Manganese sheet stripping device for electrolytic manganese cathode plate

By using a staggered design of rotating tubes and hammering modules, combined with a lifting and vibration mechanism, the problem of incomplete manganese stripping from the cathode plate was solved, achieving efficient and comprehensive manganese stripping and improving production efficiency and resource utilization.

CN120888985AActive Publication Date: 2025-11-04LUXI JINRUI METALLURGY LLC
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Patent Information

Application Number
CN202511073443.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-08-01
Publication Date
2025-11-04
Estimated Expiration
2045-08-01

AI Technical Summary

Technical Problem

In existing electrolytic manganese production, the stripping efficiency of the manganese sheets on the cathode plate is low and incomplete, resulting in slow production progress, waste of resources and equipment damage. Furthermore, the existing mechanical equipment has obvious defects in conveying and stripping effects.

Method used

An electrolytic manganese cathode plate manganese sheet stripping device was designed, which adopts staggered rotating tubes and hammering modules, combined with lifting and vibration mechanisms, to achieve stable conveying of the cathode plate and comprehensive manganese sheet stripping.

Benefits of technology

It improves the efficiency and cleanliness of manganese flake stripping, reduces the need for secondary processing, lowers labor intensity and equipment maintenance costs, and enhances production efficiency and resource utilization.

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Abstract

The invention relates to the technical field of electrolytic manganese, in particular to an electrolytic manganese cathode plate manganese sheet stripping device which comprises a seat body, a support is fixedly mounted on the upper surface of the seat body, a stripping channel is fixedly mounted at the top end of the support, and rotating pipes which are symmetrically distributed at equal intervals are movably arranged in the stripping channel; conveying modules used for conveying the negative plates and hammering modules used for hammering the negative plates are arranged on the outer sides of the rotating pipes, the conveying modules on the outer sides of the rotating pipes and the conveying modules on the outer sides of the adjacent rotating pipes are distributed in a staggered mode, and the hammering modules on the outer sides of the rotating pipes and the hammering modules on the outer sides of the adjacent rotating pipes are also distributed in a staggered mode; the top end of the rotating pipe penetrates through the stripping channel, and a bottom support is fixedly installed on the inner side of the support. According to the negative plate stripping device, the negative plate can be stably conveyed, meanwhile, comprehensive and efficient stripping is achieved through the staggered design of the hammering modules, furthermore, manganese pieces can be thoroughly disengaged through vibration of the lifting mechanism, the manganese pieces can be collected in a unified mode, and the stripping efficiency and cleanliness are effectively improved.
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Description

Technical Field

[0001] This invention relates to the field of electrolytic manganese technology, and in particular to a manganese stripping device for electrolytic manganese cathode plates. Background Technology

[0002] In the electrolytic manganese production process, the removal of manganese flakes attached to the cathode plate surface is a crucial step. The removal efficiency and cleanliness are directly related to the progress of production and the rate of raw material recycling. If problems occur in the removal process, it will not only delay subsequent production processes but also waste manganese resources and increase the company's production costs.

[0003] Traditional manganese stripping methods have many insurmountable drawbacks. Manual stripping, a common early method, relies entirely on manpower, resulting in extreme labor intensity and low efficiency. A skilled worker can only strip a dozen or so cathode plates per hour, far from meeting the demands of large-scale production. More importantly, manual stripping depends entirely on experience, making it difficult to guarantee thorough stripping. Manganese flakes easily remain on the cathode plate surface; if left untreated, these residues will affect the reusability of the cathode plates and consequently impact the quality of electrolytic manganese production. With the development of production, some mechanical stripping equipment has emerged, but these devices have significant structural design flaws, particularly in the cathode... Regarding plate conveying, due to the lack of a stable support and conveying structure, cathode plates often experience deviation and swaying during conveying. This not only makes subsequent stripping operations inaccurate but may also cause damage to equipment components due to the cathode plates colliding with them, increasing equipment maintenance costs. In terms of stripping effect, the hammering modules of existing mechanical stripping equipment are not distributed reasonably. Most adopt a neatly arranged design, which means that some areas on the surface of the cathode plate, especially the corners, cannot be fully struck by the hammering modules, resulting in stripping omissions. These omissions require secondary processing, which not only consumes additional manpower and time but may also cause secondary damage to the cathode plate during the processing.

