Rail-mounted liquid solidified soil slurry preparation device and construction method thereof
By installing a track-mounted liquid solidified soil slurry preparation device inside the foundation pit, the problems of large site occupation and water waste in the preparation of liquid solidified soil slurry have been solved, and efficient preparation and transportation of slurry inside the foundation pit have been achieved, reducing pollution and costs.
Patent Information
- Application Number
- CN202511031579.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-25
- Publication Date
- 2025-11-07
AI Technical Summary
In existing technologies, the preparation of liquid solidified soil slurry needs to be carried out in a processing plant, which occupies a large area. Construction projects with small sites cannot meet the preparation requirements, and water resources are consumed in large quantities. Groundwater cannot be used for foundation pit dewatering, resulting in water waste.
Design a track-type liquid solidified soil slurry preparation device, including a mud pit template, track, moving crossbeam and mixer. By setting the track and moving crossbeam in the foundation pit, the mixer mixes soil and groundwater in the foundation pit to form liquid solidified soil, which is then transported to the backfilling trench by a mud pump.
This technology enables the preparation of mud within the foundation pit, eliminating the need for construction site occupation, reducing earthwork transportation distance and volume, protecting the ecological environment, reducing water waste and costs, and meeting construction requirements.
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Figure CN120902082A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of building construction, in particular to a track type liquid solidified soil slurry preparation device and its construction method. BACKGROUND
[0002] Filling of the trench is to ensure that the structure and soil are densely connected. Filling of the trench helps to ensure the lateral restraint of the basement, which is crucial for the structural embedded end. If the trench backfill is not dense, it will not meet this assumption, thereby affecting the stability and safety of the structure. Filling of the trench has a significant impact on the seismic and overturning resistance of high-rise buildings. By enhancing the integrity and stability of the structure, filling of the trench helps to reduce structural deformation under the action of earthquakes or wind loads. Currently, liquid solidified soil backfilling is used to meet the above requirements, which helps to prevent water and prevent underground structures from being submerged or deformed due to immersion, and also reduces the connected water head formed by the surface water infiltrating through the filling soil of the trench to the basement and the surface due to the non-compliance of the filling soil density and waterproof measures construction quality, thereby preventing the basement from floating.
[0003] The reasons for the difficulty in preparing liquid solidified soil slurry at present are as follows:
[0004] Most of the slurry preparation needs to be prepared in a processing plant, which cannot be prepared on site. On-site slurry preparation occupies a large area, and most project sites are small and do not have a slurry preparation site. Off-site slurry preparation consumes a large amount of water resources;
[0005] However, on-site liquid solidified soil slurry preparation has the following problems:
[0006] The construction project site is small, and the structure construction phase does not have slurry preparation conditions. Small slurry preparation equipment cannot meet the slurry demand and the filling demand of the trench. Off-site slurry preparation has difficulty in water supply, and cannot utilize the underground water during the excavation of the foundation pit, resulting in waste of water resources. SUMMARY
[0007] In order to overcome the defects of the prior art, a track type liquid solidified soil slurry preparation device and its construction method are provided to solve the problem of large site occupation of the existing on-site liquid solidified slurry preparation for foundation pit trench filling.
[0008] To achieve the above purpose, a track type liquid solidified soil slurry preparation device is provided, which comprises:
[0009] A mud pool template is formed by enclosing a pool;
[0010] Two rails are respectively arranged on the opposite sides of the slot opening of the pool;
[0011] A moving crossbeam is arranged above the groove, and two walking wheels are arranged at the two ends of the moving crossbeam respectively, and the track is supported by the walking wheels;
[0012] A mixer is arranged on the moving crossbeam, and the stirring blades of the mixer extend into the pool groove.
[0013] Further, a rack is arranged on the track, and the walking wheels are gears, which are rotatably arranged at the ends of the moving crossbeam, and the gears are engaged with the rack.
[0014] Further, the track is arranged along the length direction of the pool groove, and the rack is arranged along the length direction of the track.
[0015] Further, a driving motor is arranged on the moving crossbeam, and the driving motor is drivingly connected with the walking wheels.
[0016] Further, the ends of the moving crossbeam are respectively connected with two inclined beams, and driven wheels are arranged on the inclined beams, and the track is supported by the driven wheels.
[0017] Further, a length-adjustable connecting beam is arranged between the ends of the two tracks.
[0018] Further, the connecting beam comprises:
[0019] Two beam segments are coaxially arranged, and the ends of the two beam segments are respectively connected with the ends of the two tracks.
