A fully automatic aluminum foil rewinding machine
By designing a fully automatic aluminum foil rewinding machine, the collaborative work of multi-station clamping components and gluing components enables automatic gluing and cutting of aluminum foil, solving the problem of low automation in existing aluminum foil rewinding machines and improving production efficiency and winding quality.
Patent Information
- Application Number
- CN202511431021.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-09
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2045-10-09
AI Technical Summary
Existing aluminum foil rewinding machines have low automation levels, and the cutting and initial layer winding processes are complex and require manual operation, which affects production efficiency and the stability of winding quality. Furthermore, the aluminum foil rolls need to be manually fixed after rewinding.
Design a fully automatic aluminum foil rewinding machine, including a frame, storage drum, glue application assembly, multi-station clamping assembly and cutting assembly. The multi-station clamping assembly drives the rewinding drum to revolve and rotate, and combined with the glue application assembly and cutting assembly, it realizes automated glue application and cutting, reducing manual intervention.
It improves the automation level of aluminum foil rewinding, reduces labor costs, increases production efficiency, ensures the stability of winding quality, and realizes automatic fixing of aluminum foil.
Smart Images

Figure CN120887258B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of rewinding equipment, in particular to a full-automatic aluminum foil rewinding machine. BACKGROUND
[0002] In the production process of packaging, pharmaceutical, food and other industries, the aluminum foil rewinding machine is the key equipment to ensure the quality of the subsequent processing of aluminum foil rolls. The core function of the aluminum foil rewinding machine is to perform secondary winding processing on the large-width and large-diameter aluminum foil mother roll after rolling, and to re-wind it into small roll products with flat edges and compact structure according to the specific width, length and diameter required by the downstream production.
[0003] To ensure the quality of the finished product, the existing rewinding machine is usually equipped with a precision tension control system, a deviation correction system (EPC) and a surface optical detection device, which can effectively remove wrinkles, bubbles and other defects on the aluminum foil raw material, significantly improve the flatness and performance of the roll material, and provide qualified basic materials for subsequent printing, coating, compounding or cutting packaging processes. It plays an important role in improving production efficiency, reducing material waste and ensuring the quality of the final product.
[0004] However, in the running process of the existing rewinding machine, the cutting and initial layer winding process of the aluminum foil are completed by different devices respectively, and some semi-automatic equipment even needs to rely on manual operation, which leads to complex process connection, not only affects the production efficiency, but also easily causes unstable winding quality due to operation differences; in addition, after rewinding is completed, the aluminum foil roll usually needs to be fixed by adhesive tape, and the existing equipment is difficult to integrate the fixing process with the rewinding process synchronously, still needs manual participation, which not only increases the labor cost, but also further restricts the improvement of the production automation level. SUMMARY
[0005] The present application provides a full-automatic aluminum foil rewinding machine to solve the problem of low automation level of the existing aluminum foil rewinding machine.
[0006] The full-automatic aluminum foil rewinding machine of the present application adopts the following technical scheme:
[0007] A full-automatic aluminum foil rewinding machine, comprising a rack, a storage cylinder, a gluing assembly, a multi-station clamping assembly and a cutting-off assembly.
[0008] The machine frame is provided with a pay-off roller rotatably arranged thereon, the pay-off roller can carry a mother roll, and the aluminum foil is wound on the mother roll; a plurality of guide rollers are arranged on the machine frame, and the plurality of guide rollers are used for directional guiding of the aluminum foil; a storage cylinder is arranged in the storage cylinder, and a discharge port is arranged at the bottom of the storage cylinder; a controller is arranged at the discharge port, and the controller is used for controlling the storage cylinder to be separated from the storage cylinder one by one through the discharge port; the glue applying assembly is used for applying glue to the outer surface of the storage cylinder separated from the storage cylinder; the multi-station clamping assembly can clamp a plurality of storage cylinders after glue application of the glue applying assembly, the multi-station clamping assembly can drive the clamped storage cylinders to revolve around a first axis, and the multi-station clamping assembly can also drive the clamped storage cylinders to rotate around their own axes; when winding the aluminum foil on one of the storage cylinders is completed, the multi-station clamping assembly drives the clamped storage cylinders to revolve around the first axis, so that the aluminum foil contacts a new storage cylinder; a cutting assembly is used for cutting the aluminum foil between the storage cylinder after winding the aluminum foil and the new storage cylinder, and the cutting assembly can also guide the end of the aluminum foil to the two storage cylinders.
[0009] Further, the multi-station clamping assembly comprises a positioning disc and a mounting disc, the positioning disc and the mounting disc are coaxially and spaced apart rotatably arranged on the machine frame, and the first axis is the axis of the positioning disc or the mounting disc; a plurality of plug-in rings are rotatably arranged on the positioning disc, and a plurality of telescopic rods are rotatably arranged on the mounting disc, each telescopic rod is coaxially arranged with one plug-in ring; each telescopic rod can be independently elongated or shortened.