[0004] These problems have long plagued electrolytic manganese production enterprises, becoming a bottleneck restricting the improvement of their production efficiency and economic benefits. Therefore, the development of an efficient and thorough electrolytic manganese cathode plate manganese stripping device has become an urgent need for the industry. Summary of the Invention

[0005] The purpose of this invention is to address the deficiencies in the existing technology by proposing a manganese stripping device for electrolytic manganese cathode plates.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: A manganese sheet stripping device for electrolytic manganese cathode plates includes a base, a bracket fixedly mounted on the upper surface of the base, a stripping channel fixedly mounted on the top of the bracket, and rotating tubes equidistantly and symmetrically distributed in the stripping channel. A conveying module for transporting the cathode plate and a hammering module for striking the cathode plate are arranged on the outer side of each rotating tube. The conveying modules on the outer side of each rotating tube are staggered from the conveying modules on the outer side of adjacent rotating tubes, and the hammering modules on the outer side of each rotating tube are also staggered from the hammering modules on the outer side of adjacent rotating tubes. The top of each rotating tube extends through the stripping channel. A base support is fixedly mounted on the inner side of the bracket, and the bottom end of the rotating tube is rotatably connected to the base support. A rotating mechanism is also provided on the upper surface of the stripping channel to drive the rotating tubes to rotate. The device further includes: A conveying mechanism, which is disposed in the base, is used to convey manganese sheets peeled off from the surface of the cathode plate; A lifting mechanism, disposed between supports, is used to lift and vibrate the cathode plate.

[0007] As a further embodiment of the present invention: the conveying mechanism includes an output roller rotatably disposed in a base, a drive motor fixedly mounted on the outer wall of the base, and the drive end of the drive motor connected to the output roller, driven rollers rotatably mounted at both ends of the base, and a conveyor belt disposed on the outer side of the driven rollers, a sliding opening provided on the outer side of the base, and a tension roller movably mounted in the sliding opening, the conveyor belt enveloping the outer side of the output roller and the driven roller, and the tension roller located on the outer side of the conveyor belt and in contact with it, for adjusting the tension of the conveyor belt, an adjustment component provided on the outer side of the base for adjusting the position of the tension roller, and a cleaning component provided at the bottom of the base for cleaning the bottom of the conveyor belt.

[0008] As a further embodiment of the present invention: the adjusting assembly includes adjusting rods fixedly installed at both ends of the tension roller, a fixing plate is fixedly installed on the outer wall of the seat, and the adjusting rods pass through the fixing plate. A fastening nut is threaded onto the outer side of the adjusting rods, and the fastening nut is in contact with the outer wall of the fixing plate.

[0009] As a further aspect of the present invention: the cleaning assembly includes a cleaning roller rotatably disposed below the base, and the cleaning roller is in contact with the outer wall of the conveyor belt. A driven gear is fixedly installed at the end of the cleaning roller, and an output gear is fixedly installed at the end of the driven roller. The driven gear and the output gear are connected by a track drive.

[0010] As a further aspect of the present invention: the rotating mechanism includes a motor frame fixedly disposed on the surface of the stripping channel, a servo motor fixedly installed in the motor frame, a first gear being drivenly connected to the output end of the servo motor, and a second gear being fixedly installed on the outer wall of the rotating tube, and the first gear and the second gear meshing with each other.

[0011] As a further embodiment of the present invention: the conveying module includes conveying rods arranged in a ring at equal intervals on the outside of the rotating tube. A rubber sleeve is fixedly fitted on the outside of the conveying rod, and both ends of the conveying rod are rotatably connected to connecting rods. A movable ring is also fitted on the outside of the rotating tube, and the movable ring and the connecting rod are rotatably connected. A stepper motor is fixedly installed at the top of the rotating tube. A rotating rod is drivenly connected to the output end of the stepper motor, and the rotating rod is rotatably installed in the rotating tube. A movable ring is fitted on the outside of the rotating rod, and the movable ring and the movable ring are connected by a fixed rod. A movable opening is also provided on the outer wall of the rotating tube, and the fixed rod passes through the movable opening. An external thread is also provided on the outside of the rotating rod, and a threaded collar is threaded to the outer side of the external thread. A movable rod is fixedly installed on the outer wall of the threaded collar, and the movable rod passes through the movable ring. A first spring is fitted on the outside of the movable rod. One end of the first spring is connected to the movable ring, and the other end of the first spring is connected to the threaded collar.

[0012] As a further aspect of the present invention: the hammering module includes mounting rods that are fixed in a ring at equal intervals to the outer wall of the rotating tube, and a movable rod is rotatably connected to the end of the mounting rod, and a hammering rod is fixedly installed at the end of the movable rod.

[0013] As a further embodiment of the present invention: the lifting mechanism includes a support plate disposed between the brackets, and rotating shafts equidistantly distributed between adjacent support plates, with the rotating shafts penetrating the support plates. A roller is fixedly installed on the outer wall of the rotating shaft. The support plate and the bracket are connected by a connecting component, and a vibration motor is fixedly installed on the upper surface of the support plate.