[0020] Two socket sleeves are movably arranged at the other ends of the two beam segments respectively.
[0021] Locking members for locking the beam segments are arranged on the socket sleeves.
[0022] The present application provides a construction method of a track type liquid solidified soil mud preparation device, which comprises the following steps:
[0023] A pool template is arranged in a foundation pit or a trench;
[0024] Two tracks are arranged on the opposite sides of the groove of the pool respectively;
[0025] A moving crossbeam is arranged above the groove, and two walking wheels are arranged at the two ends of the moving crossbeam respectively, and the track is supported by the walking wheels;
[0026] A mixer is arranged on the moving crossbeam, and the stirring blades of the mixer extend into the pool groove.
[0027] Soil and underground water of the foundation pit are added into the pool groove.
[0028] The mixer is turned on and the moving beam is moved along the length of the track, so that the soil and the groundwater are mixed evenly to form liquid solidified soil.
[0029] When the mud pit template is installed in the foundation pit, the liquid solidified soil is transported to the fertilizer tank for backfilling. When the mud pit template is installed in the fertilizer tank, the mud pit template is transferred to the next section of the fertilizer tank, so that the liquid solidified soil fills the current section.
[0030] The beneficial effects of this invention are as follows: the track-mounted liquid-solidified soil slurry preparation device can prepare slurry within the foundation pit, without occupying on-site construction space. This device allows for on-site soil extraction within the foundation pit, reducing soil transportation distances. The prepared slurry is pumped out using a slurry pump, further reducing the amount of soil transported off-site and protecting the ecological environment. This device can increase slurry production output to meet construction needs, and slurry preparation within the foundation pit reduces pollution to the site. Furthermore, this device can utilize groundwater from foundation pit dewatering as a slurry preparation water source, reducing groundwater discharge issues and minimizing water waste and cost. Attached Figure Description
[0031] Other features, objects, and advantages of this application will become more apparent from the following detailed description of non-limiting embodiments with reference to the accompanying drawings:
[0032] Figure 1 This is a schematic diagram of the track-type liquid solidified soil slurry preparation device according to an embodiment of the present invention.
[0033] Figure 2 This is a top view of the track-type liquid solidified soil slurry preparation device according to an embodiment of the present invention.
[0034] Figure 3 This is a schematic diagram of the structure of the pool tank according to an embodiment of the present invention.
[0035] Figure 4 This is a schematic diagram of the connecting beam according to an embodiment of the present invention.
[0036] Figure label:
[0037] Mud pit template 1, pit trough 10;
[0038] Track 2, rack 21;
[0039] 3. Moving crossbeam, 31. Traveling wheel, 32. Driven wheel, 33. Inclined beam, 34. Connecting beam, 341. Beam segment, 342. Socket sleeve, 343. Locking component;
[0040] The stirring machine 4, the stirring blade 41. DETAILED DESCRIPTION
[0041] The application will be further described below in conjunction with the drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the application and are not intended to limit the application. In addition, it should be noted that only the parts related to the application are shown in the drawings for ease of description.
[0042] It should be noted that the embodiments in the present application and the features in the embodiments can be combined with each other without conflict. The present application will be described in detail below with reference to the drawings and in conjunction with the embodiments.
[0043] Referring to Figures 1 to 4 The present application provides a track type liquid solidified soil mud preparation device, which comprises a mud pool template 1, a track 2, a moving cross beam 3, and a stirring machine 4.
[0044] In the embodiment, the mud pool template 1 encloses a pool groove 10. The pool groove is in the shape of a cuboid as a whole.
[0045] The track 2 is arranged along the length direction of the pool groove. The two tracks 2 are respectively arranged on the opposite sides of the opening of the pool groove 10.
[0046] The moving cross beam 3 spans above the opening. The two ends of the moving cross beam 3 are respectively provided with walking wheels 31. The track 2 is supported on the walking wheels 31.
[0047] The stirring machine 4 is installed on the moving cross beam 3. The stirring blade 41 of the stirring machine 4 extends into the pool groove 10.
[0048] As a preferred embodiment, a rack 21 is arranged on the track 2. The walking wheel 31 is a gear wheel. The gear wheel is rotatably installed on the end of the moving cross beam 3. The gear wheel is engaged with the rack 21.
[0049] In the embodiment, a driving motor is installed on the moving cross beam 3. The driving motor is drivingly connected with the walking wheel 31.