[0010] Further, the glue applying assembly comprises a glue applying box and a glue applying channel, the glue applying box is fixedly arranged on the storage cylinder, and glue is stored in the glue applying box; the glue applying channel is vertically arranged at the discharge port, and the storage cylinder separated from the storage cylinder can enter the glue applying channel under the action of its own gravity; a plurality of glue applying brushes are arranged on the glue applying box, and the glue applying brushes penetrate the side wall of the glue applying channel.
[0011] Further, the glue applying assembly further comprises a conveying frame and a conveying belt, the conveying frame is fixedly arranged in the glue applying channel, and the conveying belt is provided with two, the two conveying belts are spaced apart and vertically arranged on the conveying frame, the conveying belt can rotate on the conveying frame, and the two conveying belts can drive the storage cylinder entering the glue applying channel to rotate.
[0012] Further, the end of the glue applying channel is provided with a receiving plate, the receiving plate can receive the glued storage cylinder, and when the receiving plate receives the storage cylinder, the storage cylinder on the receiving plate is coaxial with one of the plug-in rings and one of the telescopic rods.
[0013] Further, the receiving plate is provided with a stabilizing member for stabilizing the rewinding drum on the receiving plate.
[0014] Further, the stabilizing member comprises an extrusion plate, which is rotationally connected to the receiving plate, and a torsion spring, which connects the extrusion plate and the receiving plate. When the telescopic rod is extended, the extrusion plate can be pushed to rotate relative to the receiving plate, and the torsion spring can be charged. When the telescopic rod is disengaged from the extrusion plate, the torsion spring can drive the extrusion plate to slowly reset.
[0015] Further, the cutting assembly comprises a fixed rod and a cutting knife. The fixed rod is fixedly arranged on the rack, and the extension direction of the fixed rod is parallel to the axis direction of the positioning disc. The cutting knife is arranged on the fixed rod, and the cutting knife is arranged in a telescopic manner. After the positioning disc and the mounting disc are synchronously rotated, the cutting knife is extended, and the cutting knife can cut the aluminum foil during the extension.
[0016] Further, the cutting knife comprises a first sliding part and a second sliding part. The fixed rod is provided with a first sliding groove with an opening facing the axis of the positioning disc. The first sliding part is sealingly and slidably arranged in the first sliding groove, and the first sliding part can be close to or away from the axis of the positioning disc. The first sliding part is provided with a second sliding groove with an opening facing the axis of the positioning disc. The second sliding groove is in communication with the inside of the first sliding groove. The second sliding part is sealingly and slidably arranged in the second sliding groove. One end of the second sliding part is a sharp tip, and the inside of the second sliding part is hollow and in communication with the second sliding groove. The rack is fixedly provided with a gas source for supplying gas into the first sliding groove after the positioning disc and the mounting disc are synchronously rotated.
[0017] Further, the side wall of the first sliding part is provided with two first air vents in communication with the second sliding groove and the external environment. The side wall of the second sliding part is provided with two second air vents in communication with the inside and the external environment of the second sliding part. When the sharp tip of the second sliding part cuts the aluminum foil, the first air vents and the second air vents are in communication, and the gas discharged through the first air vents can guide the aluminum foil to adhere to the rewinding drum.
[0018] The beneficial effects of the present application are: the full-automatic aluminum foil rewinding machine comprises a rack, a storage cylinder, a gluing assembly, a multi-station clamping assembly and a cutting assembly, when it is necessary to divide the aluminum foil, the parent roll is installed on the unwinding roller, a plurality of groups of guide rollers on the rack can guide the aluminum foil on the parent roll in a direction, according to the requirements after the division, a suitable rewinding cylinder is selected, a plurality of rewinding cylinders are stored in the storage cylinder, the rewinding cylinder can be discharged from the storage cylinder through the discharge port on the storage cylinder, and the surface of the rewinding cylinder separated from the storage cylinder is coated with glue by the gluing assembly; the controller arranged at the discharge port can control the rewinding cylinders to be separated from the storage cylinder one by one through the discharge port, so that the plurality of rewinding cylinders are prevented from being separated from the storage cylinder at the same time, and then the contact between the adjacent two rewinding cylinders in the gluing process is prevented; after the surface of the rewinding cylinder is coated with glue, the multi-station clamping assembly clamps the rewinding cylinder, the multi-station clamping assembly can drive the rewinding cylinder to revolve around the first axis by a fixed angle, so that the position of the rewinding cylinder is switched, and the multi-station clamping assembly can also drive the rewinding cylinder to rotate around the axis thereof; when the aluminum foil on the parent roll moves to the rewinding cylinder under the action of the guide rollers, the staff member adheres the end of the aluminum foil to the rewinding cylinder which is rewound for the first time, under the action of the glue on the outer surface of the rewinding cylinder, the end of the aluminum foil can be stably adhered to the rewinding cylinder, when the rewinding cylinder rotates around the axis thereof by a certain number of turns, the multi-station clamping assembly drives the rewinding cylinder to revolve around the first axis by a fixed angle again, at this time, a new rewinding cylinder replaces the rewinding cylinder which is rewound, but at this time, the aluminum foil is still connected to the rewound rewinding cylinder, since the rewinding cylinder revolves around the first axis, at this time, the rewound rewinding cylinder is driven to rotate by a distance again, so that the aluminum foil which contacts the surface of the new rewinding cylinder moves to between the two rewinding cylinders, the cutting assembly cuts the aluminum foil between the two rewinding cylinders, meanwhile, the cutting assembly can also guide the aluminum foil between the two rewinding cylinders, since the surface of the aluminum foil at this position has been adhered with glue, in the process of guiding the aluminum foil to the two rewinding cylinders, one end of the aluminum foil can be adhered to the outer surface of the new rewinding cylinder, and the other end of the aluminum foil can be adhered to the surface of the rewinding cylinder which is rewound, so that the human participation is reduced, and the automation degree and production efficiency of rewinding are improved. BRIEF DESCRIPTION OF DRAWINGS
[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or the prior art description. Obviously, the drawings in the following description only show some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained from these drawings without creative labor.