[0014] As a further aspect of the present invention: the connecting assembly includes a side frame fixedly disposed inside the bracket, the end of the rotating shaft passes through the side frame, and a baffle is fixedly installed at the end of the rotating shaft, a second spring is sleeved on the outside of the rotating shaft, one end of the second spring is connected to the support plate, and the other end of the second spring is connected to the side frame.

[0015] As a further embodiment of the present invention: symmetrically distributed inclined baffles are fixedly installed on the outer side of the idler roller, and the inclined baffles are in the shape of a bucket.

[0016] Compared with the prior art, the beneficial effects of the present invention are: This invention provides a manganese sheet stripping device for electrolytic manganese cathode plates. The cathode plates to be processed can be automatically conveyed by the equipment or directly fed into the stripping channel by manual operation. The two feeding methods can flexibly adapt to different production scenarios. During the feeding process, the cathode plate first enters between the rotating tubes and is steadily supported by the lifting mechanism, providing a stable foundation for subsequent conveying and stripping. At this time, the rotating mechanism drives the rotating tubes to rotate, and the conveying module on the outside of the rotating tubes operates accordingly, driving the cathode plate to move smoothly in the stripping channel. Crucially, the conveying module on the outside of the rotating tubes is staggered with the conveying module of the adjacent rotating tubes. This design can effectively limit the cathode plate from multiple points, preventing deviation and shaking even during high-speed movement, ensuring that the cathode plate always moves stably along the preset trajectory, and providing a reliable guarantee for the accurate execution of subsequent stripping operations.

[0017] During the smooth movement of the cathode plate, the hammering module on the outside of the rotating tube simultaneously strikes the surface of the cathode plate, causing the attached manganese flakes to gradually peel off. The hammering module also adopts an adjacent staggered design, which cleverly makes up for the shortcomings of the traditional neat arrangement method. This allows all areas of the cathode plate surface, including corners and other easily overlooked parts, to be fully struck by the hammering module. Whether it is the central area or the edge corners of the cathode plate, it can receive uniform and sufficient striking force, ensuring that the manganese flakes are peeled off evenly from all parts, greatly improving the comprehensiveness of the peeling, and also improving the peeling efficiency by reducing ineffective operations.

[0018] In addition to the impact of the hammering module, the lifting mechanism also generates vibrations while supporting the cathode plate. This vibration is transmitted from the bottom of the cathode plate to the entire surface, working in synergy with the external force of the hammering module to further promote the complete removal of the manganese flakes from the surface. Even those manganese flakes that are tightly bonded to the cathode plate can be effectively peeled off under the dual force, avoiding the residue problems caused by incomplete peeling in traditional equipment. No secondary processing is required, which saves additional manpower and time costs and ensures the cleanliness of the cathode plate surface, creating favorable conditions for its reuse.

[0019] The detached manganese flakes fall directly into the conveying mechanism below under gravity, entering the collection stage without manual intervention. The conveying mechanism will transport the manganese flakes to designated locations in an orderly manner for unified collection. This automated collection method not only avoids the waste and cleaning difficulties caused by scattered manganese flakes, but also ensures that the collected manganese flakes have high purity and reduces the mixing of impurities. At the same time, unified collection facilitates the subsequent centralized processing and reuse of manganese flakes, simplifying the production process and improving overall production efficiency. This complements the high efficiency of the stripping stage and jointly promotes the improvement of production benefits. Attached Figure Description

[0020] Figure 1This is a first-view structural schematic diagram of a manganese sheet stripping device for an electrolytic manganese cathode plate provided in an embodiment of the present invention; Figure 2 for Figure 1 Enlarged structural diagram at point A in the diagram; Figure 3 This is a schematic diagram of the conveying mechanism in an electrolytic manganese cathode plate manganese sheet stripping device provided in an embodiment of the present invention; Figure 4 This is a second-view structural schematic diagram of a manganese sheet stripping device for an electrolytic manganese cathode plate provided in an embodiment of the present invention; Figure 5 for Figure 4 Enlarged structural diagram at point B in the diagram; Figure 6 This is a schematic diagram of the internal structure of the stripping channel in an electrolytic manganese cathode plate manganese sheet stripping device provided in an embodiment of the present invention; Figure 7 This is a schematic diagram of the conveying module and hammering module in an electrolytic manganese cathode plate manganese sheet stripping device provided in an embodiment of the present invention; Figure 8 This is a half-section structural diagram of the transfer tube in an electrolytic manganese cathode plate manganese sheet stripping device provided in an embodiment of the present invention; Figure 9 for Figure 8 Enlarged structural diagram at point C; Figure 10 for Figure 9 Enlarged structural diagram at point D in the diagram; Figure 11 This is a schematic diagram of the lifting mechanism in an electrolytic manganese cathode plate manganese sheet stripping device provided in an embodiment of the present invention; Figure 12 for Figure 11 Enlarged structural diagram at point E in the diagram; Figure 13 This is a third-view structural schematic diagram of a manganese sheet stripping device for an electrolytic manganese cathode plate provided in an embodiment of the present invention; Figure 14 for Figure 13 A magnified structural diagram at point F in the diagram.

