting process through a precise linkage mechanism, significantly improving production efficiency and product consistency. Furthermore, the equipment adopts a modular design, facilitating maintenance and adjustment, effectively overcoming the shortcomings of traditional manual operation, and is suitable for high-precision, high-volume rough mold blank production scenarios.

Description

Technical Field

[0001] This invention relates to the field of casting technology, specifically to an automated casting equipment for producing rough mold blanks. Background Technology

[0002] Mold blanks are generally cast using the casting method, but traditional equipment relies on manual operation, which has problems such as low efficiency, poor product consistency, and high labor intensity.

[0003] Existing casting equipment suffers from insufficient automation; manual operation makes continuous production difficult, and equipment maintenance costs are high, failing to meet the demands of modern manufacturing for high-precision, high-volume mold blanks. Therefore, there is an urgent need to develop efficient and stable automated casting equipment to improve the intelligence level of the production process and product quality. Summary of the Invention

[0004] The purpose of this invention is to provide an automated casting equipment for producing rough mold blanks, so as to solve the problems mentioned in the background art.

[0005] The technical solution of this invention is: an automated casting equipment for producing rough mold blanks, comprising a fixed base plate, a storage base box fixedly connected to the top of the fixed base plate, a memory compartment fixedly connected to the outer side of the storage base box, guide top blocks fixedly connected to both sides of the memory compartment, guide columns fixedly connected between the guide top blocks and the fixed base plate, a telescopic cylinder fixedly connected to the top of the fixed base plate, a fixed top ring fixedly connected to the top of the telescopic cylinder, a protective outer ring fixedly connected to the inner side of the fixed top ring, the protective outer ring being movably sleeved on the outer side of the memory compartment, side base plates fixedly connected to both sides of the fixed base plate, a casting chamber fixedly connected to the top of the side base plates, a fixed injection block fixedly connected to the inner side of the casting chamber, a trapezoidal push block slidably engaged inside the fixed injection block, an inner pull column fixedly connected to one side of the trapezoidal push block, an outer push plate fixedly connected to the end of the inner pull column away from the trapezoidal push block, a positioning chamber fixedly connected to one side of the fixed injection block, a protective inner block fixedly connected inside the positioning chamber, and injection ports fixedly connected to both sides of the positioning chamber. The frame has side inserts that slide and engage with both sides of the positioning chamber. A feed bar is fixedly connected to one side of each side insert. A material inlet is opened inside the fixed injection block. One corner of the feed bar is inclined and slides into the material inlet. Two discharge ports are fixedly connected to the top of the protective outer ring. A casting box is fixedly connected to one end of each discharge port. A trapezoidal block is fixedly connected to the bottom of the casting box. A material distribution block is fixedly connected inside the casting box. The gap between the material distribution block and the casting box communicates with the feed inlet. In use: the discharge port and the groove on the outside of the memory chamber... With the opening aligned, the telescopic cylinder extends and retracts, pulling the fixed top ring up and down, and pulling the protective outer ring up and down. Initially, the discharge port is higher than the top of the memory chamber, and molten iron is injected into the memory chamber. When the protective outer ring moves down, the molten iron inside the memory chamber is injected into the casting box through the discharge port. By controlling the two feed bars inside the positioning chamber to move closer to each other, the side insert block moves into the positioning chamber, and the top of the feed bar moves closer to the material distribution block, so that the material passage is connected, and the molten iron is injected into the casting frame along the outside of the feed bar, and then enters the casting mold chamber to complete the casting.