[0020] Figure 1 A structure diagram of a full-automatic aluminum foil rewinding machine provided by the embodiments of the present application;
[0021] Figure 2A structure explosion map of a full-automatic aluminum foil rewinding machine provided by the embodiment of the present application;
[0022] Figure 3 A structure explosion map of a storage cylinder and a gluing assembly in a full-automatic aluminum foil rewinding machine provided by the embodiment of the present application;
[0023] Figure 4 A structure explosion map of a cutting assembly in a full-automatic aluminum foil rewinding machine provided by the embodiment of the present application;
[0024] Figure 5 A top view of a full-automatic aluminum foil rewinding machine provided by the embodiment of the present application;
[0025] Figure 6 A Figure 5 A sectional view in A-A direction;
[0026] Figure 7 A Figure 6 A local enlarged view at B;
[0027] Figure 8 A Figure 6 A local enlarged view at C;
[0028] Figure 9 A Figure 6 A local enlarged view at D;
[0029] Figure 10 A state diagram of a rewinding cylinder of a full-automatic aluminum foil rewinding machine provided by the embodiment of the present application revolving around a first axis after completing winding of aluminum foil;
[0030] Figure 11 A state diagram of a cutting assembly of a full-automatic aluminum foil rewinding machine provided by the embodiment of the present application cutting aluminum foil.
[0031] In the figure: 110, a frame; 120, a unwinding roller; 121, a mother roll; 130, a guide roller; 140, a storage cylinder; 141, a discharge port; 150, a first control plate; 160, a first control cylinder; 210, a positioning disc; 211, a plug-in ring; 220, a mounting disc; 221, an extension rod; 310, a gluing box; 320, a gluing channel; 330, a gluing brush; 340, a conveying frame; 350, a conveying belt; 360, a second control plate; 370, a second control cylinder; 380, a receiving plate; 390, a pressing plate; 410, a fixing rod; 420, a cutting knife; 421, a first sliding part; 422, a second sliding part; 423, a first air vent; 424, a second air vent. DETAILED DESCRIPTION
[0032] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0033] The serial numbers assigned to components in this document, such as "first," "second," etc., are merely used to distinguish the described objects and have no sequential or technical meaning. The terms "connection" and "linkage" used in this application, unless otherwise specified, include both direct and indirect connections (linkages). In the description of this invention, it should be understood that the terms "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," and "counterclockwise," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing the invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the invention.
[0034] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can mean that the first and second features are in direct contact, or that they are in indirect contact through an intermediate medium. Furthermore, "above," "over," and "on top" of the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
[0035] like Figures 1 to 11 As shown in the figure, an embodiment of the present invention provides a fully automatic aluminum foil rewinding machine, which includes a frame 110, a storage cylinder 140, an adhesive coating assembly, a multi-station clamping assembly, and a cutting assembly.
[0036] The rack 110 can be fixed on the ground or an operating table. A pay-off roller 120 is rotatably arranged on the rack 110 and extends in the front-rear direction. A pay-off motor is arranged on the rack 110 and used to drive the pay-off roller 120 to rotate. Further, the pay-off roller 120 is detachably connected to the rack 110. When it is necessary to rewind the aluminum foil on the mother roll 121, the mother roll 121 can be installed on the pay-off roller 120. Under the action of the pay-off motor, the mother roll 121 can rotate on the rack 110. A plurality of guide rollers 130 are arranged on the rack 110 and used to guide the aluminum foil. Specifically, the extension direction of the guide rollers 130 is parallel to the extension direction of the pay-off roller 120. The plurality of guide rollers 130 are arranged on the rack 110 in a staggered manner. Each group of guide rollers 130 can rotate on the rack 110. Further, a guide motor is arranged on the rack 110 and used to drive the guide rollers 130 to rotate. The rotating guide rollers 130 can guide the aluminum foil. Meanwhile, the plurality of guide rollers 130 can reduce the wrinkles of the aluminum foil.