[0021] In the diagram: 101-Base, 102-Bracket, 103-Stripping channel, 104-Rotating tube, 105-Base support, 201-Output roller, 202-Drive motor, 203-Tension roller, 204-Driven roller, 205-Conveyor belt, 301-Adjusting rod, 302-Fixing plate, 303-Fasting nut, 401-Cleaning roller, 402-Driven gear, 403-Output gear, 404-Crawler track, 501-Motor frame, 502-Servo motor, 503-First gear, 504-Second gear, 601-Conveying rod 602-Rubber sleeve, 603-Connecting rod, 604-Moving ring, 605-Rotating rod, 606-Stepper motor, 607-Moving port, 608-Fixed rod, 609-Moving ring, 610-Living rod, 611-Threaded collar, 612-First spring, 613-External thread, 701-Mounting rod, 702-Moving rod, 703-Hammer, 801-Support plate, 802-Rotating shaft, 803-Idler roller, 804-Vibration motor, 805-Slanting stop, 901-Side frame, 902-Second spring, 903-Baffle plate. Detailed Implementation

[0022] To make the objectives, technical solutions, and advantages of this invention clearer, the invention will be further described in detail below with reference to the accompanying drawings and embodiments.

[0023] like Figures 1-14 As shown, an embodiment of the present invention provides a manganese sheet stripping device for an electrolytic manganese cathode plate, including a base 101. A bracket 102 is fixedly installed on the upper surface of the base 101. A stripping channel 103 is fixedly installed at the top of the bracket 102. Rotary tubes 104 are movably arranged in the stripping channel 103, and are symmetrically distributed at equal intervals. A conveying module for conveying the cathode plate and a hammering module for hammering the cathode plate are arranged on the outer side of the rotary tubes 104. The conveying modules on the outer side of the rotary tubes 104 are staggered with the conveying modules on the outer side of adjacent rotary tubes 104. The hammering module is also staggered with the hammering module on the outside of the adjacent rotating tube 104. The top of the rotating tube 104 passes through the stripping channel 103. The bottom support 105 is fixedly installed on the inner side of the bracket 102, and the bottom end of the rotating tube 104 and the bottom support 105 are rotatably connected. The upper surface of the stripping channel 103 is also provided with a rotating mechanism to drive the rotating tube 104 to rotate. It also includes: a conveying mechanism, which is set in the base 101, for conveying the manganese sheet stripped from the surface of the cathode plate; and a lifting mechanism, which is set between the brackets 102, for lifting and vibrating the cathode plate.

[0024] The cathode plates to be processed can be automatically conveyed by the equipment or directly fed into the stripping channel 103 manually. During the feeding process, the cathode plates first enter between the rotating tubes 104 and are supported by the lifting mechanism. At this time, the rotating mechanism drives the rotating tubes 104 to rotate, and the conveying module on the outside of the rotating tubes 104 operates accordingly, causing the cathode plates to move smoothly within the stripping channel 103. During the movement, the hammering module on the outside of the rotating tubes 104 simultaneously strikes the surface of the cathode plates, causing the attached manganese flakes to gradually peel off. Because the conveying module on the outside of the rotating tubes 104 and the conveying module of the adjacent rotating tubes 104... The feeding modules are staggered, and the hammering modules also adopt an adjacent staggered design. This ensures the stability of the cathode plate during transportation and allows all areas of its surface to be fully struck by the hammering modules, avoiding any missed areas. In addition, the lifting mechanism vibrates synchronously when supporting the cathode plate, further promoting the complete removal of manganese flakes from the surface. No secondary processing is required. The removed manganese flakes fall directly into the conveying mechanism below and are transported to a designated location for unified collection. Through the coordinated design of the structure, the entire process significantly improves the efficiency and cleanliness of manganese flake removal.