[0006] Preferably, a synchronous shaft is fixedly connected to the end of the outer push plate away from the inner pull column, and a synchronous block is fixedly connected to the end of the synchronous shaft opposite to the outer push plate. A mounting slide plate is slidably engaged with the outer side of the synchronous shaft, and a fixing groove plate is fixedly connected between the two mounting slide plates. Two H-shaped sliders are slidably engaged with the inner side of the fixing groove plate. A synchronous slide bar is fixedly connected to one side of each H-shaped slider, and the synchronous slide bar is slidably engaged with the inner side of the feed tray. A connecting plate is rotatably connected between the H-shaped slider and the synchronous block. A reset baffle is fixedly connected to the outer side of the synchronous shaft, and a synchronous clamp is fixedly connected to one side of the reset baffle. The synchronous clamp is slidably engaged with the outer side of the mounting slide plate. An auxiliary spring is sleeved on the outer side of the synchronous shaft. Casting mold chambers are slidably engaged with both sides of the casting chamber, and two positioning sides are fixedly connected to each side of the casting chamber. The casting mold chamber has a fixed handle fixedly connected to one side, and an internal fixed post is slidably engaged inside the fixed handle. An internal bottom block is slidably engaged inside the bottom positioning side frame. The casting mold chamber is connected to the injection frame. A protective back plate is fixedly connected to one side of the casting chamber. In use: when the casting chamber moves downward, the trapezoidal block pushes the trapezoidal push block inward, pushes the outer push plate, and pushes the synchronous shaft and synchronous block to move. The upper mounting slide is fixed by the lower synchronous clamp. When the synchronous block moves, the position of the fixed slot plate is fixed. Pulling the connecting rotating plate rotates the two H-shaped sliders closer together, providing power for the movement of the two feed channels. When the lower synchronous shaft is pushed, the reset baffle and synchronous clamp are pushed, pushing the upper mounting slide and the auxiliary spring to push the fixed slot plate towards the synchronous block, causing the two H-shaped sliders to move apart and reset.

[0007] This invention provides an automated casting equipment for producing rough mold blanks, which has the following improvements and advantages compared with the prior art:

[0008] Firstly, the automated casting equipment for producing rough mold blanks described in this invention has an outlet aligned with the slot on the outside of the memory chamber. By extending and retracting the telescopic cylinder, the fixed top ring moves up and down, and the protective outer ring moves up and down. Initially, the outlet is higher than the top of the memory chamber, and molten iron is injected into the memory chamber. When the protective outer ring moves down, the molten iron inside the memory chamber is injected into the casting chamber through the outlet. By controlling the two feed bars inside the positioning chamber to move closer to each other, the side insert block moves into the positioning chamber, and the top of the feed bar moves closer to the material distribution block, so that the material passage is connected, and the molten iron is injected into the injection frame along the outside of the feed bar, and then enters the casting mold chamber to complete the casting.

[0009] Secondly: In the automated casting equipment for producing rough mold blanks described in this invention, when the casting chamber moves downward, the trapezoidal block pushes the trapezoidal pusher block to move inward, pushes the outer pusher plate to move, and pushes the synchronous shaft and synchronous block to move. The upper mounting slide plate is fixed by the lower synchronous clamp. When the synchronous block moves, the position of the fixing slot plate is fixed, and the connecting rotating plate is pulled to rotate, so that the two H-shaped sliders are brought closer, providing power for the movement of the two feed bars. When the lower synchronous shaft is pushed, the reset baffle and synchronous clamp are pushed, and the upper mounting slide plate is pushed and the auxiliary spring pushes, so that the fixing slot plate moves toward the synchronous block, so that the two H-shaped sliders move apart and reset.

[0010] In summary, the automated casting equipment for producing rough mold blanks described in this invention achieves automated control of the casting process through a precise linkage mechanism, significantly improving production efficiency and product consistency. In addition, the equipment adopts a modular design, which facilitates maintenance and adjustment, effectively overcoming the shortcomings of traditional manual operation, and is suitable for high-precision, high-volume production scenarios of rough mold blanks. Attached Figure Description

[0011] The present invention will be further explained below with reference to the accompanying drawings and embodiments:

[0012] Figure 1 This is a three-dimensional structural schematic diagram of the present invention;

[0013] Figure 2 This is a schematic diagram of the fixed base plate structure of the present invention;

[0014] Figure 3 This is a schematic diagram of the memory compartment structure of the present invention;

[0015] Figure 4 This is a schematic diagram of the discharge port structure of the present invention;

[0016] Figure 5 This is a schematic diagram of the casting chamber structure of the present invention;

[0017] Figure 6 This is a schematic diagram of the casting mold chamber structure of the present invention;

[0018] Figure 7 This is a schematic diagram of the positioning chamber structure of the present invention;

[0019] Figure 8 This is a schematic diagram of the fixed injection block structure of the present invention;

[0020] Figure 9 This is a schematic diagram of the fixed groove plate structure of the present invention.