[0037] A storage cylinder 140 is fixedly arranged on the rack 110. The storage cylinder 140 has a storage cavity with an opening facing upward. A plurality of rewinding cylinders are stored in the storage cavity. A discharge port 141 is arranged at the bottom of the storage cylinder 140 and communicates the storage cavity with the external environment. The rewinding cylinders can be separated from the storage cavity through the discharge port 141. A controller is arranged at the discharge port 141 and used to control the rewinding cylinders to be separated from the storage cylinder 140 one by one. Specifically, the controller includes a first control plate 150 and a first control cylinder 160. The length of the first control plate 150 is equal to the length of the discharge port 141. One side wall of the width of the first control plate 150 is rotatably connected to the storage cylinder 140. The first control cylinder 160 is fixedly arranged at the discharge port 141 and is arranged below the first control plate 150 connected to the storage cylinder 140. The first control cylinder 160 can push the other side wall of the width of the first control plate 150, so that the first control plate 150 rotates on the storage cylinder 140, thereby ensuring that the first control plate 150 opens the discharge port 141. When one rewinding cylinder is separated from the storage cavity through the discharge port 141, the first control cylinder 160 is shortened. Under the action of its own gravity, the first control plate 150 rotates relative to the storage cylinder 140 again, so that the first control plate 150 seals the discharge port 141 again. By controlling the frequency of the length change of the first control cylinder 160, it is ensured that the rewinding cylinders can be discharged from the storage cavity one by one through the discharge port 141.
[0038] The glue applying assembly is used to apply glue to the outer surface of the rewinding cylinder separated from the storage cylinder 140. After the glue is applied to the outer surface of the rewinding cylinder, the aluminum foil can be stably adhered to the rewinding cylinder, which is convenient for the subsequent winding of the aluminum foil on the rewinding cylinder.
[0039] The multi-station clamping assembly can clamp multiple rewinding drums after the glue assembly is glued, and the multi-station clamping assembly can drive the clamped rewinding drum to revolve around the first axis. When the multi-station clamping assembly drives the rewinding drum to revolve around the first axis, the position of the rewinding drum on the rack 110 changes, thereby changing the working state of the rewinding drum on the rack 110. The multi-station clamping assembly can also drive the clamped rewinding drum to rotate around its own axis. During the rotation of the rewinding drum around its own axis, the aluminum foil adhered to the surface of the rewinding drum can gradually wind on the rewinding drum. When the winding of the aluminum foil on one of the rewinding drums is completed, the multi-station clamping assembly drives the clamped rewinding drum to revolve around the first axis, thereby changing the position of the rewinding drum on the rack 110. After the rewinding drum revolves around the first axis, the rewinding drum with the wound aluminum foil changes the position of the aluminum foil, so that the surface of the aluminum foil contacts a new rewinding drum (rewinding drum without aluminum foil), thereby causing the aluminum foil to adhere to the glue on the surface; then the multi-station clamping assembly drives the rewinding drum to rotate around its own axis again, thereby changing the position of the aluminum foil adhered to the glue. When the position of the aluminum foil adhered to the glue moves between the two rewinding drums, the cutting assembly cuts the aluminum foil, and the cutting assembly can also direct the end of the cut aluminum foil, so that one end of the aluminum foil is automatically adhered to the new rewinding drum, and the other end of the aluminum foil is automatically adhered to the rewinding drum with the wound aluminum foil, thereby completing the rewinding of the aluminum foil by one rewinding drum. Then the multi-station clamping assembly releases the clamping of the rewinding drum with the wound aluminum foil.
[0040] The full-automatic aluminum foil rewinding machine of the present application, when the aluminum foil needs to be divided, installs the parent roll 121 on the unwinding roller 120, and the multiple sets of guide rollers 130 on the rack 110 can guide the aluminum foil on the parent roll 121 in a certain direction, select the appropriate rewinding cylinder according to the requirements after the division, store multiple rewinding cylinders inside the storage cylinder 140, and the rewinding cylinder can be discharged from the storage cylinder 140 through the discharge port 141 on the storage cylinder 140. The surface of the rewinding cylinder separated from the storage cylinder 140 is coated with glue by the gluing assembly; the controller arranged at the discharge port 141 can control the rewinding cylinder to pass through the discharge port 141 one by one and separate from the storage cylinder 140, preventing multiple rewinding cylinders from separating from the storage cylinder 140 at the same time, thereby preventing contact between adjacent two rewinding cylinders during the gluing process; after the surface of the rewinding cylinder is coated with glue, the multi-station clamping assembly clamps the rewinding cylinder, which can drive the rewinding cylinder to revolve around the first axis by a fixed angle, thereby switching the position of the rewinding cylinder, and the multi-station clamping assembly can also drive the rewinding cylinder to rotate around its own axis. When the aluminum foil on the parent roll 121 moves close to the rewinding cylinder under the action of the guide roller 130, the worker attaches the aluminum foil end to the rewinding cylinder after the first division, and under the action of the glue on the outer surface of the rewinding cylinder, the end of the aluminum foil can be stably adhered to the rewinding cylinder. When the rewinding cylinder rotates around its own axis by a certain number of turns, the multi-station clamping assembly drives the rewinding cylinder to revolve around the first axis by a fixed angle again. At this time, the new rewinding cylinder replaces the rewinding cylinder after winding, but the aluminum foil is still connected to the rewinding cylinder after winding. Because the rewinding cylinder revolves around the first axis, the rewinding cylinder after winding is driven to rotate a distance again, so that the aluminum foil that has contacted the surface of the new rewinding cylinder moves between the two rewinding cylinders. The cutting assembly cuts the aluminum foil between the two rewinding cylinders, and at the same time, the cutting assembly can also guide the aluminum foil between the two rewinding cylinders. Because the surface of the aluminum foil at this position has already adhered to the glue, during the process of guiding the aluminum foil close to the two rewinding cylinders, one end of the aluminum foil can be adhered to the outer surface of the new rewinding cylinder, and the other end of the aluminum foil can be adhered to the surface of the rewinding cylinder after winding the aluminum foil, thereby reducing human participation, improving the degree of automation of rewinding and production efficiency.