[0025] As one embodiment of the present invention, please refer to Figure 1 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 13 and Figure 14The conveying mechanism includes an output roller 201 rotatably mounted in a base 101. A drive motor 202 is fixedly mounted on the outer wall of the base 101, and the drive end of the drive motor 202 is connected to the output roller 201. Driven rollers 204 are rotatably mounted at both ends of the base 101, and a conveyor belt 205 is provided on the outer side of the driven rollers 204. A sliding opening is provided on the outer side of the base 101, and a tension roller 203 is movably mounted in the sliding opening. The conveyor belt 205 surrounds the output roller 201 and the driven rollers 204, and the tension roller 203 is located on the outer side of the conveyor belt 205 and is in contact with it, used to adjust the tension of the conveyor belt 205. An adjustment component is provided on the outer side of the base 101 for adjusting the position of the tension roller 203. A cleaning component is provided at the bottom of the base 101 for cleaning the bottom of the conveyor belt 205. Manganese sheets peeled off from the cathode plate surface will fall directly onto the surface of the conveyor belt 205, forming a continuous material conveying flow. The drive motor 202 is started, and its output torque is transmitted to the output roller 201, causing the output roller 201 to rotate stably. This, in turn, drives the conveyor belt 205 to operate synchronously, realizing the automated conveying operation of manganese flakes. At the same time, the tension of the conveyor belt 205 can be precisely adjusted by the adjustment component to maintain a suitable tension, effectively avoiding slippage caused by excessive looseness or wear caused by excessive tightness. This ensures stable conveying of manganese flakes and prevents them from accumulating or shifting during the conveying process. In addition, the cleaning component can continuously clean the bottom of the conveyor belt 205. Through close contact with the bottom of the conveyor belt 205, the cleaning component can thoroughly remove small manganese flakes or dust adhering to the surface of the conveyor belt 205, preventing these residues from moving with the conveyor belt 205 and eventually falling and accumulating below the conveyor belt 205. This ensures the cleanliness of the conveyor belt 205, reduces subsequent cleaning work, and maintains a clean operating environment for the equipment.

[0026] As one embodiment of the present invention, please refer to Figure 4 and Figure 5The adjustment assembly includes adjusting rods 301 fixedly installed at both ends of the tension roller 203. A fixing plate 302 is fixedly installed on the outer wall of the base 101, and the adjusting rods 301 pass through the fixing plate 302. A fastening nut 303 is threaded onto the outer side of the adjusting rod 301, and the fastening nut 303 fits against the outer wall of the fixing plate 302. When it is necessary to adjust the tension of the conveyor belt 205, it can be achieved by moving the adjusting rod 301 on the outer side of the fixing plate 302. The adjusting rod 301 is connected to the tension roller 203. By pushing or pulling the adjusting rod 301, the tension roller 203 can be moved flexibly within the preset track, thereby changing the tension roller 203 and other rollers. The relative position between the tension rollers 203 and the tension rollers 205 changes accordingly, and the tension on the conveyor belt 205 also changes accordingly. After adjusting to a suitable tension, the position of the adjusting rod 301 is fixed by the fastening nut 303. The thread structure of the fastening nut 303 and the adjusting rod 301 fits tightly. After tightening, the adjusting rod 301 can be firmly locked to prevent it from shifting due to force during the operation of the conveyor belt 205, thus ensuring that the tension remains stable. This adjustment method is easy to operate and can be flexibly adjusted according to the actual use of the conveyor belt 205, effectively ensuring that the conveyor belt 205 is in the best working condition and providing reliable support for the stable conveying of manganese sheets.

[0027] As one embodiment of the present invention, please refer to Figure 13 and Figure 14The cleaning assembly includes a cleaning roller 401 rotatably mounted below the base 101, with the cleaning roller 401 in contact with the outer wall of the conveyor belt 205. A driven gear 402 is fixedly mounted at the end of the cleaning roller 401, and an output gear 403 is fixedly mounted at the end of the driven roller 204. The driven gear 402 and the output gear 403 are connected by a track 404. When the conveyor belt 205 transports manganese flakes, due to the characteristics of the manganese flakes themselves and friction during the transport process, some manganese flakes will adhere to the surface of the conveyor belt 205. These adhered manganese flakes will eventually fall below the base 101 as the conveyor belt 205 continues to move. Over time, manganese flakes tend to accumulate in large quantities at the bottom of the base 101, not only causing material waste but also hindering subsequent collection. The operation is extremely inconvenient, but this problem can be effectively solved by the cleaning roller 401. When the driven roller 204 rotates with the operation of the conveyor belt 205, the driven roller 204 will drive the cleaning roller 401 to rotate synchronously through the coordinated action of the output gear 403, the driven gear 402 and the track 404. When the conveyor belt 205 is about to rotate to the bottom of the seat 101, the rotating cleaning roller 401 will come into close contact with the surface of the conveyor belt 205. With the friction and cleaning force generated by its rotation, the manganese flakes adhering to the surface of the conveyor belt 205 can be thoroughly cleaned off in time. These cleaned manganese flakes can fall into the preset collection device, avoiding the manganese flakes from falling to the bottom of the seat 101 and accumulating, which significantly improves the material collection efficiency and makes the use more effective.