[0021] Explanation of reference numerals in the attached figures:

[0022] 1. Fixed base plate; 2. Side base plate; 3. Casting chamber; 4. Storage base box; 5. Internal storage chamber; 6. Guide column; 7. Guide top block; 8. Telescopic cylinder; 9. Fixed top ring; 10. Protective outer ring; 11. Discharge port; 12. Casting box; 13. Material distribution inner block; 14. Trapezoidal block; 15. Protective back plate; 16. Positioning side frame; 17. Fixed handle; 18. Inner insert base block; 19. Inner insert fixed column; 20. Casting mold chamber ; 21. Positioning chamber; 22. Outer push plate; 23. Auxiliary spring; 24. Inner pull column; 25. Trapezoidal push block; 26. Fixed injection block; 27. Side insert block; 28. Feed outlet; 29. ​​Injection frame; 30. Protective inner block; 31. Synchronous shaft; 32. Synchronous block; 33. Reset baffle; 34. Synchronous clamp; 35. Mounting slide plate; 36. Fixed groove plate; 37. Connecting rotating plate; 38. H-shaped slider; 39. Synchronous slide bar. Detailed Implementation

[0023] The present invention will now be described in detail, and the technical solutions in the embodiments of the present invention will be clearly and completely described. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0024] This invention provides an automated casting equipment for producing rough mold blanks through improvements. The technical solution of this invention is as follows:

[0025] like Figures 1-9As shown, an automated casting equipment for producing rough mold blanks includes a fixed base plate 1. A storage base box 4 is fixedly connected to the top of the fixed base plate 1. A memory compartment 5 is fixedly connected to the outer side of the storage base box 4. Guide top blocks 7 are fixedly connected to both sides of the memory compartment 5. Guide columns 6 are fixedly connected between the guide top blocks 7 and the fixed base plate 1. A telescopic cylinder 8 is fixedly connected to the top of the fixed base plate 1. A fixed top ring 9 is fixedly connected to the top of the telescopic cylinder 8. A protective outer ring 10 is fixedly connected to the inner side of the fixed top ring 9. The protective outer ring 10 is movably sleeved on the outer side of the memory compartment 5. The two sides of the fixed base plate 1 are fixed... A side base plate 2 is connected to the top of the side base plate 2. A casting chamber 3 is fixedly connected to the inside of the casting chamber 3. A fixed injection block 26 is fixedly connected to the inside of the fixed injection block 26. A trapezoidal push block 25 is slidably engaged inside the fixed injection block 26. An inner pull column 24 is fixedly connected to one side of the trapezoidal push block 25. An outer push plate 22 is fixedly connected to the end of the inner pull column 24 away from the trapezoidal push block 25. A positioning chamber 21 is fixedly connected to one side of the fixed injection block 26. A protective inner block 30 is fixedly connected inside the positioning chamber 21. Injection frames 29 are fixedly connected to both sides of the positioning chamber 21. Side insert blocks 27 are slidably engaged on both sides of the positioning chamber 21. A feed chute 28 is fixedly connected to one side of the insert block 27. A material passage is opened inside the fixed injection block 26. One corner of the feed chute 28 is inclined and slidably engaged in the material passage. Two discharge ports 11 are fixedly connected to the top of the protective outer ring 10. A casting box 12 is fixedly connected to one end of the discharge port 11. A trapezoidal block 14 is fixedly connected to the bottom of the casting box 12. A material distribution inner block 13 is fixedly connected inside the casting box 12. The gap between the material distribution inner block 13 and the casting box 12 communicates with the material passage. In use: the discharge port 11 is aligned with the slot on the outside of the memory compartment 5. The extension and retraction of the telescopic cylinder 8 pulls the material out of the compartment. The fixed top ring 9 moves up and down, pulling the protective outer ring 10 up and down. Initially, the discharge port 11 is higher than the top of the memory chamber 5, and molten iron is injected into the memory chamber 5. When the protective outer ring 10 moves down, the molten iron inside the memory chamber 5 is injected into the casting box 12 through the discharge port 11. By controlling the two feed bars 28 inside the positioning chamber 21 to move closer to each other, the side insert block 27 moves into the positioning chamber 21, and the top of the feed bar 28 moves closer to the material distribution inner block 13, so that the material passage is connected, and the molten iron is injected into the casting frame 29 along the outside of the feed bar 28, and then enters the casting mold chamber 20 to complete the casting.