[0050] Referring to Figure 4 The track 2 is arranged along the length direction of the pool groove 10. The rack 21 is arranged along the length direction of the track 2. The length-adjustable connecting beam 34 is connected between the ends of the two tracks 2.
[0051] Specifically, the connecting beam 34 comprises a beam segment 341, a socket sleeve 342, and a locking member 343.
[0052] The number of the beam segments 341 is two. The two beam segments 341 are coaxially arranged. One end of the two beam segments 341 (the opposite ends of the two beam segments) is respectively connected with the end of the two tracks 2.
[0053] The socket sleeve 342 is a straight sleeve and is open at both ends. The other ends of the two beam segments 341 (opposite ends of the two beam segments) are movably inserted into the two ends of the socket sleeve 342 respectively.
[0054] The locking member 343 is installed on the socket sleeve 342. The locking member 343 is used to lock the beam segments 341.
[0055] In the embodiment, a plurality of first locking holes are formed in the beam segments. Second locking holes are formed in the socket sleeve. The second locking holes are aligned with one of the first locking holes of the beam segments. The locking member is detachably inserted into the aligned first locking hole and second locking hole.
[0056] Referring to Figure 2 As shown, the opposite sides of the end of the moving cross beam 3 are respectively connected with the inclined beams 33. The driven wheels 32 are installed on the inclined beams 33. The tracks 2 are supported on the driven wheels 32.
[0057] The present application provides a construction method of a track type liquid solidified soil slurry preparation device, comprising the following steps:
[0058] S1, installing the mud pool template 1 in the foundation pit or the fertilizer groove.
[0059] S2, arranging two tracks 2 on the opposite sides of the groove opening of one pool groove 10 respectively.
[0060] S3, crossing the moving cross beam 3 above the groove opening and placing the walking wheels 31 at the two ends of the moving cross beam 3 on the two tracks 2.
[0061] S4, installing the mixer 4 on the moving cross beam 3, so that the stirring blades 41 of the mixer 4 extend into one pool groove 10 of the mud pool template 1.
[0062] S5, adding soil and underground water of foundation pit dewatering into one pool groove 10.
[0063] S6, starting the mixer 4 and moving the moving cross beam 3 along the length direction of the track 2, so that the soil and the underground water are uniformly mixed to form liquid solidified soil.
[0064] S7, when the mud pool template 1 is installed in the foundation pit, the liquid solidified soil is transported into the fertilizer groove for backfilling, and when the mud pool template 1 is installed in the fertilizer groove, the mud pool template 1 is transported to the next groove section of the fertilizer groove, so that the liquid solidified soil is filled in the current groove section.
[0065] The track type liquid solidified soil slurry preparation device of the present application is suitable for use on the construction site, and can be installed in the foundation pit or directly installed in the fertilizer groove for use.
[0066] When installed in the foundation pit, the mud pool template comprises a bottom plate and a side plate. The side plate is vertically arranged on the bottom plate. The side plate is arranged in a circle along the circumferential direction of the bottom plate. The bottom plate and the side plate enclose the pool groove.
[0067] When installed in the fertilizer groove, the mud pool template comprises two oppositely arranged side plates. The two side plates are vertically arranged at opposite ends of the current groove section of the fertilizer groove. The two side plates and the groove walls on the opposite sides of the groove form a pool groove.
[0068] In order to adapt to the different elevations of the opposite sides of the groove opening of the fertilizer groove, the two tracks are erected on the outer walls (the basement roof and the foundation outside the foundation pit) of the opposite sides of the groove opening of the fertilizer groove through the supports.
[0069] Preferably, the height of the support can be adjusted. As a preferred embodiment, the support is a scissor lift truck. By installing the two tracks through the scissor lift truck, the tracks can be conveniently adjusted in height and moved to the next groove section for use.
[0070] When the track type liquid solidified soil mud preparation device of the present application is directly installed in the fertilizer groove, after the preparation of the liquid solidified soil mud in the current groove section is completed, a third side plate is vertically arranged at the other end of the next groove section, so that the third side plate and the side plate of the current groove section again form a pool groove. Then, by moving the tracks to the opposite sides of the groove opening of the next groove section, the preparation of the liquid solidified soil mud in the next groove section can be carried out. In this way, the preparation of the liquid solidified soil mud in the fertilizer groove is completed in sections along the length direction of the fertilizer groove.
[0071] The track type liquid solidified soil mud preparation device of the present application can prepare mud in the foundation pit without occupying the site construction site.