[0041] In one of the embodiments, the multi-station clamping assembly comprises a positioning disc 210 and a mounting disc 220, the positioning disc 210 and the mounting disc 220 are coaxially and spaced apart on the rack 110, the positioning disc 210 and the mounting disc 220 can synchronously rotate on the rack 110, the axis of the positioning disc 210 extends in parallel with the axis of the unwinding roller 120, the rack 110 is provided with a synchronous motor for driving the positioning disc 210 and the mounting disc 220 to synchronously rotate, and the axis of the positioning disc 210 is a first axis. The positioning disc 210 is provided with a plurality of plug-in rings 211, the plurality of plug-in rings 211 are uniformly distributed around the circumferential direction of the positioning disc 210, and each plug-in ring 211 can rotate on the positioning disc 210. The mounting disc 220 is provided with a plurality of telescopic rods 221, the plurality of telescopic rods 221 are uniformly distributed around the circumferential direction of the mounting disc 220, each telescopic rod 221 is coaxially arranged with a plug-in ring 211, and each telescopic rod 221 is rotationally connected to the mounting disc 220. In this embodiment, the telescopic rod 221 is an electric control cylinder as a whole, the length of each telescopic rod 221 can be independently controlled, and in the initial state, the length of the telescopic rod 221 is in the shortest state. Further, the mounting disc 220 is provided with a plurality of first motors, each first motor is used to drive a telescopic rod 221 to rotate around its own axis. In this embodiment, the multi-station clamping assembly takes four stations as an example, the four stations include a receiving station, a winding station, a cutting station and a releasing station, correspondingly, the positioning disc 210 is provided with four plug-in rings 211, the mounting disc 220 is provided with four telescopic rods 221, and the positioning disc 210 and the mounting disc 220 rotate by a fixed angle each time, wherein the fixed angle is ninety degrees. In the circumferential direction of the mounting disc 220, the receiving station is located at the uppermost position, the winding station is located at the rightmost position, the cutting station is located at the lowermost position, and the releasing station is located at the leftmost position, wherein the receiving station and the cutting station are located on the same vertical plane, and the winding station and the releasing station are located on the same horizontal plane.
[0042] In one of the embodiments, the gluing assembly comprises a gluing box 310 and a gluing channel 320, the gluing box 310 is fixedly arranged on the storage cylinder 140, and glue is stored in the gluing box 310. The gluing channel 320 is vertically arranged at the discharge port 141, and the rewinding cylinder separated from the storage cylinder 140 can enter the gluing channel 320 under the action of its own gravity, and the rewinding cylinder in the gluing channel 320 moves under the action of its own gravity. A plurality of gluing brushes 330 are arranged on the gluing box 310, and a glue flow port is arranged on the gluing box 310. The glue in the gluing box 310 can enter the gluing brushes 330 through the glue flow port. Further, the gluing channel 320 side wall is provided with a through hole, and the gluing brush 330 can be inserted into the gluing channel 320 through the through hole. When the rewinding cylinder moves in the gluing channel 320, the rewinding cylinder can contact the gluing brush 330. When the rewinding cylinder contacts the gluing brush 330, the friction at the contact position between the rewinding cylinder and the gluing brush 330 increases, causing the rewinding cylinder to rotate around its own axis during the falling process, thereby causing the rewinding cylinder to be coated with glue in the circumferential direction.
[0043] In one of the embodiments, the gluing assembly further comprises a conveying frame 340 and a conveying belt 350, the conveying frame 340 is fixedly arranged in the gluing channel 320, and the conveying belt 350 is provided with two, both of which are vertically arranged on the conveying frame 340, and both of which are arranged along the axis of the rewinding cylinder. The two conveying belts 350 can rotate on the conveying frame 340. When the rewinding cylinder moves in the gluing channel 320, the rewinding cylinder can simultaneously contact the conveying belt 350 near the side wall of both ends. During the operation of the conveying belt 350, the conveying belt 350 can drive the rewinding cylinder to rotate, ensuring that the rewinding cylinder remains in a rotating state when it contacts the gluing brush 330, and further ensuring that the circumferential direction of the rewinding cylinder can be uniformly coated with glue by the gluing brush 330.