[0026] Furthermore, a synchronous shaft 31 is fixedly connected to the end of the outer push plate 22 away from the inner pull column 24. A synchronous block 32 is fixedly connected to the end of the synchronous shaft 31 opposite to the outer push plate 22. A mounting slide plate 35 is slidably engaged on the outer side of the synchronous shaft 31. A fixing groove plate 36 is fixedly connected between the two mounting slide plates 35. Two H-shaped sliders 38 are slidably engaged on the inner side of the fixing groove plate 36. A synchronous slide bar 39 is fixedly connected to one side of the H-shaped slider 38. The synchronous slide bar 39 is slidably engaged with the feed bar 2. Inside the 8, a connecting plate 37 is rotatably connected between the H-shaped slider 38 and the synchronizing block 32. A reset baffle 33 is fixedly connected to the outside of the synchronizing shaft 31. A synchronizing clamp 34 is fixedly connected to one side of the reset baffle 33. The synchronizing clamp 34 is slidably engaged with the outside of the mounting slide plate 35. An auxiliary spring 23 is sleeved on the outside of the synchronizing shaft 31. Casting mold chambers 20 are slidably engaged on both sides of the casting chamber 3. Two positioning side frames 16 are fixedly connected to both sides of the casting chamber 3. A fixed handle 17 is fixedly connected to the side, and an internal fixed post 19 is slidably engaged inside the fixed handle 17. An internal bottom block 18 is slidably engaged inside the bottom positioning side frame 16. The casting mold 20 is connected to the injection frame 29. A protective back plate 15 is fixedly connected to one side of the casting chamber 3. In use: when the casting chamber 12 moves downward, the trapezoidal block 14 pushes the trapezoidal push block 25 to move inward, pushes the outer push plate 22 to move, and pushes the synchronous shaft 31 and synchronous block 32 to move. The upper mounting slide plate 35 is fixed by the lower synchronous clamp 34. When the synchronous block 32 moves, the position of the fixed groove plate 36 is fixed. Pulling the connecting rotating plate 37 to rotate makes the two H-shaped sliders 38 close together, providing power for the movement of the two feed bars 28. When the lower synchronous shaft 31 is pushed, the reset baffle 33 and synchronous clamp 34 are pushed, pushing the upper mounting slide plate 35 to move and the auxiliary spring 23 to push, making the fixed groove plate 36 move towards the synchronous block 32, making the two H-shaped sliders 38 move apart and reset.

[0027] Working principle: During use: The discharge port 11 is aligned with the slot on the outside of the memory chamber 5. The telescopic cylinder 8 extends and retracts, pulling the fixed top ring 9 up and down, and pulling the protective outer ring 10 up and down. Initially, the discharge port 11 is higher than the top of the memory chamber 5, and molten iron is injected into the memory chamber 5. When the protective outer ring 10 moves down, the molten iron inside the memory chamber 5 is injected into the casting box 12 through the discharge port 11. By controlling the two feed bars 28 inside the positioning chamber 21 to move closer to each other, the side insert block 27 moves into the positioning chamber 21, and the top of the feed bar 28 moves closer to the inner material distribution block 13, connecting the material passage. This allows the molten iron to be injected into the casting frame 29 along the outside of the feed bar 28, and then into the casting mold chamber 20. When casting begins, as the casting chamber 12 moves downward, the trapezoidal block 14 pushes the trapezoidal pusher block 25 inward, which in turn pushes the outer pusher plate 22, causing the synchronous shaft 31 and synchronous block 32 to move. The upper mounting slide plate 35 is fixed by the lower synchronous clamp 34. When the synchronous block 32 moves, the position of the fixing slot plate 36 is fixed, pulling the connecting rotating plate 37 to rotate, causing the two H-shaped sliders 38 to move closer, providing power for the movement of the two feed trays 28. When the lower synchronous shaft 31 is pushed, the reset baffle 33 and synchronous clamp 34 are pushed, causing the upper mounting slide plate 35 to move and the auxiliary spring 23 to push, causing the fixing slot plate 36 to move toward the synchronous block 32, causing the two H-shaped sliders 38 to move apart and reset.