[0072] The track type liquid solidified soil mud preparation device of the present application can take soil on site in the foundation pit, reduce the transportation distance of earthwork, use mud pump to pump the prepared mud, at the same time reduce the amount of earthwork transported outside, and protect the ecological environment.
[0073] The track type liquid solidified soil mud preparation device of the present application can improve the production of mud production, meet the construction demand, prepare mud in the foundation pit, and reduce the pollution caused to the site.
[0074] The track type liquid solidified soil mud preparation device of the present application can use the underground water of the foundation pit dewatering as the mud preparation water source, reduce the problem of underground water discharge, reduce the waste of water resources and cost investment.
[0075] The track type liquid solidified soil mud preparation device of the present application has simple structure, is suitable for construction in the foundation pit, and is convenient to install and disassemble.
[0076] The track type liquid solidified soil mud preparation device is convenient to install, and high in production efficiency. During the earthwork construction stage, the track type liquid solidified soil mud preparation device is placed in a foundation pit for production, does not occupy a construction site, and reduces earthwork transportation cost. During the foundation pit dewatering stage, underground water is used for stirring, water resource cost is reduced, the device has low manufacturing cost, large slurry production area, and is flexible and adjustable.
[0077] The track type liquid solidified soil mud preparation device can meet the on-site preparation amount demand of liquid solidified soil mud, reduce earthwork transportation amount, and reduce water resource waste, is high in applicability, safe and reliable, and economic and applicable.
[0078] The above description is merely preferred embodiments of the present application and a description of the principles of the technology used. It should be understood by those skilled in the art that the inventive scope involved in the present application is not limited to the technical solutions formed by the specific combinations of the above technical features, and should also cover other technical solutions formed by any combinations of the above technical features or equivalent features without departing from the inventive concept. For example, the technical solutions formed by the mutual replacement of the above features and the technical features disclosed in the present application (but not limited to) having similar functions.
Claims
1. A track-mounted liquid solidification soil slurry preparation device, characterized in that, include: A mud pit template, which encloses and forms a tank; Two tracks are respectively located on opposite sides of the opening of the pool. A movable crossbeam spans across the slot, with wheels mounted at both ends of the movable crossbeam, and the track supports the wheels. A mixer is installed on the movable crossbeam, and the mixing blades of the mixer extend into the tank.
2. The track-mounted liquid-solidified soil slurry preparation apparatus according to claim 1, characterized by, A rack is laid on the track, and the traveling wheel is a gear. The gear is rotatably mounted on the end of the moving crossbeam and meshes with the rack.
3. The track-mounted liquid-solidified soil slurry preparation apparatus according to claim 2, characterized by The track is arranged along the length of the pool, and the rack is arranged along the length of the track.
4. The track-mounted liquid-solidified soil slurry preparation apparatus according to claim 1, characterized by A drive motor is installed on the moving crossbeam, and the drive motor drives the traveling wheels.
5. The track-mounted liquid-solidified soil slurry preparation apparatus according to claim 4, characterized by The movable crossbeam is connected to inclined beams on opposite sides of its ends, and driven wheels are mounted on the inclined beams. The track is supported by the driven wheels.
6. The track-mounted liquid-solidified soil slurry preparation apparatus according to claim 1, wherein The ends of the two tracks are connected by an adjustable connecting beam.
7. The track-mounted liquid-solidified soil slurry preparation apparatus according to claim 6, characterized by The connecting beam includes: Two beam segments are coaxially arranged, and one end of each beam segment is connected to the end of the two tracks. The other ends of the two beam segments are respectively movably inserted into the two ends of the socket sleeve; A locking element for locking the beam segment is installed on the socket sleeve.
8. A construction method of the track-type liquid-solidified soil slurry preparation apparatus according to any one of claims 1 to 7, characterized by, Includes the following steps: Install the mud pit template inside the foundation pit or fertilizer tank; The two tracks are respectively set on opposite sides of the opening of the pool; The movable crossbeam is placed across the slot and the wheels at both ends of the movable crossbeam are placed on the two tracks. The mixer is installed on the movable crossbeam so that the mixing blades of the mixer extend into a trough of the mud pool template; Soil and groundwater from the foundation pit dewatering were added to the pool. The mixer is turned on and the moving beam is moved along the length of the track, so that the soil and the groundwater are mixed evenly to form liquid solidified soil. When the mud pit template is installed in the foundation pit, the liquid solidified soil is transported to the fertilizer tank for backfilling. When the mud pit template is installed in the fertilizer tank, the mud pit template is transferred to the next section of the fertilizer tank, so that the liquid solidified soil fills the current section.