[0044] In one of the embodiments, a second control plate 360 is horizontally arranged in the gluing channel 320, the second control plate 360 can slide in the horizontal plane, a second control cylinder 370 is arranged in the gluing channel 320, the second control cylinder 370 can drive the second control plate 360 to move in the horizontal plane, the second control plate 360 can cut off the gluing channel 320, the second control plate 360 can intercept the rewinding cylinder entering the gluing channel 320, the second control plate 360 and the first control plate 150 jointly control the rewinding cylinder entering the gluing channel 320, thereby preventing two adjacent rewinding cylinders from contacting in the gluing channel 320.
[0045] In one of the embodiments, the end of the gluing channel 320 is provided with a receiving plate 380, which can receive the rewinding drum after gluing. Specifically, when the multi-station clamping assembly has four stations, the receiving plate 380 is located at the receiving station. When the rewinding drum is separated from the conveying belt 350, the rewinding drum can fall on the receiving plate 380, and the receiving plate 380 can receive the rewinding drum. In this state, the rewinding drum on the receiving plate 380 is coaxial with the insertion ring 211 and the telescopic rod 221 of the receiving station. The telescopic rod 221 at the receiving station is lengthened, and the telescopic rod 221 at the receiving station can push the rewinding drum, so that one end of the rewinding drum is inserted into the inside of the insertion ring 211, thereby achieving clamping of the rewinding drum.
[0046] In one of the embodiments, the receiving plate 380 is provided with a stabilizing piece, which is used to stabilize the state of the rewinding drum on the receiving plate 380. Specifically, the stabilizing piece is used to stabilize the rewinding drum on the receiving plate 380 to remain stationary, and at the same time, the stabilizing piece is also used to stabilize the rewinding drum on the receiving plate 380 to be coaxial with the insertion ring 211 and the telescopic rod 221, so as to ensure that the telescopic rod 221 can smoothly push the rewinding drum into the inside of the insertion ring 211 during lengthening.
[0047] In one of the embodiments, the stabilizing piece includes an extrusion plate 390, one side wall of the extrusion plate 390 is rotationally connected to the receiving plate 380, and the extrusion plate 390 and the receiving plate 380 are connected by a torsion spring. When the torsion spring is in the initial state, the extrusion plate 390 and the receiving plate 380 have a fixed included angle therebetween. The angle of the fixed included angle is acute. When the telescopic rod 221 is lengthened, it can enter above the receiving plate 380, and during the lengthening of the telescopic rod 221, the extrusion plate 390 can be extruded, so that the extrusion plate 390 rotates relative to the receiving plate 380, thereby causing the torsion spring to store energy. In the initial state, the extrusion plate 390 hinders the rewinding drum from falling on the receiving plate 380. When the rewinding drum contacts the conveying belt 350, the telescopic rod 221 at the receiving station is lengthened. After the telescopic rod 221 at the receiving station extrudes the extrusion plate 390, the mounting disc 220 and the positioning disc 210 are synchronously rotated. The rotation angle of the mounting disc 220 and the positioning disc 210 is ninety degrees. During the rotation of the mounting disc 220, the telescopic rod 221 pushes the extrusion plate 390, so that the extrusion plate 390 rotates relative to the receiving plate 380. During the rotation of the mounting disc 220, the telescopic rod 221 gradually moves away from abutting the extrusion plate 390, and the torsion spring slowly releases the force. Under the action of the restoring force of the torsion spring, the extrusion plate 390 is slowly reset. During the slow resetting and rotation of the extrusion plate 390, the rewinding drum gradually falls on the receiving plate 380. When the extrusion plate 390 is completely reset, the extrusion plate 390 abuts the outer side wall of the rewinding drum, and the extrusion plate 390 extrudes the rewinding drum, so that the rewinding drum remains in a stable state on the receiving plate 380.