[0028] The foregoing description enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. An automated casting equipment for producing rough mold blanks, comprising a fixed base plate (1), characterized in that: The top of the fixed base plate (1) is fixedly connected to a storage base box (4), the outside of the storage base box (4) is fixedly connected to a memory compartment (5), the two sides of the memory compartment (5) are fixedly connected to guide top blocks (7), the guide top blocks (7) and the fixed base plate (1) are fixedly connected to guide columns (6), the top of the fixed base plate (1) is fixedly connected to a telescopic cylinder (8), the top of the telescopic cylinder (8) is fixedly connected to a fixed top ring (9), the inside of the fixed top ring (9) is fixedly connected to a protective outer ring (10), and the protective outer ring (10) is movably sleeved on the outside of the memory compartment (5); The fixed base plate (1) is fixedly connected to the two sides of the side base plate (2), the top of the side base plate (2) is fixedly connected to the casting chamber (3), the inner side of the casting chamber (3) is fixedly connected to the fixed injection block (26), the inside of the fixed injection block (26) is slidably engaged with the trapezoidal push block (25), one side of the trapezoidal push block (25) is fixedly connected to the inner pull column (24), and the end of the inner pull column (24) away from the trapezoidal push block (25) is fixedly connected to the outer push plate (22). A positioning chamber (21) is fixedly connected to one side of the fixed injection block (26), a protective inner block (30) is fixedly connected inside the positioning chamber (21), an injection frame (29) is fixedly connected to both sides of the positioning chamber (21), a side insert block (27) is slidably engaged on both sides of the positioning chamber (21), a feed bar (28) is fixedly connected to one side of the side insert block (27), a material passage is opened inside the fixed injection block (26), and one corner of the feed bar (28) is inclined and slidably engaged in the material passage; The top of the protective outer ring (10) is fixedly connected to two discharge ports (11), one end of the discharge port (11) is fixedly connected to a casting box (12), the bottom of the casting box (12) is fixedly connected to a trapezoidal block (14), the inside of the casting box (12) is fixedly connected to a material distribution inner block (13), and the gap between the material distribution inner block (13) and the casting box (12) is connected to the material passage. The end of the outer push plate (22) away from the inner pull column (24) is fixedly connected to a synchronous shaft (31). The end of the synchronous shaft (31) opposite to the outer push plate (22) is fixedly connected to a synchronous block (32). The outer side of the synchronous shaft (31) is slidably engaged with a mounting slide plate (35). A fixing groove plate (36) is fixedly connected between the two mounting slide plates (35). The inner side of the fixing groove plate (36) is slidably engaged with two H-shaped sliders (38). A synchronous slide bar (39) is fixedly connected to one side of the H-shaped slider (38). The synchronous slide bar (39) is slidably engaged with the inner side of the feed bar (28). A connecting plate (37) is rotatably connected between the H-shaped slider (38) and the synchronous block (32). The casting chamber (3) is slidably connected to the casting mold chamber (20) on both sides, and the casting mold chamber (20) is connected to the injection frame (29).

2. The automated casting equipment for producing rough mold blanks according to claim 1, characterized in that: A reset baffle (33) is fixedly connected to the outside of the synchronous shaft (31), and a synchronous clamp (34) is fixedly connected to one side of the reset baffle (33). The synchronous clamp (34) is slidably engaged with the outside of the mounting plate (35), and an auxiliary spring (23) is sleeved on the outside of the synchronous shaft (31).

3. The automated casting equipment for producing rough mold blanks according to claim 2, characterized in that: Two positioning side frames (16) are fixedly connected to both sides of the casting chamber (3). A fixed handle (17) is fixedly connected to one side of the casting mold chamber (20). An internal fixed column (19) is slidably engaged inside the fixed handle (17). An internal bottom block (18) is slidably engaged inside the bottom positioning side frame (16). A protective back plate (15) is fixedly connected to one side of the casting chamber (3).

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