[0028] As one embodiment of the present invention, please refer to Figure 1 and Figure 2 The rotating mechanism includes a motor frame 501 fixedly mounted on the surface of the stripping channel 103. A servo motor 502 is fixedly mounted in the motor frame 501. The output end of the servo motor 502 is connected to a first gear 503. A second gear 504 is fixedly mounted on the outer wall of the rotating tube 104. The first gear 503 and the second gear 504 mesh with each other. When it is necessary to rotate the rotating tube 104, the first gear 503 can be driven to rotate by the servo motor 502. Since the first gear 503 and the second gear 504 mesh with each other, the rotating tube 104 can be driven to rotate in the stripping channel 103.

[0029] As one embodiment of the present invention, please refer to Figure 7 , Figure 8 , Figure 9 and Figure 10The conveying module includes conveying rods 601 arranged in a ring at equal intervals on the outside of the rotating tube 104. A rubber sleeve 602 is fixedly fitted onto the outside of each conveying rod 601, and connecting rods 603 are rotatably connected to both ends of each conveying rod 601. A movable ring 604 is also fitted onto the outside of the rotating tube 104, and the movable ring 604 is rotatably connected to the connecting rods 603. A stepper motor 606 is fixedly installed at the top of the rotating tube 104. A rotating rod 605 is drivenly connected to the output end of the stepper motor 606 and is rotatably installed in the rotating tube 104. A movable ring 609 is fitted onto the outside of the rotating rod 605, and the movable ring 609 and the movable ring 604 are connected by a fixed rod 609. The rotating tube 104 is connected in eight phases. A movable opening 607 is provided on the outer wall of the rotating tube 104, and a fixed rod 608 passes through the movable opening 607. An external thread 613 is provided on the outer side of the rotating rod 605, and a threaded collar 611 is threaded onto the outer side of the external thread 613. A movable rod 610 is fixedly installed on the outer wall of the threaded collar 611, and the movable rod 610 passes through a movable ring 609. A first spring 612 is sleeved on the outer side of the movable rod 610. One end of the first spring 612 is connected to the movable ring 609, and the other end of the first spring 612 is connected to the threaded collar 611. When the rotating tube 104 rotates, under the limiting action of the fixed rod 608, the movable ring 604 moves with the rotating tube 104. 04. The conveyor rod 601 rotates synchronously via the connecting rod 603. During rotation, the rubber sleeve 602 on the outer side of the conveyor rod 601 continuously contacts the surface of the cathode plate, using friction to drive the cathode plate to move smoothly between the rotating tubes 104. When the rubber sleeve 602 contacts the cathode plate and applies force, the conveyor rod 601 pushes the moving ring 604 to slide slightly along the outer side of the rotating tube 104 via the connecting rod 603. The moving ring 604 then drives the movable ring 609 to move synchronously on the rotating rod 605 via the fixed rod 608, stretching the first spring 612 between the movable ring 609 and the threaded collar 611. The rebound force of the first spring 612… This force is converted into lateral resistance of the conveying rod 601 against the surface of the cathode plate. Combined with the friction of the rubber sleeve 602, it forms a stable conveying force. For cathode plates of different thicknesses, the stepper motor 606 can drive the rotating rod 605 to rotate, causing the threaded collar 611 to move axially along the rotating rod 605. During the movement, the threaded collar 611 drives the movable ring 609 and the moving ring 604 to move synchronously through the first spring 612, thereby adjusting the initial opening angle of the conveying rod 601. The cathode plate with a smaller thickness corresponds to a larger opening range, and vice versa. This adjustable design allows the equipment to adapt to the conveying of cathode plates of various specifications, significantly improving the flexibility of use.

[0030] As one embodiment of the present invention, please refer to Figure 8The hammering module includes mounting rods 701 fixed in a ring at equal intervals to the outer wall of the rotating tube 104. A movable rod 702 is rotatably connected to the end of each mounting rod 701, and a hammering rod 703 is fixedly mounted to the end of the movable rod 702. When the rotating tube 104 starts to rotate under the drive of the rotating mechanism, the mounting rods 701 connected to it rotate synchronously, and the movable rod 702, which is movably connected to the mounting rods 701, also rotates under the drive of the mounting rods 701. As the rotating tube 104 continues to rotate, the mounting rods 701 and the movable rod 702 gradually approach the cathode plate. The hammering rod 703, mounted at the end of the movable rod 702, also moves towards the surface of the cathode plate. When the hammering rod 703 strikes the surface of the cathode plate, it generates a certain impact force. This impact force can... The hammer effectively breaks the adhesion between the manganese sheet and the cathode plate surface, causing the manganese sheet to fall off the cathode plate surface quickly. After the hammer 703 completes its striking action, as the rotating tube 104 continues to rotate, the mounting rod 701 and the moving rod 702 will rotate relative to each other. This rotation allows the moving rod 702 to carry the hammer 703 flexibly over the cathode plate, avoiding continuous collisions or jamming with the cathode plate. After overcoming the cathode plate, under the continuous drive of the rotating tube 104, the mounting rod 701 and the moving rod 702 will automatically adjust their positions, driving the hammer 703 to move towards the cathode plate surface again for the next hammering. This cycle repeats, realizing repeated hammering operations on the cathode plate surface, which can more comprehensively and thoroughly promote the detachment of the manganese sheet and improve the peeling effect.