[0048] Further, after the winding drum falls on the receiving plate 380, the telescopic rod 221 at the receiving station is extended, and the telescopic rod 221 at the receiving station pushes the winding drum, so that one end of the winding drum enters the inside of the insertion ring 211. Subsequently, the mounting disc 220 and the positioning disc 210 are rotated by ninety degrees again, and during the rotation of the mounting disc 220, the winding drum at the receiving station is rotated to the winding station, the aluminum foil on the parent roll 121 is moved to a position close to the winding drum under the action of the guide roller 130, and the worker adheres the end of the aluminum foil to the winding drum that is initially divided, and the winding drum is at the winding station at this time. Subsequently, the worker starts the first motor at the winding station, and the first motor drives the winding drum at the winding station to rotate, and the aluminum foil is gradually wound on the winding drum. After the winding of the aluminum foil on the winding drum is completed, the synchronous motor drives the mounting disc 220 and the positioning disc 210 to rotate by ninety degrees again, and at this time, the new winding drum is moved from the receiving station to the winding station. Since the winding drum at the original winding station is moved to the cutting station, the aluminum foil is still connected to the winding drum at the cutting station. When the new winding drum is moved from the receiving station to the winding station, the surface of the new winding drum is coated with glue, and the surface of the aluminum foil contacts the surface of the new winding drum. After the winding drum at the cutting station is rotated by a predetermined number of turns again, the position of the aluminum foil contacting the glue is moved to between the cutting station and the winding station. At this time, the cutting assembly cuts the aluminum foil between the cutting station and the winding station, and the cutting assembly can also direct the end of the aluminum foil after being cut to make one end of the aluminum foil automatically adhere to the winding drum at the winding station, and the other end of the aluminum foil automatically adhere to the winding drum at the cutting station. Subsequently, the synchronous motor drives the mounting disc 220 and the positioning disc 210 to rotate by ninety degrees again, and the winding drum at the cutting station is moved to the release station. The telescopic rod 221 at the release station is shortened, and the winding drum is separated from the insertion hole under the action of its own gravity, thereby completing the rewinding of the aluminum foil.
[0049] In one embodiment, the cutting assembly includes a fixed rod 410 and a cutting knife 420. The fixed rod 410 is fixedly arranged on the rack 110, and the extension direction of the fixed rod 410 is parallel to the axis direction of the positioning disc 210. The cutting knife 420 is arranged on the fixed rod 410, and the cutting knife 420 can be arranged in an extendible manner. In the initial state, the cutting knife 420 is in the most end state. The fixed rod 410 is arranged between the winding station and the cutting station, and the cutting knife 420 can be extended towards the midpoint perpendicular to the connecting line between the winding station and the cutting station. When the winding drum with the aluminum foil wound thereon is rotated to the cutting station, and the winding drum at the cutting station is rotated around its own axis, the cutting knife 420 is gradually extended, and the aluminum foil is gradually cut during the extension of the cutting knife 420.
[0050] In one embodiment, the cutting knife 420 includes a first sliding part 421 and a second sliding part 422, the fixed rod 410 is provided with a first sliding groove with an opening facing the axis of the positioning disc 210, the first sliding part 421 is sealingly and slidingly arranged in the first sliding groove, and the first sliding part 421 can move close to or away from the axis of the positioning disc 210. The first sliding part 421 is provided with a second sliding groove with an opening facing the axis of the positioning disc 210, the second sliding groove is in communication with the inside of the first sliding groove, and the second sliding part 422 is sealingly and slidingly arranged in the second sliding groove. The second sliding part 422 has a sharp tip at one end and is hollow inside, and the inside of the second sliding part 422 is in communication with the second sliding groove. The rack 110 is fixedly provided with a gas source for supplying gas into the first sliding groove after the positioning disc 210 and the mounting disc 220 are synchronously rotated. Further, when the gas source is started, the first sliding part 421 gradually slides relative to the fixed rod 410, and at the same time, the second sliding part 422 slides relative to the first sliding part 421, so that the sharp tip of the second sliding part 422 gradually approaches the aluminum foil. After the winding drum at the cutting position is rotated around its axis, the sharp tip of the second sliding part 422 pierces the aluminum foil, thereby achieving cutting of the aluminum foil. Before the mounting disc 220 and the positioning disc 210 are rotated again, the gas source performs air extraction on the first sliding groove, and under the action of negative pressure, the second sliding part 422 and the first sliding part 421 gradually reset.
[0051] In one embodiment, the side wall of the first sliding part 421 is provided with two first air vent holes 423 in communication with the second sliding groove and the external environment, and the side wall of the second sliding part 422 is provided with two second air vent holes 424 in communication with the inside and the external environment. In this embodiment, the first air vent holes 423 are located on the opposite side walls of the first sliding part 421, and the second air vent holes 424 are located on the opposite side walls of the second sliding part 422. When the sharp tip of the second sliding part 422 pierces the aluminum foil, the first air vent holes 423 are in communication with the second air vent holes 424. At this time, the gas entering the inside of the first sliding groove can flow to the external environment through the first air vent holes 423 and the second air vent holes 424. When the gas flows through the first air vent holes 423, due to the position of the first air vent holes 423, the flowing gas can blow the end of the aluminum foil. At this time, the end surface of the aluminum foil is adhered with glue, and in the process of guiding the aluminum foil by the gas, the aluminum foil can be smoothly pasted to the surface of the winding drum, thereby reducing human participation.