[0031] As one embodiment of the present invention, please refer to Figure 11 and Figure 12 The lifting mechanism includes support plates 801 disposed between brackets 102. Equally spaced rotating shafts 802 are rotatably disposed between adjacent support plates 801, and the rotating shafts 802 penetrate the support plates 801. A roller 803 is fixedly mounted on the outer wall of the rotating shaft 802. The support plates 801 and brackets 102 are connected by a connecting assembly. A vibrating motor 804 is fixedly mounted on the upper surface of the support plates 801. During the conveying of the cathode plate, the cathode plate is stably placed above the roller 803. As the conveying mechanism operates, the cathode plate can move smoothly along the extension direction of the roller 803. The roller 803 is mounted on the support plates 801. Between 1, a stable support surface is provided for the cathode plate, ensuring that it will not shake or shift significantly during movement. During movement, the vibration motor 804 is started, and the vibration force generated by the vibration motor 804 is directly transmitted to the support plate 801, which in turn drives the rollers 803 between the support plates 801 to produce regular vibration. The vibration of the rollers 803 is directly transmitted to the cathode plate on its surface, causing the cathode plate to vibrate synchronously, effectively weakening the bonding force between the manganese sheet and the cathode plate surface, making it easier for the originally tightly attached manganese sheet to fall off the cathode plate surface. In conjunction with the action of the hammering device, the peeling effect of the manganese sheet is further improved.

[0032] As one embodiment of the present invention, please refer to Figure 11 and Figure 12 The connecting assembly includes a side frame 901 fixedly mounted inside the bracket 102. The end of a rotating shaft 802 passes through the side frame 901, and a baffle 903 is fixedly installed at the end of the rotating shaft 802. A second spring 902 is sleeved on the outside of the rotating shaft 802. One end of the second spring 902 is connected to the support plate 801, and the other end is connected to the side frame 901. When the vibration force of the vibration motor 804 is transmitted to the support plate 801, it drives the rotating shaft 802 to reciprocate horizontally, while alternately compressing and stretching the second spring 902 on the outside of the rotating shaft 802. Through this continuous left-right reciprocating motion of the rotating shaft 802, the vibration force can directly act on the cathode plate, thereby achieving efficient vibration of the cathode plate. The elastic deformation of the second spring 902 amplifies the vibration amplitude and makes the vibration more stable, ensuring that the manganese sheets attached to the surface of the cathode plate can be more easily detached under vibration.

[0033] As one embodiment of the present invention, please refer to Figure 14 The outer side of the idler roller 803 is also fixedly equipped with symmetrically distributed inclined baffles 805, which are in the shape of a round bucket. The cathode plate moving above the idler roller 803 can be restricted between the inclined baffles 805 on the outer side of the idler roller 803, so that the cathode plate vibrates more violently with the idler roller 803, which is more conducive to the peeling operation of manganese sheet.

[0034] It should be noted that although this specification describes the embodiments, not every embodiment contains only one independent technical solution. This way of describing the specification is only for clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A manganese sheet stripping device for electrolytic manganese cathode plates, comprising a base, characterized in that, A bracket is fixedly installed on the upper surface of the base. A peeling channel is fixedly installed at the top of the bracket, and rotating tubes are movably arranged in the peeling channel at equal intervals and symmetrically distributed. A conveying module for conveying the cathode plate and a hammering module for hammering the cathode plate are arranged on the outer side of the rotating tubes. The conveying modules on the outer side of the rotating tubes are staggered with the conveying modules on the outer side of adjacent rotating tubes. The hammering modules on the outer side of the rotating tubes are also staggered with the hammering modules on the outer side of adjacent rotating tubes. The top of the rotating tubes passes through the peeling channel. A base is fixedly installed on the inner side of the bracket, and the bottom end of the rotating tubes is rotatably connected to the base. A rotating mechanism is also provided on the upper surface of the peeling channel to drive the rotating tubes to rotate. The system also includes: A conveying mechanism, which is disposed in the base, is used to convey manganese sheets peeled off from the surface of the cathode plate; A lifting mechanism, disposed between supports, is used to lift and vibrate the cathode plate.

2. The electrolytic manganese cathode plate manganese sheet stripping device according to claim 1, characterized in that, The conveying mechanism includes an output roller rotatably mounted in a base. A drive motor is fixedly mounted on the outer wall of the base, and the drive end of the drive motor is connected to the output roller. Driven rollers are rotatably mounted at both ends of the base, and a conveyor belt is provided on the outer side of the driven rollers. A sliding opening is provided on the outer side of the base, and a tension roller is movably mounted in the sliding opening. The conveyor belt is wrapped around the outer side of the output roller and the driven roller, and the tension roller is located on the outer side of the conveyor belt and is in contact with it for adjusting the tension of the conveyor belt. An adjustment component is provided on the outer side of the base for adjusting the position of the tension roller. A cleaning component is provided at the bottom of the base for cleaning the bottom of the conveyor belt.

3. The electrolytic manganese cathode plate manganese sheet stripping device according to claim 2, characterized in that, The adjustment assembly includes adjustment rods fixedly installed at both ends of the tension roller. A fixing plate is fixedly installed on the outer wall of the base, and the adjustment rods pass through the fixing plate. A fastening nut is threaded onto the outer side of the adjustment rods, and the fastening nut fits against the outer wall of the fixing plate.

4. The electrolytic manganese cathode plate manganese sheet stripping device according to claim 3, characterized in that, The cleaning assembly includes a cleaning roller rotatably mounted below the base, with the cleaning roller in contact with the outer wall of the conveyor belt. A driven gear is fixedly mounted at the end of the cleaning roller, and an output gear is fixedly mounted at the end of the driven roller. The driven gear and the output gear are connected by a track drive.

5. The electrolytic manganese cathode plate manganese sheet stripping device according to claim 1, characterized in that, The rotating mechanism includes a motor frame fixedly mounted on the surface of the stripping channel, a servo motor fixedly mounted in the motor frame, a first gear being drivenly connected to the output end of the servo motor, and a second gear being fixedly mounted on the outer wall of the rotating tube, with the first gear and the second gear meshing with each other.

6. The electrolytic manganese cathode plate manganese sheet stripping device according to claim 1, characterized in that, The conveying module includes conveying rods arranged in a ring at equal intervals on the outside of the rotating tube. A rubber sleeve is fixedly fitted onto the outside of each conveying rod, and connecting rods are rotatably connected to both ends of each conveying rod. A movable ring is also fitted onto the outside of the rotating tube, and the movable ring is rotatably connected to the connecting rods. A stepper motor is fixedly installed at the top of the rotating tube, and a rotating rod is driven to the output end of the stepper motor. The rotating rod is rotatably installed in the rotating tube. A movable ring is fitted onto the outside of the rotating rod, and the movable ring and the movable ring are connected by a fixed rod. A movable opening is also provided on the outer wall of the rotating tube, and the fixed rod passes through the movable opening. An external thread is also provided on the outside of the rotating rod, and a threaded collar is threaded onto the outer side of the external thread. A movable rod is fixedly installed on the outer wall of the threaded collar, and the movable rod passes through the movable ring. A first spring is fitted onto the outside of the movable rod, with one end of the first spring connected to the movable ring and the other end of the first spring connected to the threaded collar.

7. The electrolytic manganese cathode plate manganese sheet stripping device according to claim 1, characterized in that, The hammering module includes mounting rods that are fixed in a ring at equal intervals to the outer wall of the rotating tube, and a movable rod is rotatably connected to the end of the mounting rod, and a hammering rod is fixedly installed at the end of the movable rod.

8. The electrolytic manganese cathode plate manganese sheet stripping device according to claim 1, characterized in that, The lifting mechanism includes a support plate disposed between the brackets, and rotating shafts equidistantly distributed between adjacent support plates, with the rotating shafts passing through the support plates. A roller is fixedly installed on the outer wall of the rotating shaft. The support plate and the bracket are connected by a connecting component, and a vibration motor is fixedly installed on the upper surface of the support plate.

9. The electrolytic manganese cathode plate manganese sheet stripping device according to claim 8, characterized in that, The connecting assembly includes a side frame fixedly installed inside the bracket, the end of the rotating shaft passing through the side frame, and a baffle plate fixedly installed at the end of the rotating shaft. A second spring is sleeved on the outside of the rotating shaft, one end of the second spring is connected to the support plate, and the other end of the second spring is connected to the side frame.

10. The electrolytic manganese cathode plate manganese sheet stripping device according to claim 9, characterized in that, The outer side of the idler roller is also fixedly equipped with symmetrically distributed inclined baffles, which are in the shape of a bucket.

Citation Information

Patent Citations

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