[0052] The above only describes the preferred embodiments of the present application and is not intended to limit the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A fully automatic aluminum foil rewinding machine characterized in that, The utility model relates to a kind of aluminum foil winding machine, including: Frame, unwinding roller is rotationally arranged on the frame, the mother roll can be carried on the unwinding roller, and aluminum foil is wound on the mother roll;The frame is provided with multiple groups of guide rollers, and the multiple groups of guide rollers are used to guide the aluminum foil in orientation; Storage cylinder, the storage cylinder is stored in rewinding cylinder, the bottom of the storage cylinder is provided with discharge port, and the discharge port is provided with controller, and the controller is used to control the rewinding cylinder to be separated from the storage cylinder one by one through the discharge port; Gluing assembly, the gluing assembly is used to glue the outer surface of the rewinding cylinder separated from the storage cylinder; Multi-station clamping assembly, the multi-station clamping assembly can simultaneously clamp multiple rewinding cylinders glued by the gluing assembly, the multi-station clamping assembly can drive the clamped rewinding cylinder to revolve around a first axis, and the multi-station clamping assembly can also drive the clamped rewinding cylinder to rotate around its own axis;When winding the aluminum foil on one of the rewinding cylinders is completed, the multi-station clamping assembly drives the clamped rewinding cylinder to revolve around the first axis, so that the aluminum foil contacts a new rewinding cylinder; Cutting assembly, the cutting assembly is used to cut the aluminum foil between the rewinding cylinder on which winding the aluminum foil is completed and the new rewinding cylinder, and the cutting assembly can also guide the end of the aluminum foil to the two rewinding cylinders; The multi-station clamping assembly includes a positioning disc and a mounting disc, the positioning disc and the mounting disc are coaxially and rotationally arranged on the frame with a spacing, and the first axis is the axis of the positioning disc or the mounting disc;The positioning disc is rotationally provided with multiple plug-in rings, and the mounting disc is rotationally provided with multiple telescopic rods, each telescopic rod is coaxially arranged with one plug-in ring;Each telescopic rod can be independently elongated or shortened; The gluing assembly includes a gluing box and a gluing channel, the gluing box is fixedly arranged on the storage cylinder, and the gluing box stores glue inside;The gluing channel is vertically arranged at the discharge port, and the rewinding cylinder separated from the storage cylinder can enter the gluing channel under the action of its own gravity;The gluing box is provided with multiple gluing brushes, and the gluing brushes penetrate the side wall of the gluing channel; The gluing assembly also includes a conveying frame and a conveying belt, the conveying frame is fixedly arranged in the gluing channel, and the conveying belt is provided with two, the two conveying belts are spaced and vertically arranged on the conveying frame, the conveying belt can rotate on the conveying frame, and the two conveying belts can drive the rewinding cylinder entering the gluing channel to rotate; The end of the gluing channel is provided with a receiving plate, the receiving plate can receive the rewinding cylinder after gluing, and when the receiving plate receives the rewinding cylinder, the rewinding cylinder on the receiving plate is coaxial with one of the plug-in rings and one of the telescopic rods; The receiving plate is provided with a stabilizing member, and the stabilizing member is used to stabilize the state of the rewinding cylinder on the receiving plate. The stabilizing piece comprises an extrusion plate, the extrusion plate is rotationally connected to the receiving plate, the extrusion plate and the receiving plate are connected through a torsion spring, the telescopic rod can enter above the receiving plate when being elongated, the telescopic rod can push the extrusion plate to rotate relative to the receiving plate during rotation of the positioning disc and the mounting disc, the torsion spring can store force, and the torsion spring can drive the extrusion plate to slowly reset when the telescopic rod is separated from the extrusion plate.
2. The full-automatic aluminum foil rewinding machine according to claim 1, characterized in that: The cutting assembly comprises a fixed rod and a cutting knife, the fixed rod is fixedly arranged on the rack, and the extension direction of the fixed rod is parallel to the axis direction of the positioning disc; the cutting knife is arranged on the fixed rod, and the cutting knife is arranged in a telescopic mode; after the positioning disc and the mounting disc are synchronously rotated, the cutting knife is elongated, and the cutting knife can cut the aluminum foil during elongation.
3. A full-automatic aluminum foil rewinding machine according to claim 2, characterized in that: The cutting knife comprises a first sliding part and a second sliding part, the fixed rod is provided with a first sliding groove with an opening facing the axis of the positioning disc, the first sliding part is sealingly and slidably arranged in the first sliding groove, and the first sliding part can be close to or away from the axis of the positioning disc; The first sliding part is provided with a second sliding groove with an opening facing the axis of the positioning disc, the second sliding groove is in communication with the inside of the first sliding groove, the second sliding part is sealingly and slidably arranged in the second sliding groove, one end of the second sliding part is a sharp tip, the second sliding part is hollow, and the inside of the second sliding part is in communication with the second sliding groove; the rack is fixedly provided with a gas source, and the gas source is used for supplying gas into the first sliding groove after the positioning disc and the mounting disc are synchronously rotated.
4. The full-automatic aluminum foil rewinding machine according to claim 3, characterized in that: The side wall of the first sliding part is provided with two first air release holes in communication with the second sliding groove and the external environment, the side wall of the second sliding part is provided with two second air release holes in communication with the inside and the external environment, the first air release holes and the second air release holes are in communication when the aluminum foil is cut by the sharp tip of the second sliding part, and the gas discharged at the first air release holes can guide the aluminum foil to be attached to the rewinding drum.
Citation Information
Patent Citations
Automatic rewinding machine
CN205739641U
Novel dotted line aluminum foil rewinding machine
CN220078079U